Honeywell LION Installation & Commissioning Instructions

LION Controller

CONTENTS

Safety Information ............................................................... 2

General Safety Information ............................................. 2

Safety Information as per EN60730-1 ............................. 2

System Overview ................................................................ 3

System Architecture ........................................................ 3

I/O Modules ..................................................................... 4

Interfaces and Bus Connections ..................................... 7

Technical Data ................................................................. 7

Planning ............................................................................... 8

Overview .......................................................................... 8

Transformer Selection ..................................................... 8

Fusing Specifications ...................................................... 9

System Protective Earth Grounding ................................ 9

Lightning Protection ......................................................... 9

Panel Bus Topologies ..................................................... 9

LONWORKS Bus Topologies ........................................... 10

C-Bus Topologies .......................................................... 10

Accessories ................................................................... 10

Cable Specifications ...................................................... 11

Dimensions .................................................................... 14

Mounting/Dismounting Modules ..................................... 16

Mounting/Dismounting Controller/Sockets .................... 16

Mounting/Dismounting Electronic Modules ................... 18

Mounting/Dismounting Manual Disconnect Modules .... 19

Mounting/Dismounting Auxiliary Terminal Packages ... 20

Mounting/Dismounting Cross Connectors .................... 21

Mounting/Dismounting Swivel Label Holders ............... 21

Wiring and Setting Up the System .................................. 22

General Safety Considerations ..................................... 22

Wiring Push-in Terminals .............................................. 22

Connecting Power Supply ............................................. 23

Connecting Single Bus Controller Systems .................. 24

Connecting Panel Bus and LONWORKS Bus Mixed

Controller Systems ........................................................ 25

Setting Address of Panel Bus I/O Modules ................... 27

Setting I/O Bus Switch ................................................... 27

Connecting Field Devices ............................................. 28

Commissioning I/O Modules ......................................... 29

Installation &
Commissioning
Instructions

LION

SYSTEM

INSTALLATION AND COMMISSIONING INSTRUCTIONS

Updating Software ......................................................... 29

Connecting to External Systems or Interfaces .............. 30

Connecting via LONWORKS Bus ..................................... 30

Connecting via C-Bus .................................................... 31

Connecting HMIs or Laptops ......................................... 31

Connecting Modems ...................................................... 31

Description of the CLLIONLC01 ....................................... 32

Overview ........................................................................ 32

Features ......................................................................... 33

Description of the I/O Modules ........................................ 38

Common Features ......................................................... 38

Troubleshooting ................................................................ 39

Testing Wiring Connections ........................................... 39

Troubleshooting on the CLLIONLC01 Controller .......... 39

Appendix 1: System Protective Earth Grounding .......... 43

LION Systems and SELV .............................................. 43

LION Systems and Standard EN60204-1 ..................... 43

Earth Grounding of EN60204-1 Applicable Systems .... 43

Appendix 2: Remote Communications ........................... 45

Approved Modems ......................................................... 45

Modem or ISDN Terminal Adapter Connection ............. 45

Modem Requirements.................................................... 45

Troubleshooting ............................................................. 45

Appendix 3: Sensor Characteristics ............................... 46

BALCO 500 .................................................................... 46

NTC 20 k ..................................................................... 47

PT 1000 .......................................................................... 48

NI1000TK5000 ............................................................... 50

NTC 10 kΩ ..................................................................... 51

PT 3000 .......................................................................... 52

Trademark Information



Echelon, LON, L
trademarks of Echelon Corporation registered in the United
States and other countries.

ONMARK, LONTALK, LONWORKS, Neuron, are

Copyright © 2015 Honeywell GmbH ● All Rights Reserved EN1Z-0921GE51 R0315

3.4

Safety Information LION System

Safety Information

General Safety Information

► When performing any work (installation, mounting, start-

up), all instructions given by the manufacturer and in
particular the safety instructions provided in these
Installation and Commissioning Instructions are to be
observed.

► The LION System (including the CLLIONLC01, I/O

modules, manual disconnect modules, and the auxiliary
terminal packages) may be installed and mounted only
by authorized and trained personnel.

► Rules regarding electrostatic discharge should be

followed.

► If the LION System is modified in any way, except by the

manufacturer, all warranties concerning operation and
safety are invalidated.

► Make sure that the local standards and regulations are

observed at all times. Examples of such regulations are
VDE 0800 and VDE 0100 or EN 60204-1 for earth
grounding.

► Use only accessory equipment which comes from or has

been approved by CentraLine.

► It is recommended that devices are to be kept at room

temperature for at least 24 hours before applying power.
This is to allow any condensation resulting from low
shipping/storage temperatures to evaporate.

► The LION System must be installed in such a manner

(e.g., in a lockable cabinet) as to ensure that uncertified
persons have no access to the terminals.

► Investigated according to United States Standard UL916

(USL-listed).

► Investigated according to Canadian National Standard(s)

C22.2 (CNL-listed).

Safety Information as per EN60730-1

Purpose

The LION System is an incorporated electronic control
system for cabinet mounting.

It is used for the purpose of building HVAC control and is
suitable for use only in non-safety controls for installation on
or in appliances.

Pollution degree

Overvoltage
category

Rated impulse
voltage

Automatic action

Software class Class A

Ball-pressure test
temperature

Electromagnetic
interference

System transformer Europe: safety isolating

Pollution Degree 2,
suitable for use in residential
controls, commercial controls,
in a clean environment.

Category II
for mains-powered (16A) controls

Category I
for 24 V powered controls

2500 VAC

Type 1.C
(micro-interruption for the relay
outputs)

75 °C for all housing and plastic
parts

125 °C in the case of devices
applied with voltage-carrying parts
and connectors

Tested at 230 VAC,
with the modules in normal
condition.

transformers according to
IEC61558-2-6

U.S.A. and Canada: NEC Class-2
transformers

Table 1 System data as per EN60730-1

EN1Z-0921GE51 R0315 2

LION System System Overview

System Overview

System Architecture

A LION System consists of the CLLIONLC01 Controller and various I/O modules.

The CLLIONLC01 Controller provides interface connections, which allow connection to external systems.

Auxiliary parts enable special features.

Panel I/O (CLIOPxx)

Panel Bus (<40 m)

existing XL500

controllers

C-Bus

CLLIONLC01 + CLIOxx

LonWorks Bus

LonWorks I/O (CLIOLxx)

Fig. 1 LION System architecture

Controller I/O Modules

Fig. 2 CLLIONLC01 Controller and I/O modules

CLMMI00N22 or CLMMI00N31MODEM

XFCLxxxXFCxxx SERVAL

3 EN1Z-0921GE51 R0315

System Overview LION System

X

X

X

X

I/O Modules

Pluggable I/O Modules

There are 2 variants of pluggable I/O modules (consisting of
a terminal socket and a removable electronic module):

 Panel Bus I/O modules with communication via Panel

Bus (light gray housings)
Modules are automatically commissioned (with firmware
download) by the CLLIONLC01 Controller

 L

ONWORKS Bus I/O modules (dark gray housings) with

communication via L
compatible) for easy integration and use with 3
controllers

Mixed I/O Module

Besides the pluggable I/O modules, there are also mixed
Panel Bus I/O modules. Specifically: the CLIOP830A and
CLIOP831A are mixed Panel Bus I/O modules featuring an
integrated terminal socket and a variety of inputs and
outputs.

 The CLIOP830A has a light-gray housing.

 The CLIOP831A has a black housing.

Their firmware is automatically updated and configured by
the controller, and the controller automatically configures the
mixed Panel Bus I/O modules as needed by the application.

ONWORKS (FTT10-A, link power

pluggable

ANALOG INPUT

ANALOG OUTPUT

pluggable

rd

-party

pluggable

BINARY INPUT

Terminal Sockets

Pluggable I/O modules are mounted on the appropriate
terminal sockets. Pluggable Panel Bus I/O modules and
pluggable L

ONWORKS Bus I/O modules use the same

terminal sockets. The terminal sockets are available with
push-in terminals (XS821-22, XS823, and XS824-25) or with
screw-type terminals (XSU821-22, XSU823, and XSU824-

25). The mixed Panel Bus I/O modules (i.e. the CLIOP830A
with push-in terminals, and the CLIOP831A with screw-type
terminals) feature an integrated terminal socket.

Color Coding

To distinguish modules and components, the following color
coding is used:

Color Part

Red

All user-accessible adjustable mechanical
parts (i.e., bridge connectors and locking
mechanism) and operating controls (manual
overrides, etc.)

Light-gray Panel Bus I/O modules (exc. CLIOP831A)

Black CLIOP831A mixed Panel Bus I/O module

Dark-gray LONWORKS Bus I/O modules

Table 2 Color coding of LION Modules

pluggable

RELAY OUTPUT

pluggable

FLOATING

OUTPUT

MIXED I/Os

(with integrated electronic module)

LonWorks

CLIOLR822A

BUS MODULES

CLIOL821A

PANEL

CLIOL822A

CLIOPR822A

BUS MODULES

CLIOP821A

CLLIONLC01

CLIOP822A

XS821-22

XSU821-22

LonWorks or Panel Bus

Fig. 3 Overview of I/O modules and terminal sockets

CLIOL823A

CLIOP823A

S823

SU823

CLIOLR824A

CLIOL824A

CLIOPR824A

CLIOP824A

CLIOPR825A

S824-25

SU824-25

Honeywell

Install. Instr.

MU1B-0473GE51

Honeywell

Install. Instr.

MU1B-0473GE51

123456789101112

DI

123456789101112

DI

CLIOP830A

Analog Outputs

Binary Inputs

Analog Inputs

GND

AO5

AI5 AI6 AI7 AI8

B10

B11

B9

B8

B7

B12

12

11

10

9

8

7

17 18 19 20

25 26 27 28

5

6

4

3

2

1

41 42

14 15 16

13

21

AO1

AI1

B1 B2 B3 B4 B5 B6

G1 G2

AI2 AI3 AI4

CLIOP831A

Binary Inputs

Analog Outputs

Analog Inputs

GND

AO5

AI5 AI6 AI7 AI8

B11

B10

B9

B8

B7

B12

12

11

10

9

8

7

17 18 19 20

25 26 27 28

6

5

4

3

2

1

41 42

14 15 16

13

21

AO1

AI1

B1 B2 B3 B4 B5 B6

G1 G2

AI2 AI3 AI4

CLIOP830A
CLIOP831A

24V Relays

AO6

AO7

AO8

CO1CO2CO3CO4CO5CO6

35

36 37 38 39 40

22 23 24

29 30 31 32 33 34

AO2

AO3

AO4

NO1NO2NO3NO4NO5NO6

!

123456

DO

24V Relays

AO6

AO7

AO8

CO1CO2CO3CO4CO5CO6

35

36 37 38 39 40

22 23 24

29 30 31 32 33 34

AO2

AO3

AO4

NO1NO2NO3NO4NO5NO6

!

123456

DO

EN1Z-0921GE51 R0315 4

LION System System Overview

1

)

I/O Module Overview

Panel Bus
module

LONWORKS
Bus module

Description Inputs Outputs Manual controls LEDs 1)

CLIOP821A CLIOL821A Analog input module 8 – – –

CLIOP822A CLIOL822A Analog output module – 8 – 8 status LEDs

CLIOPR822A CLIOLR822A Analog output module – 8 8 Manual overrides 8 status LEDs

CLIOP823A CLIOL823A Binary input module 12 – – 12 status LEDs

CLIOP824A CLIOL824A Relay output module – 6 2) – 6 status LEDs

CLIOPR824A CLIOLR824A Relay output module – 6 2) 6 Manual overrides 6 status LEDs

CLIOPR825A – Floating output module – 3 3 Manual overrides 3 pairs of status LEDs

CLIOP830A -- Mixed I/O module 20 14 -- 18 status LEDs

CLIOP831A -- Mixed I/O module 20 14 -- 18 status LEDs

In addition to the power LED and service LED

2)

Changeover outputs

Table 3 Overview of I/O modules

Manual Overrides as per EN ISO 16484-2:2004

The manual override switches and potentiometers of the output modules (…R822A, …R824A, and CLIOPR825A) support direct
operation as per EN ISO 16484-2:2004, section 5.4.3 "Local Priority Override/Indicating Units."

Specifically, the positions of the manual override switches and potentiometers directly control the outputs – independently of the
LION Controller and HMI. When a manual override switch or potentiometer is not in its default position ("auto"), the cor­responding output LED will blink continuously, and the output module will send a feedback signal with the status "manual
override" and the given override position to the LION Controller (which will then also store this information in its alarm memory).

NOTE: When updating the firmware of output modules, their outputs are turned OFF – regardless of the position of their

manual override switches and/or potentiometers.

Corresponding Terminal Sockets

I/O module
CLIOP/CLIOL…

…821

…822

…823

…824

…825

Socket Scope of delivery

XS821-22
XSU821-22

XS823
XSU823

XS824-25
XSU824-25

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,
1 bridge connector
1 swivel label holder
1 cross connector

NOTE: In the following, e.g., …822 is used to summarize

all analog output modules (Panel Bus/L

ONWORKS

Bus, with/without manual overrides).

Table 4 Pluggable I/O modules and corresponding

terminal sockets

5 EN1Z-0921GE51 R0315

System Overview LION System

Auxiliary Parts

Corresponding

Module Type Figure

I/O modules

Information

CLIOP/CLIOL…

…821

Module allows disconnection of
individual I/O signals.

Module allows disconnection of
individual I/O signals.

For 24 V applications only.

Two groups of 7 terminals
connected to each other for
redistributing voltage.

Manual disconnect
modules

XS812

XS812RO

XS814

…822

…823

…824

…825

All pluggable LION I/O
modules

Two groups of nine internally-

Auxiliary terminal
package

XS830

XS831

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

CLIOP830A, only

connected push-in terminals, for
distributing signals/power.

Two groups of four pairs of
push-in terminals, for converting
0…20 mA signals into
0…10 Vdc signals, and one
push-in ground terminal per
group.

Table 5 Auxiliary parts

Spare Parts

Module Type Figure

Cross connectors (red) XS815

Connector bridge XS816

Swivel label holder XAL10

Swivel label holder XAL11

Table 6 Spare parts

Corresponding
I/O modules

Information

CLIOP/CLIOL…

…824

…825

All LION I/O modules

Connects 6 relay commons.

Connects CLLIONLC01 and I/O
modules.

All pluggable LION I/O
modules

Can be plugged into socket, for
attaching label generated by the
engineering tool.

Can be plugged into module, for

CLIOP830A, only

attaching label generated by the
engineering tool.
NOTE: Phased out.

EN1Z-0921GE51 R0315 6

LION System System Overview

Interfaces and Bus Connections

The LION System can be connected to the following devices
and systems:

Panel Bus

 For communication with up to 16 Panel Bus I/O modules

 Polarity-insensitive

L

ONWORKS Bus

 For communication with other L

within the building

 FTT10, link power compatible

 Polarity-insensitive

C-Bus

 For communication with other controllers, e.g., existing

Excel 500 Controllers

HMI

 For connecting an operator interface (e.g., CLMMI00N22

or CLMMI00N31) or a laptop, e.g., for engineering

Modem

 For connecting a modem or an ISDN terminal adapter

ONWORKS Bus devices

Technical Data

System Data

Operating voltage 24 VAC, ± 20 %, 21 … 30 VDC

Max. number of C-Bus
participants

Current requirement

Push-in terminals 1.5 mm2

Screw-type terminals 1.5 mm2

Overvoltage protection All inputs and outputs are

Calculated lifetime of
weakest component
under typical operating
conditions

30

Max. 3.57 A
(1 CLLIONLC01 Controller
+ 16 I/O modules)

protected against 24 VAC and
40 VDC overvoltage as well as
against short-circuiting.

MTBF

 13.7 years

Standards

Protection class IP20

Product standard
(EMC)

Testing electrical
components

Certification CE

System transformer

Low-Voltage Device
Safety Assessment

Table 8 Standards

EN 60730-1

EN 60730-2-9

IEC68

The system transformer(s) must
be safety isolating transformers
according to IEC 61558-2-6.
In the U.S.A. and Canada, NEC
Class 2 transformers must be
used.



EN 60730-1
EN 60730-2-9

Operational Environment

Ambient operating
temperature

Ambient operating
humidity

Ambient storage
temperature

Ambient storage
humidity

Vibration under
operation

Dust, vibration According to EN60730-1

RFI, EMI Home environment

Table 9 Operational environment

0 … 50 °C (32 … 122 °F)

5 … 93 % rel. humidity
(non condensing)

–20 … 70 °C (–4 … +158 °F)

5 … 95 % rel. humidity
(non condensing)

0.024” double amplitude
(2 … 30 Hz),

0.6 g (30 … 300 Hz)

Table 7 System data

7 EN1Z-0921GE51 R0315

Planning LION System

Planning

Overview

Engineering with CARE

During CARE engineering, the type of I/O modules, terminal
assignment and module configuration are defined
depending on the application. The same applies to
engineering with COACH (which is possible starting with
COACH version 2.02).

Planning

In this step, the following has to be defined, if applicable:

 Power supply

 Fusing

 Earth grounding

 Lightning protection

 Panel Bus wiring

 Design of a L

 Design of a C-Bus network

 Useful accessories

 Cable selection

ONWORKS network

Transformer Selection

NOTE: In Europe, the system transformer(s) must be

Current Requirement

When selecting the appropriate transformer, take into
account the number of individual modules, accessories, and
field devices in determining the total current requirement.

Devices powered

CLLIONLC01 with
CLMMI00N22 (backlight ON)
and with watchdog load (max.
500 mA)

CLLIONLC01 with
CLMMI00N22 (backlight ON)
but without watchdog load

…821 130 mA 80mA

…822 160 mA 90 mA

…823 180 mA 130 mA

…824 140 mA 90 mA

…825 140 mA 90 mA

CLIOP830A 200 mA 95 mA

safety isolating transformers according to
IEC61558-2-6.
In the U.S.A. and Canada, NEC Class-2
transformers must be used.

Current requirement

24 VAC 24 VDC

690 mA 640 mA

190 mA 140 mA

Table 10 Current requirement of LION System components

depending on power supply

Connectable Power Supplies

CentraLine CRT Series (Europe)

Transformer Primary side Secondary side

CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A

CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A

CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A

Table 11 CentraLine CRT series transformers data

EN1Z-0921GE51 R0315

8

LION System Planning

CentraLine 1450 Series (North America)

 50/60 Hz

 Insulated accessory outputs

 Built-in fuses

 Line transient /surge protection

 AC convenience outlet

 NEC Class-2

Part number
1450 7287

-001 120 VAC 24 VAC, 50 VA

-002 120 VAC

-003 120 VAC

-004 240/220 VAC 24 VAC, 50 VA

-005 240/220 VAC

-006 240/220 VAC

Table 12 CentraLine 1450 series transformers data

Standard Transformers (Europe, North America)

Standard commercially available transformers used to
supply power to LION Systems must fulfill the following
specifications:

Output voltage Impedance AC current

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

Table 13 Requirements for standard transformers

RIN-APU24 Uninterruptable Power Supply

The RIN-APU24 Uninterruptable Power Supply can be wired
to power LION Systems.

See also RIN-APU24 Uninterruptable Power Supply –
Mounting Instructions (MU1B-0258GE51) for detailed wiring
diagrams.

Primary side Secondary side

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA,
and 24 VDC; 600 mA

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA, and
24 VDC, 600 mA

 1.15 Ω

 0.40 Ω

 0.17 Ω

max. 2 A

max. 6 A

max. 12 A

Power Supply of Field Devices

Depending upon the power consumption of the field devices
used, it is possible to use either a single transformer to
power both the CLLIONLC01 and attached field devices, or
it may be necessary to employ an additional transformer.
See also section "Field Device Cables" on page 12 and
connection examples on page 28.

Fusing Specifications

Please observe the following when selecting fusing (F1 / F2)
for the CLLIONLC01, I/O modules, and active field devices:

 Use separate fusing for different loads (e.g., for the

CLLIONLC01 and I/O modules on one hand versus for
active field devices on the other).

 Fuse ratings must always be calculated according to the

loads connected. Refer to the load tables appearing in
the documentation of your devices (Table 10 provides
information on LION device loads).

 Use slow-acting fuses; this is because the CLLIONLC01,

the I/O modules, and active field devices have a high in­rush current due to their built-in capacitors (current
typically limited by one internal 2 Ohm resistor per
device).

 Fuses should be calculated to protect the transformer

against overloading and the wiring against short­circuiting. The CLLIONLC01 and the I/O modules are
protected by an internal fuse (not user-replaceable)
against internal component defects.

For connection examples see description of the I/O modules
on page 38 and following.

System Protective Earth Grounding

LION Systems comply with SELV (Safety Extra-Low
Voltage). Earth grounding is therefore not recommended.
However, if compliance with EN60204-1 is required, see
Appendix 1.

Lightning Protection

Please contact your local CentraLine representative for
information on lightning protection.

Panel Bus Topologies

 Up to 16 Panel Bus I/O modules can be controlled by a

single CLLIONLC01.

 Panel Bus I/O modules must be addressed using the

HEX switch on the terminal socket.

 Max. Panel Bus length: 40 meters. Any type of cabling

and topology (including star and loop topology) permitted.

 Bus termination unnecessary

 Polarity-insensitive

9 EN1Z-0921GE51 R0315

Planning LION System

X

LONWORKS Bus Topologies

The LONWORKS Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two L

ONWORKS

Bus terminals are connected to each wire of the twisted pair.

The L

ONWORKS Bus does not need to be shielded on the

controller module side.

The L

ONWORKS Bus can be wired in daisy chain, star, loop

or any combination thereof as long as the max. wire length
requirements are met.

Configuration

The recommended configuration is a daisy chain with two
bus terminations. This layout allows for max. L

ONWORKS

Bus lengths, and its simple structure presents the least
number of possible problems, particularly when adding on to
an existing bus.

See also “L

ONWORKS Mechanisms”, Product Literature no.:

EN0B-0270GE51.

C-Bus Topologies

Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The
C-Bus must be connected via the individual controllers
(open ring).

NOTE: Star connection is not allowed as this might

Instead of LION Controllers, other C-Bus controllers (e.g.,
the Excel 500, Excel 100, PANTHER) can also be
connected.

Fig. 4 C-Bus topology Excel 5000

cause uncontrollable line reflections.

LION Excel 100 Excel 500 PANTHER

Accessories

Besides the auxiliary parts of Table 5 on page 6, the
following accessories are available.

Preconfigured Connection Cables

Type

XW882

XW582
+ XW586

XW884

XW885 Laptops

XW585
+ XW586

XW586 Modems

Table 14 Preconfigured connection cables

XW882 Cable Details

RJ45 plug with clip at front

Fig. 5 CLLIONLC01/CLMMI00N22 cable details

XW884 Cable Details

RJ45 plug with clip at front

Connecting
CLLIONLC01 with

CLMMI00N22 Operator
Interface

CLMMI00N22 Operator
Interface

Adapter cable for Excel
500/600 Controllers

Laptops

12

SHIELD

3678
4
5

+5V

XW882

12

SHIELD

3678
4
5

+5V

Features

5 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

0.2 m, shielded,
RJ45 – 9 pin sub-D

3 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

1.8 m, RJ45 – 9 pin
sub-D

LOOSE

ENDS

G

R

A

Y

L

E

L

R

B

O

G

R

E

W

H

CLMMI00N22

TERMINALS

e

s

u

t

o

n

(

Y

d

D

x

O

T

W

+

5

E

V

W

N

D

x

R

E

N

E

T

I

D

G

N

WIRING

)

RS232 plug

sub-D female

1

R

D

x

S

R

T

D

x

T

G

N

D

2

3

4

5

1
2
3
4

6

7

8

9

W884

Fig. 6 CLLIONLC01/Excel 500/600 cable details

EN1Z-0921GE51 R0315

10

LION System Planning

XW885 Cable Details

RJ45 plug with clip at front
and protective sheathing

1

SHIELD

2
36
4
5

7

+5V

8

XW885

Fig. 7 CLLIONLC01/laptop cable details

XW582 Cable Details

LOOSE

to XC5010C

1

6

2

7

3

8

4

9

5

SHIELD

ENDS

XW582

Fig. 8 XW582 cable details

XW585 Cable Details

RS232 plug

sub-D female

1

6

2

7

+5V

3

8

4

9

5

SHIELD

RS232 plug

sub-D female

D

C

D

R

D

x

R

T

S

T

D

x
T

C

S

D

R

T

I

R

G

N

D

CLMMI00N22

WIRING

TERMINALS

D

O

L

W

x

T

Y

L

E

+

5

W

R

E

N

O

B

V

D

E

x

E

N

R

G

R

W

E

T

I

H

D

G

N

RS232 plug

sub-D female

x

R

D

R

T

S

T

D

x

D

G

N

LONWORKS Bus Termination Modules

Type Description

1

XAL-Term2

6

2

7

3

8

4

9

5

L

ONWORKS connection and ter-

mination module, which can be
mounted on DIN rails and in fuse
boxes

Table 15 LONWORKS Bus termination modules

Cable Specifications

Power Supply Cables

When checking the length of the power supply cable, the
connection cables to all I/O modules must be taken into
account.

1
2
3
4

Max. length

Cross section min. 0.75 mm2 (AWG 18)

Table 16 Power supply cables specification

Panel Bus Cables

Max. length 40 m

Cable type twisted pair, e.g., J-Y-Y 2 x 2 x 0.8

1

Table 17 Panel Bus cables specification

6

2

7

3

8

4

9

5

3 m (per side of the controller),
see Fig. 32 on page 24

XW585

Fig. 9 XW585 cable details

XW586 Cable Details

RJ45 plug with clip at front

12

3678
4
5

+5V

XW586

RS232 plug

sub-D male

C

D

D

S

D

R
D

x

R

T

S

R

D

T

x

C

T

S

D

T

R

G

D

N

1

6

2

7

3

8

4

9

5

Fig. 10 XW586 cable details

11 EN1Z-0921GE51 R0315

Planning LION System

LONWORKS Bus Cables

Cable type Max. bus length

Belden 85102 (plenum) 2700 m (8900 ft)

Belden 8471 (non-plenum) 2700 m (8900 ft)

Level IV, 22 AWG 1400 m (4600 ft)

JY (St) Y 2 x 2 x 0.8 900 m (3000 ft)

TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)

Table 18 Doubly-terminated bus specifications

NOTE: The above-listed cable types are as

NOTE: CentraLine recommends the use of level IV,

NOTE: Belden part numbers are 9H2201504 (plenum)

FTT Specification

The FTT specification includes two components that must
be met for proper system operation:

 The distance from each transceiver to all other

 If multiple paths exist, the max. total wire length is the

Cable type

Belden 85102 500 m (1650 ft) 500 m (1650 ft)

Belden 8471 400 m (1300 ft) 500 m (1650 ft)

Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft)

JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft)

TIA568A Cat. 5
24AWG, twisted pair

recommended by Echelon in their FTT-10A User
Guide.

22 AWG, solid core, non-shielded cable.

and 9D220150 (non-plenum).

transceivers and to the termination must not exceed the
max. node-to-node distance.

total amount of wire used.

Max. node-to­node distance

250 m (825 ft) 450 m (1500 ft)

Max. total wire
length

NOTE: In the event that the limit on the total wire length

is exceeded, the FTT physical layer repeaters
(FTT 10A) can be added to interconnect seg­ments. This increases the overall length by an
amount equal to the original specification for that
cable type and bus type for each repeater used.
For example, adding repeaters for a doubly­terminated bus using JY (St) Y 2 x 2 x 0.8 cable
increases the max. length by 900 m (3000 ft) for
each repeater.

Field Device Cables

Cross-sectional area

Type of signal

24 VAC power

0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)

Table 20 Cable sizing for connection of field devices

For wiring field devices see page 28.

 100 m (300 ft)

(Fig. 39 on p. 28)

one transformer

2

1.5 mm

(16 AWG)

 400 m (1300 ft)
(Fig. 40 on p. 28)

> 100 m (300 ft)

separate

transformers

not allowed for

Table 19 Free topology (singly-terminated) specifications

NOTICE

Unpredictable reflections on the bus due to step change
in line impedance characteristics!

► Do not use different wire types or gauges on the same

L

ONWORKS network segment.

EN1Z-0921GE51 R0315

12

LION System Planning

C-Bus Cables

NOTE: Observe national regulations for C-Bus cables!

Cable type Description Recommended for

J-Y-(ST)Y
2 x 2 x 0.8

A-Y-(ST)Y
2 x 2 x 0.8

AK 3702

AK 3740A shielded

Belden 9842 twisted pair Europe, US also possible

Belden 9841 shielded US

AK 3702

AK 3740A shielded

For Europe; only shielded cable is permitted.
For the U.S., shielded or unshielded cable can be
used.

shielded,
twisted pair

shielded,
twisted pair

unshielded,
twisted pair

unshielded,
twisted pair

Europe, inside cabinet

Europe, outside cabinet

US
not approved for Europe

US (low-cost)
not approved for Europe

US
not approved for Europe

US (low-cost)
not approved for Europe

Table 21 C-Bus cable types

Max. Cable Length

The max. C-Bus cable length is 1200 m (4000 ft).

See section "C-Bus Topologies" on page 10.

13 EN1Z-0921GE51 R0315

Planning LION System

Dimensions

Controller Module

144

110

Fig. 11 Controller module, outside dimensions (in mm)

Pluggable I/O Modules

28

32

92.75

45

89.5 94.1

LOCK

45

83

110

67.5

30.6
28

SCREW-TYPE

TERMINALS

38

14

XS814 Aux. Terminal Package (optional)

Fig. 12 Pluggable I/O modules (shown with manual overrides), including XS814 Aux. Terminal Package, dimensions (in mm)

SWIVEL LABEL HOLDER

51.5

EN1Z-0921GE51 R0315

14

LION System Planning

Mixed I/O Module

216

75

71

COM a
COM b

72

24V~

100

A1 A2A3A4

CLEARANCE

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

73

24V~0

74

Binary Inputs

B8 B9 B10

B7

B11B12

7

8 9 10 11 12

1 2 3 4 5 6

B5 B6

B1 B2B3B4

3 3

5 56 67

1 12 2

Install. Instr.

DI

EN1B-0375GE51

CLIOP830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germ any

0532

A5 A6 A7 A8 A9

8 9310

4 4

A

B1 B2B3B4

7 8 9

1 21 22 23 24 29 30 31 32 33 342

B5 B6 B7 B8 B9

11512

10 11 12 17 18 19 20

4

C

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs 24V Relays

GND

AI5

AI6

AI8

AI7

AO5

17

18 19 20

13 14 15 16

AI3

AI1 AI2

AI4 41

AO6 AO7 AO8

25

26 27 28 35

G1 G2

21 22 23 24

42

AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6

25 26 27 28 35 36 37 38 39 40

6 13 14 15 16 41 42

A5 A6 A7 A8 A9

A1 A2A3A4

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

D = XS831 Aux. Terminal Package (optional)A, B, and C = XS830 Aux. Terminal Packages (optional)

Fig. 13 Mixed I/O Module CLIOP830A (shown with four auxiliary terminal packages), dimensions (in mm)

External

COM a

40

24V

COM b

24V~0

IN3

IN5 IN6

IN1 IN2

IN4

36 37 38 39 40

29 30 31 32 33 34

B

B1 B2B3B4

D

76
77

24V~

78

DO

B5 B6 B7 B8 B9

!

110

69

28

15

SWIVEL LABEL HOLDER

92.5

45

51.5

15 EN1Z-0921GE51 R0315

Mounting/Dismounting Modules LION System

Mounting/Dismounting Modules

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet.
► Disconnect the power supply before you start to install

the LION System.
More than one disconnect switch may be required to de­energize the system.

► Do not reconnect the power supply until you have

completed the installation.

► Unused terminals must be closed (by completely

screwing in the terminal screws), thus preventing the
accidental touching of “live” parts.

NOTE: The terminal socket of each pluggable I/O

module can be mounted and wired before
inserting and locking the corresponding electronic
module.

1 2

71 COM a

72 COM b

73 24V

~

74 24V 0

~

LON

C-BUS RESET PC/HMI

8765 4 32 1 8765 4 321

11 1

S1 S2

9.6k all

12 285

13 396

14 410 7

C-Bus

LON

in

Panel

mid

76k

LON

end

76k

C-Bus

I/O Bus

C-Bus

out

4

S1 S2

71 COM a

72 COM b

73 24V

~

74 24V 0

~

123

AAA

11

21

31

12

22

32

13

23

33

14 4424 5434 64 25

Modem

Rx Tx

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

PRESS

COM a

COM b

24V

~

24V 0

~

!

8765 43 21

Power/
Alarm

PRESS

0

AUTO

!

41

51

42

52

43

53

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

6:ABCDFERTAQWESDERT6

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

PRESS

5678

1234

22 12345678

21

AUX

GND GND

10 11 12 13 14 15 16 17 18 25 26

9

5

S1 S2

PRESS

12345678

100

AAAAAAAA

5678

21

22 1 234

616261

62

AUX

6363

GND GND

9

10 11 12 13 14 15 16 17 18 25 26

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

!

AI/AOV

PRESS

0

AUTO

!

AI/AOV

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

6:ABCDFERTAQWESDERT6

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

5 6 7 8 9 10

1 234

123456789101112

BI

GND

13 14 15 16 17 18 19 20 21 22 23 24 25 2 6

S1 S2

PRESS

123456

100

11

21

31

12

22

32

13

23

33

14 4424 5434 64 25

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

11 12

!

--1

--0

--AUTO

!

41

51

616261

42

52

62

43

53

6363

Mounting/Dismounting Controller/Sockets

Mounting Sockets

NOTE: When using both Panel Bus and LONWORKS Bus

NOTE: Up to 10 Panel Bus I/O modules can be mounted

NOTE: The CLLIONLC01 and the mixed Panel Bus I/O

Fig. 15 Max. number of Panel Bus I/O modules

3

Fig. 16 Max. number of L

I/O modules in a LION System, group both
Panel Bus modules (light gray) and L
Bus I/O modules (dark gray), e.g., on different
rails.

to one side of the controller. In total, up to 16
Panel Bus I/O modules can be mounted to one
controller.

module are mounted on the DIN rail in the same
way as a terminal socket.

PAN EL

BUS

I/O

max. 10

LonWorks

BUS I/O

max. 10

PAN EL

BUS

I/O

LonWorks

BUS I/O

CLLIONLC01

max. 16

CLLIONLC01

max. 20

ONWORKS Bus I/O modules with

PANEL

BUS

I/O

LonWorks

BUS I/O

power supply via CLLIONLC01

ONWORKS

PAN EL

BUS

I/O

max. 10

LonWorks
LonWorks

BUS

BUS I/O

I/O

max. 10

6

Fig. 14 CLLIONLC01 and I/O modules mounted on

multiple DIN rails

Legend

1 CLLIONLC01

2 Swivel label holder

3 Cable connection

4 Stopper (from 3

rd

-party supplier)

5 Bridge connectors

6 Auxiliary terminal package

EN1Z-0921GE51 R0315

16

LION System Mounting/Dismounting Modules

► Angle the terminal socket at the upper edge of the DIN

rail until it snaps in.

► Swing the terminal socket down and apply gentle force

until it snaps into position with an audible "click".

► Position controller module and terminal sockets flush with

one another along the rail.

► If desired, mount stoppers at the ends of the rail to

prevent sliding.

Fig. 17 Mounting terminal sockets

Connecting Sockets

Controller, terminal sockets, and mixed I/O modules on the
same DIN rail can be connected mechanically and
electrically with bridge connectors.

Controller and terminal sockets on different DIN rails must
be connected using cables, see Fig. 14 and page 23.

NOTICE

Risk of malfunction!

► Wire Panel Bus I/O modules and LONWORKS Bus

I/O modules separately.

► When using both Panel Bus and LONWORKS Bus

I/O modules in a LION System, L
I/O modules must be connected to the controller via
LON terminals 11 … 14.

Position the bridge connector on terminals 71 … 74 of the
right hand terminal socket or mixed I/O module or controller
and on terminals 75 … 78 of the left hand terminal socket or
mixed I/O module or controller. Then press the bridge
connector down.

ONWORKS Bus

NOTE: Take care to not bend the Omega clamp, which

serves to establish the electrical contact with the
DIN rail and which located on the back of the
terminal socket.

Fig. 18 Connecting terminal sockets with bridge

connector

NOTE: Bridge connectors transmit both communication

signals and power supply between modules.
Removing bridge connectors will thus interrupt
the transmission of both communication signals
and power supply between the modules.

17 EN1Z-0921GE51 R0315