Honeywell LION Installation & Commissioning Instructions

LION Controller

CONTENTS

Safety Information ............................................................... 2

General Safety Information ............................................. 2

Safety Information as per EN60730-1 ............................. 2

System Overview ................................................................ 3

System Architecture ........................................................ 3

I/O Modules ..................................................................... 4

Interfaces and Bus Connections ..................................... 7

Technical Data ................................................................. 7

Planning ............................................................................... 8

Overview .......................................................................... 8

Transformer Selection ..................................................... 8

Fusing Specifications ...................................................... 9

System Protective Earth Grounding ................................ 9

Lightning Protection ......................................................... 9

Panel Bus Topologies ..................................................... 9

LONWORKS Bus Topologies ........................................... 10

C-Bus Topologies .......................................................... 10

Accessories ................................................................... 10

Cable Specifications ...................................................... 11

Dimensions .................................................................... 14

Mounting/Dismounting Modules ..................................... 16

Mounting/Dismounting Controller/Sockets .................... 16

Mounting/Dismounting Electronic Modules ................... 18

Mounting/Dismounting Manual Disconnect Modules .... 19

Mounting/Dismounting Auxiliary Terminal Packages ... 20

Mounting/Dismounting Cross Connectors .................... 21

Mounting/Dismounting Swivel Label Holders ............... 21

Wiring and Setting Up the System .................................. 22

General Safety Considerations ..................................... 22

Wiring Push-in Terminals .............................................. 22

Connecting Power Supply ............................................. 23

Connecting Single Bus Controller Systems .................. 24

Connecting Panel Bus and LONWORKS Bus Mixed

Controller Systems ........................................................ 25

Setting Address of Panel Bus I/O Modules ................... 27

Setting I/O Bus Switch ................................................... 27

Connecting Field Devices ............................................. 28

Commissioning I/O Modules ......................................... 29

Installation &
Commissioning
Instructions

LION

SYSTEM

INSTALLATION AND COMMISSIONING INSTRUCTIONS

Updating Software ......................................................... 29

Connecting to External Systems or Interfaces .............. 30

Connecting via LONWORKS Bus ..................................... 30

Connecting via C-Bus .................................................... 31

Connecting HMIs or Laptops ......................................... 31

Connecting Modems ...................................................... 31

Description of the CLLIONLC01 ....................................... 32

Overview ........................................................................ 32

Features ......................................................................... 33

Description of the I/O Modules ........................................ 38

Common Features ......................................................... 38

Troubleshooting ................................................................ 39

Testing Wiring Connections ........................................... 39

Troubleshooting on the CLLIONLC01 Controller .......... 39

Appendix 1: System Protective Earth Grounding .......... 43

LION Systems and SELV .............................................. 43

LION Systems and Standard EN60204-1 ..................... 43

Earth Grounding of EN60204-1 Applicable Systems .... 43

Appendix 2: Remote Communications ........................... 45

Approved Modems ......................................................... 45

Modem or ISDN Terminal Adapter Connection ............. 45

Modem Requirements.................................................... 45

Troubleshooting ............................................................. 45

Appendix 3: Sensor Characteristics ............................... 46

BALCO 500 .................................................................... 46

NTC 20 k ..................................................................... 47

PT 1000 .......................................................................... 48

NI1000TK5000 ............................................................... 50

NTC 10 kΩ ..................................................................... 51

PT 3000 .......................................................................... 52

Trademark Information



Echelon, LON, L
trademarks of Echelon Corporation registered in the United
States and other countries.

ONMARK, LONTALK, LONWORKS, Neuron, are

Copyright © 2015 Honeywell GmbH ● All Rights Reserved EN1Z-0921GE51 R0315

3.4

Safety Information LION System

Safety Information

General Safety Information

► When performing any work (installation, mounting, start-

up), all instructions given by the manufacturer and in
particular the safety instructions provided in these
Installation and Commissioning Instructions are to be
observed.

► The LION System (including the CLLIONLC01, I/O

modules, manual disconnect modules, and the auxiliary
terminal packages) may be installed and mounted only
by authorized and trained personnel.

► Rules regarding electrostatic discharge should be

followed.

► If the LION System is modified in any way, except by the

manufacturer, all warranties concerning operation and
safety are invalidated.

► Make sure that the local standards and regulations are

observed at all times. Examples of such regulations are
VDE 0800 and VDE 0100 or EN 60204-1 for earth
grounding.

► Use only accessory equipment which comes from or has

been approved by CentraLine.

► It is recommended that devices are to be kept at room

temperature for at least 24 hours before applying power.
This is to allow any condensation resulting from low
shipping/storage temperatures to evaporate.

► The LION System must be installed in such a manner

(e.g., in a lockable cabinet) as to ensure that uncertified
persons have no access to the terminals.

► Investigated according to United States Standard UL916

(USL-listed).

► Investigated according to Canadian National Standard(s)

C22.2 (CNL-listed).

Safety Information as per EN60730-1

Purpose

The LION System is an incorporated electronic control
system for cabinet mounting.

It is used for the purpose of building HVAC control and is
suitable for use only in non-safety controls for installation on
or in appliances.

Pollution degree

Overvoltage
category

Rated impulse
voltage

Automatic action

Software class Class A

Ball-pressure test
temperature

Electromagnetic
interference

System transformer Europe: safety isolating

Pollution Degree 2,
suitable for use in residential
controls, commercial controls,
in a clean environment.

Category II
for mains-powered (16A) controls

Category I
for 24 V powered controls

2500 VAC

Type 1.C
(micro-interruption for the relay
outputs)

75 °C for all housing and plastic
parts

125 °C in the case of devices
applied with voltage-carrying parts
and connectors

Tested at 230 VAC,
with the modules in normal
condition.

transformers according to
IEC61558-2-6

U.S.A. and Canada: NEC Class-2
transformers

Table 1 System data as per EN60730-1

EN1Z-0921GE51 R0315 2

LION System System Overview

System Overview

System Architecture

A LION System consists of the CLLIONLC01 Controller and various I/O modules.

The CLLIONLC01 Controller provides interface connections, which allow connection to external systems.

Auxiliary parts enable special features.

Panel I/O (CLIOPxx)

Panel Bus (<40 m)

existing XL500

controllers

C-Bus

CLLIONLC01 + CLIOxx

LonWorks Bus

LonWorks I/O (CLIOLxx)

Fig. 1 LION System architecture

Controller I/O Modules

Fig. 2 CLLIONLC01 Controller and I/O modules

CLMMI00N22 or CLMMI00N31MODEM

XFCLxxxXFCxxx SERVAL

3 EN1Z-0921GE51 R0315

System Overview LION System

X

X

X

X

I/O Modules

Pluggable I/O Modules

There are 2 variants of pluggable I/O modules (consisting of
a terminal socket and a removable electronic module):

 Panel Bus I/O modules with communication via Panel

Bus (light gray housings)
Modules are automatically commissioned (with firmware
download) by the CLLIONLC01 Controller

 L

ONWORKS Bus I/O modules (dark gray housings) with

communication via L
compatible) for easy integration and use with 3
controllers

Mixed I/O Module

Besides the pluggable I/O modules, there are also mixed
Panel Bus I/O modules. Specifically: the CLIOP830A and
CLIOP831A are mixed Panel Bus I/O modules featuring an
integrated terminal socket and a variety of inputs and
outputs.

 The CLIOP830A has a light-gray housing.

 The CLIOP831A has a black housing.

Their firmware is automatically updated and configured by
the controller, and the controller automatically configures the
mixed Panel Bus I/O modules as needed by the application.

ONWORKS (FTT10-A, link power

pluggable

ANALOG INPUT

ANALOG OUTPUT

pluggable

rd

-party

pluggable

BINARY INPUT

Terminal Sockets

Pluggable I/O modules are mounted on the appropriate
terminal sockets. Pluggable Panel Bus I/O modules and
pluggable L

ONWORKS Bus I/O modules use the same

terminal sockets. The terminal sockets are available with
push-in terminals (XS821-22, XS823, and XS824-25) or with
screw-type terminals (XSU821-22, XSU823, and XSU824-

25). The mixed Panel Bus I/O modules (i.e. the CLIOP830A
with push-in terminals, and the CLIOP831A with screw-type
terminals) feature an integrated terminal socket.

Color Coding

To distinguish modules and components, the following color
coding is used:

Color Part

Red

All user-accessible adjustable mechanical
parts (i.e., bridge connectors and locking
mechanism) and operating controls (manual
overrides, etc.)

Light-gray Panel Bus I/O modules (exc. CLIOP831A)

Black CLIOP831A mixed Panel Bus I/O module

Dark-gray LONWORKS Bus I/O modules

Table 2 Color coding of LION Modules

pluggable

RELAY OUTPUT

pluggable

FLOATING

OUTPUT

MIXED I/Os

(with integrated electronic module)

LonWorks

CLIOLR822A

BUS MODULES

CLIOL821A

PANEL

CLIOL822A

CLIOPR822A

BUS MODULES

CLIOP821A

CLLIONLC01

CLIOP822A

XS821-22

XSU821-22

LonWorks or Panel Bus

Fig. 3 Overview of I/O modules and terminal sockets

CLIOL823A

CLIOP823A

S823

SU823

CLIOLR824A

CLIOL824A

CLIOPR824A

CLIOP824A

CLIOPR825A

S824-25

SU824-25

Honeywell

Install. Instr.

MU1B-0473GE51

Honeywell

Install. Instr.

MU1B-0473GE51

123456789101112

DI

123456789101112

DI

CLIOP830A

Analog Outputs

Binary Inputs

Analog Inputs

GND

AO5

AI5 AI6 AI7 AI8

B10

B11

B9

B8

B7

B12

12

11

10

9

8

7

17 18 19 20

25 26 27 28

5

6

4

3

2

1

41 42

14 15 16

13

21

AO1

AI1

B1 B2 B3 B4 B5 B6

G1 G2

AI2 AI3 AI4

CLIOP831A

Binary Inputs

Analog Outputs

Analog Inputs

GND

AO5

AI5 AI6 AI7 AI8

B11

B10

B9

B8

B7

B12

12

11

10

9

8

7

17 18 19 20

25 26 27 28

6

5

4

3

2

1

41 42

14 15 16

13

21

AO1

AI1

B1 B2 B3 B4 B5 B6

G1 G2

AI2 AI3 AI4

CLIOP830A
CLIOP831A

24V Relays

AO6

AO7

AO8

CO1CO2CO3CO4CO5CO6

35

36 37 38 39 40

22 23 24

29 30 31 32 33 34

AO2

AO3

AO4

NO1NO2NO3NO4NO5NO6

!

123456

DO

24V Relays

AO6

AO7

AO8

CO1CO2CO3CO4CO5CO6

35

36 37 38 39 40

22 23 24

29 30 31 32 33 34

AO2

AO3

AO4

NO1NO2NO3NO4NO5NO6

!

123456

DO

EN1Z-0921GE51 R0315 4

LION System System Overview

1

)

I/O Module Overview

Panel Bus
module

LONWORKS
Bus module

Description Inputs Outputs Manual controls LEDs 1)

CLIOP821A CLIOL821A Analog input module 8 – – –

CLIOP822A CLIOL822A Analog output module – 8 – 8 status LEDs

CLIOPR822A CLIOLR822A Analog output module – 8 8 Manual overrides 8 status LEDs

CLIOP823A CLIOL823A Binary input module 12 – – 12 status LEDs

CLIOP824A CLIOL824A Relay output module – 6 2) – 6 status LEDs

CLIOPR824A CLIOLR824A Relay output module – 6 2) 6 Manual overrides 6 status LEDs

CLIOPR825A – Floating output module – 3 3 Manual overrides 3 pairs of status LEDs

CLIOP830A -- Mixed I/O module 20 14 -- 18 status LEDs

CLIOP831A -- Mixed I/O module 20 14 -- 18 status LEDs

In addition to the power LED and service LED

2)

Changeover outputs

Table 3 Overview of I/O modules

Manual Overrides as per EN ISO 16484-2:2004

The manual override switches and potentiometers of the output modules (…R822A, …R824A, and CLIOPR825A) support direct
operation as per EN ISO 16484-2:2004, section 5.4.3 "Local Priority Override/Indicating Units."

Specifically, the positions of the manual override switches and potentiometers directly control the outputs – independently of the
LION Controller and HMI. When a manual override switch or potentiometer is not in its default position ("auto"), the cor­responding output LED will blink continuously, and the output module will send a feedback signal with the status "manual
override" and the given override position to the LION Controller (which will then also store this information in its alarm memory).

NOTE: When updating the firmware of output modules, their outputs are turned OFF – regardless of the position of their

manual override switches and/or potentiometers.

Corresponding Terminal Sockets

I/O module
CLIOP/CLIOL…

…821

…822

…823

…824

…825

Socket Scope of delivery

XS821-22
XSU821-22

XS823
XSU823

XS824-25
XSU824-25

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,
1 bridge connector
1 swivel label holder

1 terminal socket,
1 bridge connector
1 swivel label holder
1 cross connector

NOTE: In the following, e.g., …822 is used to summarize

all analog output modules (Panel Bus/L

ONWORKS

Bus, with/without manual overrides).

Table 4 Pluggable I/O modules and corresponding

terminal sockets

5 EN1Z-0921GE51 R0315

System Overview LION System

Auxiliary Parts

Corresponding

Module Type Figure

I/O modules

Information

CLIOP/CLIOL…

…821

Module allows disconnection of
individual I/O signals.

Module allows disconnection of
individual I/O signals.

For 24 V applications only.

Two groups of 7 terminals
connected to each other for
redistributing voltage.

Manual disconnect
modules

XS812

XS812RO

XS814

…822

…823

…824

…825

All pluggable LION I/O
modules

Two groups of nine internally-

Auxiliary terminal
package

XS830

XS831

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

CLIOP830A, only

connected push-in terminals, for
distributing signals/power.

Two groups of four pairs of
push-in terminals, for converting
0…20 mA signals into
0…10 Vdc signals, and one
push-in ground terminal per
group.

Table 5 Auxiliary parts

Spare Parts

Module Type Figure

Cross connectors (red) XS815

Connector bridge XS816

Swivel label holder XAL10

Swivel label holder XAL11

Table 6 Spare parts

Corresponding
I/O modules

Information

CLIOP/CLIOL…

…824

…825

All LION I/O modules

Connects 6 relay commons.

Connects CLLIONLC01 and I/O
modules.

All pluggable LION I/O
modules

Can be plugged into socket, for
attaching label generated by the
engineering tool.

Can be plugged into module, for

CLIOP830A, only

attaching label generated by the
engineering tool.
NOTE: Phased out.

EN1Z-0921GE51 R0315 6

LION System System Overview

Interfaces and Bus Connections

The LION System can be connected to the following devices
and systems:

Panel Bus

 For communication with up to 16 Panel Bus I/O modules

 Polarity-insensitive

L

ONWORKS Bus

 For communication with other L

within the building

 FTT10, link power compatible

 Polarity-insensitive

C-Bus

 For communication with other controllers, e.g., existing

Excel 500 Controllers

HMI

 For connecting an operator interface (e.g., CLMMI00N22

or CLMMI00N31) or a laptop, e.g., for engineering

Modem

 For connecting a modem or an ISDN terminal adapter

ONWORKS Bus devices

Technical Data

System Data

Operating voltage 24 VAC, ± 20 %, 21 … 30 VDC

Max. number of C-Bus
participants

Current requirement

Push-in terminals 1.5 mm2

Screw-type terminals 1.5 mm2

Overvoltage protection All inputs and outputs are

Calculated lifetime of
weakest component
under typical operating
conditions

30

Max. 3.57 A
(1 CLLIONLC01 Controller
+ 16 I/O modules)

protected against 24 VAC and
40 VDC overvoltage as well as
against short-circuiting.

MTBF

 13.7 years

Standards

Protection class IP20

Product standard
(EMC)

Testing electrical
components

Certification CE

System transformer

Low-Voltage Device
Safety Assessment

Table 8 Standards

EN 60730-1

EN 60730-2-9

IEC68

The system transformer(s) must
be safety isolating transformers
according to IEC 61558-2-6.
In the U.S.A. and Canada, NEC
Class 2 transformers must be
used.



EN 60730-1
EN 60730-2-9

Operational Environment

Ambient operating
temperature

Ambient operating
humidity

Ambient storage
temperature

Ambient storage
humidity

Vibration under
operation

Dust, vibration According to EN60730-1

RFI, EMI Home environment

Table 9 Operational environment

0 … 50 °C (32 … 122 °F)

5 … 93 % rel. humidity
(non condensing)

–20 … 70 °C (–4 … +158 °F)

5 … 95 % rel. humidity
(non condensing)

0.024” double amplitude
(2 … 30 Hz),

0.6 g (30 … 300 Hz)

Table 7 System data

7 EN1Z-0921GE51 R0315

Planning LION System

Planning

Overview

Engineering with CARE

During CARE engineering, the type of I/O modules, terminal
assignment and module configuration are defined
depending on the application. The same applies to
engineering with COACH (which is possible starting with
COACH version 2.02).

Planning

In this step, the following has to be defined, if applicable:

 Power supply

 Fusing

 Earth grounding

 Lightning protection

 Panel Bus wiring

 Design of a L

 Design of a C-Bus network

 Useful accessories

 Cable selection

ONWORKS network

Transformer Selection

NOTE: In Europe, the system transformer(s) must be

Current Requirement

When selecting the appropriate transformer, take into
account the number of individual modules, accessories, and
field devices in determining the total current requirement.

Devices powered

CLLIONLC01 with
CLMMI00N22 (backlight ON)
and with watchdog load (max.
500 mA)

CLLIONLC01 with
CLMMI00N22 (backlight ON)
but without watchdog load

…821 130 mA 80mA

…822 160 mA 90 mA

…823 180 mA 130 mA

…824 140 mA 90 mA

…825 140 mA 90 mA

CLIOP830A 200 mA 95 mA

safety isolating transformers according to
IEC61558-2-6.
In the U.S.A. and Canada, NEC Class-2
transformers must be used.

Current requirement

24 VAC 24 VDC

690 mA 640 mA

190 mA 140 mA

Table 10 Current requirement of LION System components

depending on power supply

Connectable Power Supplies

CentraLine CRT Series (Europe)

Transformer Primary side Secondary side

CRT 2 220/230 VAC 24 VAC, 50 VA, 2 A

CRT 6 220/230 VAC 24 VAC, 150 VA, 6 A

CRT 12 220/230 VAC 24 VAC, 300 VA, 12 A

Table 11 CentraLine CRT series transformers data

EN1Z-0921GE51 R0315

8

LION System Planning

CentraLine 1450 Series (North America)

 50/60 Hz

 Insulated accessory outputs

 Built-in fuses

 Line transient /surge protection

 AC convenience outlet

 NEC Class-2

Part number
1450 7287

-001 120 VAC 24 VAC, 50 VA

-002 120 VAC

-003 120 VAC

-004 240/220 VAC 24 VAC, 50 VA

-005 240/220 VAC

-006 240/220 VAC

Table 12 CentraLine 1450 series transformers data

Standard Transformers (Europe, North America)

Standard commercially available transformers used to
supply power to LION Systems must fulfill the following
specifications:

Output voltage Impedance AC current

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

24.5 VAC to 25.5 VAC

Table 13 Requirements for standard transformers

RIN-APU24 Uninterruptable Power Supply

The RIN-APU24 Uninterruptable Power Supply can be wired
to power LION Systems.

See also RIN-APU24 Uninterruptable Power Supply –
Mounting Instructions (MU1B-0258GE51) for detailed wiring
diagrams.

Primary side Secondary side

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA,
and 24 VDC; 600 mA

2 x 24 VAC, 40 VA,
and 100 VA from separate
transformer

24 VAC, 100 VA, and
24 VDC, 600 mA

 1.15 Ω

 0.40 Ω

 0.17 Ω

max. 2 A

max. 6 A

max. 12 A

Power Supply of Field Devices

Depending upon the power consumption of the field devices
used, it is possible to use either a single transformer to
power both the CLLIONLC01 and attached field devices, or
it may be necessary to employ an additional transformer.
See also section "Field Device Cables" on page 12 and
connection examples on page 28.

Fusing Specifications

Please observe the following when selecting fusing (F1 / F2)
for the CLLIONLC01, I/O modules, and active field devices:

 Use separate fusing for different loads (e.g., for the

CLLIONLC01 and I/O modules on one hand versus for
active field devices on the other).

 Fuse ratings must always be calculated according to the

loads connected. Refer to the load tables appearing in
the documentation of your devices (Table 10 provides
information on LION device loads).

 Use slow-acting fuses; this is because the CLLIONLC01,

the I/O modules, and active field devices have a high in­rush current due to their built-in capacitors (current
typically limited by one internal 2 Ohm resistor per
device).

 Fuses should be calculated to protect the transformer

against overloading and the wiring against short­circuiting. The CLLIONLC01 and the I/O modules are
protected by an internal fuse (not user-replaceable)
against internal component defects.

For connection examples see description of the I/O modules
on page 38 and following.

System Protective Earth Grounding

LION Systems comply with SELV (Safety Extra-Low
Voltage). Earth grounding is therefore not recommended.
However, if compliance with EN60204-1 is required, see
Appendix 1.

Lightning Protection

Please contact your local CentraLine representative for
information on lightning protection.

Panel Bus Topologies

 Up to 16 Panel Bus I/O modules can be controlled by a

single CLLIONLC01.

 Panel Bus I/O modules must be addressed using the

HEX switch on the terminal socket.

 Max. Panel Bus length: 40 meters. Any type of cabling

and topology (including star and loop topology) permitted.

 Bus termination unnecessary

 Polarity-insensitive

9 EN1Z-0921GE51 R0315

Planning LION System

X

LONWORKS Bus Topologies

The LONWORKS Bus is a 78-kilobit serial link that uses
transformer isolation so that the bus wiring does not have a
polarity. I.e. it is not important which of the two L

ONWORKS

Bus terminals are connected to each wire of the twisted pair.

The L

ONWORKS Bus does not need to be shielded on the

controller module side.

The L

ONWORKS Bus can be wired in daisy chain, star, loop

or any combination thereof as long as the max. wire length
requirements are met.

Configuration

The recommended configuration is a daisy chain with two
bus terminations. This layout allows for max. L

ONWORKS

Bus lengths, and its simple structure presents the least
number of possible problems, particularly when adding on to
an existing bus.

See also “L

ONWORKS Mechanisms”, Product Literature no.:

EN0B-0270GE51.

C-Bus Topologies

Via the C-Bus up to 30 C-Bus devices (e.g., controllers, etc.)
can communicate with one another and a PC central. The
C-Bus must be connected via the individual controllers
(open ring).

NOTE: Star connection is not allowed as this might

Instead of LION Controllers, other C-Bus controllers (e.g.,
the Excel 500, Excel 100, PANTHER) can also be
connected.

Fig. 4 C-Bus topology Excel 5000

cause uncontrollable line reflections.

LION Excel 100 Excel 500 PANTHER

Accessories

Besides the auxiliary parts of Table 5 on page 6, the
following accessories are available.

Preconfigured Connection Cables

Type

XW882

XW582
+ XW586

XW884

XW885 Laptops

XW585
+ XW586

XW586 Modems

Table 14 Preconfigured connection cables

XW882 Cable Details

RJ45 plug with clip at front

Fig. 5 CLLIONLC01/CLMMI00N22 cable details

XW884 Cable Details

RJ45 plug with clip at front

Connecting
CLLIONLC01 with

CLMMI00N22 Operator
Interface

CLMMI00N22 Operator
Interface

Adapter cable for Excel
500/600 Controllers

Laptops

12

SHIELD

3678
4
5

+5V

XW882

12

SHIELD

3678
4
5

+5V

Features

5 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

0.2 m, shielded,
RJ45 – 9 pin sub-D

3 m, shielded,
RJ45 plug with clip

See XW582 and
XW586

1.8 m, RJ45 – 9 pin
sub-D

LOOSE

ENDS

G

R

A

Y

L

E

L

R

B

O

G

R

E

W

H

CLMMI00N22

TERMINALS

e

s

u

t

o

n

(

Y

d

D

x

O

T

W

+

5

E

V

W

N

D

x

R

E

N

E

T

I

D

G

N

WIRING

)

RS232 plug

sub-D female

1

R

D

x

S

R

T

D

x

T

G

N

D

2

3

4

5

1
2
3
4

6

7

8

9

W884

Fig. 6 CLLIONLC01/Excel 500/600 cable details

EN1Z-0921GE51 R0315

10

LION System Planning

XW885 Cable Details

RJ45 plug with clip at front
and protective sheathing

1

SHIELD

2
36
4
5

7

+5V

8

XW885

Fig. 7 CLLIONLC01/laptop cable details

XW582 Cable Details

LOOSE

to XC5010C

1

6

2

7

3

8

4

9

5

SHIELD

ENDS

XW582

Fig. 8 XW582 cable details

XW585 Cable Details

RS232 plug

sub-D female

1

6

2

7

+5V

3

8

4

9

5

SHIELD

RS232 plug

sub-D female

D

C

D

R

D

x

R

T

S

T

D

x
T

C

S

D

R

T

I

R

G

N

D

CLMMI00N22

WIRING

TERMINALS

D

O

L

W

x

T

Y

L

E

+

5

W

R

E

N

O

B

V

D

E

x

E

N

R

G

R

W

E

T

I

H

D

G

N

RS232 plug

sub-D female

x

R

D

R

T

S

T

D

x

D

G

N

LONWORKS Bus Termination Modules

Type Description

1

XAL-Term2

6

2

7

3

8

4

9

5

L

ONWORKS connection and ter-

mination module, which can be
mounted on DIN rails and in fuse
boxes

Table 15 LONWORKS Bus termination modules

Cable Specifications

Power Supply Cables

When checking the length of the power supply cable, the
connection cables to all I/O modules must be taken into
account.

1
2
3
4

Max. length

Cross section min. 0.75 mm2 (AWG 18)

Table 16 Power supply cables specification

Panel Bus Cables

Max. length 40 m

Cable type twisted pair, e.g., J-Y-Y 2 x 2 x 0.8

1

Table 17 Panel Bus cables specification

6

2

7

3

8

4

9

5

3 m (per side of the controller),
see Fig. 32 on page 24

XW585

Fig. 9 XW585 cable details

XW586 Cable Details

RJ45 plug with clip at front

12

3678
4
5

+5V

XW586

RS232 plug

sub-D male

C

D

D

S

D

R
D

x

R

T

S

R

D

T

x

C

T

S

D

T

R

G

D

N

1

6

2

7

3

8

4

9

5

Fig. 10 XW586 cable details

11 EN1Z-0921GE51 R0315

Planning LION System

LONWORKS Bus Cables

Cable type Max. bus length

Belden 85102 (plenum) 2700 m (8900 ft)

Belden 8471 (non-plenum) 2700 m (8900 ft)

Level IV, 22 AWG 1400 m (4600 ft)

JY (St) Y 2 x 2 x 0.8 900 m (3000 ft)

TIA568A Cat. 5 24AWG, twisted pair 900 m (3000 ft)

Table 18 Doubly-terminated bus specifications

NOTE: The above-listed cable types are as

NOTE: CentraLine recommends the use of level IV,

NOTE: Belden part numbers are 9H2201504 (plenum)

FTT Specification

The FTT specification includes two components that must
be met for proper system operation:

 The distance from each transceiver to all other

 If multiple paths exist, the max. total wire length is the

Cable type

Belden 85102 500 m (1650 ft) 500 m (1650 ft)

Belden 8471 400 m (1300 ft) 500 m (1650 ft)

Level IV, 22AWG 400 m (1300 ft) 500 m (1650 ft)

JY (St) Y 2 x 2 x 0.8 320 m (1050 ft) 500 m (1650 ft)

TIA568A Cat. 5
24AWG, twisted pair

recommended by Echelon in their FTT-10A User
Guide.

22 AWG, solid core, non-shielded cable.

and 9D220150 (non-plenum).

transceivers and to the termination must not exceed the
max. node-to-node distance.

total amount of wire used.

Max. node-to­node distance

250 m (825 ft) 450 m (1500 ft)

Max. total wire
length

NOTE: In the event that the limit on the total wire length

is exceeded, the FTT physical layer repeaters
(FTT 10A) can be added to interconnect seg­ments. This increases the overall length by an
amount equal to the original specification for that
cable type and bus type for each repeater used.
For example, adding repeaters for a doubly­terminated bus using JY (St) Y 2 x 2 x 0.8 cable
increases the max. length by 900 m (3000 ft) for
each repeater.

Field Device Cables

Cross-sectional area

Type of signal

24 VAC power

0…10 V signals 0.081 – 2.08 mm2 (28 – 14 AWG)

Table 20 Cable sizing for connection of field devices

For wiring field devices see page 28.

 100 m (300 ft)

(Fig. 39 on p. 28)

one transformer

2

1.5 mm

(16 AWG)

 400 m (1300 ft)
(Fig. 40 on p. 28)

> 100 m (300 ft)

separate

transformers

not allowed for

Table 19 Free topology (singly-terminated) specifications

NOTICE

Unpredictable reflections on the bus due to step change
in line impedance characteristics!

► Do not use different wire types or gauges on the same

L

ONWORKS network segment.

EN1Z-0921GE51 R0315

12

LION System Planning

C-Bus Cables

NOTE: Observe national regulations for C-Bus cables!

Cable type Description Recommended for

J-Y-(ST)Y
2 x 2 x 0.8

A-Y-(ST)Y
2 x 2 x 0.8

AK 3702

AK 3740A shielded

Belden 9842 twisted pair Europe, US also possible

Belden 9841 shielded US

AK 3702

AK 3740A shielded

For Europe; only shielded cable is permitted.
For the U.S., shielded or unshielded cable can be
used.

shielded,
twisted pair

shielded,
twisted pair

unshielded,
twisted pair

unshielded,
twisted pair

Europe, inside cabinet

Europe, outside cabinet

US
not approved for Europe

US (low-cost)
not approved for Europe

US
not approved for Europe

US (low-cost)
not approved for Europe

Table 21 C-Bus cable types

Max. Cable Length

The max. C-Bus cable length is 1200 m (4000 ft).

See section "C-Bus Topologies" on page 10.

13 EN1Z-0921GE51 R0315

Planning LION System

Dimensions

Controller Module

144

110

Fig. 11 Controller module, outside dimensions (in mm)

Pluggable I/O Modules

28

32

92.75

45

89.5 94.1

LOCK

45

83

110

67.5

30.6
28

SCREW-TYPE

TERMINALS

38

14

XS814 Aux. Terminal Package (optional)

Fig. 12 Pluggable I/O modules (shown with manual overrides), including XS814 Aux. Terminal Package, dimensions (in mm)

SWIVEL LABEL HOLDER

51.5

EN1Z-0921GE51 R0315

14

LION System Planning

Mixed I/O Module

216

75

71

COM a
COM b

72

24V~

100

A1 A2A3A4

CLEARANCE

A1 A2 A3 A4 A5 A6 A7 A8 A9 B1 B2 B3 B4 B5 B6 B7 B8 B9

73

24V~0

74

Binary Inputs

B8 B9 B10

B7

B11B12

7

8 9 10 11 12

1 2 3 4 5 6

B5 B6

B1 B2B3B4

3 3

5 56 67

1 12 2

Install. Instr.

DI

EN1B-0375GE51

CLIOP830A

12 BI / 8 AI / 8 AO / 6 RO

24V, 15VA, T50

0706AX0001-XFU830A

8

Made in Germ any

0532

A5 A6 A7 A8 A9

8 9310

4 4

A

B1 B2B3B4

7 8 9

1 21 22 23 24 29 30 31 32 33 342

B5 B6 B7 B8 B9

11512

10 11 12 17 18 19 20

4

C

4

5

3

6

2

7

24V for relay 1...5

1

8

0

9

S2

F

A

E

B

C

D

J1 J2 J3 J4 J5

Analog Inputs Analog Outputs 24V Relays

GND

AI5

AI6

AI8

AI7

AO5

17

18 19 20

13 14 15 16

AI3

AI1 AI2

AI4 41

AO6 AO7 AO8

25

26 27 28 35

G1 G2

21 22 23 24

42

AO1 AO2 AO3 AO4 NO1 NO2 NO3 NO4 NO5 NO6

25 26 27 28 35 36 37 38 39 40

6 13 14 15 16 41 42

A5 A6 A7 A8 A9

A1 A2A3A4

A1 B1 A2 B2 A3 B3 A4 B4 G1 G2A5 B5 A6 B6 A7 B7 A8 B8

D = XS831 Aux. Terminal Package (optional)A, B, and C = XS830 Aux. Terminal Packages (optional)

Fig. 13 Mixed I/O Module CLIOP830A (shown with four auxiliary terminal packages), dimensions (in mm)

External

COM a

40

24V

COM b

24V~0

IN3

IN5 IN6

IN1 IN2

IN4

36 37 38 39 40

29 30 31 32 33 34

B

B1 B2B3B4

D

76
77

24V~

78

DO

B5 B6 B7 B8 B9

!

110

69

28

15

SWIVEL LABEL HOLDER

92.5

45

51.5

15 EN1Z-0921GE51 R0315

Mounting/Dismounting Modules LION System

Mounting/Dismounting Modules

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet.
► Disconnect the power supply before you start to install

the LION System.
More than one disconnect switch may be required to de­energize the system.

► Do not reconnect the power supply until you have

completed the installation.

► Unused terminals must be closed (by completely

screwing in the terminal screws), thus preventing the
accidental touching of “live” parts.

NOTE: The terminal socket of each pluggable I/O

module can be mounted and wired before
inserting and locking the corresponding electronic
module.

1 2

71 COM a

72 COM b

73 24V

~

74 24V 0

~

LON

C-BUS RESET PC/HMI

8765 4 32 1 8765 4 321

11 1

S1 S2

9.6k all

12 285

13 396

14 410 7

C-Bus

LON

in

Panel

mid

76k

LON

end

76k

C-Bus

I/O Bus

C-Bus

out

4

S1 S2

71 COM a

72 COM b

73 24V

~

74 24V 0

~

123

AAA

11

21

31

12

22

32

13

23

33

14 4424 5434 64 25

Modem

Rx Tx

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

PRESS

COM a

COM b

24V

~

24V 0

~

!

8765 43 21

Power/
Alarm

PRESS

0

AUTO

!

41

51

42

52

43

53

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

6:ABCDFERTAQWESDERT6

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

PRESS

5678

1234

22 12345678

21

AUX

GND GND

10 11 12 13 14 15 16 17 18 25 26

9

5

S1 S2

PRESS

12345678

100

AAAAAAAA

5678

21

22 1 234

616261

62

AUX

6363

GND GND

9

10 11 12 13 14 15 16 17 18 25 26

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

!

AI/AOV

PRESS

0

AUTO

!

AI/AOV

1:ABCDFERTAQWESDERT1

2:ABCDFERTAQWESDERT2

3:ABCDFERTAQWESDERT3

4:ABCDFERTAQWESDERT4

5:ABCDFERTAQWESDERT5

6:ABCDFERTAQWESDERT6

7:ABCDFERTAQWESDERT7

8:ABCDFERTAQWESDERT8

5 6 7 8 9 10

1 234

123456789101112

BI

GND

13 14 15 16 17 18 19 20 21 22 23 24 25 2 6

S1 S2

PRESS

123456

100

11

21

31

12

22

32

13

23

33

14 4424 5434 64 25

5

4

3

6

2

7

1

8

0

9

F

A

E

B

D

C

11 12

!

--1

--0

--AUTO

!

41

51

616261

42

52

62

43

53

6363

Mounting/Dismounting Controller/Sockets

Mounting Sockets

NOTE: When using both Panel Bus and LONWORKS Bus

NOTE: Up to 10 Panel Bus I/O modules can be mounted

NOTE: The CLLIONLC01 and the mixed Panel Bus I/O

Fig. 15 Max. number of Panel Bus I/O modules

3

Fig. 16 Max. number of L

I/O modules in a LION System, group both
Panel Bus modules (light gray) and L
Bus I/O modules (dark gray), e.g., on different
rails.

to one side of the controller. In total, up to 16
Panel Bus I/O modules can be mounted to one
controller.

module are mounted on the DIN rail in the same
way as a terminal socket.

PAN EL

BUS

I/O

max. 10

LonWorks

BUS I/O

max. 10

PAN EL

BUS

I/O

LonWorks

BUS I/O

CLLIONLC01

max. 16

CLLIONLC01

max. 20

ONWORKS Bus I/O modules with

PANEL

BUS

I/O

LonWorks

BUS I/O

power supply via CLLIONLC01

ONWORKS

PAN EL

BUS

I/O

max. 10

LonWorks
LonWorks

BUS

BUS I/O

I/O

max. 10

6

Fig. 14 CLLIONLC01 and I/O modules mounted on

multiple DIN rails

Legend

1 CLLIONLC01

2 Swivel label holder

3 Cable connection

4 Stopper (from 3

rd

-party supplier)

5 Bridge connectors

6 Auxiliary terminal package

EN1Z-0921GE51 R0315

16

LION System Mounting/Dismounting Modules

► Angle the terminal socket at the upper edge of the DIN

rail until it snaps in.

► Swing the terminal socket down and apply gentle force

until it snaps into position with an audible "click".

► Position controller module and terminal sockets flush with

one another along the rail.

► If desired, mount stoppers at the ends of the rail to

prevent sliding.

Fig. 17 Mounting terminal sockets

Connecting Sockets

Controller, terminal sockets, and mixed I/O modules on the
same DIN rail can be connected mechanically and
electrically with bridge connectors.

Controller and terminal sockets on different DIN rails must
be connected using cables, see Fig. 14 and page 23.

NOTICE

Risk of malfunction!

► Wire Panel Bus I/O modules and LONWORKS Bus

I/O modules separately.

► When using both Panel Bus and LONWORKS Bus

I/O modules in a LION System, L
I/O modules must be connected to the controller via
LON terminals 11 … 14.

Position the bridge connector on terminals 71 … 74 of the
right hand terminal socket or mixed I/O module or controller
and on terminals 75 … 78 of the left hand terminal socket or
mixed I/O module or controller. Then press the bridge
connector down.

ONWORKS Bus

NOTE: Take care to not bend the Omega clamp, which

serves to establish the electrical contact with the
DIN rail and which located on the back of the
terminal socket.

Fig. 18 Connecting terminal sockets with bridge

connector

NOTE: Bridge connectors transmit both communication

signals and power supply between modules.
Removing bridge connectors will thus interrupt
the transmission of both communication signals
and power supply between the modules.

17 EN1Z-0921GE51 R0315

Mounting/Dismounting Modules LION System

Dismounting Sockets

Disconnecting Sockets

Release all bridge connectors before removing the controller
module and/or the terminal sockets and/or mixed I/O
modules from the DIN rail.

► Press down at the same time both the gray side wings

next to the red button and then pull the bridge connector
out of the module.

Fig. 19 Releasing bridge connectors

Dismounting Controller / Terminal Sockets / Mixed I/O
Modules

► Insert a screwdriver into the latch on the underside of the

module and lever the red latch 2–3 mm downwards. The
module can then be swung away from the rail.

Mounting/Dismounting Electronic Modules

Mounting Electronic Modules

NOTE: Electronic modules can be removed from the

socket or inserted into the sockets without
switching off the power supply, but the resultant
behavior of connected field devices must be
taken into consideration.

► Make sure that terminal socket und electronic I/O module

match; see Table 4 on page 5.

► Make sure that the red locking mechanism is in the open,

i.e., left, position.

► Gently push the electronic module onto the terminal

socket until snug.

Fig. 21 Inserting the electronic module

► Lock the red locking mechanism by sliding it to the right.

Fig. 20 Releasing latch

Fig. 22 Locking the electronic module

NOTE: The red locking mechanism will not close if the

EN1Z-0921GE51 R0315

18

electronic module is not properly mounted.

LION System Mounting/Dismounting Modules

Dismounting Electronic Modules

NOTE: Electronic modules can be removed from the

socket or inserted into the sockets without
switching off the power supply, but the resultant
behavior of connected field devices must be
taken into consideration.

► Open the red locking mechanism by sliding it to the left

and then gently pull the electronic module out of the
terminal socket.

Fig. 23 Dismounting the electronic module

Mounting/Dismounting Manual Disconnect
Modules

XS812 and XS812RO Manual Disconnect Modules are
mounted on the terminal socket appropriate for the elec­tronic module, see Table 4 on page 5. The electronic
module is mounted onto the manual disconnect module.

WARNING

Risk of electric shock or equipment damage!
The XS812RO Manual Disconnect Module is designed
for 24 V applications only!

► Never use the XS812RO Manual Disconnect Module with

line voltage.

Mounting Manual Disconnect Modules

► Make sure that manual disconnect module, electronic

module and terminal socket match, see Table 4 on
page 5.

► Make sure that the red locking mechanism is in the open,

i.e., left, position.

► Gently push the manual disconnect module onto the

terminal socket until snug.

► Lock the red locking mechanism by sliding it to the right.

Fig. 24 Mounting the manual disconnect modules

19 EN1Z-0921GE51 R0315

Mounting/Dismounting Modules LION System

Operating the Individual Switches

► Use a screwdriver to open/close the appropriate

disconnector switches of the manual disconnect
modules.

Fig. 25 Operating the disconnector switches

Dismounting Manual Disconnect Modules

► Open the red lock mechanism by sliding it to the left and

then gently pull the electronic module out of the terminal
socket.

Mounting/Dismounting Auxiliary Terminal
Packages

The XS814 Auxiliary Terminal Package can be mounted on
any pluggable I/O module.

The XS830 and XS831 Auxiliary Terminal Packages are
suitable for mixed I/O modules, only. Specifically, they can
be mounted on the top and/or bottom of the CLIOP830A.

For reasons of mechanical stability, a max. of two rows of
Auxiliary Terminal Packages may be mounted together on
the CLIOP830A.

Mounting Auxiliary Terminal Packages

► Push the auxiliary terminal package onto the grooves of

the corresponding terminal socket / the mixed I/O
module.

Fig. 26 Mounting the auxiliary terminal package onto the

terminal socket / mixed I/O module

Dismounting Auxiliary Terminal Packages

► Push down the catch of the auxiliary terminal package

and pull it out of the grooves of the terminal socket / the
mixed I/O module.

Fig. 27 Dismounting the auxiliary terminal package from

the terminal socket / the mixed I/O module

EN1Z-0921GE51 R0315

20

LION System Mounting/Dismounting Modules

Mounting/Dismounting Cross Connectors

NOTE: The cross connector (incl. in the delivery) can be

mounted to the XS824-25 or XSU824-25, as
required. It can be dismounted (see Fig. 28). It is
not permitted to replace cross connectors with
wire.

► Insert a screwdriver on one end of the cross connector

and swivel it to the right and to the left.

► Insert a screwdriver on the other end of the cross

connecter and swivel it to the right and to left until the
cross connector is released.

► If desired, insert another cross connector.

Fig. 28 Dismounting the cross connectors

Mounting/Dismounting Swivel Label
Holders

NOTE: A swivel label holder is included in the delivery of

each module.

Use only the (short / long) swivel label holders appropriate
for the given type (pluggable or mixed, respectively) of I/O
module.

Mounting Swivel Label Holders

► Snap the swivel label holder onto the hinges of the

terminal socket / mixed I/O module.

► Apply self-adhesive labels to the holders.

Fig. 29 Mounting the swivel label holder

Dismounting Swivel Label Holders

► Press the hinges together and remove the swivel label

holder.

21 EN1Z-0921GE51 R0315

Wiring and Setting Up the System LION System

Wiring and Setting Up the System

General Safety Considerations

 When connecting the CLLIONLC01 or LION I/O modules,

both VDE, National Electric Code (NEC) or equivalent,
and any local regulations concerning grounding and zero
voltage must be observed.

 Electrical work should be carried out by a qualified

electrician.

 The electrical connections must be made at the terminal

blocks. The corresponding connection diagrams are
located on the individual controller module and
I/O modules.

 For Europe only: To comply with CE requirements,

devices with a voltage in the range of 50 ... 1000 VAC or
75 ... 1500 VDC, which are not provided with a supply
cord and plug or with other means for disconnection from
the supply having a contact separation of at least 3 mm
in all poles, must have the means for disconnection
incorporated in the fixed wiring.

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet.

► Disconnect the power supply before making connections

to or removing connections from terminals of controller or
I/O modules.

► Do not use spare terminals as wiring support points.

► Do not reconnect the power supply until you have

completed the installation.

► Unused terminals must be closed (by completely

screwing in the terminal screws), thus preventing the
accidental touching of “live” parts.

► Observe precautions for handling electrostatic sensitive

devices.

Wiring Push-in Terminals

The terminal sockets of the pluggable I/O modules are
available in versions (XS821-22, XS823, and XS824-25)
featuring convenient push-in terminals for easy wiring. The
CLIOP830A likewise features push-in terminals.

For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):

Max. plug gauge

Solid conductor H05/07) V-U

Stranded conductor H05(07) V-K

Stranded conductor with wire end
ferrules (without plastic collar)

Stripping length 8.0 +1.0 mm

Table 22 Push-in terminals wiring specifications

NOTE: In the case of solid conductors, the use of

ferrules is prohibited.

NOTE: Use only one conductor per push-in terminal.

NOTE: If two stranded wires are to be connected to a

single push-in terminal, twin wire end ferrules
must be used.

Wiring Screw-Type Terminals

The terminal sockets of the pluggable I/O modules are also
available with screw-type terminals (XSU821-22, XSU823,
and XSU824-25).

For correct wiring, cables must fulfill the following
specifications according to IEC664-1 / VDE 0110 (4.97):

Max. plug gauge

Solid conductor H05/07) V-U

Stranded conductor H05(07) V-K

Stranded conductor with wire end
ferrules (without plastic collar)

Stripping length 11.0 +1.0 mm

0.14 … 1.50 mm

0.25 … 1.50 mm

0.25 … 1.50 mm

0.25 ... 1.50 mm

0.14 … 1.50 mm

0.25 … 1.50 mm

0.25 … 1.50 mm

0.25 ... 1.50 mm

2

2

2

2

2

2

2

2

Table 23 Screw-type terminals wiring specifications

EN1Z-0921GE51 R0315

22

LION System Wiring and Setting Up the System

Connecting Power Supply

The LION System can be powered by one or more external
transformers.

NOTE: The max. length for the power supply cable from

NOTE: Referring to Fig. 30, the following conditions must

Single or the First Transformer

► Connect the transformer to terminals 1 and 2 of the

a transformer is 3 m. This also includes the
length of the modules and the connection cables
between the rails.

be fulfilled: A ≤ 3 m and B ≤ 3 m

CLLIONLC01 Controller.

I/O I/O I/O

CPU

21

A 3 m

AND

B 3 m

BA

Additional Transformer

► Connect the additional transformer in a second room or

cabinet to terminals 73 and 74 or 77 and 78 of an
I/O module.

TRANS-

FORMER 2

Fig. 31 Wiring the power supply from a second

71
72
73
74

transformer

I/OI/O

MAX. 3 m

NOTICE

Fig. 30 Wiring power supply from the (first) transformer to

the controller module

Equipment damage!

► Do not use bridge connectors to connect modules

powered by different transformers.

► When connecting modules powered by different

transformers using cables, be sure to not connect
terminals 73 and 77.

23 EN1Z-0921GE51 R0315

Wiring and Setting Up the System LION System

Connecting Single Bus Controller Systems

This section describes how to connect a controller system
which uses Panel Bus I/O modules only or L
Bus I/O modules only.

Controller and I/O Modules on a Single Rail

► Connect controller and I/O modules using the bridge

connectors.

This provides power supply and communication connection.
No further wiring is necessary.

Controller and I/O Modules on Several Rails in a
Single Cabinet

The rails of a controller system are connected in series.

► Connect the rail ends as follows:

– Power supply

via power supply terminals 73, 74 or 77, 78

– Communication

via communication terminals 71, 72 or 75, 76

71
72

I/O

73
74

I/O

ONWORKS

Panel Bus I/O Modules in Separate Rooms

In this scenario, communication and reference voltage
(24 V0) must be connected between the rooms.

► Connect the last module of room 1 to the first module of

room 2:

– Reference voltage

via power supply terminals 74 or 78
terminals 73 and 77 must not be connected

– Communication

via communication terminals 71, 72 or 75, 76

75

CPU

PANEL

I/O

1 2

71

72

PANE L

I/O

PANEL

I/O

74

Fig. 33 Wiring the Panel Bus I/O modules in separate

rooms

76
77
78

75
76
7773
78

24 V0

MAX. 40 m

71
72

I/O

73
74

71
72

I/O

73
74

71
72

I/O

73
74

CPU

1 2

I/O

75
76

I/OI/O

77
78

75
76

I/O

77
78

Fig. 32 Wiring the power supply and the communication

lines to the I/O modules

Max. Power Cable Length

The max. length for power supply cable per side is 3 m. This
includes the connection cables between the rails, the
lengths of the modules, and the cable from the transformer.

Max. Cable Length

The max. cable length for connecting room 1 and room 2 is
40 m.

EN1Z-0921GE51 R0315

24

LION System Wiring and Setting Up the System

LonWorks Bus I/O Modules in Separate Rooms

In this scenario, only communication lines must be
connected between the rooms.

► Connect the last module of room 1 to the first module of

room 2:

– via communication terminals 71, 72 or 75, 76

75

CPU

1 2

71

72

LonWorks

I/O

74

Fig. 34 Wiring the L

ONWORKS Bus I/O modules in

LonWorks

I/O

LonWorks

I/O

separate rooms

Max. Cable Length

For max. cable lengths and cable specifications of the
communication lines, see Table 18 and Table 19 on
page 12.

76
77
78

75
76
7773
78

Connecting Panel Bus and LONWORKS Bus
Mixed Controller Systems

Connecting I/O Modules with Each Other

For connecting the I/O modules with each other, proceed as
described for single bus controller systems on page 23.

Connecting I/O Modules to the Controller

Panel Bus I/O Modules

► Connect communication terminals 71/72 or 75/76 of

Panel Bus I/O modules to communication terminals
71 …74 or 75… 78 of the controller module using either

– Bridge connectors (for flush mounting on a single DIN

rail) or

– Cables (for separate mounting, e.g., on multiple rails,

separate cabinets, etc.).

L

ONWORKS Bus I/O Modules

► Connect communication terminals 71/72 or 75/76 of

L

ONWORKS Bus I/O modules to LONWORKS terminals

11 … 14 of the controller module using cables. See also
section "LonWorks Bus Termination" on page 30 and the
section on “L
L

ONWORKS Mechanisms (Product Literature no.: EN0B-

ONWORKS Wiring” in the separate document

0270GE51).

25 EN1Z-0921GE51 R0315

Wiring and Setting Up the System LION System

Panel Bus I/O modules Panel Bus I/O modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

XF...

LonWorks Bus I/O modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

Fig. 35 Mixed bus system – correct wiring

Panel Bus I/O modules LonWorks Bus modules

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

71
72
73

74

CLLIONLC01

11
12
13
14

71
72

CLLIONLC01

73

74

75
76
77
78

1
2
3
4

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

75
76
77
78

71
72
73
74

71

75

72

76

73

77

74

78

71

75

72

76

73

77

74

78

75
76
77
78

Fig. 36 Mixed bus system – incorrect wiring

11
12
13
14

1
2
3
4

EN1Z-0921GE51 R0315

26

LION System Wiring and Setting Up the System

Setting Address of Panel Bus I/O Modules

During engineering, each Panel Bus I/O module is assigned
its own unique address. For the sake of clarity for
maintenance personnel, it is recommended that you
address the Panel Bus I/O modules in ascending order
0 through F.

Hex switch 0 1 2 3 4 5 6 7

Address 01 02 03 04 05 06 07 08

Hex switch 8 9 A B C D E F

Address 09 10 11 12 13 14 15 16

Table 24 HEX switch settings and addresses

► Use the rotary HEX switch to set the address to the one

already defined using the engineering tool.

4

4

LOCK

Setting I/O Bus Switch

► Set the I/O Bus switch S2 of the CLLIONLC01 depending

on the modules connected to terminals 71 … 78 and the
desired communication as follows:

Communication S2 setting Terminals

LONWORKS Bus
only

Panel Bus and

ONWORKS Bus

L

Table 25 I/O Bus switch settings

S2

Panel

LO N

I/O Bus

LON 71 … 74 L

75 … 78

11 … 14

ONWORKS Bus

LONWORKS Bus

LONWORKS Bus

Panel 71 … 74 Panel Bus

75 … 78 Panel Bus

11 … 14 L

ONWORKS Bus

Fig. 37 HEX switch location

If the HEX switch is changed, the Panel Bus I/O

NOTE:

module will revert to its default configuration.

NOTE: With LONWORKS Bus I/O modules, the HEX

switch is without function.

Fig. 38 S2 I/O Bus switch

27 EN1Z-0921GE51 R0315

Wiring and Setting Up the System LION System

Connecting Field Devices

Connecting Field Devices with Power Supply

Depending on the distance from the controller, field devices
can be supplied by the controller or need a separate
transformer, see Table 20 on page 12.

For fusing see section "Fusing Specifications" on page 9.

Example 1: Power Supply via Controller



24 V actuator connected to an analog output module

 Less than 100 m away from the controller

F2

CLLIONLC01

F1

24 V~

24 V0

1
2

230 V~

Fig. 39 Power supply of field devices via I/O module

Example 2: Power Supply via Separate Transformer

24 V actuator connected to an analog output module



 100 … 400 m away from the controller

CLLIONLC01

F1

24 V~

24 V0

1
2 1...8

230 V~

Fig. 40 Power supply of field devices via a separate

transformer

822

24V

1...8

11...18

9

822

11...18

Y (0...10 Vdc)

max. 100 m

24 V0

24 V~

F2

Y (0...10 Vdc)

max. 400 m

Y

GND

230 V~

24V

Y

GND

~

~

Cabling Field Devices

Cable Routing

Route low-voltage signal and output cables separately from
mains cables.

Cable Min. distance

Shielded 10 mm (0.4 in.)

Unshielded 100 mm (4 in.)

Table 26 Min. distances to power mains cables

All low-voltage signal and output cables should be regarded
as communication circuits in accordance with VDE 0100
and VDE 0800 (or NEC or other equivalent).

Cable Shielding



If the general guidelines for cable routing are observed, it

is not necessary to shield field device signal and power
supply cables.

 If, for whatever reason, the routing guidelines cannot be

observed, the field device signal and power supply
cables must be shielded.

– Shielding of cables leading to field devices must be

grounded only at the cabinet end.

– The shield must not be terminated at the

CLLIONLC01.

EN1Z-0921GE51 R0315

28

LION System Wiring and Setting Up the System

Commissioning I/O Modules

Commissioning Panel Bus I/O Modules

During engineering, the HEX address of the Panel
I/O modules is defined.

NOTE: With Panel Bus I/O modules it is essential that

the HEX switch be set to the address assigned by
the engineering tool.

The CLLIONLC01 Controller automatically commissions all
Panel Bus I/O modules.

Commissioning LONWORKS Bus I/O Modules

Commissioning is done using the engineering tool.

Updating Software

CARE is used to update the CLLIONLC01 Controller.

Software with Panel Bus I/O Modules

The CLLIONLC01 Controller’s firmware includes the firm­ware for the Panel Bus I/O modules. Thus, whenever the
CLLIONLC01 Controller’s firmware is updated, the firmware
of the Panel Bus I/O modules is automatically updated, too.

Example

Status before update: The CLLIONLC01 Controller was
loaded with controller firmware V3.01.03, which included the
corresponding Panel Bus I/O module firmware (see Fig. 41).

When the controller firmware is updated from V3.01.03 to
V3.02.02, if newer firmware is available for individual Panel
Bus I/O modules, their firmware will be automatically up­dated, too. In this example, newer Panel Bus I/O module
firmware is, indeed, available for all but the CLIOP830A
Mixed Panel Bus I/O modules. As a consequence, the firm­ware of all of the Panel Bus I/O modules – except for the
CLIOP830A Mixed Panel Bus I/O modules – will be
updated, accordingly.

CLLIONLC01

firmware V3.01.03

CLIOP821A

firmware V1.01.01

CLIOP822A

firmware V1.01.01

CLIOP823A

firmware V1.01.00

CLIOP824A

firmware V1.01.00

CLIOP825A

firmware V1.01.00

CLIOP830A

firmware V1.00.02

CLLIONLC01

firmware V3.02.02

CLIOP821A

firmware V1.01.05

CLIOP822A

firmware V1.01.05

CLIOP823A

firmware V1.01.04

CLIOP824A

firmware V1.01.04

CLIOP825A

firmware V1.00.02

CLIOP830A

firmware V1.00.02

CLIOP821A updated

to V1.01.05

CLIOP822A updated

to V1.01.05

CLIOP823A updated

to V1.01.04

CLIOP824A updated

to V1.01.04

CLIOP825A updated

to V1.00.02

CLIOP830A not updated

Fig. 41. Automatic updating of Panel Bus I/O module

firmware (example)

Software with LONWORKS Bus I/O Modules

You can update the LONWORKS I/O modules using CARE or
EXCELON.

29 EN1Z-0921GE51 R0315

Connecting to External Systems or Interfaces LION System

Connecting to External Systems or Interfaces

WARNING

Risk of electric shock or equipment damage!

► Do not touch any live parts in the cabinet!
► Disconnect the power supply before making connections

to or removing connections from terminals of controller or
I/O modules.

► Do not reconnect the power supply until you have

completed installation.

► Observe the rules regarding electrostatic discharge.

Connecting via LONWORKS Bus

Via a LONWORKS Bus, a LION System can be connected to
other controller systems, to additional L
modules, or to laptops.

LONWORKS Bus Termination

Depending upon the configuration, either 1 or 2 termination
modules are required for terminating a L
FTT devices on it.

The following L
purpose:

 XAL-Term2 LONWORKS Connection and Termination

Module, which can be mounted on DIN rails and in fuse
boxes

ONWORKS termination unit is available for this

ONWORKS Bus I/O

ONWORKS bus with

Termination Example

LONWORKS TERMINATION

PLUG-IN JUMPER

1

REMOVABLE SCREW-TYPE

2-POLE TERMINAL BLOCK

5

2

6

PARK POSITION

(NO TERMINATION)

FTT/LPT BUS FTT/LPT FREE

3

4

1

5

2

6

3

4

FTT/LPT

BUS TOPOLOGY:

105 OHM

100 μ

105 Ohm

100 μ

1

2

FTT/LPT

FREE TOPOLOGY:

52.3 OHM

100 μ

52.3 Ohm

100 μ

1

2

Fig. 42. XAL-Term2 Connection and Termination Module

EN1Z-0921GE51 R0315

30

LION System Connecting to External Systems or Interfaces

Connecting via C-Bus

Via C-Bus, a LION Controller can be connected to other
controller systems to form a network.

Connecting to the Controller

► Connect the C-Bus to the CLLIONLC01 as follows:

– Input to C-Bus terminals 8 and 9

– Output to C-Bus terminals 5 and 6

– Do not connect the C-Bus to the cabinet earth or any

other earth ground points

Setting C-Bus Termination Switch

► Set the C-Bus termination switch S1 appropriately.

S1

9.6k

al l

mi d

76k

76k

end

C-Bus

Fig. 43 C-Bus termination switch S1

Switch
setting S1

9.6k all Up to 9600 baud (default setting)

76k mid Up to 76800 baud without bus termination

76k end Up to 76800 baud with bus termination

Table 27 CLLIONLC01 C-Bus termination switch settings

How to Shield

In principle, data transmitting cables should be shielded in
case of RFI.

► On the controller side, connect the shield to terminals 7

and 10.

► On the side of the device, connect the shield to the

respective terminals.
Do not connect it to the cabinet ground or any other
ground points.

Baud rate

Connecting HMIs or Laptops

HMIs (e.g., the CLMMI00N22 or the CLMMI00N31) can be
connected via the HMI interface of the CLLIONLC01.
Laptops can be connected via the HMI interface or via the
L

ONWORKS interface of the CLLIONLC01.

Connecting the CLMMI00N22 Operator Interface

► Connect the CLMMI00N22 Operator Interface to the HMI

interface of the CLLIONLC01 by means of

– the XW882 cable or

– the XW582 cable connected with an XW586 cable.

For mounting details refer to the CLMMI00N22 Installation
Instructions (Product Literature no.: EN2B-0126GE51).

For cable details refer to section "Preconfigured Connection
Cables" on page 10.

Connecting the CLMMI00N31 Operator Interface

► Connect the CLMMI00N31 Operator Interface to the HMI

interface of the CLLIONLC01 Controller Module by
means of

– the XW882 cable or

– the XW586 cable connected with an XW585 cable.

For cable details refer to section "Preconfigured Connection
Cables" on page 10.

Connecting Laptops (XL-Online/CARE)

► Connect a laptop (on which, e.g., XL-Online or CARE has

been installed) to the HMI interface of the CLLIONLC01
by means of

– the XW885 cable or

– the XW585 cable connected with an XW586 Cable.

For cable details refer to section "Preconfigured Connection
Cables" on page 10.

Connecting Modems

A LION System can be connected to a modem or an ISDN
terminal adapter via the Modem Interface of the
CLLIONLC01 by means of the XW586 Cable.

► Connect the RJ45 female connector of the XW586 cable

to the modem interface of the CLLIONLC01 Controller.

► Connect the 9-pin sub-D connector to the modem.

For cable details refer to section "Preconfigured Connection
Cables" on page 10.

Refer to Appendix 2 for details regarding remote
communication.

31 EN1Z-0921GE51 R0315

Description of the CLLIONLC01 LION System

Description of the CLLIONLC01

Overview

Panel I/O (CLIOPxx)

Panel Bus (<40 m)

existing XL500

controllers

C-Bus

LonWorks Bus

LonWorks I/O (CLIOLxx)

CLLIONLC01 + CLIOxx

CLMMI00N22 or CLMMI00N31MODEM

Fig. 44 Connections to the CLLIONLC01 Controller

3

4 5 6 7 8 9

Modem

COM a 75

COM b 76

24V 77~

24V0~ 78

!

87 65 43 21

RxTx

Power/

Alarm

2

1

71 COM a

72 COM b

73 24V~

74 24V0~

LON

87 65 43 21 87 65 43 21

11 1

12 285

13 396

14 410 7

C-Bus

LON

in

C-BUS PC/HMI

9.6k all

76k

76k

C-Bus

out

C-Bus

S1 S2

mid

end

I/O Bus

Panel

LON

1415161718

Fig. 45 CLLIONLC01, front details

2

1

10

11

12

13

XFCLxxxXFCxxx SERVAL

Legend

1 Power supply for I/O modules
2 I/O Bus communication terminals
3 L

ONWORKS interface
ONWORKS service button

4 L
5 L

ONWORKS service LED

6 C-Bus Tx LED
7 C-Bus Rx LED
8 Reset button
9 HMI interface and LEDs
10 Alarm LED
11 Power LED
12 Power supply terminals
13 Alarm/watchdog outputs
14 Modem interface and LEDs
15 S2 I/O Bus switch
16 S1 C-Bus termination switch
17 C-Bus terminals
18 L

ONWORKS terminals

EN1Z-0921GE51 R0315

32

LION System Description of the CLLIONLC01

V

V

V

V

V

CLLIONLC01 Terminals

COM

71

A

COM

72

B

24

73

V~
24

74

V~0

876543

21

LON

11

1

LON

12

2

LON

13 10 7

1

LON

14

2

8

C+ C+

9 6

C- C-

SHIELD SHIELD

5

WATCHDOG

RELAY

Fig. 46 Terminal assignment and internal connections of

the CLLIONLC01

Ter­minal

71, 75 COM a

72, 76 COM b

Signal Comment

2-wire communication bus
(LON/Panel Bus)

2-wire communication bus
(LON/Panel Bus)

73, 77 24 V~ Power supply for I/O modules

74, 78 24 V~0 Power supply for I/O modules

1 24 V~ Power supply from transformer

2 24 V~0 Power supply from transformer

3 24 V~0 Alarm/watchdog output

4 NO Alarm/watchdog output

5, 8 C+ C-Bus

6, 9 C- C-Bus

7, 10 Shield C-Bus shield

11, 12 LON LONWORKS IN

13, 14 LON LONWORKS OUT

COM

A

COM

B

24

24

~0

1
2
3
4

~

24

24

NO

75
76
77
78

24

Features

LONWORKS Interface and Terminals

The CLLIONLC01 Controller Module features

 An RJ45 socket serving as an interface to connect

laptops to the L

 LONWORKS terminals 11, 12, 13, and 14 to connect

ONWORKS Bus I/O modules or other LONWORKS devices

L

~

~0

~0

to the CLLIONLC01 Controller or other L
controllers.

Fig. 47 LONWORKS interface and LONWORKS terminals

LONWORKS Interface Signals on RJ45 Socket

Pin Signal type

1 Connection to LONWORKS Bus

2 Connection to LONWORKS Bus

3 … 8 Not used

Table 29 Signals of LONWORKS interface

LONWORKS Service LED and Button

The CLLIONLC01 is equipped with a LONWORKS service
button and corresponding L
yellow/OFF).

LON

687 354 21

11
12
13
14

ONWORKS Bus

ONWORKS

ONWORKS Service LED (status:

Table 28 Description of CLLIONLC01 terminals

Fig. 48 LONWORKS service button (1) and service LED (2)

See also section "Troubleshooting" on page 39.

33 EN1Z-0921GE51 R0315

Description of the CLLIONLC01 LION System

C-Bus Tx LED and Rx LED

The CLLIONLC01 is equipped with a Tx LED (status:
yellow/OFF) and an Rx LED (status: yellow/OFF).

Fig. 49 C-Bus Tx LED (1) and Rx LED (2)

C-Bus LEDs

Tx (1)

flickering

Rx (2)

flickering

The controller is sending data onto the
C-Bus

The controller is receiving data from the
C-Bus

Table 30 Controller C-Bus LEDs

Reset Button

The CLLIONLC01 is equipped with a reset button.

Fig. 50 Reset button (1)

Pushing the reset button (1) using, e.g., a paperclip will
cause the CLLIONLC01 to reset.

NOTE: In the event of a reset, all non-volatile memory

contents are permanently deleted, though the
clock will not be set to zero. In order to avoid
problems, we therefore recommend that you
always save your application changes (e.g., time
program changes) to FLASH memory.

HMI Interface

The controller module is equipped with an HMI Interface for
the connection of HMIs (e.g., the CLMMI00N22 or the
CLMMI00N31) or a laptop (with XL-Online/CARE).

Tx Rx

8

7654321

Fig. 51 HMI interface, Tx LED (1) and Rx LED (2)

HMI interface LEDs on RJ45 socket

Tx (1)

The controller is transmitting data to the HMI

flickering

Rx (2)

The controller is receiving data from the HMI

flickering

Table 31 HMI interface LEDs

HMI interface Signals on RJ45 socket

Pin Signal type

1 -

2 Receive

3 Transmit

4 -

5 Signal ground

6 -

7 5 V

8 -

Table 32 Signals of the HMI interface

NOTICE

Equipment damage!

► Make sure that the controller is not connected to earth

ground.

► If nonetheless earth grounding is required, make sure

that only terminal 2 is connected to earth ground.
Terminal 1 must not be connected to earth ground. See
also Appendix 1.

2 1

3 12 45 78

EN1Z-0921GE51 R0315

34

LION System Description of the CLLIONLC01

Alarm and Power LEDs

The CLLIONLC01 is equipped with an alarm LED and a
power LED.

1 2

Fig. 52 Alarm LED (1) and power LED (2)

Alarm LED (1, red)

Off Normal operation

On Watchdog alarm output is powered.

 The controller has encountered a

hardware problem.

 The application has a fault.

 The controller has been powered up

without an application or the operator has
manually stopped the application, e.g.,
using XL-Online. In this case, the LED will
light up and, simultaneously, the
watchdog relay will be activated
22 minutes after power-up without
application.

Flashing

The watchdog alarm output has not yet been
powered, although the controller has
encountered a problem.

The controller performs a warm start.

If the problem persists, the LED will become
lit constantly, see above.

See section "Troubleshooting" on page 39.

Power LED (2, green)

On Normal operation

Flashing

Goes out
briefly

Table 34 Controller power LED

Watchdog

Watchdog status

Status Signal on terminal 4

Failure (= alarm) 24 V

Normal operation 0 V

Table 35 Watchdog status 4

Permissible Load of Normally Open Contact
(Terminal 4)

Max. load

Per normally
open contact
(terminal 4)

Table 36 Permissible load of terminal 4

One or more of the internal voltage
supplies are outside of the permissible
ranges.

The controller stops operation.

► Check wiring or see section "Trouble-

shooting" on page 39.

The operator has activated the reset



button

 The controller is performing a warm

start

19…29 VAC

current at cos φ ≥ 0.95: 0.5 A,
current at cos φ ≥ 0.6: 0.5 A

19…29 VDC

0.5 A resistive or inductive

Min.
current

10 mA

Table 33 Controller alarm LED

35 EN1Z-0921GE51 R0315

Description of the CLLIONLC01 LION System

Modem Interface

The controller module is equipped with a modem interface
for the connection of a modem or an ISDN terminal adapter.

3 12 6 45 78

Tx Rx

2 1

Fig. 53 Modem interface, Tx LED (1) and Rx LED (2)

Modem LEDs on RJ45 socket

Tx (1) flickering

Rx (2)

flickering

Table 37 HMI interface LEDs

Modem Signals on RJ45 socket

Pin Signal type

1 Carrier detect

2 Receive

3 Transmit

4 Data terminal ready

5 Signal ground

6 -

7 5 V

8 Clear to send

The controller is transmitting data to the
HMI, e.g., CLMMI00N22 or
CLMMI00N31

The controller is receiving data from the
HMI

I/O Bus Switch S2

The CLLIONLC01 features a 2-position I/O Bus switch S2.

I/O Bus switch S2 must be set in accordance with the kind
of I/O modules connected to communication terminals
71, 72 and 75, 76 of the controller module.

Terminals 71, 72 and 75, 76 must be all connected either to
Panel Bus I/O modules or to L

default setting is Panel.

The

S2

I/O Bus

Panel

LO N

Fig. 54 I/O Bus switch S2

Communication S2 setting

LONWORKS Bus only LON

Panel Bus and LONWORKS Bus

ONWORKS BUS modules connected to

L
terminals 11 …. 14 of the controller

Panel Bus connected to terminals 71, 72
or 75, 76 of the controller

Table 39 I/O Bus switch settings

ONWORKS Bus I/O modules.

Panel

Panel

Table 38 Signals of the modem interface

Communication Speed

Default setting: 9600 baud

The communication speed can be set to as high as

38.4 Kbaud, e.g., using the CLMMI00N22 or CLMMI00N31
or a laptop with XL-Online, see Appendix 2.

EN1Z-0921GE51 R0315

36

LION System Description of the CLLIONLC01

C-Bus Termination Switch S1

The CLLIONLC01 features a 3-position C-Bus termination
switch S1.

This switch must be set in accordance with the given C-Bus
configuration.

S1

al l

9.6k

mi d

76k

end

76k

C-Bus

Fig. 55 C-Bus termination switch

Switch
setting S1

9.6k all Up to 9600 baud (default setting)

76k mid Up to 76800 baud without bus termination

76k end

Baud rate

Up to 76800 baud with bus termination
controller at the end of the C-Bus

Table 40 CLLIONLC01 C-Bus termination switch S1

settings

Memory

Memory Size Usage

SRAM 512 KB

Flash 2 MB

EPROM 128 KB For bootstrap loader

Table 41 CLLIONLC01 memory

The CLLIONLC01 does not contain a battery.

NOTE:

RAM (data and real-time clock-time) is buffered
for 3 days by a super capacitor.

For controller application,
modem trend and firmware

RACL application: 128 KB

Total application: 192 KB

Firmware (1 MB) and
application (1 MB) storage

37 EN1Z-0921GE51 R0315

Description of the I/O Modules LION System

Description of the I/O Modules

Common Features

Switches located on the Terminal Socket

Feature Function

Service
button S1
(pluggable I/O
modules,
only)

Hex switch
S2

LEDs located on the I/O Module

Feature Function

Service LED
(yellow)

Power LED
(green)

For detailed information on the features of the individual I/O
modules, including a description of the software interface
and troubleshooting, please refer to CentraLine I/O Modules
– Installation and Commissioning Instructions (EN1Z­0973GE51).

 LED test, see section "Troubleshooting"

on page 39

 LONWORKS service button functionality

ONWORKS Bus I/O modules

for L

 Module addressing for Panel Bus

I/O modules

 Service information, see section

"Troubleshooting" on page 39

 Information on power supply, see

section "Troubleshooting" on page 39

EN1Z-0921GE51 R0315

38

LION System Troubleshooting

Troubleshooting

Testing Wiring Connections

Push-in terminals feature small holes (1 mm in diameter)
which can be used to measure the signals.

► Insert a probe (1) as shown on the right.

Fig. 56 Testing wiring connections

Troubleshooting on the CLLIONLC01 Controller

The following LEDs of the CLLIONLC01 Controller can be used for troubleshooting purposes:

 Power LED (green)
 Alarm LED (red)
 LONWORKS service LED
 C-Bus Tx and Rx LEDs
 HMI Tx and Rx LEDs
 Modem Interface Tx and Rx LEDs

Power LED (green)

case Power LED Meaning Remedy

1 ON Normal operation No action necessary

2 Flashing

3 Goes out briefly

One or more of the internal voltage supplies
are outside of the permissible ranges. The
controller stops operation.

The operator has activated the reset button



 The controller is performing a warm start

► Check power

► Check wiring

► If the problem persists, replace

hardware

No action necessary

Table 42 CLLIONLC01 power LED

39 EN1Z-0921GE51 R0315

Troubleshooting LION System

Alarm LED (red)

Case Alarm LED Meaning Remedy

1 OFF Normal operation No action necessary

2 ON

3 Flashing Although the controller has encountered a

Watchdog alarm output is powered

– The controller has encountered a

hardware problem

- or -

– The application has a fault

- or -

– The controller has been powered up

without an application or the operator
has manually stopped the application,
e.g., using XL-Online. In this case, the
LED will light up and, simultaneously,
the watchdog relay will be activated
22 minutes after power-up without
application.

problem, the watchdog alarm output has not
yet been powered.

If the problem persists, the LED will become lit
constantly, see case #2.

The controller performs a warm start.

► Try powering down and then

powering up the CLLIONLC01.

► If the problem persists, check and – if

necessary – reload the application.

► If the problem still persists, replace

hardware

If it happens only once, the controller
has performed a restart

If, however, it happens multiple times,
then there is an application or hardware
problem (see case #2)

Table 43 CLLIONLC01 alarm LED

EN1Z-0921GE51 R0315

40

LION System Troubleshooting

LONWORKS Service LED

Fig. 57 Flashing pattern of the LONWORKS service LED

ONWORKS service LED of the controller module displays the following flashing patterns indicating possible failure modes:

The L

case When can it occur? Meaning Remedy

1 Anytime

2 Power up of controller

3 Power up of controller

4 Power up / reset

Node is configured and running normally

Bad node hardware

Bad node hardware

Node lacks application.
May be caused by neuron chip firmware when
a mismatch occurs on application checksum

No action necessary

► Replace hardware

► Replace hardware

► Using EXCELON, set module to

“configured online”

► If the problem persists, the MIP

software on LW interface has been
erased due to wrong setting
performed using ECHELON tool:
Replace hardware

5 Anytime

Watchdog timer resets occurring.
Possible corrupt EEPROM and bootstrap

► Download firmware

mode

6 Anytime

Node is unconfigured but has an application

► Proceed with commissioning

Table 44 CLLIONLC01 LONWORKS service LED

41 EN1Z-0921GE51 R0315

Troubleshooting LION System

C-Bus Tx and Rx LEDs

case C-Bus LEDs Meaning Remedy

1

2 Both LEDs are OFF

3

Table 45 CLLIONLC01 C-Bus Tx and Rx LEDs

Both LEDs are flashing

Both LEDs are flashing
synchronously

If the C-bus is functioning properly, then the
CLLIONLC01 Controller is functioning properly

If the C-bus is not functioning properly, then
the termination can be wrong

No C-bus communication

No C-bus communication

No action necessary

► Check C-bus termination switch S1

(location: see Fig. 45 on page 32)

► Check C-bus settings

► Check C-bus wiring

HMI Tx and Rx LEDs

case HMI LEDs Meaning Remedy

1 Both LEDs are flashing

2 Both LEDs are OFF

If the HMI Interface is functioning properly,
then the CLLIONLC01 Controller is functioning
properly

No HMI Interface communication

No action necessary

► Check HMI Interface connection and

proper earthing of connected
hardware

Table 46 CLLIONLC01 HMI Tx and Rx LEDs

Modem Tx and Rx LEDs

case Modem LEDs Meaning Remedy

1 Both LEDs are flashing

2 Both LEDs are OFF

Table 47 CLLIONLC01 modem Tx and Rx LEDs

If the Modem Interface is functioning properly,
then the CLLIONLC01 Controller is functioning
properly

No Modem Interface communication

No action necessary

► Check Modem Interface connection

EN1Z-0921GE51 R0315

42

LION System Troubleshooting

Appendix 1: System Protective Earth Grounding

LION Systems and SELV

In order to avoid distribution of noise or earth ground
potential differences over networks or other connections, the
CLLIONLC01 is designed to be in compliance with SELV
(Safety Extra-Low Voltage).

Furthermore, SELV offers the greatest possible safety
against electrical impact.

To support SELV, all CentraLine external (CRT series) or
internal transformers comply with standard EN60742.

Earth grounding is therefore not recommended.

LION Systems and Standard EN60204-1

However, if compliance with EN60204-1 is required, note
the following:

General Information about EN60204-1

EN60204-1 defines electrical safety for a complete
application/machine including controllers, sensors, actuators
and any connected/controlled electrical device.

EN60204-1 requires controllers to be powered by PELV
(Protective Extra-Low Voltage) and earth grounding of the
secondary side of the used transformers or earth grounding
of the system ground.

Earth grounding is prescribed to prevent unexpected start­up of connected rotating/moving machines due to an
insulation fault and double earth grounding somewhere in
the plant.

The use of an earth leakage monitor is also possible to fulfill
PELV if earth grounding is prohibited.

When is EN60204-1 Applicable to LION Systems?

 Safety against electrical impact

EN60204-1 is not mandatory; this is because electrical
safety is provided by the use of SELV and transformers
according to standard EN60742.

Safety against unexpected start-up of



rotating/moving machines

– If the application/plant does not contain machines that

can be harmful to the operator due to an unexpected
start-up, the standard EN60204-1 is not applicable.

If such machines are encountered, then EN60204-1 must be
followed. Grounding is required.

Earth Grounding of EN60204-1 Applicable
Systems

► If system protective earth grounding is planned, use a

cable as short as possible for grounding: min. 1.5 mm²
(16 AWG).

► For connection details, refer to the following examples.

Power Supply and Earthing of LION and Panel Bus
I/O Modules with Multiple Controllers

Connecting a single transformer with multiple CLLIONLC01
Controllers earth-grounded as per EN60204-1

► Connect earth ground to terminal 2 of the CLLIONLC01

Controllers

CLIOP/

CLIOL

CLLIONLC01

24 V~

24 V0

CLIOP/

24

24

V~

V~0

CLIOL

1 2

NOISE-FREE EARTH GROUND

(ONLY ONE PER SYSTEM)

CLIOP/

CLIOL

LINE

Fig. 58 Connecting and earth grounding multiple

CLLIONLC01 Controllers (single transformer)

CLIOP/

CLIOL

CLLIONLC01

24

24

V~

V~0

1 2

CLIOP/
CLIOL

CLIOP/
CLIOL

43 EN1Z-0921GE51 R0315

Troubleshooting LION System

Y

X

Power Supply and Earthing of LION with Multiple
Controllers

Connecting a LION System together with other controllers
earth-grounded as per EN60204-1

NOTE: Use a noise-free earth ground inside the cabinet.

NOTE: Use one star-point to split power for controllers

NOTE: If the transformer is used for several controllers,

NOTE: If a field device that prohibits earth grounding is

NOTE: If the field device transformer is physically far

► Connect earth ground to the respective terminal of the

LINE

Fig. 59 Connecting and earth grounding mixed

and field devices.

each controller ground has to be wired separately
to the star-point.

connected to the system ground, an isolation
monitoring device must be used instead of earth
grounding.

away from the controller, earth grounding must
still be performed for the controller.

controllers, see figure below.

XCL5010 XL100C

24 V~

24 V0

XSL511

24

24

V~

V~0

2 711 72

NOISE-FREE EARTH GROUND

(ONLY ONE PER SYSTEM)

XL50

24

24

24

V~

V~0

2 1

V~

2 1

24

V~0

24

24

V~

V~0

controllers (single transformer)

CLLIONLC01

24

24

V~

V~0

1 2

24

V~

GND

FIELD

DEVICE

LION and Multiple Controllers, Connected by C­Bus

Connecting a C-Bus with controllers earth-grounded as per
EN60204-1

NOTE: Use a noise-free earth ground inside the cabinet.

NOTE: Do not use the controller terminals which are

NOTE: Be sure to wire the shield only once per bus con-

NOTE: A permanent earth ground potential difference of

Fig. 60 Connecting C-Bus with multiple controllers earth-

If a system ground of the controller is connected to the earth
ground, the available terminals for shielding the C-Bus must
not be used. Instead, the C-Bus shield must be connected
to the earth ground, but only once per bus connection.

normally used for C-Bus shield connection.

nection to the earth ground; this is to prevent any
current draw over the shield.

more than 24 VAC may destroy the related con­trollers.

XCL5010C

C+ C-

1615 1817

NOISE-FREE EARTH

GROUND (ONLY ONE

PER CONNECTION)

CL5010

C+ C+C- C-

5 5

XL50

MAX. 24 V POTENTIAL

DIFFERENCE ALLOWED

BETWEEN EARTH GROUNDS

grounded as per EN60204-1

CLLIONLC01

SHIELD

C+

C-

86 6

9

10

NOTICE

Equipment damage!

Terminals 1 and 2 are assigned differently on the XCL5010
and CLLIONLC01 Controllers.

► Make sure that earth ground is connected to the correct

terminal according to Fig. 59 and the respective
connection diagrams.

The XL40, XL50, XL100C, Distributed IO, Smart IO, and the
LION System can share one transformer.

The XC5010C Controller always requires its own
transformer.

If EN60204-1 is applicable for the given type of controller,
the system ground has the same potential as one terminal
of the power supply.

EN1Z-0921GE51 R0315

44

LION System Appendix 2: Remote Communications

Appendix 2: Remote Communications

For remote communications with up to three centrals, a
modem or ISDN terminal adapter can be connected directly
to the modem interface of the CLLIONLC01.

NOTE: Remote communication via modem or ISDN

NOTE: XBSi building supervisors are not supported for

terminal adapter requires firmware version V2.1.0
or higher.

remote communication.

Approved Modems

For information on modems approved for use with the LION
System, please refer to the “Frequently Asked Questions
and Troubleshooting” document available via the Honeywell
Technical Assistance Center (TAC) or, for Honeywell
employees, on the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

Modem or ISDN Terminal Adapter
Connection

The modem interface of the CLLIONLC01 accepts a
standard modem cable with a female 9-pin connector.

Fig. 61 Modem interface

► Connect the cable that is supplied with the modem/ISDN

terminal adapter to the modem interface of the
CLLIONLC01 Controller.

Modem Requirements

A “Frequently Asked Questions and Troubleshooting”
document is available via the Honeywell Technical
Assistance Center (TAC) or, for Honeywell employees, on
the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

Troubleshooting

In case of any problems, the handbook of the modem or
ISDN terminal adapter must be consulted.

A “Frequently Asked Questions and Troubleshooting”
document is available via the Honeywell Technical
Assistance Center (TAC) or, for Honeywell employees, on
the Intranet under:

http://web.ge51.honeywell.de/tac

► Go there, and enter the catchword "modemfaq" in the

search field.

45 EN1Z-0921GE51 R0315

Appendix 3: Sensor Characteristics LION System

Appendix 3: Sensor Characteristics

NOTE: The following sensor characteristics do not include failures due to:

● sensor failures;

● wiring resistance or wiring failures;

● Misreadings due to a meter connected to measure resistance or voltage at the input.

BALCO 500

Temp.

Resistance

[°C]

-30.0 397 0.157

-29.0 399 0.158

-28.0 401 0.158

-27.0 403 0.159

-26.0 404 0.160

-25.0 406 0.160

-24.0 408 0.161

-23.0 410 0.162

-22.0 412 0.163

-21.0 413 0.163

-20.0 415 0.164

-19.0 417 0.165

-18.0 419 0.165

-17.0 421 0.166

-16.0 423 0.167

-15.0 425 0.168

-14.0 426 0.168

-13.0 428 0.169

-12.0 430 0.170

-11.0 432 0.171

-10.0 434 0.171

-9.0 436 0.172

-8.0 438 0.173

-7.0 440 0.174

-6.0 442 0.174

-5.0 444 0.175

-4.0 445 0.176

-3.0 447 0.176

-2.0 449 0.177

-1.0 451 0.178

0.0 453 0.179

1.0 455 0.179

2.0 457 0.180

3.0 459 0.181

4.0 461 0.182

5.0 463 0.183

6.0 465 0.183

7.0 467 0.184

8.0 469 0.185

9.0 471 0.186

[]

Terminal

voltage [V]

Temp.

[°C]

Resistance

[]

Terminal

voltage [V]

10.0 473 0.186

11.0 475 0.187

12.0 477 0.188

13.0 479 0.189

14.0 481 0.190

15.0 483 0.190

16.0 485 0.191

17.0 487 0.192

18.0 489 0.193

19.0 491 0.193

20.0 493 0.194

21.0 495 0.195

22.0 497 0.196

23.0 499 0.196

24.0 501 0.197

25.0 503 0.198

26.0 506 0.199

27.0 508 0.200

28.0 510 0.201

29.0 512 0.201

30.0 514 0.202

31.0 516 0.203

32.0 518 0.204

33.0 520 0.205

34.0 522 0.205

35.0 524 0.206

36.0 527 0.207

37.0 529 0.208

38.0 531 0.209

39.0 533 0.210

40.0 535 0.210

41.0 537 0.211

42.0 539 0.212

43.0 542 0.213

44.0 544 0.214

45.0 546 0.215

46.0 548 0.215

47.0 550 0.216

48.0 553 0.217

49.0 555 0.218

Temp.

[°C]

50.0 557 0.219

51.0 559 0.220

52.0 561 0.220

53.0 564 0.221

54.0 566 0.222

55.0 568 0.223

56.0 570 0.224

57.0 572 0.225

58.0 575 0.226

59.0 577 0.226

60.0 579 0.227

61.0 581 0.228

62.0 584 0.229

63.0 586 0.230

64.0 588 0.231

65.0 590 0.231

66.0 593 0.233

67.0 595 0.233

68.0 597 0.234

69.0 600 0.235

70.0 602 0.236

71.0 604 0.237

72.0 607 0.238

73.0 609 0.239

74.0 611 0.240

75.0 614 0.241

76.0 616 0.241

77.0 618 0.242

78.0 621 0.243

79.0 623 0.244

80.0 625 0.245

81.0 628 0.246

82.0 630 0.247

83.0 632 0.248

84.0 635 0.249

85.0 637 0.249

86.0 639 0.250

87.0 642 0.251

88.0 644 0.252

89.0 647 0.253

Resistance

[]

Terminal

voltage [V]

Temp.

[°C]

Resistance

[]

Terminal

voltage [V]

90.0 649 0.254

91.0 651 0.255

92.0 654 0.256

93.0 656 0.257

94.0 659 0.258

95.0 661 0.259

96.0 664 0.260

97.0 666 0.261

98.0 668 0.261

99.0 671 0.262

100.0 673 0.263

101.0 676 0.264

102.0 678 0.265

103.0 681 0.266

104.0 683 0.267

105.0 686 0.268

106.0 688 0.269

107.0 691 0.270

108.0 693 0.271

109.0 696 0.272

110.0 698 0.273

111.0 701 0.274

112.0 703 0.275

113.0 706 0.276

114.0 708 0.276

115.0 711 0.278

116.0 713 0.278

117.0 716 0.280

118.0 718 0.280

119.0 721 0.281

120.0 724 0.283

EN1Z-0921GE53 R0315 46

LION System Appendix 3: Sensor Characteristics

NTC 20 k

Temp.

[°C]

Resistance

[k

Terminal

voltage [V]

-50.0 1659 8.78

-49.0 1541 8.77

-48.0 1432 8.76

-47.0 1331 8.75

-46.0 1239 8.74

-45.0 1153 8.72

-44.0 1073 8.71

-43.0 1000 8.70

-42.0 932 8.69

-41.0 869 8.67

-40.0 811 8.66

-39.0 757 8.64

-38.0 706 8.62

-37.0 660 8.60

-36.0 617 8.58

-35.0 577 8.56

-34.0 539 8.54

-33.0 505 8.52

-32.0 473 8.49

-31.0 443 8.47

-30.0 415 8.44

-29.0 389 8.41

-28.0 364 8.38

-27.0 342 8.35

-26.0 321 8.32

-25.0 301 8.28

-24.0 283 8.25

-23.0 266 8.21

-22.0 250 8.17

-21.0 235 8.13

-20.0 221 8.08

-19.0 208 8.04

-18.0 196 7.99

-17.0 184 7.94

-16.0 174 7.89

-15.0 164 7.83

-14.0 154 7.78

-13.0 146 7.72

-12.0 137 7.66

-11.0 130 7.60

-10.0 122 7.53

-9.0 116 7.46

-8.0 109 7.39

-7.0 103 7.32

-6.0 97.6 7.25

-5.0 92.3 7.17

-4.0 87.3 7.09

-3.0 82.6 7.01

-2.0 78.2 6.93

-1.0 74.1 6.85

0.0 70.2 6.76

1.0 66.5 6.67

2.0 63.0 6.58

3.0 59.8 6.49

4.0 56.7 6.40

Temp.

[°C]

Resistance

[k

Terminal

voltage [V]

5.0 53.8 6.30

6.0 51.1 6.20

7.0 48.5 6.10

8.0 46.0 6.00

9.0 43.7 5.90

10.0 41.6 5.80

11.0 39.5 5.70

12.0 37.6 5.59

13.0 35.7 5.49

14.0 34.0 5.38

15.0 32.3 5.28

16.0 30.8 5.17

17.0 29.3 5.07

18.0 27.9 4.96

19.0 26.6 4.85

20.0 25.3 4.75

21.0 24.2 4.64

22.0 23.0 4.53

23.0 22.0 4.43

24.0 21.0 4.32

25.0 20.0 4.22

26.0 19.1 4.12

27.0 18.2 4.01

28.0 17.4 3.91

29.0 16.6 3.81

30.0 15.9 3.71

31.0 15.2 3.62

32.0 14.5 3.52

33.0 13.9 3.43

34.0 13.3 3.33

35.0 12.7 3.24

36.0 12.1 3.15

37.0 11.6 3.06

38.0 11.1 2.97

39.0 10.7 2.89

40.0 10.2 2.81

41.0 9.78 2.72

42.0 9.37 2.64

43.0 8.98 2.57

44.0 8.61 2.49

45.0 8.26 2.42

46.0 7.92 2.34

47.0 7.60 2.27

48.0 7.29 2.20

49.0 7.00 2.14

50.0 6.72 2.07

51.0 6.45 2.01

52.0 6.19 1.94

53.0 5.95 1.88

54.0 5.72 1.82

55.0 5.49 1.77

56.0 5.28 1.71

57.0 5.08 1.66

58.0 4.88 1.61

59.0 4.69 1.56

Temp.

[°C]

Resistance

[k

Terminal

voltage [V]

60.0 4.52 1.51

61.0 4.35 1.46

62.0 4.18 1.41

63.0 4.03 1.37

64.0 3.88 1.32

65.0 3.73 1.28

66.0 3.59 1.24

67.0 3.46 1.20

68.0 3.34 1.16

69.0 3.21 1.13

70.0 3.10 1.09

71.0 2.99 1.06

72.0 2.88 1.02

73.0 2.78 0.991

74.0 2.68 0.960

75.0 2.58 0.929

76.0 2.49 0.900

77.0 2.41 0.872

78.0 2.32 0.844

79.0 2.24 0.818

80.0 2.17 0.792

81.0 2.09 0.767

82.0 2.02 0.744

83.0 1.95 0.720

84.0 1.89 0.698

85.0 1.82 0.676

86.0 1.76 0.655

87.0 1.70 0.635

88.0 1.65 0.616

89.0 1.59 0.597

90.0 1.54 0.578

91.0 1.49 0.561

92.0 1.44 0.544

93.0 1.40 0.527

94.0 1.35 0.511

95.0 1.31 0.496

96.0 1.27 0.481

97.0 1.23 0.466

98.0 1.19 0.452

99.0 1.15 0.439

100.0 1.11 0.425

101.0 1.08 0.413

102.0 1.05 0.401

103.0 1.01 0.389

104.0 0.98 0.378

105.0 0.95 0.367

106.0 0.92 0.356

107.0 0.90 0.346

108.0 0.87 0.336

109.0 0.84 0.326

110.0 0.82 0.317

111.0 0.79 0.308

112.0 0.77 0.299

113.0 0.75 0.290

114.0 0.73 0.282

Temp.

[°C]

Resistance

[k

Terminal

voltage [V]

115.0 0.70 0.274

116.0 0.68 0.266

117.0 0.66 0.259

118.0 0.64 0.252

119.0 0.63 0.245

120.0 0.61 0.238

121.0 0.59 0.231

122.0 0.57 0.225

123.0 0.56 0.219

124.0 0.54 0.213

125.0 0.53 0.207

126.0 0.51 0.201

127.0 0.50 0.196

128.0 0.49 0.191

129.0 0.47 0.186

130.0 0.46 0.181

131.0 0.45 0.176

132.0 0.43 0.171

133.0 0.42 0.167

134.0 0.41 0.162

135.0 0.40 0.158

136.0 0.39 0.154

137.0 0.38 0.150

138.0 0.37 0.146

139.0 0.36 0.142

140.0 0.35 0.139

141.0 0.34 0.135

142.0 0.33 0.132

143.0 0.32 0.128

144.0 0.32 0.125

145.0 0.31 0.122

146.0 0.30 0.119

147.0 0.29 0.116

148.0 0.29 0.113

149.0 0.28 0.110

150.0 0.27 0.107

47 EN1Z-0921GE51 R0315

Appendix 3: Sensor Characteristics LION System

PT 1000

Temp.

Resistance

[°C]

-50.0 803 0.312

-49.0 807 0.314

-48.0 811 0.315

-47.0 815 0.317

-46.0 819 0.318

-45.0 823 0.320

-44.0 827 0.321

-43.0 831 0.323

-42.0 835 0.324

-41.0 839 0.326

-40.0 843 0.327

-39.0 847 0.329

-38.0 851 0.330

-37.0 855 0.332

-36.0 859 0.333

-35.0 862 0.335

-34.0 866 0.336

-33.0 870 0.338

-32.0 874 0.339

-31.0 878 0.341

-30.0 882 0.342

-29.0 886 0.344

-28.0 890 0.345

-27.0 894 0.347

-26.0 898 0.348

-25.0 902 0.350

-24.0 906 0.351

-23.0 910 0.353

-22.0 914 0.354

-21.0 918 0.356

-20.0 922 0.357

-19.0 926 0.359

-18.0 929 0.360

-17.0 933 0.361

-16.0 937 0.363

-15.0 941 0.364

-14.0 945 0.366

-13.0 949 0.367

-12.0 953 0.369

-11.0 957 0.370

-10.0 961 0.372

-9.0 965 0.373

-8.0 969 0.375

-7.0 973 0.376

-6.0 977 0.378

-5.0 980 0.379

-4.0 984 0.380

-3.0 988 0.382

-2.0 992 0.383

-1.0 996 0.385

0.0 1000 0.386

1.0 1004 0.388

2.0 1008 0.389

3.0 1012 0.391

4.0 1016 0.392

5.0 1020 0.394

6.0 1023 0.395

7.0 1027 0.396

8.0 1031 0.398

9.0 1035 0.399

[

Termina l

voltage [V]

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

10.0 1039 0.401

11.0 1043 0.402

12.0 1047 0.404

13.0 1051 0.405

14.0 1055 0.406

15.0 1058 0.408

16.0 1062 0.409

17.0 1066 0.411

18.0 1070 0.412

19.0 1074 0.413

20.0 1078 0.415

21.0 1082 0.416

22.0 1086 0.418

23.0 1090 0.419

24.0 1093 0.420

25.0 1097 0.422

26.0 1101 0.423

27.0 1105 0.425

28.0 1109 0.426

29.0 1113 0.428

30.0 1117 0.429

31.0 1121 0.431

32.0 1124 0.432

33.0 1128 0.433

34.0 1132 0.435

35.0 1136 0.436

36.0 1140 0.438

37.0 1144 0.439

38.0 1148 0.441

39.0 1152 0.442

40.0 1155 0.443

41.0 1159 0.445

42.0 1163 0.446

43.0 1167 0.448

44.0 1171 0.449

45.0 1175 0.451

46.0 1179 0.452

47.0 1182 0.453

48.0 1186 0.455

49.0 1190 0.456

50.0 1194 0.458

51.0 1198 0.459

52.0 1202 0.461

53.0 1205 0.462

54.0 1209 0.463

55.0 1213 0.465

56.0 1217 0.466

57.0 1221 0.467

58.0 1225 0.469

59.0 1229 0.470

60.0 1232 0.471

61.0 1236 0.473

62.0 1240 0.474

63.0 1244 0.476

64.0 1248 0.477

65.0 1252 0.479

66.0 1255 0.480

67.0 1259 0.481

68.0 1263 0.483

69.0 1267 0.484

Temp.

[°C]

Resistance

[

Termina l

voltage [V]

70.0 1271 0.486

71.0 1275 0.487

72.0 1278 0.488

73.0 1282 0.490

74.0 1286 0.491

75.0 1290 0.493

76.0 1294 0.494

77.0 1297 0.495

78.0 1301 0.497

79.0 1305 0.498

80.0 1309 0.499

81.0 1313 0.501

82.0 1317 0.502

83.0 1320 0.503

84.0 1324 0.505

85.0 1328 0.506

86.0 1332 0.508

87.0 1336 0.509

88.0 1339 0.510

89.0 1343 0.512

90.0 1347 0.513

91.0 1351 0.515

92.0 1355 0.516

93.0 1358 0.517

94.0 1362 0.519

95.0 1366 0.520

96.0 1370 0.522

97.0 1374 0.523

98.0 1377 0.524

99.0 1381 0.525

100.0 1385 0.527

101.0 1389 0.528

102.0 1393 0.530

103.0 1396 0.531

104.0 1400 0.532

105.0 1404 0.534

106.0 1408 0.535

107.0 1412 0.537

108.0 1415 0.538

109.0 1419 0.539

110.0 1423 0.541

111.0 1427 0.542

112.0 1430 0.543

113.0 1434 0.545

114.0 1438 0.546

115.0 1442 0.547

116.0 1446 0.549

117.0 1449 0.550

118.0 1453 0.551

119.0 1457 0.553

120.0 1461 0.554

121.0 1464 0.555

122.0 1468 0.557

123.0 1472 0.558

124.0 1476 0.560

125.0 1479 0.561

126.0 1483 0.562

127.0 1487 0.564

128.0 1491 0.565

129.0 1494 0.566

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

130.0 1498 0.567

131.0 1502 0.569

132.0 1506 0.570

133.0 1510 0.572

134.0 1513 0.573

135.0 1517 0.574

136.0 1521 0.576

137.0 1525 0.577

138.0 1528 0.578

139.0 1532 0.580

140.0 1536 0.581

141.0 1539 0.582

142.0 1543 0.584

143.0 1547 0.585

144.0 1551 0.586

145.0 1554 0.587

146.0 1558 0.589

147.0 1562 0.590

148.0 1566 0.592

149.0 1569 0.593

150.0 1573 0.594

151.0 1577 0.596

152.0 1581 0.597

153.0 1584 0.598

154.0 1588 0.600

155.0 1592 0.601

156.0 1596 0.602

157.0 1599 0.603

158.0 1603 0.605

159.0 1607 0.606

160.0 1610 0.607

161.0 1614 0.609

162.0 1618 0.610

163.0 1622 0.612

164.0 1625 0.613

165.0 1629 0.614

166.0 1633 0.615

167.0 1636 0.617

168.0 1640 0.618

169.0 1644 0.619

170.0 1648 0.621

171.0 1651 0.622

172.0 1655 0.623

173.0 1659 0.625

174.0 1662 0.626

175.0 1666 0.627

176.0 1670 0.629

177.0 1674 0.630

178.0 1677 0.631

179.0 1681 0.632

180.0 1685 0.634

181.0 1688 0.635

182.0 1692 0.636

183.0 1696 0.638

184.0 1699 0.639

185.0 1703 0.640

186.0 1707 0.642

187.0 1711 0.643

188.0 1714 0.644

189.0 1718 0.645

EN1Z-0921GE53 R0315 48

LION System Appendix 3: Sensor Characteristics

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

190.0 1722 0.647

191.0 1725 0.648

192.0 1729 0.649

193.0 1733 0.651

194.0 1736 0.652

195.0 1740 0.653

196.0 1744 0.655

197.0 1747 0.656

198.0 1751 0.657

199.0 1755 0.658

200.0 1758 0.659

201.0 1762 0.661

202.0 1766 0.662

203.0 1769 0.663

204.0 1773 0.665

205.0 1777 0.666

206.0 1780 0.667

207.0 1784 0.669

208.0 1788 0.670

209.0 1791 0.671

210.0 1795 0.672

211.0 1799 0.674

212.0 1802 0.675

213.0 1806 0.676

214.0 1810 0.678

215.0 1813 0.679

216.0 1817 0.680

217.0 1821 0.681

218.0 1824 0.683

219.0 1828 0.684

220.0 1832 0.685

221.0 1835 0.686

222.0 1839 0.688

223.0 1843 0.689

224.0 1846 0.690

225.0 1850 0.692

226.0 1854 0.693

227.0 1857 0.694

228.0 1861 0.695

229.0 1865 0.697

230.0 1868 0.698

231.0 1872 0.699

232.0 1875 0.700

233.0 1879 0.702

234.0 1883 0.703

235.0 1886 0.704

236.0 1890 0.705

237.0 1894 0.707

238.0 1897 0.708

239.0 1901 0.709

240.0 1905 0.711

241.0 1908 0.712

242.0 1912 0.713

243.0 1915 0.714

244.0 1919 0.716

245.0 1923 0.717

246.0 1926 0.718

247.0 1930 0.719

248.0 1934 0.721

249.0 1937 0.722

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

250.0 1941 0.723

251.0 1944 0.724

252.0 1948 0.726

253.0 1952 0.727

254.0 1955 0.728

255.0 1959 0.729

256.0 1962 0.730

257.0 1966 0.732

258.0 1970 0.733

259.0 1973 0.734

260.0 1977 0.736

261.0 1980 0.737

262.0 1984 0.738

263.0 1988 0.739

264.0 1991 0.740

265.0 1995 0.742

266.0 1998 0.743

267.0 2002 0.744

268.0 2006 0.746

269.0 2009 0.747

270.0 2013 0.748

271.0 2016 0.749

272.0 2020 0.750

273.0 2024 0.752

274.0 2027 0.753

275.0 2031 0.754

276.0 2034 0.755

277.0 2038 0.757

278.0 2042 0.758

279.0 2045 0.759

280.0 2049 0.760

281.0 2052 0.761

282.0 2056 0.763

283.0 2060 0.764

284.0 2063 0.765

285.0 2067 0.766

286.0 2070 0.768

287.0 2074 0.769

288.0 2077 0.770

289.0 2081 0.771

290.0 2085 0.773

291.0 2088 0.774

292.0 2092 0.775

293.0 2095 0.776

294.0 2099 0.777

295.0 2102 0.778

296.0 2106 0.780

297.0 2110 0.781

298.0 2113 0.782

299.0 2117 0.784

300.0 2120 0.785

301.0 2124 0.786

302.0 2127 0.787

303.0 2131 0.788

304.0 2134 0.789

305.0 2138 0.791

306.0 2142 0.792

307.0 2145 0.793

308.0 2149 0.794

309.0 2152 0.796

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

310.0 2156 0.797

311.0 2159 0.798

312.0 2163 0.799

313.0 2166 0.800

314.0 2170 0.802

315.0 2173 0.803

316.0 2177 0.804

317.0 2181 0.805

318.0 2184 0.806

319.0 2188 0.808

320.0 2191 0.809

321.0 2195 0.810

322.0 2198 0.811

323.0 2202 0.812

324.0 2205 0.814

325.0 2209 0.815

326.0 2212 0.816

327.0 2216 0.817

328.0 2219 0.818

329.0 2223 0.820

330.0 2226 0.821

331.0 2230 0.822

332.0 2234 0.823

333.0 2237 0.824

334.0 2241 0.826

335.0 2244 0.827

336.0 2248 0.828

337.0 2251 0.829

338.0 2255 0.830

339.0 2258 0.831

340.0 2262 0.833

341.0 2265 0.834

342.0 2269 0.835

343.0 2272 0.836

344.0 2276 0.838

345.0 2279 0.839

346.0 2283 0.840

347.0 2286 0.841

348.0 2290 0.842

349.0 2293 0.843

350.0 2297 0.845

351.0 2300 0.846

352.0 2304 0.847

353.0 2307 0.848

354.0 2311 0.849

355.0 2314 0.850

356.0 2318 0.852

357.0 2321 0.853

358.0 2325 0.854

359.0 2328 0.855

360.0 2332 0.856

361.0 2335 0.857

362.0 2339 0.859

363.0 2342 0.860

364.0 2346 0.861

365.0 2349 0.862

366.0 2353 0.863

367.0 2356 0.864

368.0 2360 0.866

369.0 2363 0.867

Temp.

[°C]

Resistance

[

Terminal

voltage [V]

370.0 2367 0.868

371.0 2370 0.869

372.0 2373 0.870

373.0 2377 0.871

374.0 2380 0.872

375.0 2384 0.874

376.0 2387 0.875

377.0 2391 0.876

378.0 2394 0.877

379.0 2398 0.878

380.0 2401 0.879

381.0 2405 0.881

382.0 2408 0.882

383.0 2412 0.883

384.0 2415 0.884

385.0 2419 0.885

386.0 2422 0.886

387.0 2426 0.888

388.0 2429 0.889

389.0 2432 0.890

390.0 2436 0.891

391.0 2439 0.892

392.0 2443 0.893

393.0 2446 0.894

394.0 2450 0.896

395.0 2453 0.897

396.0 2457 0.898

397.0 2460 0.899

398.0 2463 0.900

399.0 2467 0.901

400.0 2470 0.902

49 EN1Z-0921GE51 R0315

Appendix 3: Sensor Characteristics LION System

NI1000TK5000

Temp.

Resistance

[°C]

-30 871.7 0.338

-29 875.8 0.340

-28 880 0.341

-27 884.1 0.343

-26 888.3 0.344

-25 892.5 0.346

-24 896.7 0.348

-23 900.8 0.349

-22 905.1 0.351

-21 909.3 0.352

-20 913.5 0.354

-19 917.7 0.355

-18 922 0.357

-17 926.2 0.359

-16 930.5 0.360

-15 934.7 0.362

-14 939 0.363

-13 943.3 0.365

-12 947.6 0.367

-11 951.9 0.368

-10 956.2 0.370

-9 960.6 0.371

-8 964.9 0.373

-7 969.3 0.375

-6 973.6 0.376

-5 978 0.378

-4 982.4 0.380

-3 986.7 0.381

-2 991.2 0.383

-1 995.6 0.384

0 1000 0.386

1 1004.4 0.388

2 1008.9 0.389

3 1013.3 0.391

4 1017.8 0.393

5 1022.3 0.394

6 1026.7 0.396

7 1031.2 0.398

8 1035.8 0.399

9 1040.3 0.401

10 1044.8 0.403

11 1049.3 0.404

12 1053.9 0.406

13 1058.4 0.408

14 1063 0.409

15 1067.6 0.411

16 1072.2 0.413

17 1076.8 0.415

[Ω]

Terminal

voltage [V]

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

18 1081.4 0.416

19 1086 0.418

20 1090.7 0.420

21 1095.3 0.421

22 1100 0.423

23 1104.6 0.425

24 1109.3 0.427

25 1114 0.428

26 1118.7 0.430

27 1123.4 0.432

28 1128.1 0.433

29 1132.9 0.435

30 1137.6 0.437

31 1142.4 0.439

32 1147.1 0.440

33 1151.9 0.442

34 1156.7 0.444

35 1161.5 0.446

36 1166.3 0.447

37 1171.2 0.449

38 1176 0.451

39 1180.9 0.453

40 1185.7 0.455

41 1190.6 0.456

42 1195.5 0.458

43 1200.4 0.460

44 1205.3 0.462

45 1210.2 0.463

46 1215.1 0.465

47 1220.1 0.467

48 1225 0.469

49 1230 0.471

50 1235 0.473

51 1240 0.474

52 1245 0.476

53 1250 0.478

54 1255 0.480

55 1260.1 0.482

56 1265.1 0.484

57 1270.2 0.485

58 1275.3 0.487

59 1280.3 0.489

60 1285.4 0.491

61 1290.6 0.493

62 1295.7 0.495

63 1300.8 0.496

64 1306 0.498

65 1311.1 0.500

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

66 1316.3 0.502

67 1321.5 0.504

68 1326.7 0.506

69 1331.9 0.508

70 1337.1 0.510

71 1342.4 0.512

72 1347.6 0.513

73 1352.9 0.515

74 1358.2 0.517

75 1363.5 0.519

76 1368.8 0.521

77 1374.1 0.523

78 1379.4 0.525

79 1384.8 0.527

80 1390.1 0.529

81 1395.5 0.531

82 1400.9 0.533

83 1406.3 0.535

84 1411.7 0.537

85 1417.1 0.538

86 1422.5 0.540

87 1428 0.542

88 1433.4 0.544

89 1438.9 0.546

90 1444.4 0.548

91 1449.9 0.550

92 1455.4 0.552

93 1460.9 0.554

94 1466.5 0.556

95 1472 0.558

96 1477.6 0.560

97 1483.2 0.562

98 1488.8 0.564

99 1494.4 0.566

100 1500 0.568

101 1505.6 0.570

102 1511.3 0.572

103 1517 0.574

104 1522.6 0.576

105 1528.3 0.578

106 1534 0.580

107 1539.7 0.582

108 1545.5 0.584

109 1551.2 0.586

110 1557 0.589

111 1562.8 0.591

112 1568.5 0.593

113 1574.4 0.595

Temp.

[°C]

Resistance

[Ω]

Terminal

voltage [V]

114 1580.2 0.597

115 1586 0.599

116 1591.8 0.601

117 1597.7 0.603

118 1603.6 0.605

119 1609.5 0.607

120 1615.4 0.609

121 1621.3 0.611

122 1627.2 0.613

123 1633.2 0.616

124 1639.1 0.618

125 1645.1 0.620

126 1651.1 0.622

127 1657.1 0.624

128 1663.1 0.626

129 1669.1 0.628

130 1675.2 0.630

EN1Z-0921GE53 R0315 50

LION System Appendix 3: Sensor Characteristics

NTC 10 kΩ

Resistance

Temp.

[°C]

[k

Terminal

voltage [V]

-30 177 7.904

-29 166.35 7.848

-28 156.413 7.790

-27 147.136 7.730

-26 138.47 7.666

-25 130.372 7.601

-24 122.8 7.534

-23 115.718 7.464

-22 109.089 7.392

-21 102.883 7.318

-20 97.073 7.241

-19 91.597 7.161

-18 86.471 7.080

-17 81.667 6.996

-16 77.161 6.910

-15 72.932 6.821

-14 68.962 6.731

-13 65.231 6.639

-12 61.723 6.545

-11 58.424 6.448

-10 55.321 6.351

-9 52.399 6.251

-8 49.648 6.150

-7 47.058 6.047

-6 44.617 5.943

-5 42.317 5.838

-4 40.15 5.732

-3 38.106 5.624

-2 36.18 5.516

-1 34.363 5.408

0 32.65 5.299

1 31.027 5.189

2 29.494 5.079

3 28.047 4.969

4 26.68 4.859

5 25.388 4.750

6 24.166 4.641

7 23.01 4.532

8 21.916 4.423

9 20.88 4.316

10 19.898 4.209

11 18.968 4.103

Resistance

Temp.

[°C]

[k

Terminal

voltage [V]

12 18.087 3.998

13 17.252 3.894

14 16.46 3.792

15 15.708 3.690

16 14.995 3.591

17 14.319 3.492

18 13.678 3.396

19 13.068 3.300

20 12.49 3.207

21 11.94 3.115

22 11.418 3.025

23 10.921 2.937

24 10.449 2.850

25 10 2.767

26 9.572 2.684

27 9.165 2.603

28 8.777 2.524

29 8.408 2.447

30 8.057 2.372

31 7.722 2.299

32 7.402 2.228

33 7.098 2.159

34 6.808 2.091

35 6.531 2.025

36 6.267 1.962

37 6.015 1.900

38 5.775 1.840

39 5.546 1.781

40 5.327 1.724

41 5.117 1.669

42 4.917 1.616

43 4.726 1.564

44 4.543 1.514

45 4.369 1.465

46 4.202 1.418

47 4.042 1.373

48 3.889 1.329

49 3.743 1.286

50 3.603 1.244

51 3.469 1.204

52 3.34 1.166

53 3.217 1.128

Resistance

Temp.

[°C]

[k

Terminal

voltage [V]

54 3.099 1.092

55 2.986 1.057

56 2.878 1.023

57 2.774 0.990

58 2.675 0.959

59 2.579 0.928

60 2.488 0.898

61 2.4 0.870

62 2.316 0.842

63 2.235 0.815

64 2.158 0.790

65 2.083 0.765

66 2.011 0.740

67 1.943 0.718

68 1.877 0.695

69 1.813 0.673

70 1.752 0.652

71 1.694 0.632

72 1.637 0.612

73 1.583 0.593

74 1.531 0.575

75 1.481 0.557

76 1.433 0.541

77 1.387 0.524

78 1.342 0.508

79 1.299 0.493

80 1.258 0.478

81 1.218 0.464

82 1.179 0.450

83 1.142 0.436

84 1.107 0.423

85 1.072 0.411

86 1.039 0.399

87 1.007 0.387

88 0.976 0.375

89 0.947 0.365

90 0.918 0.354

91 0.89 0.344

92 0.863 0.334

93 0.838 0.324

94 0.813 0.315

95 0.789 0.306

Resistance

Temp.

[°C]

[k

Termina l

voltage [V]

96 0.765 0.297

97 0.743 0.289

98 0.721 0.280

99 0.7 0.276

100 0.68 0.265

51 EN1Z-0921GE51 R0315

Appendix 3: Sensor Characteristics LION System

PT 3000

Temp.

Resistance

[°C]

-50 2.823 1.018

-45 2.868 1.033

-40 2.913 1.047

-35 2.957 1.061

-30 3.002 1.076

-25 3.046 1.090

-20 3.090 1.104

-15 3.134 1.118

-10 3.178 1.132

-5 3.222 1.146

0 3.266 1.160

5 3.310 1.173

10 3.353 1.187

15 3.397 1.200
20 3.440 1.214

25 3.484 1.227

30 3.527 1.241

35 3.570 1.254

40 3.613 1.267
45 3.656 1.280

50 3.699 1.293

55 3.742 1.306

60 3.784 1.319
65 3.827 1.332

70 3.869 1.345
75 3.912 1.358

80 3.954 1.370

85 3.996 1.383

90 4.038 1.395

95 4.080 1.408

100 4.122 1.420
105 4.164 1.433

110 4.206 1.445
115 4.247 1.457

120 4.289 1.469

125 4.330 1.481
130 4.371 1.493

135 4.413 1.505

140 4.454 1.517

145 4.495 1.529

150 4.536 1.541

[k

Termina l

voltage [V]

EN1Z-0921GE53 R0315 52

LION System Appendix 3: Sensor Characteristics

53 EN1Z-0921GE51 R0315

LION

Manufactured for and on behalf of the Environmental and Combustion Controls Division of Honeywell Technologies Sàrl, Rolle, Z.A. La Pièce 16, Switzerland by its Authorized Representative:

CentraLine
Honeywell GmbH
Böblinger Strasse 17
71101 Schönaich, Germany
Phone [phone]
Fax [phone]

[e-mail]

www.centraline.com

Subject to change without notice
EN1Z-0921GE51 R0315