Honeywell GPS RNAV, KLN 90B User Manual

INSTALLATION MANUAL
KLN 90B
GPS RNAV
MANUAL NUMBER 006-10521-0005
REVISION 5 April, 2003
WARNING
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Reproduction of this publication or any portion thereof by any means without the express written permission of Honeywell is prohibited. For further information contact the Manager, Technical Publications, Honeywell, One Technology Center, 23500 West 105th Street Olathe KS 66061 Telephone: (913) 782-0400.
BENDIX/KING KLN 90B
SECTION I
GENERAL INFORMATION
Paragraph Page
1.1 INTRODUCTION...........................................................................................1-1
1.2 EQUIPMENT DESCRIPTION ......................................................................1-1
1.3 TECHNICAL CHARACTERISTICS ..............................................................1-1
1.3.1 ARINC 429 GAMA FORMAT INFORMATION .............................................1-1
1.3.3 UNIT TECHNICAL CHARACTERISTICS .....................................................1-5
1.4 UNITS AND ACCESSORIES SUPPLIED ....................................................1-10
1.4.1 KLN 90B GPS RECEIVER ...........................................................................1-10
1.4.2 GPS ANTENNA ............................................................................................1-11
1.4.3 KLN 90/90B INSTALLATION KITS ..............................................................1-11
1.4.4 KA 91/92 INSTALLATION KIT .....................................................................1-12
1.4.5 DATABASE ..................................................................................................1-12
1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED ...................................1-13
1.6 OPTIONAL ACCESSORIES ........................................................................1-13
1.7 LICENSE REQUIREMENTS ........................................................................1-19
1.8 RECOMMENDATIONS FOR IFR APPROVAL ............................................1-19
1.9 INSTRUCTIONS FOR CONTINUED AIR WORTHINESS............................1-21
Rev 5, April/2003 10521I05.TDC Page i
BENDIX/KING KLN 90B
SECTION II
INSTALLATION
ParagraphPage
2.1 GENERAL INFORMATION .......................................................................... 2-1
2.2 UNPACKING AND INSPECTING EQUIPMENT .......................................... 2-1
2.3 EQUIPMENT INSTALLATION...................................................................... 2-1
2.3.1 AVIONICS COOLING REQUIREMENTS
FOR PANEL MOUNTED EQUIPMENT........................................................ 2-1
2.3.2 KLN 90B MECHANICAL INSTALLATION .................................................... 2-1
2.3.3 ANTENNA SELECTION ............................................................................... 2-2
2.3.4 ANTENNA INSTALLATION CONSIDERATIONS......................................... 2-2
2.3.5 ANTENNA MECHANICAL INSTALLATION ................................................. 2-3
2.3.5.1 General......................................................................................................... 2-3
2.3.5.2 Installation Procedure................................................................................... 2-3
2.3.6 ELECTRICAL INSTALLATION..................................................................... 2-3
2.3.6.1 General Information...................................................................................... 2-3
2.3.6.2 Functional Pinout Descriptions ..................................................................... 2-4
2.4 POST INSTALLATION CHECK OUT INFORMATION................................. 2-65
2.4.1 KLN 90B RESOLVER CALIBRATION METHOD ......................................... 2-65
2.4.2 POST INSTALLATION CHECKOUT PROCEDURE .................................... 2-65
2.4.3 INSTALLATION CHECK OUT...................................................................... 2-66
2.4.4 INTEGRATED INSTALLATION CHECK OUT.............................................. 2-67
2.4.4.1 All Installations.............................................................................................. 2-67
2.4.4.2 EFIS or CDI/HSI Interface ............................................................................ 2-67
2.4.4.3 Radar Graphics Interface.............................................................................. 2-68
2.4.4.4 Air Data Interface.......................................................................................... 2-68
2.4.4.5 Gray Code Altitude Inputs............................................................................. 2-68
2.4.4.6 RMI Interface ................................................................................................ 2-68
2.4.4.7 ELT Interface ................................................................................................ 2-68
2.4.4.8 Moving Map Interface ................................................................................... 2-68
2.4.4.9 External Annunciators................................................................................... 2-69
2.4.4.10 Distance Indicator......................................................................................... 2-69
2.4.4.11 Dataloader .................................................................................................... 2-69
2.4.4.12 ALT ALERT
2.4.4.13 Heading Interface ......................................................................................... 2-69
2.4.4.14 Roll Steering Interface .................................................................................. 2-70
Page ii 10521I05.TDC Rev 5, April/2003
, ALT ALERT AUDIO ................................................................ 2-69
BENDIX/KING KLN 90B
SECTION III
OPERATION
Paragraph Page
3.1 GENERAL INFORMATION ......................................................................... 3-1
LIST OF ILLUSTRATIONS
Figure Page
2-1 KLN 90B CONNECTOR PIN FUNCTIONS .................................................. 2-9
2-2 KLN 90B CRIMPING AND INSERTION/EXTRACTION TOOLS.................. 2-11
2-3 KLN 90/A/B INSTALLATION DRAWING...................................................... 2-13
2-4 KA 91 OUTLINE DRAWING......................................................................... 2-15
2-5 KA 91 INSTALLATION DRAWING............................................................... 2-17
2-6 KA 91 BACKPLATE DRAWING ................................................................... 2-19
2-7 KA 92 OUTLINE DRAWING......................................................................... 2-21
2-8 KA 92 INSTALLATION DRAWING............................................................... 2-23
2-9 KA 92 BACKPLATE DRAWING ................................................................... 2-25
2-10 KA 91/92 TNC ANTENNA COAX/CONNECTOR ASSEMBLY
(RG142B/U OR RG400 0 to 40 ft.) .................................................................... 2-27
2-11 KA 91/92 BMA ANTENNA COAX/CONNECTOR ASSEMBLY
(RG142 B/U OR RG400 0 to 40 ft.) ................................................................... 2-29
2-12 KA 91/92 TNC/BMA ANTENNA COAX/CONNECTOR ASSEMBLY
(0 to 80 ft./0 to 100 ft.)...................................................................................... 2-31
2-13 KA 33 P/N 071-4037-00/01 FINAL ASSEMBLY........................................... 2-33
2-14 KA 33 P/N 071-4037-00/01 INSTALLATION DRAWING.............................. 2-35
2-15 CUTLER-HAMMER SWITCH/ANNUNCIATOR UNIT
INSTALLATION DRAWING.......................................................................... 2-37
2-16 CUTLER-HAMMER SWITCH/ANNUNCIATOR UNIT
INTERNAL SCHEMATIC.............................................................................. 2-39
2-17 KLN 90B INTERCONNECTION DRAWING (Page 1 of 10) ......................... 2-43
2-17 KLN 90B INTERCONNECTION DRAWING (Page 2 of 10) ......................... 2-45
2-17 KLN 90B INTERCONNECTION DRAWING (Page 3 of 10) ......................... 2-47
2-17 KLN 90B INTERCONNECTION DRAWING (Page 4 of 10) ......................... 2-49
2-17 KLN 90B INTERCONNECTION DRAWING (Page 5 of 10) ......................... 2-51
2-17 KLN 90B INTERCONNECTION DRAWING (Page 6 of 10) ......................... 2-53
2-17 KLN 90B INTERCONNECTION DRAWING (Page 7 of 10) ......................... 2-55
2-17 KLN 90B INTERCONNECTION DRAWING (Page 8 of 10) ......................... 2-57
2-17 KLN 90B INTERCONNECTION DRAWING (Page 9 of 10) ......................... 2-59
2-17 KLN 90B INTERCONNECTION DRAWING (Page 10 of 10) ....................... 2-61
2-18 KLN 90B DATALOADER/PC INTERFACE DRAWING ................................ 2-63
Rev 5, April/2003 10521I05.TDC Page iii
BENDIX/KING KLN 90B
APPENDIX A
RS-232 FORMAT DEFINITIONS
APPENDIX B
KLN 90B SUPPLEMENTAL PROCEDURES MANUAL
KLN 90B AIRPLANE FLIGHT MANUAL SUPPLEMENT
KLN 90B SUPPLEMENTAL TYPE CERTIFICATE
APPENDIX C
GPS FAULT/ERROR CODES DATABASE LOADER MESSAGES
TSO APPENDIX
ENVIRONMENTAL QUALIFICATION FORMS
Page iv 10521I05.TDC Rev 5, April/2003
BENDIX/KING KLN 90B

SECTION I

GENERAL INFORMATION

1.1 INTRODUCTION

This manual contains information relative to the physical, mechanical, and electrical character­istics of the BENDIX/KING KLN 90B Global Positioning System (GPS) Receiver. General instal­lation procedures are also included.

1.2 EQUIPMENT DESCRIPTION

The KLN 90B is a panel mounted, long range, GPS based airborne navigation system with a data base. The primary purpose of the equipment is to provide the pilot with present position informa­tion and to display guidance information with respect to a flight plan defined by the pilot. Flight plan information is entered by the pilot via various knobs and buttons on the front panel. The dis­play consists of a right and left page and a status line at the bottom of the display. The informa­tion on the left page is controlled by the concentric knobs on the left side of the unit and the in­formation on the right page is controlled by the concentric knobs on the right side of the unit. Present position information will be displayed on the unit CRT or can also be displayed on an EFIS or Radar Graphics unit.
The unit can use its present position information to determine crosstrack error, distance-to-way­point, ground speed, track angle, time to waypoint, bearing to waypoint and advisory VNAV guid­ance. The internal data base of the KLN 90B contains information concerning airports, VORs, NDBs, intersections, and outer markers throughout the world. Waypoints are stored in the data base by their ICAO identifiers. The ICAO identifiers are in most cases taken directly from Jeppe­sen Sanderson or government aeronautical charts.
The information stored in the data base eventually becomes out of date; therefore, to provide a means of updating the information, the database is housed in a cartridge which plugs into the back of the KLN 90B. It is designed so that the user may easily remove the old database car­tridge and install a current database cartridge. A secondary method of updating the database is by loading the information via an IBM compatible laptop computer. For more information on avail­ability and cost of updating the database of the KLN 90B refer to the KLN 90B Pilots Guide P/N 006-08773-0000.

1.3 TECHNICAL CHARACTERISTICS

1.3.1 ARINC 429 GAMA FORMAT INFORMATION
ARINC 429 is a serial bus interface that provides information to and from the KLN 90B to external equipment. The serial bus conforms to ARINC 429 specifications for electrical characteristics, receiving, and transmission interval. The format of the labels are GAMA 429 format.
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BENDIX/KING KLN 90B
The following labels are received on the EFIS 429 receiver inputs (Pins 4 and 5 of P901):
TABLE 3-1 EFIS 429 Receiver Inputs
LABEL(OCTAL) DESCRIPTION
100 SELECTED COURSE
306 NAV/WPT/APT LATITUDE
307 NAV/WPT/APT LONGITUDE
314 OR 320
The following labels are received on the Radar Graphics 429 receiver inputs (Pins 6 and 7 of P901):
TABLE 3-2 Radar Graphics 429 Receiver Inputs
LABEL(OCTAL) DESCRIPTION
306 NAV/WPT/APT LATITUDE
307 NAV/WPT/APT LONGITUDE
The following labels are received by the KLN 90B on the Air Data 429 receiver inputs (Pins 8 and 9 of P901):
TABLE 3-3 Air Data 429 Receiver Inputs
TRUE HEADING
MAGNETIC HEADING
LABEL(OCTAL) DESCRIPTION
203 ALTITUDE (1013.25 MB)
204 BARO CORRECTED ALTITUDE
205 MACH
210 TRUE AIRSPEED
211 TOTAL AIR TEMPERATURE
213 STATIC AIR TEMPERATURE
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BENDIX/KING KLN 90B
The following labels are transmitted by the KLN 90B on the ARINC 429 transmitter output (Pins 23 and 24 of P901):
TABLE 3-4 Arinc 429 Gama Transmitter Output)
LABEL(OCTAL) DESCRIPTION
001 DISTANCE TO GO (BCD)
002 TIME TO GO (BCD)
012 GROUND SPEED (BCD)
074 DATA RECORD HEADER
075 ACTIVE WAYPOINT FROM/TO DATA
100 SELECTED COURSE #1
113 MESSAGE CHECKSUM
114 DESIRED TRACK (TRUE)
115 WAYPOINT BEARING (TRUE)
116 CROSS TRACK DISTANCE
121 HORIZONTAL COMMAND
147 MAGNETIC VARIATION
150 GREENWICH MEAN TIME
251 DISTANCE TO GO
252 TIME TO GO
261 GPS DISCRETE WORD
275 LONG RANGE NAV STATUS
300 STATION MAGNETIC VARIATION,
TYPE, AND CLASS
303 MESSAGE LENGTH/TYPE/NUMBER
304 MESSAGE CHARACTERS 1-3
305 MESSAGE CHARACTERS 4-6
306 NAV/WPT/APT LATITUDE
307 NAV/WPT/APT LONGITUDE
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BENDIX/KING KLN 90B
310 PRESENT POSITION LATITUDE
311 PRESENT POSITION LONGITUDE
312 GROUND SPEED
313 TRACK ANGLE (TRUE)
314 TRUE HEADING
315 WIND SPEED
316 WIND ANGLE (TRUE)
321 DRIFT ANGLE
326 LATERAL DEVIATION SCALE FACTOR
351 DISTANCE TO DESTINATION (VIA
FLIGHT PLAN)
352 TIME TO DESTINATION (VIA FLIGHT
PLAN)
371 SPECIFIC EQUIPMENT IDENT
377 EQUIPMENT HEX ID CODE
For RS 232 I/O formats, refer to Appendix A.
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BENDIX/KING KLN 90B
1.3.3 UNIT TECHNICAL CHARACTERISTICS
Table 3-6 KLN 90b
TSO Compliance SEE TSO APPENDIX
Physical Dimensions:
Width: 6.312 in. (16.03 cm.)
Height: 2.00 in. (5.08 cm.)
Length: 12.55 in. (31.87 cm.)
Weight: 6.30 lbs. (2.86 Kg.)
Mounting: Panel mounted with Honeywell supplied
mounting rack
Cooling Requirements: 4 CFM (cubic feet per minute) provided by
blower motor such as KA 33 or equivalent
OPERATIONAL CHARACTERISTICS:
Temperature Range: -40° C to +70° C
Altitude Range: Up to 50,000 FT
Power Inputs: 11 to 33 VDC at 2.5 A MAX (-40°C to
+70°C)
Panel Lighting Current Requirements:
28 VDC Lighting: 286 mA max
14 VDC Lighting: 572 mA max
5 VDC Lighting: 1.0 A max
5 VAC Lighting 1.0 A max (400 Hz rms)
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BENDIX/KING KLN 90B
Table 3-7 KLN 90B Signal Inputs
GPS DISPLAYED: OPEN = GPS displayed (when an indicator resolver is
connected to the OBS resolver inputs) GND = GPS not displayed (when an indicator resolver is not connected)
TAKE HOME: OPEN = Normal Operation
GND = Take Home Mode
SDI 1/2: OPEN = Primary Long-range Navigation System
GND = Secondary Long-range Navigation System
EFIS 429 RCVR inputs: See Section 1.3.1
RDRG (Radar Graphics) 429 inputs:
AIR DATA 429 Inputs: See Section 1.3.1
ARM SELECT: This pin is used as a mode programming pin on power-up
LEG/OBS CONTROL: This pin is used as a mode programming pin on power-up
DATA LOADER IN: The Data Loader RS 232 input is designed to communi-
RS 232 IN: The RS 232 input is designed to communicate with devic-
ALT ALERT: ENABLED = Open (or tied to A/C Power thru a passive
See Section 1.3.1
and later as a select input.
and later as a control input.
cate with the dataloader
es, i.e. air data and fuel flow sensors via RS 232 format (refer to Appendix A)
load) DISABLED = GND (This pin also functions as an output, refer to section 2.3.6.2.X. for details)
Table 3-8 KLN 90B Gray Code Inputs
(A1,A2,A4,B1,B2,B 4,C1,C2,C4,D4)
OBS RES SIN: OBS resolver sine, nominal input impedance = 36.5 K ohms (ac)
OBS RES COS: OBS resolver cosine, nominal input impedance = 36.5 K ohms
Page 1-6 10521I05.TDC Rev 5, April/2003
Gray Code Altitude Signals (0 V. to 28 V.) These inputs are diode isolated inside the KLN 90B on all units above S/N 1542
and 100 K ohms (dc)
(ac) and 100 K ohms (dc)
BENDIX/KING KLN 90B
Table 3-9 KLN 90B Signal Outputs
OBI SYNC, CLOCK, & DA­TA:
RS 232 OUT: The RS232 output is designed to interface with certain ARNAV ELTs
WPT ALERT: (Waypoint Alert)
MSG: (Message)
APPROACH ACTIVE:
APPROACH ARM:
CDI Output: Output is capable of driving up to five 1 KW parallel loads, Output
Honeywell Serial Data containing bearing to the active waypoint
and certain moving map displays, storm scopes, and Shadin fuel flow systems (refer to Appendix A)
OPEN = Inactive LOW = Active (Output can sink up to 250 mA
OPEN = Inactive LOW = Active (Output can sink up to 250 mA)
OPEN = Inactive LOW = Active (Output can sink up to 250 mA
OPEN = Inactive LOW = Active (Output can sink up to 250 mA
drive range: $300 mV ($ 150 mV full scale) 30 mV per nautical mile (Full scale = 5 nautical mile) 150 mV per nautical mile (Full scale = 1 nautical mile) 500 mV per nautical mile (Full scale = .3 nautical mile)(Voltage at pin 22 is rela­tive to voltage at pin 25) The CDI output can manually be selected to the sensitivity of one of the three sensitive modes listed below.
Enroute: 5, 1 or .3 nautical mile scale factor selectable
Approach Arm: 1 or .3 nautical mile scale factor selectable
Approach: .3 nautical mile scale factor only
Table 3-10 KLN 90B NAV Flag Output
Flag Pulled out of view:
Flag in view: < 50mVOutput capable of driving up to five 1 KW parallel loads
Nav Super Flag Output:
OBS Resolver Out:
350 to 900 mV
Valid = >18 V in 28 VDC aircraft installations; >10 V in 14 VDC air­craft installations Invalid = <3.5 V in all installations while sinking 1 mA max. Output can source up to 250mA
Nominal output frequency = 450 Hz Nominal unloaded peak ampli­tude = 6 V Output drive capability = 40mA
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BENDIX/KING KLN 90B
Table 3-11 KLN 90B To/From Flag Output
To Indication: +40 to +160 mV on Pin 21 with respect to Pin 20
From Indication: -40 to -160 mV on Pin 21 with respect to Pin 20
Output capable of driving up to five 200 W parallel loads
Arinc 429 Xmit­ter:
DATA LOADER OUT:
ALT ALERT: HIGH = Inactive
ALT ALERT AU­DIO:
TSO Compliance: SEE TSO APPENDIX
Physical Dimensions:
See Section 1.3.1
The Data Loader RS 232 output is designed to communicate with an IBM compatible personal computer
LOW = Active (can sink up to 250 mA). This pin also functions as an input, refer to section 2.3.6.2.X. for details)
This output is active whenever ALT ALERT is active, Signal is 1 KHz., 3.5 V rms max into 500 W
KA 91 ANTENNA
Table 3-12 KA 91
Width: 2.90 in. (7.37 cm.)
Height: 0.75 in. (1.91 cm.)
Length: 4.70 in. (11.94 cm.)
Weight: 0.5 lbs. (0.227 Kg.)
Airspeed Rating: 600 Kts. TAS
Output Impedance: 50 Ohms (nominal)
DC Voltage: 5 Volts $0.5 Volt
DC Current: 50 mA maximum
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BENDIX/KING KLN 90B
Table 3-13 KA 92
KA 92 ANTENNA
TSO Compliance: SEE TSO APPENDIX
Physical Dimensions:
Width: 2.70 in. (6.86 cm.)
Height: 0.70 in. (1.78 cm.)
Length: 4.30 in. (10.92 cm.)
Weight: 0.27 lbs. (0.12 Kg.)
Airspeed Rating: 600 Kts. TAS
Output Impedance: 50 Ohms (nominal)
DC Voltage: 5 Volts $0.5 Volt
DC Current: 50 mA maximum
Table 3-14 KA 198 Comm Filter
P/N 071-01565-0000
Center Notch Frequency: 1575.42 MHz.
Attenuation at 1575.42 ;1.5 MHz: 35 dB min.
Insertion loss from 118.00 to137.00 MHz: .3dB Max.
Impedance from 118.00 to137.00 MHz: 50 ohms
VSWR from 118.00 to 137.00 MHz: 1.5:1
NOTE
The conditions and tests performed on this article
are minimum performance standards. It is the re-
sponsibility of those desiring to install this article ei­ther on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within these performance standards. The article may be installed only if further evaluation by the applicant
documents an acceptable installation and is ap-
proved by the Administrator.
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BENDIX/KING KLN 90B

1.4 UNITS AND ACCESSORIES SUPPLIED

1.4.1 KLN 90B GPS RECEIVER
The KLN 90B is available in the following versions. New manufactured KLN 90B units are P/N 066-04031-1X21/1X22/1X24 and KLN 90/A units that have been converted to KLN 90B are P/N 066-04031-2X21/2X22/2X24.
Table 3-15 KLN 90B Versions
PART NUMBER 14/
28V
LAMP
066-04031-1121 X - - X - - - -
066-04031-1221 - X - X - - - -
066-04031-1321 X - - - X - - -
066-04031-1421 - X - - X - - -
066-04031-1521 X - X X - - - -
066-04031-1621 - X X X - - - -
066-04031-2121 X - - X - - X -
066-04031-2221 - X - X - - X -
066-04031-2321 X - - - X - X -
066-04031-2421 - X - - X - X -
066-04031-1122 X - - X - X - -
066-04031-1222 - X - X - X - -
5V
LAMP
NIGHT VISION
GOGGLE
BLACK BEZEL
GREY
BEZEL
BRNAV
CAPABLE
(1)
UPGRADED
KLN 90B’s
ARINC
734A
CAPABLE
(2)
066-04031-1322 X - - - X X - -
066-04031-1422 - X - - X X - -
066-04031-1522 X - X X - X - -
066-04031-1622 - X X X - X - -
066-04031-2122 X - - X - X X -
066-04031-2222 - X - X - X X -
066-04031-2322 X - - - X X X -
066-04031-2422 - X - - X X X -
(1) BRNAV Capable - Is capable of meeting the JAA AMJ 20X2 requirements.
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BENDIX/KING KLN 90B
1.4.2 GPS ANTENNA
The KA 91 antenna is available by ordering P/N 071-01545-0200. The KA 92 antenna is available by ordering P/N 071-01553-0200.
1.4.3 KLN 90/90B INSTALLATION KITS
The KLN 90/90B Installation Kit (P/N 050-03096-0000) is available with crimp connectors only. A list of the required crimp tools and insertion/ extraction tools can be found in Section 2 of this man­ual. The kit and a complete list of the items contained in the kit is given below.
Table 3-16 KLN 90B Installation Kits
P/N DESCRIPTION UM 0000 VENDOR NAME
P/N
050-03096-0000 KLN90 INSTALL-CRIMP X
030-00101-0002 PANEL MOUNT PLUG (J902) EA 1 TED Mfg. 9-30-10
030-01157-0011 SOCKET CRMP 20G EA 50 Positronics
FC6020D-14
030-01176-0000 CONN SUB-D HSG 50S (J901) EA 1 Positronics
RD50F00000-
782.0
030-01428-0006 HOOD W/SPCL LCK 50P EA 1 Positronics
D50000 GVLD
033-00230-0000 DATA LOADER JACK EA 1
057-05621-0000 DECAL DATA LOADER EA 1
057-05628-0000 GPS DISCLAIMER EA 1
071-01541-0000 MOUNTING RACK ASSY RF X
071-06121-0000 ALLEN WRENCH .094 EA 2
089-02353-0001 NUT CLIP 6-32 EA 4
089-06012-0008 SCR FHP 6-32X1/2 EA 4
089-08252-0030 WASHER EA 1
090-00019-0007 RING RTNR .438 EA 1
187-01722-0000 GASKET EA 1
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BENDIX/KING KLN 90B
1.4.4 KA 91/92 INSTALLATION KIT The KA 91 Installation Kit (P/N 050-03195-0000), including its contents, is shown below.
Table 3-17 KA 91 Installation Kits
P/N DESCRIPTION UM -
0000
050-03195-0000 KA91 INSTALL X
030-00134-0001 RIGHT ANGLE CONN
COAX
047-10130-0002 BACKPLATE, ANTENNA EA 1
089-06908-0012 SCREW, AIRCRAFT EA 4
187-01807-0000 KA 91 GASKET EA 1
Earlier installation kits included a straight TNC coax connector, P/N 030-00134-0000. The KA 92 Installation Kit (P/N 050-03318-0000), including its contents, is shown below.
Table 3-18 KA 92 Installation Kits
P/N DESCRIPTION UM -0000 VENDOR NAME & P/
EA 1 TED MFG 5-30-102
VENDOR NAME & P/N
N
050-03318-0000 KA92 INSTALL X
030-00134-0001 RIGHT ANGLE CONN
COAX
047-10735-0002 BACKPLATE, ANTENNA EA 1
089-05909-0012 SCREW, PHP 8-32x3/4 EA 4
187-01831-0000 KA 92 GASKET EA 1
1.4.5 DATABASE
The KLN 90/90B database cartridge is available for three separate geographic areas.
North American Database 071-01523-0302 Atlantic International Database 071-01523-0304 Pacific International Database 071-01523-0305
EA 1 TED MFG 5-30-102
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BENDIX/KING KLN 90B

1.5 ACCESSORIES REQUIRED, BUT NOT SUPPLIED

A. Forced Air Cooling
A KA 33 Cooling Kit or equivalent is required for the KLN 90B installation.
1. KA 33 Blower for 14 VDC installations is available under P/N 071-4037-00.
2. KA 33 Blower for 28 VDC installations is available under P/N 071-4037-01.
3. The installation kit for the KA 33 Blower is available under P/N 050-02204-0000.
B. Indicators and HSIs
An indicator, CDI or HSI, is required for IFR. Listed below are common Honeywell models that are available.
1. KI 202 (P/N 066-3034-XX) Navigation Indicator and installation kit (P/N 050-01524-0000).
2. KI 206 (P/N 066-3034-XX) Navigation Indicator and installation kit (P/N 050-01524-0000).
3. KPI 553A (P/N 066-3045-XX) Horizontal Situation Indicator and installation kit (P/N 050-01791-XXXX).
NOTE
The DME distance display is not compatible with the
KLN 90B. KPI 553A used with the KNR 665 Digital
Gold Crown is not compatible.
4. KPI 553B (P/N 066-3069-XX) Horizontal Situation Indicator and installation kit (P/N 050-02167-XXXX).
5. KI 525A (P/N 066-3046-XX) Horizontal Situation Indicator and installation kit (P/N 050-01344-XXXX). Refer to section 2.4.1, KLN 90B OBS Resolver Calibration Procedure for 30 Hz indicator calibration.
C. CDI Indicator with "MSG" and "WPT" Annunciators.
Some standalone CDI indicators are available with WPT/MSG annunciators built in. One commonly used is the Model MD40-39, manufactured by Midcontinent Instrument, tele­phone (316) 683-5619.

1.6 OPTIONAL ACCESSORIES

A. KA 90 Interface Adapter
Order P/N 071-01508-0101 or 071-01508-0202 for a KA 90 Interface Adapter. The KA 90 interfaces the KLN 90B with various other avionics in an aircraft. It converts GAMA 429 output to analog in order to drive mechanical HSI/CDI devices. It also converts analog heading and HSI/CDI outputs into 429 data.
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BENDIX/KING KLN 90B
Functions of the -0101 include converting 3-wire heading sources to ARINC 429, convert­ing the resolver output of a non-driven HSI to ARINC 429 so that the KLN 90B can read the selected course from the HSI, converting binary ARINC 429 data to BCD ARINC 429, and converting low speed ARINC 429 to high speed ARINC 429. Functions of the 0201/ 0202 include all of the functions of the -0101 plus converting ARINC 429 bearing outputs from the KLN 90B to 3-wire XYZ RMI and 4-wire sin/cos OBI formats, converting ARINC 429 distance information to ARINC 561/568 6-wire format, providing interface with Collins EHSI 74 and EFIS 85/85A/86A/86B/86C, and converting ARINC 429 roll steering data to an analog format.
B. PC Interface Kit
To load the database from a personal computer via diskettes, order interface kit P/N 050­03213-0000. The kit contains a ready to use cable which connects between the aircraft connector and the computer’s 9 pin or 25 pin serial connector.
The database may be loaded directly from the PC to the KLN 90B installed in an aircraft, or the PC may be used to update the KLN 90B while it is installed in a KCC 90 (refer to
section 2.4.4.11 and Figure 2-18 for details) or Commander 2000K from Lone Star Avion-
ics phone (817)548-7768.
Laptop computers used to load the data base require the following:
1. IBM compatibility
2. An available Com 1 or Com 2 serial port
3. A 3.5" high density diskette drive
NOTE
Not all laptops conform to the above requirements. If
there is uncertainty relating to this, contact Honeywell
Product Services by telephoning (913) 782-0600.
C. Annunciators and Switch/Annunciators
(Refer to I.B. 363 for additional information pertaining to switch/annunciators for GPS sys­tems)
The devices shown below are Eaton 582/584 series switch/annunciators and are repre­sentative of those used in our original certification. They were chosen because of their excellent sunlight readable characteristics and meet or exceed the requirements of Advi­sory Circular 20-138. These are high quality devices and we encourage their use, Howev­er, there are other comparable devices on the market that may be substituted at the install­er/customers choice, such as the Mid-Continent Instrument, MD41.
These switch/annunciators are available through Honeywell Service Stock or direct from our supplier, LCOMP Aerospace Controls. It is advantageous to order direct from LCOMP, if possible, in order to avoid additional price mark-ups. LCOMP’s address and telephone number are listed as follows:
LCOMP Aerospace Controls c/o Carlton-Bates Co. (800) 786-0617 9214 Bond St. (913) 438-4848 Overland Park, KS 664214 (913) 438-4839 Fax
Page 1-14 10521I05.TDC Rev 5, April/2003
BENDIX/KING KLN 90B
NOTE
The part numbers shown in parenthesis are annun-
ciators previously called out and may be used until
supply is depleted.
Replacement bulbs for 031-00785-xxxx 5V 037-00009-0007 14V 037-00009-0008 28V 037-00009-0006
KLN 90B Enroute/Terminal Set for CDI or Elect. Mech. HSI Installations
The following switch/annunciators are being offered for CDI or HSI switching and annunciation in the KLN 90B IFR enroute/terminal installations. They are optional for KLN 90B/KLX 135 VFR in­stallations.
KLN 90/B or KLX 135 Ann. Set (28 V. ltg.)
NAV/GPS Sw. Ann. 031-00785-0711 or (031-00763-0711) WPT/MSG Ann. 031-00785-0505 or (031-00763-0505/-0718)
KLN 90/B or KLX 135 Ann. Set (14 V. ltg.)
NAV/GPS Sw. Ann. 031-00785-0712 or (031-00763-0712) WPT/MSG Ann. 031-00785-0762 or (031-00763-0762/-0719)
KLN 90/B or KLX 135 Ann. Set (5 V. ltg.)
NAV/GPS Sw. Ann. 031-00785-0713 or (031-00763-0713) WPT/MSG Ann. 031-00785-0506 or (031-00763-00506/-0720)
KLN 90B Approach Set for CDI or Elect. Mech. HSI Installations The following switch/annunciators are being offered for CDI or HSI switching, GPS CRS and APR
switching, and annunciation in KLN 90B non-precision approach installations.
NOTE
The GPS CRS OBS/LEG switch annunciators were
available in two different color configurations. Both
versions were approved for use with the GPS’s. The
white OBS was the preferred version.
The 031-00785-0763/0764/0765 versions were visible white for the GPS CRS field, yellow for the OBS field and green for the LEG field.
The 031-00785-0778/0779/0780 versions were visible white for the GPS CRS field, white for the OBS field and green for the LEG field.
Rev 5, April/2003 10521I05.TDC Page 1-15
BENDIX/KING KLN 90B
KLN 90B Ann. Set (28 V. Ltg.)
NAV/GPS Sw. Ann. 031-00785-0711 or (031-00763- 0711) WPT/MSG Ann. 031-00785-0505 or (031-00763- 0505/-0718) GPS CRS OBS/LEG Sw. Ann. 031-00785-0778 or (031-00785-0763) GPS APR ARM/ACT Sw. Ann. 031-00785-0766
KLN 90B Ann. Set (14 V. Ltg.)
NAV/GPS Sw. Ann. 031-00785-0712 or (031-00763- 0712) WPT/MSG Ann. 031-00785-0762 or (031-00763- 0762/-0719) GPS CRS OBS/LEG Sw. Ann. 031-00785-0779 or (031-00785-0764) GPS APR ARM/ACT Sw. Ann. 031-00785-0767
KLN 90B Ann. Set ( 5 V. Ltg.)
NAV/GPS Sw. Ann. 031-00785-0713 or (031-00763- 0713) WPT/MSG Ann. 031-00785-0506 or (031-00763- 0506/-0720) GPS CRS OBS/LEG Sw. Ann. 031-00785-0780 or (031-00785-0765) GPS APR ARM/ACT Sw. Ann. 031-00785-0768
KLN 90A Upgrade to KLN90B Approach Set
If a KLN 90A is upgraded to a KLN 90B, the additional GPS CRS and GPS APR switch/annunci­ators are needed.
or KLN 90B with EFIS Approach Set Most EFIS systems will provide NAV/GPS switching and WPT/MSG annunciation but still require
external GPS CRS and GPS APR switch/annunciators.
NOTE
The GPS CRS OBS/LEG switch annunciators were
available in two different color configurations. Both
versions were approved for use with the GPS’s. The
white OBS was the preferred version.
The 031-00785-0763/0764/0765 versions were visible white for the GPS CRS field, yellow for the OBS field and green for the LEG field.
The 031-00785-0778/0779/0780 versions were visible white for the GPS CRS field, white for the OBS field and green for the LEG field.
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BENDIX/KING KLN 90B
EFIS or KLN90A to 90B Upgrade Ann. Set (28 V. ltg.) GPS CRS OBS/LEG Sw. Ann. 031-00785-0778 or (031-00785-0763) GPS APR ARM/ACT Sw. Ann. 031-00785-0766
EFIS or KLN90A to 90B Upgrade Ann. Set (14 V. ltg.) GPS CRS OBS/LEG Sw. Ann. 031-00785-0779 or (031-00785-0764) GPS APR ARM/ACT Sw. Ann. 031-00785-0767
EFIS or KLN90A to 90B Upgrade Ann. Set (5 V. ltg.) GPS CRS OBS/LEG Sw. Ann. 031-00785-0780 or (031-00785-0765) GPS APR ARM/ACT Sw. Ann. 031-00785-0768
NAV/GPS Switch/Annunciator Installations where the outputs from KLN 90B and an existing navigation system are switched be-
tween a common indicator or HSI may require some type of annunciation. A NAV/GPS switch/an­nunciator is available that provides both the annunciation and a switch contact to energize the switching relay(s) required for the switching of the outputs. This Switch/Annunciator is available in 5 V, 14 V, or 28 V versions as shown below.
LIGHTING Honeywell P/N Honeywell P/N
28 V 031-00763-0711 031-00785-0711 5 V 031-00763-0713 031-00785-0713 14 V 031-00763-0712 031-00785-0712
(Eaton Series 584) (Eaton Series 582)
WPT/MSG Remote Annunciators The KLN 90B contains two outputs: 1) Waypoint Alert (WPT) and 2) Message (MSG). Annuncia-
tion of these outputs is required for certification purposes. A remote annunciator unit is available to annunciate these outputs and is offered in either 5 V, 14 V, or 28 V versions as shown below. The original design of this unit contained the required (WPT) and (MSG) plus two additional fields (-/-) as it was expected that additional annunciation would be required in the future. It has now been determined, however, that additional annunciation will not be required. Therefore, a new de­sign is being offered that contains only the (WPT) and (MSG) fields which allows improved read­ability. Both options are listed in the following.
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BENDIX/KING KLN 90B
FOUR FIELD ANNUNCIATORS (WPT/MSG/---/---)
LIGHTING Honeywell P/N
28 V 031-00763-0718 14 V 031-00763-0719
5 V 031-00763-0720
NOTE: (WPT) AND (MSG) will be in amber color and the dashes in green. These an-
nunciators will be deadface and readable only when lit. Dashes will only be lit during an annunciator test as a function of the aircraft installation.
TWO FIELD ANNUNCIATORS (WPT/MSG)
LIGHTING Honeywell P/N Honeywell P/N
28 V 031-00763-0505 031-00785-0505 14 V 031-00763-0506 031-00785-0506 5 V 031-00763-0762 031-00785-0762
(Eaton Series 584) (Eaton Series 582)
NOTE: (WPT) AND (MSG) will be in amber color. These annunciators will be deadface
and readable only when lit.
GPS CRS, OBS/LEG Switch/Annunciator The KLN 90B may operated in either of two modes, LEG or OBS. In LEG mode, the flightplan legs
will automatically sequence as determined by present position. In OBS mode, the active waypoint and inbound or outbound course will be manually selected. The Remote OBS/LEG Switch/Annun­ciator is recommended for non-precision approaches to reduce pilot workload.
The selection of OBS or LEG may be accomplished in either of two methods.
Method 1:
Select the Mode Page by rotating the left outer knob Turn the left inner knob to select OBS or LEG Press ENTER to activate the mode
Method 2:
Press the Remote OBS/LEG switch/annunciator to change modes
If the Remote OBS/LEG Switch/Annunciator is installed, the KLN 90B will sense its presence, on turn-on, and disallow selection of OBS/LEG modes by the KLN90B front panel controls. If the re­mote switch is not installed, the front panel controls will function as before.
LIGHTING Honeywell P/N or Honeywell P/N
28 V 031-00785-0778 or 031-00785-0763 14 V 031-00785-0779 or 031-00785-0764 5 V 031-00785-0780 or 031-00785-0765
(Eaton Series 582)
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BENDIX/KING KLN 90B
GPS APR, ARM/ACTV Switch/Annunciator
The KLN 90B requires a switch/annunciator for arming, disarming, or deactivating the approach mode. It will provide remote annunciation of ARM and ACTV and provide a momentary switch function to arm, disarm, or deactivate the Approach Mode and change the CDI scale factors.
LIGHTING Honeywell P/N
28V 031-00785-0766 14V 031-00785-0767 5V 031-00785-0768
(Eaton Series 582)
D. NAV/GPS Switching
Installations in which the outputs from a KLN 90B and an existing navigation system are being switched onto a common indicator will require some remote relay switching that is controlled by the NAV/GPS switch/annunciator.
E. Straight TNC antenna Connector
The part number for a straight connector for the KA 91 or KA 92 antenna connection is 030-00134-0000.

1.7 LICENSE REQUIREMENTS

None.

1.8 RECOMMENDATIONS FOR IFR APPROVAL

1. Aircraft Logbook Entry
2. Aircraft Installation Requirements The following interface functions were not required for a VFR KLN 90 but are required for
an IFR’d KLN 90B installation. TSO’d Antenna The antenna must be a TSO’d KA 91, P/N 071-01545-0200 or KA 92 P/N 071-01553-
0200. If the P/N of the KA 91 is not available, it may be identified by the serial number as the TSO’d antennas have a five digit serial number. If the antenna is a non-TSO’d KA 91, P/N 071-01545-0100, and the KLN 90B is a modified KLN 90, the antenna is eligible for exchange as part of the upgrade program.
xNav Instrumentation The navigation information (D-Bar, Nav Flag, and To-From) must be displayed on an
instrument in the pilot’s panel. Electromechanical indicators are capable of displaying the variable scale factors of
enroute, terminal, and approach modes. If the NAV information is displayed on an EFIS system, it must be capable of displaying variable D- Bar scaling required for GPS approaches. This may require a modification to the EFIS system. (Refer to section 1.5 for a list of typical Nav indicators).
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BENDIX/KING KLN 90B
NOTE
The KPI 552/553/553A’s interfaced to the KNR 665 digital Gold Crown are not compatible with the KLN
90B.
xOBS Interface
For approach approval, the OBS resolver must be interfaced so that selected course through the HSI/CDI indicator will be sent to the KLN 90B for D-Bar resolution. In me­chanical indicators, it will be accomplished by switching the OBS resolver lines; and in EFIS installations, it will be usually through the serial busses. Some EFIS applications may require an adapter. (Refer to section 2.3.6.2.P for OBS resolver interface charac­teristics).
xSwitch/Annunciators:
NAV/GPS (Switch/Annunciator) If the navigation information is displayed on a shared primary indicator a
switch/annunciator will be required to select and annunciate the source unless the indicator is part of an EFIS system that provides that function.
WPT/MSG (Annunciator) The required annunciators are "WPT" and "MSG" only. Even though the information is
available on the KLN 90B display, a remote annunciator is also required in the pilots panel unless it is accomplished in an HSI/CDI or EFIS display.
GPS CRS, OBS/LEG (Switch/Annunciator)
The KLN 90B may operate in either of two modes, LEG or OBS. In LEG mode, the flightplan legs will automatically sequence as determined by present position. In OBS mode, the active waypoint and inbound or outbound course will be manually selected. The Remote OBS/LEG Switch/Annunciator is recommended for non-precision approaches to reduce pilot workload.
GPS APR, ARM/ACTV (Switch/Annunciator)
The KLN 90B requires a switch/annunciator for arming, disarming, or deactivating the approach mode. It will provide remote annunciation of ARM and ACTV and provide a momentary switch function to arm, disarm, or deactivate the Approach Mode and change the D-Bar scale factors. (Refer to section 1.6.C for typical switch/annuncia­tors).
xAltitude Source An altitude source is required for IFR certification. The altitude may be derived from a
compatible encoding altimeter, some RS 232 air data systems, and most ARINC 429 air data systems. (Refer to figure 2-17 for typical altitude sources).
xIsolation Diodes KLN 90’s below S/N 1542 did not have isolation diodes on the encoding altimeter in-
puts.
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BENDIX/KING KLN 90B
The KLN 90/90A’s upgraded to KLN 90B’s that are below S/N 1542 still will not have isolation diodes and may need to have them added to the installation. If the KLN 90B is without diode isolation and is paralleled with another unit such as a transponder, the combination can cause a loading effect which may result in one or all of the units in parallel being disabled. If the KLN 90B is connected to a dedicated encoding altimeter, the diodes are not necessary.
3. Approved Airplane Flight Manual Supplement A flight manual supplement will need to be prepared and approved. The supplement may
be prepared based on the sample, P/N 006-00835-0000. Refer to Appendix B for informa­tion on preparing a flight manual supplement and a copy of the STC approval.
4. Pilot’s Guide The KLN 90B pilots’ guide must be placed in the aircraft in a location that is accessible to
the pilot. The pilot’s guide is P/N 006-08773-0000 and the abbreviated pilot’s guide is P/N 006-08774-0000.

1.9 INSTRUCTIONS FOR CONTINUED AIR WORTHINESS

The instructions for continued air worthiness given in the TC or STC approvals for this product supplements or supercedes the instructions for continued air worthiness in this manual.
Most Honeywell products are designed and manufactured to allow “on condition mainte­nance”. On condition maintenance is described as follows; There are no periodic service re­quirements necessary to maintain continued air worthiness. No maintenance is required until the equipment does not properly perform the intended function. When service is required, a complete performance test should be accomplished following any repair action. Consult the appropriate Unit Maintenance/Overhaul Manual for complete performance test information.
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BENDIX/KING KLN 90B
Page 1-22 10521I05.TDC Rev 5, April/2003
BENDIX/KING KLN 90B

SECTION II

INSTALLATION

2.1 GENERAL INFORMATION

This section contains general suggestions and information to consider before installation of the KLN 90B GPS RNAV. Close adherence to these suggestions will assure optimum performance from the equipment.
The conditions and tests required for TSO approval of this article are minimum performance stan­dards. It is the responsibility of those desiring to install this article either on or within a specific type or class of aircraft to determine that the aircraft installation conditions are within TSO standards. The article may be installed only if further evaluation by the applicant documents an acceptable installation and is approved by the Administrator.

2.2 UNPACKING AND INSPECTING EQUIPMENT

Exercise extreme care when unpacking the equipment. Make a visual inspection of the unit for evidence of damage incurred during shipment. If a claim for damage is to be made, save the ship­ping container to substantiate the claim. The claim should be promptly filed with the transportation company. It would be advisable to retain the container and packaging material after all equipment has been removed in the event that equipment storage or reshipment should become necessary.

2.3 EQUIPMENT INSTALLATION

2.3.1 AVIONICS COOLING REQUIREMENTS FOR PANEL MOUNTED EQUIPMENT
The greatest single contributor to increased reliability of all modern day avionics is to limit the max­imum operating temperature of the individual units whether panel mounted or remote mounted. While modern day individual circuit designs consume much less electrical energy, watts per cubic inch dissipated within the avionics unit remains much the same due to the high density packaging techniques utilized. Consequently, the importance of providing cooling to the avionics stack is still with us today.
While each individual unit may or may not require forced air cooling, the combined heat load of several units operating in a typical avionics location will significantly degrade the reliability of the avionics if provisions for cooling are not incorporated in the initial installation. Failure to provide cooling to the equipment will lead to increased avionics maintenance costs and may also void the Honeywell warranty.
In the case of the KLN 90B, installation of a KA 33, (P/N 071-4037-XX), or equivalent cooling sys­tem is required. Ram air cooling is not acceptable. For installation information on the KA 33 refer to the KA 33 installation manual, P/N 006-01069-XXXX or Installation Bulletin 258.
2.3.2 KLN 90B MECHANICAL INSTALLATION
The KLN 90B installation will conform to standards designated by the customer, installing agency, and existing conditions as to the unit location and type of installation. However, the following sug­gestions will assure a more satisfactory performance from the equipment.
A. Plan a location on the aircraft panel so that the KLN 90B is plainly visible to the
pilot and so that he has complete access to all front panel controls. Check to be sure that there is adequate depth behind the panel for the mounting rack and all the connectors and cabling. Be sure that the mounting location is not close to heater vents or other sources of high heat.
B. Refer to figure 2-3 for the panel cutout dimensions. Mark and cut the panel open-
ing.
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BENDIX/KING KLN 90B
2.3.3 ANTENNA SELECTION
The KA 91 and KA 92 GPS active antennas, P/N 071-01545-0200 and 071-01553-0200 respec­tively, are the designated antennas for the KLN 90B.
2.3.4 ANTENNA INSTALLATION CONSIDERATIONS
The antenna should be mounted on top of the fuselage near the cockpit. Avoid mounting the an­tenna near any projections, the propeller, and the T-tail of the aircraft, where shadows could occur. It is recommended that there be a separation of at least 3 ft. between the KLN 90B GPS antenna and any VHF Comm antenna on the aircraft. Antenna baseplate must be level within 5° in both axes when the aircraft is in level flight. If the antenna is tilted more than 5° or is mounted close to other objects that shadow it, loss of some of the satellites will occur and system performance may be degraded. Antenna cable and connector information, including vendor information, is listed be­low. Refer to figure 2-10 (TNC) and figure 2-11 (BMA) for cable/connector assembly instructions for the 0 to 40 feet category using RG 400/U or RG 142B/U. Refer to figure 2-12 (for both TNC and BMA) for the 0 to 80 feet and 0 to 100 feet categories.
NOTE
KA 91/92 nominal gain and noise figures are 26.5 dB
and 2.3 dB respectively. With 0.050 ice on radome,
gain will not decrease by more than 2.0 dB when
viewing a satellite from 30° above the horizon to ze-
nith, as compared to a no ice condition.
CABLE
Length
0 to 40 ft. 024-00002-0000
0 to 40 ft. 024-00051-0060
0 to 80 ft. 024-00072-0000
0 to 100
ft.
CABLE PART NUM-
BER
RG142B/U
RG400/U
ECS 311601
024-00071-0000
ECS 311201
BMA CONNECTOR TNC CONNECTOR MAX. Allowable
Loss (dB)
030-00101-0002
TED Mfg. 9-30-10
030-00101-0002
TED Mfg. 9-30-10
030-00452-0000
TED Mfg. 9-30-26
030-00452-0001
TED Mfg. 9-30-25
030-00134-0000
TED Mfg. 5-10-30
030-00134-0000
TED Mfg. 5-10-30
030-00108-0002
TED Mfg. 5-10-307
030-00108-0003
TED Mfg. 5-10-306
8.0
8.0
8.0
8.0
100 to 165 ft. Contact TED, ECS or PIC for complete cable/connector assembly.
NOTE
A right angle antenna connector is available from
Honeywell (P/N 030-00134-0001) or from TED.
TED Manufacturing Corp. Electronic Cable Specialists (ECS) PIC Wire and Cable
11415 Johnson Drive 11227 W. Forest Home Avenue N63 W 22619 Main Street Shawnee, Kansas 66203 Franklin, Wisconsin 53132 P.O. Box 330 Tel: (913) 631-6211 Tel: (800) ECS-WIRE Sussex, Wisconsin 53089 or (414) 421-5300 Tel: (800) 742-3191 or (414) 246-0500
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