Honeywell ID3000 Installation & Commissioning Manual
ID3000
997-274-000-6, Issue 6 September 2009
installation &
commissioning
manual
ID3000 Series Installation & Commissioning Manual
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The ID3000 Series Range of Fire Control Panels
Contents
i 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
The following markings are used either on
the panel hardware or in the
documentation. They have the following
meaning:
WARNING: Risk of electric shock. Before
working on mains connections, ensure
mains power supply to the panel is
disconnected.
Contents
1 Introduction 1
1.1 CE Marking 1
1.2 System Design and Planning 1
1.3 Personnel 1
1.4 General 1
1.5 Date-dependent Functions 2
Installation: Sections 2-6
2 Installation Guide 3
2.1 How to Use this Guide 3
CAUTION: Refer to the accompanying
documentation. (When used in the
documentation, this marking is normally
associated with additional instructions).’
Contents
2.1.1 Related Documents 3
2.1.2 Warnings and Cautions 3
2.1.3 Tips 3
2.1.4 Glossary of Icons 4
2.2 Pre-Installation Check List 5
2.2.1 Some DO’s and DONT’s 5
2.3 Transient Protection 6
2.4 Installation 7
2.4.1 Checking Your Panel for Damage 7
2.4.2 What to do if Your Module is Damaged 8
2.4.3 Back Box Fixing 9
2.4.4 Electronics Modules 10
2.5 Replacing the Electronics Modules 11
2.6 Flush Mounting Bezel (Optional) 11
2.7 Moulded Front Covers 12
3 Cabling 14
997-274-000-6, Issue 6
September 2009
3.1 Cabling Instructions 14
3.1.1 Cable Terminations 15
3.2 Cable Installation Notes 16
3.2.1 Introduction 16
3.2.2 Quality of Cable and of Cable Installation 16
3.3 EMC Considerations 17
3.3.1 Screen Termination 17
3.3.2 Ferrite Sleeves (Optional) 17
3.4 MICC Cables 17
ii
ID3000 Series Installation & Commissioning Manual
4 Sensors and Modules 18
4.1 EN54 Requirements 18
4.1.1 Loop Devices - Sensors and MCPs 18
4.1.2 Loop Devices - Isolators 18
4.2 Loop Wiring Testing 18
5 Panel Electronics Modules 19
5.1 Introduction 19
5.2 Kit PSU3A 20
5.2.1 Procedure 20
5.3 Dual Transmission Path/Booster Module 23
5.3.1 Procedure 23
5.4 Main Chassis 25
5.4.1 Main Chassis Configurations 25
5.4.2 Procedure 25
5.5 Zonal LED & Printer Options 26
5.5.1 64 Zone LED Extension Chassis 26
5.5.2 PRN-ID Printer 27
5.5.3 LEDs for up to 256 Zones 29
5.6 Display PCB 31
5.7 Base PCB 32
5.7.1 Fitting the Replacement Base PCB 33
5.7.2 Cables and Wiring 33
5.8 Processor PCB 34
5.9 Loop Interface PCB 35
5.9.1 Cables and Wiring 35
5.10 Enhanced Loop Interface PCB 36
5.10.1 Cables and Wiring 37
5.11 Isolated RS232 Interface PCB 38
5.11.1 Cables and Wiring 39
5.12 Isolated RS485 Interface PCB 40
5.12.1 Cables and Wiring 40
Contents
5.13 Label Inserts 41
6 Repeaters and Master/Slave Network 42
6.1 Connecting Repeaters 42
6.2 Master/Slave Network Connections 43
7 Commissioning 44
7.1 Introduction 44
7.2 Preliminary Checks 44
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ID3000 Series Installation & Commissioning Manual
7.3 Powering the Panel 45
7.4 External Wiring 45
7.4.1 Introduction 45
7.4.2 Loop Checks Before Connecting Wiring 46
7.4.3 Connecting the Loop Wiring to the Panel 47
7.4.4 Loop Checks After Connecting Wiring 47
7.4.5 24V Auxiliary Outputs Check 48
7.4.6 Sounder Circuits Check 48
7.4.7 Fault Relay Wiring 48
7.5 Batteries 49
7.5.1 Connecting the Batteries 49
7.5.2 Battery Disposal 50
7.6 Earth Fault Monitoring 50
7.7 Volt-free Contact Output Option 51
7.8 Repeaters 52
Contents
7.9 Configuration and Handover 52
7.10 System Test 52
7.10.1 Zone Walk Test 52
7.10.2 Control Output Test 52
8 Maintenance 53
8.1 Routine Testing 53
8.2 Batteries 53
8.3 Cleaning 53
Appendices:
Appendix 1 - Fault Messages A1-1 to A1-5
Appendix 2 - Specifications A2-1 to A2-5
Appendix 3 - System Design Guide A3-1 to A3-6
Appendix 4 - ID2net Network A4-1 to A4-8
997-274-000-6, Issue 6
September 2009
iv
XLS80e Fire Alarm Control Panels
1 Introduction
The purpose of this manual is to provide the user with all
recommended procedure descriptions and full technical
details for the successful installation and commissioning
of HONEYWELL’s XLS80e Series stand-alone fire alarm
controllers and repeaters, or for a complete XLS80e Series
integrated Fire Control System.
Procedures described in this manual include appropriate
warnings and cautions to guide the user towards adopting
safe and methodical work practices during the installation
and commissioning phases.
1.1 CE Marking
CE
This panel is CE Marked to show that it conforms to the
requirements of the following European Community
Directives:
The EMC Directive 2004/108/EEC, by the application of
the following EMC Standards:
EN 61000-6-3: Electromagnetic Compatibility (EMC)
Generic emission standard for Residential, Commercial
and Light industrial environments
EN 50130-4: EMC Product family standard: Immunity
requirements for components of fire, intruder and social
alarm systems.
Low Voltage Directive 2006/95/EC, by the application of
the safety standard:.
EN 60950-1: Safety of information technology
equipment.
The Constructive Products Directive 89/1-6/EC, by the
application of the following standards:
EN 54-2: Fire detection and fire alarm systems - Control
and indicating equipment.
EN 54-4: Fire detection and fire alarm systems - Power
supply equipment.
1.2 System Design and Planning
It is assumed that the system, of which the XLS80e Series
fire control equipment is a part, has been designed by a
competent fire alarm system designer in accordance with
the requirements of EN54 Part 14 and any other local codes
of practice that are applicable.
The design drawings should clearly show the positions of
all the XLS80e Series control equipment and field devices.
1 Honeywell, Issue 7
September 2009
Only fit the electronics
modules after all the other
trades have completed
their tasks!
XLS80e Fire Alarm Control Panels
1.3 Personnel
Installation of this product must be carried out only by
suitably-qualified electrical engineers.
1.4 General
The XLS80e Series of intelligent fire alarm controllers are
designed for use with HONEYWELL’s range of addressable
analogue sensors, control and monitoring modules and
addressable call points.
The XLS80e Series control panel design complies with the
requirements of EN54 Part 2 and Part 4.
The design of the XLS80e Series fire control panels is based
on a modular build concept which offers the user completely
flexible system solutions. Each control panel comprises a
number of separate build modules to simplify the installation
process. The electronic components are contained in an
easy-to-fit module called the main chassis.
The control panel can be used with either an internal or
external Power Supply Unit (PSU).
Each control panel has space provision for two sealed,
lead-acid batteries.
The panel has a built-in Master/Slave network serial
communications interface which operates under RS485
protocol. Alternatively, the panel can be connected to an
XLSnet fault-tolerant peer-to-peer network.
While every effort is made to ensure the accuracy of the
content of this manual, the manufacturer reserves the right
to change the information without notice.
Installation
The XLS80e Series modules are easy to install providing
the recommended procedures described in this manual
are followed. To avoid inadvertant contamination of the main
chassis (comprising the PCBs) and of the PSU (if mounted
internally), the manufacturer recommends that these items
are installed in the back box only after all other trades
have completed their tasks.
1.5 Date-dependent Functions
It should be noted that the calendar end date for this
product is 31/12/2099 (two thousand and ninety nine) and
it will perform correctly up to this date.
September 2009
The calendar function has not been tested beyond this
date.
2Honeywell, Issue 7
ID3000 Series Installation & Commissioning Manual
2 Installation Guide
2.1 How to Use this Guide
This Installation Guide is intended to provide you with
simple guidelines on how to install an ID3000 Series fire
control panel or system, quickly and safely.
For each stage in the ID3000 Series panel installation
and commissioning procedures a brief description is given
of its purpose, complete with detail drawings, flow
diagrams and/or other graphics to make the instructions
easy to follow. Where required, procedures may be broken
down into one or more related flow diagrams, the number
being dependent upon the complexity of the defined task.
2.1.1 Related Documents
The guide does not describe any of the panel operating
or configuration stages, as these are covered by other
related manuals. For more information refer to:
WARNING High Voltage!
Take suitable precautions
to avoid electric shock.
EN54-2: 12.5.2
Maximum of 32
Sensors and/or MCPs
between isolators.
ID3000 Series Operating Manual (ref. 997-505-000-X)
ID3000 Series Panel Configuration Manual
(ref. 997-506-000-X)
2.1.2 Warnings and Cautions
Where appropriate, this guide and the remainder of the
manual include advisory warnings and cautions to remind
you to consider safety at all times, especially when
following the procedures described in this manual.
You are alerted to any areas where high voltage [i.e. nonSafety Extra-low Voltage (SELV)] is present, or where
there may be a risk of damage to static-sensitive devices
if the recommended procedures described in this manual
are not followed. An example of a high voltage warning
and anti-static caution is provided to the left of this
paragraph.
The ID3000 Series control panel has many powerful builtin features which, if used inappropriately, may contravene
the requirements of EN54. Where there is a possibility
of such an occurence, a suitable warning is given with
brief details of the EN54 requirement. A typical EN54
non-compliance warning is illustrated at left.
Installation Guide
Magnetise the tip of your
screwdriver to help when
offering small screws to
holes in confined spaces.
2.1.3 Tips
‘Handy tips’ are included, where appropriate, to assist
you in following quick and safe procedures for fire
detection system installation and integration.
Look for the ‘TIP!’ icon and supporting text, typically
illustrated at left.
3 997-274-000-6, Issue 6
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ID3000 Series Installation & Commissioning Manual
2.1.4 Glossary of Icons
Throughout this Installation and Commissioning Manual
and other supplied user documentation a number of
simple icons are used, either on their own or together
with larger illustrations, to simplify a particular task or
process.
The following icons are used to advise or indicate:
a. DO follow the recommended procedure or method
b. DO NOT use this procedure or method
c. Inspection of an item or sub-assembly is required at
this point
Installation Guide
d. Following a defined process meets the required
approval/inspection criteria or standards
e. Following a defined process does not meet the
required approval/inspection criteria or standards
f. Additional items to be considered
g. This icon placed next to a pushbutton requires you to
press it as part of a described process, such as isolate
or test, or while programming the panel. Where two or
more icons are used, a number may be placed on or
near each hand to indicate the order of selection: 1
coming before 2, etc.
h. Activity process step - flow arrow for single action or
iterative actions
i. Leader arrow - used with activity processes
September 2009
j. Sounder operating
k. Sounder not-operating or silenced
l. Digital clock timer - press and hold the applicable
pushbutton for the time indicated
4997-274-000-6, Issue 6
ID3000 Series Installation & Commissioning Manual
1.5m
2.2 Pre-installation Check List
Before installing the ID3000 equipment or fitting sensors,
you must first ensure that the following criteria have been
met. Failure to do this may not only result in damage to
the equipment, but may also cause problems when
commissioning the equipment or adversely affect its
performance.
2.2.1 Some DO’s and DON’T’s
Before selecting a location for the control panel and
devices, DO make sure that:
a. The operating ambient temperature is in the
recommended range:
5°C to 35°C and
b. The relative humidity is between:
5% and 95%
c. The panel is wall mounted in a position which allows
clear visibility of displays and easy access to operating
controls. The height above floor level should be chosen
such that the LCD is just above normal eye level
(approximately 1.5 metres)
d. DO NOT locate the panel where it is exposed to high
levels of moisture
Installation Guide
e. DO NOT locate the panel where there are high levels
of vibration or shock
5 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
f. DO NOT site the panel where there would be
restricted access to the internal equipment and
cabling/wiring connections.
2.3 Transient Protection
This equipment contains transient-protection devices.
Although no system is completely immune from lightning
transients and interference, for these devices to function
correctly, and to reduce susceptibility, this equipment
must be earthed correctly.
As with all solid state devices, this system may operate
erratically or can be damaged if subjected to lightninginduced transients.
The use of overhead or outside aerial wiring is not
recommended due to the increased susceptibility to
nearby lightning strikes.
Installation Guide
September 2009
6997-274-000-6, Issue 6
ID3000 Series Installation & Commissioning Manual
1
2
To avoid damage to the
control panel ensure that
you follow these
instructions
2.4 Installation
The ID3000 Series of modular fire control panels are
relatively simple to install providing the recommended
procedures described in this Installation Guide are
followed.
Follow all installation instructions described in this
manual. These instructions must be understood and
the manufacturer’s recommendations followed to
avoid damage to the control panel and associated
equipment.
2.4.1 Checking Your Panel for Damage
Do a quality check
before proceeding with
the installation!
It is important to check all supplied equipment for
damage before proceeding with the installation!
Before attempting to install the modular components of
your ID3000 Series control panel, or other equipment,
you should do the following:
1 After removing the various control panel modules or
other related equipment from its packaging, and
before you proceed with installing it in its chosen
location, check for any damage that may have
occurred while in transit.
Note: In the unlikely event that any of the supplied ID3000
Series items has been damaged, you MUST NOT
fit it but return it to your supplier. The procedure
for returning faulty items is described in
Section 2.4.2, What to do if Your Module is
Damaged or Suspect.
2 If you are satisfied that none of the supplied items
has been damaged you can now proceed with the
installation procedure. This manual addresses the
recommended installation methods of the various
ID3000 Series equipment components which are
supplied as separate build modules. Refer to the
relevant sections that apply to your configuration
requirements.
Installation Guide
To prevent unnecessary damage to the electronic
components, the panel back box(es) should be installed
first, i.e. without fitting the main chassis at this stage.
Refer to Section 2.4.3, Back Box Fixing for details.
7 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
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2.4.2 What to do if Your Module is Damaged or
Suspect
1
If you have problems regarding the quality of any supplied
order items including the control panel, its ancillaries or
this manual or items are missing, follow the procedure
below.
1 DO NOT continue with the installation but contact your
supplier for advice on what to do next.
Similarly, if the product is found to be faulty during
installation contact your supplier immediately.
2 To aid your supplier and the manufacturer, you are
requested to:
2
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Installation Guide
a. Quote the manufacturer’s unique batch reference
number which can be found on the packaging, main
chassis or inside the back box
b. With reference to PCBs, quote the part number and
revision level which can be found along one edge of
the PCB - refer to the applicable section of this manual
for specific details.
c. Note all the details relevant to your complaint, date of
receipt, packaging condition, etc. and forward this to
your supplier.
3 Where the product needs to be returned to your
supplier, you are requested to use the original
packaging, or suitable anti-static equivalent, wherever
possible.
September 2009
8997-274-000-6, Issue 6
ID3000 Series Installation & Commissioning Manual
Continued overleaf.....
2.4.3 Back Box Fixing
The ID3000 Series control panel back boxes are available
122mm deep and 220mm (external dimensions including
fixing dimples). Where required, the deeper back boxes
allow the fitting of high-capacity-rated batteries as defined
in Section 7.5 Batteries and internally-mounted PSUs other
than the 3A-rated version. Where two part numbers are
quoted in the drawing at left, the first number refers to the
shallower back box and the second number refers to the
deeper back box.
The standard back box (PN: 020-472-XXX) is available
only in the 122 mm depth.
The fixing dimensions given below are applicable
irrespective of the back box depth.
Back Box Extension
In addition to the main back boxes, a smaller version, known
as a back box extension, is available. The back box
extension is also available in two depths: standard and deep.
The back box extension is designed to be wall mounted
immediately below any of the range of similar depth main
back boxes and is provided with corresponding 20mm
knockouts on the top and bottom faces. 20mm knockouts
are also provided on the top, bottom and rear faces of the
back box extension.
Wall Flatness
To prevent distortion, the ID3000 Series back box MUST
be installed on the wall as flat as possible, i.e. with a
maximum flatness deviation between any two points of
3mm. Where the wall is out of tolerance, use appropriate
packing pieces when installing the back box to meet the
above requirements.
Failure to comply with this requirement will result in
the misalignment of the internal and external screw
fixings.
Procedure
When a suitable location has been found for installing the
ID3000 Series control panel, proceed as follows:
1 Using the centrally-positioned keyhole to temporarily
hold the back box in the required position on the wall,
mark the position of the fixing holes while ensuring
the panel is level.
Installation Guide
Notes:
All dimensions are in millimetres.
Fixing hole diameters are 6mm.
Continued overleaf.....
9 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
DO NOT use the back
box as a guide when
drilling.
2 Using a suitable-sized drilling bit - for holes to take up
to 6mm (No.12-sized) wood screws - drill the required
number of holes.
3 Prepare apertures (20mm knockouts) required for
cable access.
4 Screw the panel back box to the wall using all fixing
holes and appropriate-sized screws. The back box
fixing holes can take up to 6mm (size No.12) roundor pan-headed screws (DO NOT use countersunk
screws).
Note: Make sure the screw in the keyhole is driven fully
into the recess to avoid impacting the main chassis
when this is being fitted.
The number of screws required depends on the size
of the back box. The recommended screw quantities
are as follows:
Installation Guide
Back Box Part Number Screw Quantity
020-472-XXX 4
020-473-XXX 6
020-474-XXX 6
020-475-XXX 8
020-476-XXX 8
020-508-XXX 4
020-509-XXX 4
September 2009
2.4.4 Electronics Modules
The ID3000 Series panel electronics modules, i.e. the
main chassis, which contains all processing, userinterface and input/output processing PCBs, and either
the Power Supply Unit (PSU) or Dual Transmission Path
(DTP) unit, are supplied as separate, self-contained
assemblies. These modules are fitted in the panel back
box once all site power distribution and fire detection loop
cabling has been provided, in accordance with the system
design requirements and applicable local standards.
10997-274-000-6, Issue 6
ID3000 Series Installation & Commissioning Manual
This procedure MUST be followed:
To avoid damage to the
electronics, remove trades’
operation debris before
fitting module.
Before drilling the back
box, make sure that no
equipment is fitted.
1 Fit the DTP or PSU to the main chassis - refer to the
appropriate sub-section of Section 5 for details.
2 Fit the main chassis to the back box - refer to Section 5.3
for details.
3 When individually checked for cable end earth faults,
make all wiring, cabling and battery connections (but
NOT the battery interlink) to the main chassis - refer
to Section 7, Commissioning for details.
2.5 Replacing the Electronics Modules
In the unlikely event that an electronics module becomes
faulty, all necessary instructions are provided with the
replacement item and in this manual under Section 5,
Panel Electronics Modules.
2.6 Flush Mounting Bezel (Optional)
If semi-flush mounting of the ID3000 Series control panel is
required, a recess 110mm deep, for the standard depth
versions, or 208mm, for the deep versions, and large enough
to accommodate the back box must be cut in the wall (refer
to Section 2.4.3 Back Box Fixing for dimensions).
To fit the bezel:
1 Offer the bezel (A), flat side towards you, to the front
of the back box (B) and position it so the bezel front
face (C) is lined up with the front face of the back box
shoulder (D).
2 With the bezel held in position, use the slotted holes
(E) on the bezel side plates as guides to drill eight
3mm holes. Remove any swarf created.
3 Use M3 self-tapping screws for fixing.
Note: The ID3000 Series back box must be fixed using
the rear fixing holes and reliance must not be
placed on the bezel as a means of fixing. The back
box must be fixed to a solid vertical surface, or
sub-frame inside the recess using the normal rearmounting holes.
Installation Guide
All dimensions in millimetres
11 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
i
ii
C
D (x4)
View
a
or b
View
a
or b
View
a
or b
E (x2)
F
H (x2)
G (x2)
I (x2)
B (x4)
iii
View b
D (x4)
E
(x2)
H
(x2)
View a
D (x4)
E
(x2)
H
(x2)
2.7 Moulded Front Covers
The ID3000 Series control panel is supplied with one, two
or three moulded front covers, depending upon your panel
configuration. Two moulded cover types are available; the
main and extension. All panel sizes require a main cover
kit (PN: 020-480). The larger panel sizes also require one
or two extension cover kits (PN: 020-481); the extended
versions use one extension cover and the double-extended
versions require two. The moulded front covers are also
available with high-security fasteners: main cover
(PN: 020-513); extension cover (PN: 020-514).
Note: Where the 256-Zone Status Indication kits are used,
only the main moulded cover is required as a dedicated
cover is provided with this option. Refer to Section 5.5.3.
Observe ALL safety and anti-static precautions when
fitting the covers.
User Interface Doors (Optional)
If required, any cover can be fitted with a lockable,
transparent User Interface Door. This must be done
BEFORE the moulded cover is fitted to the back box (refer
to the instructions supplied with the User Interface Door).
B (x4)
D (x4)
Installation Guide
G (x2)
I (x2)
View a
D (x4)
E (x2)
H (x2)
View b
View
aorb
E (x2)
View
aorb
H (x2)
View
aorb
D (x4)
E (x2)
H (x2)
Taking suitable precautions, remove all packaging and
inspect for any damage that may have occurred during
transit. If damage has occurred, DO NOT PROCEED,
contact your supplier and refer to Section 2.4.2. If no
damage is evident, fit the main cover as follows:
1 Offer the moulded front cover (C) symmetically to the
front of the back box in the correct orientation. The inner
top edge of the moulded front cover rests on the top flange
of the back box.
2 Two types of hexagonal socket-headed M6 screw (D)
are used to fasten the cover to the back box: a. the
standard version, or b. the high-security version. The
standard version is tightened by means of a 4mm
hexagonal socket key, while the high-security version
requires a special 4mm security tool (PN: 334-068).
The tool is supplied with the cover.
To remove the cover, use the appropriate tool to unscrew
the fasteners.
Note: Ensure the cover is supported when releasing the
last fastener!
To fit the upper extension cover (F), follow the same
procedure as described for the main cover but with the
following differences:
1 There are only two M6 screws (E), which must be
inserted into their respective fixing locations (G). If a
PRN-ID printer is fitted, refer to step 2 below.
September 2009
12997-274-000-6, Issue 6
ID3000 Series Installation & Commissioning Manual
PN: 236-624
PN: 345-338
a
b
c
J
K
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L
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2 Prior to fitting the cover, if a printer is installed ensure
that you have allowed a sufficient length of printer
paper to be pulled through the cover aperture.
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6
6
8
8
3 Fit the appropriate plate over the printer paper exit
aperture.
The removal procedure for each extension cover is the
same as for the main cover.
The procedure for fitting the lower extension cover is the
xoBkcaB
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XXX-805-020
XXX-905-020
2
2
same as that for the upper extension cover, using two M6
screws (H) and the lowest set of fixing locations (I). The
removal procedure is the same as for above.
If a printer is fitted ....
Use the metal serrated plate with the aperture (J),
provided, and fix over the extension cover recess (K).
Fit the serrated plate to the extension cover as follows:
1 Remove the protective paper strips (L) from the back
PN: 236-624
face of the plate to reveal the adhesive areas.
2 Offer the serrated plate horizontally to the extension
cover and, using sufficient pressure only, fix in the
recess (K).
PN: 345-338
3 Using scissors, cut the end of the printer paper to
produce a straight edge and insert it through the
serrated plate aperture BEFORE fitting the extension
cover.
If a printer is not fitted ....
When fitting any extension cover without a printer use
the blanking label, i.e. with no aperture, (M) provided.
Follow the procedure given above to fix it over the
extension cover printer paper exit aperture (K).
Installation Guide
13 997-274-000-6, Issue 6
September 2009
ID3000 Series Installation & Commissioning Manual
WARNING Risk of electric
shock. Before working on
mains connections, ensure
mains power supply to the
panel is disconnected.
Installation - Cabling
3 Cabling
3.1 Cabling Instructions
All wiring should comply with current IEE wiring
regulations (BS7671) or the applicable local wiring
regulations. Note also the requirements of EN54-14 for
cabling and interconnection of a fire detection and alarm
system.
For information on wiring inputs and outputs refer to the
appropriate module cable and wiring instructions to
identify terminals. Refer also to Section 7.4
Commissioning, External Wiring for details.
Use the following rules when installing cables:
1 Cables should be brought into the cabinet through
the 20mm knockouts provided on the top or top-back
face of the back box. Ensure that all openings in the
back box are closed before connecting power to the
panel. For example, if more knockouts than required
have been removed, then block the holes with
blanking glands. This is to prevent access to
hazardous voltages.
2 Tails should be of sufficient length to connect to the
appropriate termination points at the commissioning
stage.
3 Cables should be screened and should be terminated
in appropriate glands to meet local wiring codes and
to preserve the integrity of the screen connection. The
cable screen is to be clamped inside the cable gland,
which must be fitted to ensure a 360o bond is formed
with the metal of the back box.
4 The supply to the panel must be provided with a
suitable and readily accessible double-pole mains
disconnect device. The mains supply must be suitably
fused and rated according to the specifications (see
Appendix 2, Specifications).
5 The knockouts on the extreme right-hand side and
those provided on the bottom of the back box should
be used for mains cable entry. DO NOT bring mains
cables in through any other knockout holes and
ensure that the mains wiring is always separated from
the low voltage wiring. Tails of mains cables should
be provided with suitable additional sleeving before
connecting to the mains terminal block.
6 All low voltage cables should have a minimum 300Vac
rating.
General cable installation notes are given in Section 3.2,
Cable Installation Notes.
September 2009
Earth Blade Connections
Note: All blade connections to earth incorporate a locking
barb. To remove this connection, pull the shroud,
NOT the earth wire.
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3.1.1 Cable Terminations
This section provides guidance on where to bring cables
into the back box for ease of termination. Ensure the
following requirements are met:
a. If the power supply unit (PSU) is mounted in the back
box, the mains supply should be brought into the
control panel such that the cable path to the mains
termination block is kept as short as possible.
b. If the PSU is mounted externally to the panel, the dual-
supply power cables and appropriate fault condition
wiring should be brought into the panel using the
bottom face’s knockouts (as indicated). Refer to
Section 5.3 Dual Transmission Path/Booster
Module for termination details.
c. All loop and ancillary cable terminations should be
brought into the panel at suitable positions to ensure
tails are kept as short as possible.
d. A row of knockouts, ‘u’, should be left to provide
adequate mains supply input/signal cable segregation.
The drawing shows the recommended points
of entry so that cabling can meet these
requirements.
Panel with internal PSU
i. Base PCB cabling/wiring terminations
using top-face knockouts ‘a, b, f and g’.
ii. Base PCB cabling/wiring terminations
using rear knockouts ‘d, e, h and i’.
iii. RS232 or RS485 cabling terminations using
rear knockouts ‘k and l’.
iv. Loops 3/4, 5/6, 7/8 cabling using top face
knockouts ‘m/n, o/p and q/r’ respectively.
v. Power supply cable entry using knockouts ‘s’.
Panel with external PSU
As above except for item v above, which is
replaced with:
vi. DTP/Booster Module cabling using
knockouts ‘t’. See external PSU and DTP/
Booster Module instructions for details.
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ID3000 Series Installation & Commissioning Manual
3.2 Cable Installation Notes
3.2.1 Introduction
The following notes are intended to assist installers of
analogue addressable control systems. They have been
produced from information derived from the supplier's
technical resource and from information fed back
concerning existing systems.
3.2.2 Quality of Cable and of Cable Installation
It is vitally important that good quality cable is used, and
that correct installation techniques are followed. In general,
the following cable installation requirements must be met:
a. All cable sections must be circular to allow effective
cable clamping using the cable glands.
b. The cable must be screened (sheathed) to provide
protection against Radio Frequency Interference (RFI) and
the screen must be connected to earth at the control panel.
c. Multiple earthing of the screen should be avoided.
NOTIFIER’s field products use insulated mounting bases
and back boxes to achieve this. We recommend that
this practice be continued if other connections are made.
To achieve this with MICC cable may require the use
of insulated cable glands at one end of the cable.
d. The screen must be continuous throughout the loop.
e. The maximum resistance of the loop should not exceed
the limits defined in Section 7.4.2 Loop Checks
before Connecting Wiring, step 2. To check this,
measure between IN- and OUT-, multiply the result by
2 and add the resistance of each isolator (range 0.1 to
0.13 ohms each). The cable capacitance should be less
than 0.5μF. Typically this will allow a maximum loop length
of 2000m of screened 1.5mm2 cable. Cable recommended
for use is MICC with a LSF PVC overcovering, a fire
resilient cable to BS7629 or PVC/SWA/PVC to BS6387.
Installation - Cabling
September 2009
Recommended Cables:
Manufacturer Product Name Part Number Type
AEI MICC 2L1.5 Enhanced
AEI Firetech 298-052 Standard
Draka FiretufPlus FTPLUS2E1.5RD Enhanced
Draka Firetuf FTZ2E1.5 Standard
Prysmian FP Plu s FP Plus 2x1.5 Red Enhanced
Prysmian FP200 Gold FP200 Gold 2x1.5 Red Standard
Arrow - 7-2-4S Not rated
1
For a definition of ‘Standard’ and ‘Enhanced’ cable requirements and their different
applications, refer to BS 5839-1 Section 26. Enhanced cable is typically required
for spur sounder outputs, while standard cables may be adequate for other firerelated I/O provided there is diverse cable routing. The multi-core cable from Arrow
is suitable for RS232 connections to a printer.
1
f. We recommend that the system should be wired in 2-core
cables and each 2-core cable should be specific to one
function.
g. The RS485 communication cable used should be rated
as suitable for up to 200mA in a short circuit condition.
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3.3 EMC Considerations
Following the above instructions and by using suitable
cables EMC problems will be avoided. In particularly
difficult EMC environments, or where non-preferred cabling
is used, it is possible to fit additional ferrite suppressors
(sleeves) to cables entering the control panel.
3.3.1 Screen Termination
Use the following method to terminate the cable screens:
Use a metal gland with slots (A) that allow the drain
wire or screen (B) to be clamped between flat washers
(C). Use a steel locking washer (D) between the brass
washers and the internal surface of the back box (E).
This will provide the best EMC termination. Suitable
glands are the CTX range available from CMP UK Ltd.
The part chosen should fit the 20mm knockouts.
3.3.2 Ferrite Sleeves (Optional)
Ferrite sleeves are not normally required with the ID3000
Series control panel. In difficult EMC environments, or
where non-preferred cables are used, optional ferrite
sleeves should be fitted to both the loop and sounder
wiring. The ferrite sleeves (A) are to be fitted over the
conductor(s) of each cable - and NOT over the screen of
the cable, which should pass outside of the sleeve. They
should be fitted as close as possible to the entry point of
the cable, i.e. as near as possible to the screen termination
(B) to the metal cable gland (C). The sleeve should be
held in place using a cable tie (D).
The ferrite sleeves are available for purchase from
NOTIFIER’s distributors (quote Part No. 538-143).
3.4 MICC Cables
MICC cables must be fitted with metal cable glands (A) use Type A2 glands. Use a steel locking washer (B) to
ensure good earthing continuity and correct termination
of the gland. In particular, the mains cable requires that
the cable gland (A) is fitted with an earth tail kit (C). The
earth tail kit must be connected, using an insulated wire
(D), to the panel safety earth connection (E) at the mains
termination block (F). The bare mains wiring from the MICC
cable must be suitably-insulated (G) and terminated in
accordance with appropriate local wiring regulations.
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ID3000 Series Installation & Commissioning Manual
4 Sensors and Modules
Each of these devices is packaged with an instruction
leaflet showing the correct interconnections for various
applications.
4.1 EN54 Requirements
The ID3000 Series Control Panel design allows for the
connection of up to 198 loop devices per analogue loop;
i.e. up to 99 sensors and 99 modules.
4.1.1 Loop Devices - Sensors and MCPs
EN54-2: 13.7
Without E-LIBs -
Maximum of 512
Sensors and/or
MCPs per system.
EN54-2: 13.7
With mix of LIBs and
E-LIBs - Maximum of
512 Sensors and/or
MCPs not connected
to E-LIBs.
EN54-2: 12.5.2
Maximum of 32
Sensors and/or MCPs
between isolators.
If Enhanced Loop Interface Boards (E-LIBs) are not fitted,
then to comply with the requirements of EN54-2, a
maximum of 512 sensors and/or MCPs should be
connected to the control panel across ALL analogue
loops, including all conventional zone detectors and/or
MCPs connected.
If E-LIBs (PN: 124-292) are fitted, the design limits given
above in Section 4.1 apply. If a mixture of E-LIBs and
LIBs (PN: 124-323) are fitted, then the restrictions of the
first paragraph of Section 4.1.1 apply to all loops not
connected to E-LIBs.
Failure to comply contravenes the requirements of
EN54-2 in the event of a system fault.
4.1.2 Loop Devices - Isolators
Isolators must be used on each analogue loop to separate
sensors and/or MCPs, including all loops with
conventional zone detectors and/or MCPs connected.
To comply with the requirements of EN54-2, isolators
should be fitted between a maximum of 32 loop devices.
For the ID3000 Series, do not place more than 25 loop
devices between isolators (20 if FET isolators are used).
Failure to comply contravenes the requirements of
EN54-2 in the event of a transmission path fault.
4.2 Loop Wiring Testing
Installation - Sensors and Modules
NEVER use a high
voltage tester on
the loop.
September 2009
Before connecting the panel or devices, the wiring of each
loop may be tested for continuity and insulation. Once
any components are connected, inluding isolators, no
high-voltage testers such as Meggers may be used on
the loop; low-voltage testers such as multimeters may
be used.
Note: If isolators are fitted, the +ve conductor of the loop
will be open circuit.
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ID3000 Series Installation & Commissioning Manual
To avoid damage to the
electronics, remove trades’
operation debris before
fitting module.
5 Panel Electronics Modules
5.1 Introduction
This section describes how to install the ID3000 Series
panel electronics, i.e. the Power Supply Unit (PSU) and
the main chassis, which contains all processing PCBs
and the optional PRN-ID printer.
DO NOT install the electronics module(s) until the building
is clear of trades’ operations. Before commencing the
installation, remove any debris, etc. which may have
accumulated in the panel back box.
Instructions are included for the following:
a. Installing either a Dual Transmission Path (DTP) unit/
Booster Module or a Kit PSU3A in the main chassis.
The DTP/Booster Module is designed for use with
PSUs other than the PSU3A unit (separate instruction
sheets are provided with these alternative PSUs). For
the Kit PSU3A, refer to Section 5.2. For the DTP/
Booster Module, refer to Section 5.3.
Note: For details of installing the PSU7A kit (PN: 020-
579) refer to separate instructions provided with the
kit.
b. Installing the main chassis plus DTP or Kit PSU3A in
the back box. Refer to Section 5.4.
c. Fitting a paper roll to the optional PRN-ID printer.
d. Zonal LED kit options.
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5.2 Kit PSU3A
The Kit PSU3A module is very easy to fit to the main
chassis, providing the instructions described below are
followed. The PSU is located in an open, rear
compartment of the main chassis and MUST be fitted
before installing the main chassis in the back box. The
PSU3A module is secured to the main chassis using four
M4 x 8 SEM screws.
Note: To replace a PSU3A, disconnect the batteries and
isolate mains power, reverse the installation
procedure to remove the faulty unit, then install
the replacement as described below.
Check Your Equipment....
Before proceeding with the PSU installation, first remove
all packaging and inspect for any damage which may
have occurred in transit. If no damage is evident, proceed
with the installation of the PSU module.
A Cautionary Note....
During this procedure, various wiring connections are
made and it is important that the manufacturer’s
recommendations are followed to avoid the possibility of
damage occuring when fitting the PSU module.
5.2.1 Procedure
Orientate the PSU3A assembly (A) so that the side with
the ‘rating’ label (B) is facing you (see drawing at left) this side is provided with four holes (C) for fitting the
PSU. Fit the PSU to the main chassis assembly (D) as
follows:
1 Line the four holes (E) on the front face of the main
chassis with the corresponding holes (C) on the PSU
assembly.
2 Use a No. 2 Posidriv screwdriver and the four M4 x 8
SEM screws (F) supplied with the PSU to secure the
PSU firmly to the main chassis.
Installation - Panel Electronics
CAUTION
When fitting the PSU, use only the
M4 x 8 screws supplied with the PSU
- and NOT the M4 x 16 screws
supplied with the Main Chassis.
September 2009
The drawing at left shows the PSU3A module correctly
located in the main chassis.
20997-274-000-6, Issue 6
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