Honeywell HW7000EH User Manual
Portable Electrical Generator
Owner’s Manual
Manual del Propietario
HW7000EH
For product inquiries or support, visit www.honeywellgenerators.com or call
toll-free at 1-888-HWHELP1 (494-3571).
Si tiene preguntas acerca de los productos o requiere de asistencia, visite
www.honeywellgenerators.com o llame gratis al 1-888-HWHELP1 (494-3571).
Congratulations on owning a Honeywell portable generator!
WARNING
This manual contains important instructions for operating this generator. For your safety and the
safety of others, be sure to read this manual thoroughly before operating the generator. Failure to
properly follow all instructions and precautions can cause you and others to be seriously hurt or
killed.
Please use the spaces provided below to record important information about your generator. You may be asked to
provide this information should you require product service or support.
Identification information specific to your generator (model number and serial number) can be found on the generator nameplate.
Date of Purchase:
Store/Dealer Purchased From:
Generator Model Number:
Generator Serial Number:
Northshore Power Systems, LLC
4425 N. Port Washington Rd., Suite 105
Milwaukee, WI 53212-1082 USA
TEL 1-888-HWHELP1 (494-3571)
www.honeywellgenerators.com
© 2009 Northshore Power Systems, LLC
The Honeywell Trademark is used under license from
Honeywell International Inc.
Honeywell International Inc. makes no representations or
warranties with respect to this product.
PRODUCT REGISTRATION
1 - PERSONAL INFORMATION
2 - PRODUCT INFORMATION
FIRST NAME
LAST NAME
CHECK HERE TO RECEIVE ANNUAL MAINTENANCE REMINDERS AND SPECIAL OFFERS FROM HONEYWELL
GENERATORS
CHECK HERE TO RECEIVE INFORMATION FROM OTHER COMPANIES VIA EMAIL, UNDERSTANDING YOUR
EMAIL ADDRESS MAY BE SHARED OR COMBINED WITH INFORMATION FROM OTHER SOURCES
DATE OF PURCHASE:
MM DD YYYY
//
*MODEL NUMBER:
*SERIAL NUMBER (18-digits):
PURCHASE LOCATION:
IN-STORE
ONLINE
STORE NAME:
PURCHASE PRICE: $___________.00
FEATURES INFLUENCING PRODUCT PURCHASE:
BRAND REPUTATION EASE OF USE
PORTABILITY SIZE / WEIGHT
POWER RATING STYLE/APPEARANCE
PRICE WARRANTY
HOW DID YOU BECOME AWARE OF THIS PRODUCT?
IN-STORE RADIO/TV
INTERNET STORE CIRCULAR
PRINT WORD OF MOUTH
OTHER BRANDS CONSIDERED WHEN SHOPPING
FOR THIS PRODUCT:
PRIMARY USE FOR PRODUCT:
TOOL POWER
RECREATION POWER
EMERGENCY POWER
PRIMARY LOCATION FOR PRODUCT USE:
HOME
WORK
TYPE OF WORK, IF PRODUCT BEING USED FOR
PROFESSION:
WHAT OTHER TYPE OF POWER EQUIPMENT ARE
YOU INTERESTED IN PURCHASING IN THE FUTURE?
WHO DECIDED TO PURCHASE THIS PRODUCT?
STREET ADDRESS
CITY, STATE, ZIP
COUNTRY
PHONE
EMAIL
*Found on nameplate of generator
To register your product, please complete the information below and mail to the address at the end of the form or register
online at www.honeywellgenerators.com. 18-digit serial number must be completed in order for warranty to be acti-
vated.
3 - DEMOGRAPHIC INFORMATION
GENDER:
MALE
FEMALE
MARITAL STATUS:
MARRIED
SINGLE
DATE OF BIRTH:
MM DD YYYY
//
INCLUDING YOURSELF, HOW MANY PEOPLE LIVE IN
YOUR HOUSEHOLD:
NUMBER OF CHILDREN UNDER 18 LIVING IN YOUR
HOUSEHOLD:
PRIMARY RESIDENCE:
OWN
RENT
EDUCATION:
SOME HIGH SCHOOL
HIGH SCHOOL DIPLOMA
COLLEGE DEGREE
GRADUATE DEGREE
THANK YOU FOR REGISTERING YOUR PRODUCT. THE INFORMATION YOU PROVIDED MAY BE USED
FOR MARKETING PURPOSES IN ORDER TO OFFER YOU VARIOUS PRODUCT INFORMATION AND
OFFERS.
CHECK HERE IF YOU DO NOT WISH TO BE CONTACTED ABOUT SPECIAL OFFERS.
PLEASE RETURN THIS FORM TO THE FOLLOWING ADDRESS:
Northshore Power Systems, LLC
4425 N Port Washington Road
Suite 105
Milwaukee, WI 53212-1082
PLEASE MAIL THIS FORM IN A SEALED ENVELOPE. DO NOT STAPLE.
HOUSEHOLD INCOME:
LESS THAN $15,000 $100,000 - $124,999
$15,000 - $29,999 $125,000 - $149,999
$30,000 - $49,999 $150,000 - $174,999
$50,000 - $79,999 $175,000 - $199,999
$80,000 - $99,999 $200,000 OR OVER
PRIMARY METHOD OF PURCHASING HOUSEHOLD
ITEMS:
IN-STORE
ONLINE
TV
MAIL ORDER
TYPES OF CREDIT CARDS HELD BY HOUSEHOLD
MEMBERS:
VISA / MASTERCARD
DISCOVER
AMERICAN EXPRESS
GAS / RETAIL
OTHER
NONE
HOUSEHOLD INTERESTS:
HOME IMPROVEMENT
AUTOMOTIVE WORK
CAMPING
OTHER
CONTENTS
IMPORTANT SAFETY INSTRUCTIONS ............................................................................. 1
Safety Messages ......................................................................................................................................... 1
Location of Important Labels .......................................................................................................................3
GETTING STARTED ......................................................................................................... 5
Unpacking Guidelines ..................................................................................................................................5
Record Generator Information ..................................................................................................................... 5
Assembly .....................................................................................................................................................6
Grounding the Generator ...........................................................................................................................11
Using Generator for Backup Power ...........................................................................................................11
COMPONENTS ............................................................................................................... 13
OPERATION ................................................................................................................... 15
Generator Location .................................................................................................................................... 15
Preparing for Operation ............................................................................................................................. 15
Starting Generator .....................................................................................................................................16
Stopping Generator ................................................................................................................................... 18
High-Altitude Operation .............................................................................................................................18
Powering Appliances .................................................................................................................................18
MAINTENANCE .............................................................................................................. 21
Maintenance Schedule ..............................................................................................................................21
Adding Engine Fuel ................................................................................................................................... 22
Adding Engine Oil ......................................................................................................................................22
Engine Maintenance .................................................................................................................................. 23
Cleaning Spark Arrestor Screen ................................................................................................................23
Battery Service .......................................................................................................................................... 24
Cleaning Fuel Sediment Cup .....................................................................................................................24
Transporting Generator .............................................................................................................................25
Storing Generator ......................................................................................................................................25
TROUBLESHOOTING .................................................................................................... 27
SPECIFICATIONS ........................................................................................................... 29
WARRANTY .................................................................................................................... 31
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY .............................................31
NORTHSHORE POWER SYSTEMS EVAPORATIVE EMISSIONS CONTROL WARRANTY .................32
INDEX .............................................................................................................................. 35
MAINTENANCE PARTS ................................................................................................. 37
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com i
THIS PAGE INTENTIONALLY LEFT BLANK
ii www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
SAVE THESE INSTRUCTIONS
NOTE:
WARNING
DANGER
WARNING
CAUTION
NOTICE
+
DANGER
IMPORTANT SAFETY INSTRUCTIONS
ANYONE using or servicing this generator must read, understand, and follow all safety and operation instructions provided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death,
serious injury, and property damage.
Hazard Symbols and Meanings
Since there are many variations in the circumstances surrounding the installation, operation, service, and maintenance of this generator, we cannot possibly anticipate or
provide advice or safety messages to cover every situation.
In addition to the signal words, the following symbols may
be used to draw your attention to specific types of haz-
ards.
Safety Messages
Signal Words
Safety messages are provided throughout this manual to
help prevent personal injury and equipment damage. All
safety messages are introduced by a signal word indicating the hazard level.
Indicates an imminently hazardous situation which, if not
avoided, will result in death or
serious injury to the operator or
to bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
could result in death or serious
injury to the operator or to
bystanders.
Indicates a potentially hazardous
situation which, if not avoided,
may result in moderate or minor
injury to the operator or to
bystanders.
Indicates a situation which, if not
avoided, may result in damage to
the generator components.
Explosion
Chemical burn
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Tox i c f u m e s
Electrical shock
Only use OUTSIDE and far
away from windows, doors, and
vents.
Fire
Hot surface
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 1
Safety Messages
WARNING
WARNING
WARNING
WARNING
Electric Shock Hazards
Generator produces powerful voltage that can cause
death or great physical harm.
• NEVER touch bare wires or receptacles.
• NEVER use generator with electrical cords that are
worn, frayed, bare, or otherwise damaged.
• NEVER operate generator in rain or snow, or when
the generator is set on wet surface.
Fire and Burn Hazards
Fuel and its vapors are extremely flammable and
explosive under certain conditions.
• Refuel generator only outdoors, in a well-ventilated
area.
• NEVER enclose the generator in any structure.
• Keep generator at least 6 feet (2 meters) away from
buildings, other equipment, and combustible materials during operation.
• NEVER fill fuel tank while the engine is running. Turn
generator OFF and allow to cool before filling with
fuel.
• NEVER smoke or allow flames or sparks near the
generator or where gasoline is stored.
• NEVER overfill the fuel tank (there should be no fuel
in the filler neck). After refueling, make sure the tank
cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel
or fuel vapor may ignite. If any fuel is spilled, be sure
the area is dry before starting the engine.
• Avoid repeated or prolonged contact with skin or
breathing of vapor.
Medical and Life Support Uses
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support
devices or life support appliances.
• NEVER use this product to power medical devices or
medical appliances.
• Inform your electricity provider immediately if you or
anyone in your household depends on electrical
equipment to live.
• Inform your electrical provider immediately if a loss
of power would cause you or anyone in your household to experience a medical emergency.
Generator Damage Hazards
NOTICE
Improper treatment or misuse of generator can cause permanent damage.
• NEVER modify generator in any way.
• NEVER tamper with governed speed. Generator
supplies correct rated frequency and voltage when
running at governed speed.
• Damage to generator caused by misuse or modifica-
tion is not covered under warranty.
• NEVER touch hot surfaces and avoid hot gases.
• Let engine cool before storing the generator indoors.
2 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
The muffler becomes very hot during operation and
remains hot for a while after stopping the engine.
Location of Important Labels
A
F
C
G
H
A
E
B
D
I
J
I
NEVER FUEL UNIT WITH ENGINE RUNNING.
ALWAYS FUEL UNIT IN WELL VENTILATED AREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO COOL BEFORE FUELING.
WARNING
NUNCA LLENE LA UNIDAD DE COMBUSTIBLE
CON EL MOTOR PRENDIDO.
SIEMPRE LLENE LA UNIDAD EN UN ÁREA BIEN VENTILADA.
SIEMPRE LIMPIE CUALQUIER DERRAME DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE ENFRÍE ANTES
DE LLENARLA DE COMBUSTIBLE.
ADVERTENCIA
CUTOUT
p/n 101796A
For Technical Assistance and Service Call
1-888-HWHELP1 (494-3571)
Para la ayuda técnica y servicio llamada
p/n 102029A
USAR EL GENERATOR EN INTERIORES
LO PUEDE MATAR EN MINUTOS.
EL ESCAPE DEL GENERATOR CONTIENE
MONÓXIDO DE CARBONO.
ESTE GAS ES UN VENENO QUE NO SE
PUEDE VER NI OLER.
NUNCA USE EL GENERADOR DENTRO
DEL HOGAR O EL GARAJE, AÚN SI LAS
PUERTAS Y VENTANAS ESTÁN ABIERTAS.
SOLO USELO EN EXTERIORES Y LEJOS DE
VENTILACIONES, PUERTAS Y VENTANAS ABIERTAS.
PELIGRODANGER
USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES.
GENERATOR EXHAUST CONTAINS CARBON MONOXIDE.
THIS IS A POISON YOU CANNOT SEE OR SMELL.
ONLY USE OUTSIDE AND
FAR AWAY FROM WINDOWS,
DOORS, AND VENTS.
NEVER USE INSIDE A HOME
OR GARAGE, EVEN IF DOORS
AND WINDOWS ARE OPEN.
Use regular unleaded gasoline
with a minimum octane
rating of 86
Utilice gasolina sin plomo
con un octanaje
mínimo de 86
p/n 102094A
Location of Important Labels
Your generator has several labels which provide important safety and maintenance information. Samples of these labels are
provided below. Should any of these labels become illegible or damaged, contact the Customer Hotline at 1-888-HWHELP1
(494-3571) to request replacement.
FIGURE 1: Label Locations
PRODUCT LABEL PART NUMBER
FUEL
A 101796B
B
102029B
C 100886B
D
102094A
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 3
Location of Important Labels
ALL USERS MUST READ AND UNDERSTAND OWNER’S MANUAL!
p/n 100849C
TODOS LOS USUARIOS DEBEN LEER Y COMPRENDER EL MANUAL DEL PROPIETARIO
ON
OFF
Clean up in cleansing solvent and dry up
once every 50 hours (every 10 hours in
unusually dusty circumstances) and then
immerse in clean engine oil until
saturated. Squeeze out excessive oil.
MAINTAIN AIR CLEANER
MANTENGA EL FILTRO DE AIRE
Límpielo segun las instrucciones en el manual del
usuario y séquelo una vez cada 50 horas (o cada 10
horas en condiciones cuando haya mucho polvo)
entonces sumérjalo en aceite de motor limpio hasta
saturarse, exprima el aceite de sobra.
ON
OFF
HOT
SURFACES
SUPERFICIES
CALIENTES
WARNING
ADVERTENCIA
p/n 100881B
WARNING
E 100849C
F 100887B
G 100883B
H 100879C
I 100885B
J 100881B
The Smart Start instruction card (see E above) is NOT intended to replace information provided in this Owner’s Manual. Be sure to thoroughly read and understand all information provided in Owner’s Manual before operating generator.
Failure to properly follow all instructions and precautions can cause you and others to be seriously injured or killed.
4 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
GETTING STARTED
WARNING
CAUTION
Use the information in this section to get your generator ready for operation.
ANYONE using this generator must read, understand, and follow all safety and operation instructions provided in the
product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury,
and property damage.
Unpacking Guidelines
1. Set carton on a rigid, flat surface.
2. Remove carton contents.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
3. Remove and discard silica gel packs.
4. Verify all of the following items are included in the generator package:
HW7000EH Portable Electrical Generator
Wheel Kit (including handle assembly and assembly hardware)
Battery
1 L Engine Oil
Funnel
Owner’s Manual
Honda Engine Manual
5. Remove the “No Oil” tag from the generator. See “Adding Engine Oil” on page 22.
CAUTION
OIL HAS BEEN DRAINED FOR SHIPPING
Failure to fill engine with oil before starting
engine will result in permanent damage
and will void engine warranty.
(Please remove tag prior to operating)
p/n 101179B
Inspect for Damage
Carefully inspect generator for any damage that may have occurred during shipment. If loss or damage is noted after
delivery, separate damaged materials and call Customer Hotline at 1-888-HWHELP1 (494-3571).
Record Generator Information
Write down the identification information specific to your generator in the spaces provided on the inside cover of this
Owner’s Manual. This information is located on the generator nameplate (see illustration below).
FIGURE 2: Generator Nameplate Location
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 5
Assembly
CAUTION
Assembly
Wheel Kit
Generator must be empty of engine oil and fuel. Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without
assistance.
FIGURE 3: Wheel Kit Assembly
NOTICE
• Wheel kit is intended to be used specifically with this generator.
• NEVER use wheel kit for any other purpose.
• NEVER use wheel kit on-road.
6 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Assembly
CAUTION
Step 1: Install Support Legs
To install support legs, you will need:
M8 x 30 mm long full-thread hex bolts (2)
M8 x 22 mm OD x 1.5 mm washers (2)
M8 serrated flange nuts (2)
M8 x 16 mm long full-thread hex bolts (4)
Support legs (2)
Rubber stoppers (2)
Socket wrench with 10 mm socket
* Not included
Generator must be empty of engine oil and fuel.
Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause
back or other bodily injury. NEVER lift generator
without assistance.
1. Place generator on a flat, level surface.
2. Stand at side of generator opposite recoil starter
handle. Grip frame; carefully pull up and push to tilt
generator backward.
*
5. Attach a rubber stopper to the bottom of each support
leg using a 30 mm long full-thread hex bolt and a serrated flange nut; tighten until securely seated.
FIGURE 5: Rubber Stopper Attached to Support Leg
6. Attach each support leg to pre-drilled holes on bottom
of generator frame, using 16 mm long full-thread hex
bolts; tighten until securely seated.
FIGURE 4: Tip onto Generator Recoil Side
3. Gently set generator onto the recoil side or elevate
the generator by placing solid wood pieces underneath unit.
4. Place a washer in the center of each rubber stopper.
FIGURE 6: Support Leg Attached to Generator
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 7
Assembly
Step 2: Install Wheel Axle and Wheels
To install wheel assembly, you will need:
Wheel axle (1)
M8 x 16 mm long full-thread hex bolts (4)
M8 serrated flange nuts (4)
Axle bracket* (1)
Wheels (2)
M16 x 30 mm OD x 2.5 mm washers (2)
Cotter pins (2)
12 mm open end wrench
Socket wrench with 10 mm socket
Needle-nose pliers
* Two brackets are needed to install wheel axle. One bracket
comes already attached to wheel axle; other bracket is included
in wheel kit box.
† Not included.
1. Install wheel axle brackets to frame using 16 mm long
full-thread hex bolts and serrated flange nuts.
1A. Install pre-attached bracket to frame first.
1B. Install other bracket (included in hardware bag) to
frame.
†
†
†
4. Slide cotter pin into pre-drilled hole until fully seated.
5. Using needle-nose pliers, bend each end of cotter pin
in opposing directions to secure wheel to axle.
FIGURE 9: Cotter Pin Installation
6. Return generator to upright position (so that wheels
and leg supports are touching the ground).
FIGURE 7: Wheel Axle Attached to Generator
On each end of axle:
2. Slide and push wheel onto axle.
FIGURE 8: Slide Wheel onto Wheel Axle
3. Slide 9/16" washer onto axle.
8 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
Assembly
NOTE:
CAUTION
Step 3: Install Handle Assembly
To install handle assembly, you will need:
Handle brackets (2)
Handle bars (2)
Pins (2)
Chains (2)
Rubber handle grips (2)
M6 x 40 mm long flange-head hex bolts (6)
M6 serrated flange nuts (6)
Socket wrench with 10 mm socket
10 mm open end wrench*
* Not included
1. Hold handle bracket over pre-drilled holes on frame
as shown in Figure 10.
*
5. Attach pin to chain.
FIGURE 12: Attach Pin and Chain
6. Attach chain to handle bracket as illustrated below.
Insert pin through bracket and handle.
FIGURE 13: Attach Chain to Handle Bracket
7. Slide rubber handle grip onto each handle bar and
push to achieve snug fit.
FIGURE 10: Handle Bracket to Frame
2. Attach bracket to frame using 40 mm long flange-
head hex bolts and serrated flange nuts and tighten.
3. Slide handle bar through center of each bracket and
line up bolt holes.
FIGURE 11: Insert Handle Bar to Bracket
4. Attach handle to each bracket using 40 mm long
flange-head hex bolt and serrated flange nut to hole
closest to frame and tighten.
Handle should be in a horizontal position after tightening
bolts and nuts. If handle seems to hang down, tighten
bolts and nuts further.
FIGURE 14: Attach Grips to Handle
Once properly installed, the handles can be collapsed, if
desired, by removing the pins.
Hands and fingers can be pinched from collapsible
handles.
• Keep hands and fingers clear from hinges when
collapsing generator handles.
• Handles should only be used to roll the generator to a
new location. If lifting the generator (i.e. into a vehicle),
never use the handles to support the complete weight
of the generator.
• To collapse handles, remove pins and push firmly
down on handle until it rests vertically against generator frame.
• To return handles to horizontal position, pull up on
handle and lock with pins.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 9
Assembly
NOTE:
NOTE:
WARNING
WARNING
WARNING
Step 4: Install Battery
To use the electric start feature, the battery (included)
must be connected to generator’s electric starter.
Battery gases are explosive.
• NEVER allow open flames, lit cigarettes, sparks, or
spark-producing equipment near the battery.
Battery electrolyte fluid is comprised of sulfuric acid,
which can be very dangerous and cause severe
burns.
• NEVER allow battery fluid to contact eyes, skin, or
clothing. If contact or spillage occurs, immediately flush
the area with water.
Exposed terminals, even on disconnected batteries,
can cause electric shock.
• NEVER touch both battery terminals with bare
hands at the same time.
• Remove rings, watches or any other object
containing metal when working with battery. If
metal comes into contact with battery terminals, electric shock and serious burns can
result.
• Only use insulated/non-conducting tools when
working with or near battery.
• NEVER lay tools or other metal objects on top
of battery.
1. The generator is packaged with the black negative (-)
battery lead attached to the top of the alternator with
a plastic tie wrap. Carefully cut the tie wrap to disen-
gage the battery lead and remove the plastic bag.
To avoid electric arcing, which can result in electric
shock, follow these instructions exactly.
When connecting or disconnecting battery leads:
• ALWAYS connect positive (+) battery lead
first.
• ALWAYS disconnect negative (-) battery lead
first.
• NEVER connect negative (-) battery lead to
positive (+) post on battery.
• NEVER connect positive (+) battery lead to
negative (-) post on battery.
2. To access battery posts:
2A. Loosen and remove nuts on retaining plate; slide
retaining plate off support rods.
FIGURE 16: Electric Start Battery—Remove Retaining Plate
2B. Tip battery slightly forward.
3. Remove bolt/nut from each battery post.
4. Confirm red positive (+) battery lead is securely fas-
tened to the positive (+) post as it may have loosened
during shipping. Place boot over battery post.
10 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
FIGURE 15: Negative Battery Lead Attached to Alternator for Shipping
FIGURE 17: Electric Start Battery—Lead Connection
5. Connect the black negative (-) battery lead to the neg-
ative (-) battery post; install bolt, nut, and boot.
6. Reinstall retaining plate; tighten bolts and nuts.
Actual battery appearance may vary from illustration provided.
While the engine is running, a small “trickle” charge is
applied to the battery.This keeps an adequate battery
charge.
Grounding the Generator
NOTE:
WARNING
DANGER
Grounding the Generator
Generator must be grounded to prevent electrical
shock from faulty appliances.
• Before using generator, consult a qualified electrician,
electrical inspector, or local agency having jurisdiction
for local codes or ordinances that apply to the intended
use of generator.
The National Electric Code (NEC) requires the generator
to be connected to an earth ground. Before using the generator, connect a copper wire (minimum 10 AWG) from the
ground terminal (see Figure 18) to an earth ground. Consult a licensed electrician for proper grounding methods.
Using Generator for Backup Power
Improper connections of the generator to a building’s electrical system can be deadly.
Electrical current from generator can feedback into
utility lines. Such feedback may electrocute utility
company workers or others who contact utility lines
during a power outage.
Electrical current can feedback into generator. When
utility power is restored, generator may explode,
burn, or cause fires in building's electrical system.
• Before connecting to a building’s electrical system, consult a qualified electrician, electrical inspector, or local
agency having jurisdiction for local codes or ordinances
that apply to the intended use of generator.
FIGURE 18: Ground Terminal
The generator has a floating neutral which means the
ground terminal on the generator is not connected to the
AC neutral wire in the generator. If using a receptacle
tester, it will not show the same ground circuit condition
as for a home receptacle.
Special Requirements
There may be Federal or State Occupational Safety and
Health Administration (OSHA) regulations, local codes, or
ordinances that apply to the intended use of generator.
Please consult a qualified electrician, electrical inspector,
or the local agency having jurisdiction.
• In some areas, generators are required to be regis-
tered with local utility companies.
• If generator is used at a construction site, there may
be additional regulations which must be observed.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 11
THIS PAGE INTENTIONALLY LEFT BLANK
12 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
CAUTION
J
G
B
I
H
K
E
C
D
A
F
M
L
N
Set
Tripped
CAUTION
WARNING
COMPONENTS
Use information provided in this section to become familiar with your generator’s components.
The information below is provided for reference only. Refer to “OPERATION” on page 15 for instructions
on operating the generator.
FIGURE 19: HW7000EH Portable Electrical Generator
A—Power Control Center
Household Outlets
125VAC 20 Amp Duplex (NEMA 520R) outlets to connect 120V appliances to generator for power.
Generator Cord
125/250VAC 30 Amp Twist-Lock
(NEMA L14-30R) outlet can be used
to:
• Power 120V appliances using 4-in-1 power cord (not
included).
• Power 240V appliances using appropriate (NEMA L14-
30P) power cord (not included).
Breakers
Protects circuits from damage caused by
overload or short-circuit by stopping the flow
of electricity from the generator to the appliance. Master circuit breaker controls power
to all outlets. If there is no power at outlets,
see Troubleshooting section.
Hour Meter
Shows the total unit run time for maintenance purposes.
Ground Terminal
Connects generator to ground wire for grounding protection.
Generator must be grounded to prevent electrical
shock from faulty appliances. See page 11.
B—Battery Tray and Battery
Provides power for electric start feature.
C—Oil Fill Dipstick
Seals off engine oil fill hole and provides indicator for engine
oil level.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 13
D—Oil Drain Screw
Allows engine oil to drain from generator.
E—Engine Control Switch
Control used to start and stop the engine. Engine control
switch has three positions:
• START—Starts generator engine
• RUN—Prepares engine to start (manual start);
Indicates engine is currently running (electric start)
• STOP—Stops generator engine
F—Fuel Shut-off Valve
Controls flow of fuel from fuel tank to carburetor.
G—Recoil Starter Grip Handle
Provides means to manually start engine, if needed.
H—Air Cleaner Assembly
Removes dust from engine intake air.
I— Choke Control
Controls choke valve. Choke control must be moved to ON
position when starting a cold engine.
J—Fuel Tank Cap
Provides a secure seal on fuel tank.
K—Fuel Gauge
Indicates level of fuel currently in fuel tank.
L—Muffler Equipped with Spark Arrestor
Provides outlet for engine exhaust. Prevents sparks and other
combustible materials from escaping generator.
Muffler reaches temperatures that can cause serious
burns if touched. NEVER touch hot surfaces.
M—Spark Plug Cap (Wire)
Delivers voltage to spark plug. When spark plug needs service, cap must be removed.
N—Carbon Canister
Reduces hydrocarbon emissions.
THIS PAGE INTENTIONALLY LEFT BLANK
14 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
OPERATION
DANGER
+
WARNING
WARNING
WARNING
DANGER
DANGER
Generator Location
When deciding on the location to place your generator,
keep in mind the following safety rules:
Depressed areas such as construction foundations,
pools, or any low-lying areas, can cause carbon
monoxide to accumulate. Inhalation of carbon monoxide can kill you in minutes.
• NEVER use generator inside homes, garages,
crawl spaces, sheds, or similar enclosed
spaces. Use generator only outdoors and far
away from windows, doors, and vents.
If generator is placed on an uneven or flexible surface, generator could tilt or overturn, causing fuel to
spill from gas tank. Spilled fuel could ignite.
• Place generator on firm, level surface and avoid
loose sand or snow. If generator is tilted or
overturned, fuel spillage may result. Also, if
generator is overturned or sinks into a soft surface, sand, dirt, or water may enter generator.
NEVER operate generator in rain or snow, or when
the generator is set on wet surface.
Keep generator at least 6 feet (2 meters) away from
buildings, other equipment, and combustible materials during operation.
Preparing for Operation
CARBON MONOXIDE
Generator exhaust contains high levels of carbon monoxide
(CO), a poisonous gas you cannot see or smell. If you can
smell the generator exhaust, you are breathing CO. But even
if you cannot smell the exhaust, you could be breathing CO.
• NEVER use a generator inside homes, garages, crawlspaces, or other partly enclosed areas. Deadly levels
of carbon monoxide can build up in these areas. Using
a fan or opening windows and doors does NOT supply
enough fresh air.
• ONLY use a generator outdoors and far away from
open windows, doors, and vents. These openings can
pull in generator exhaust.
Even when you use a generator correctly, CO may leak into
the home. ALWAYS use a battery-powered or batterybackup CO alarm in the home.
If you start to feel sick, dizzy, or weak after the generator has
been running, move to fresh air RIGHT AWAY. See a doctor.
You could have carbon monoxide poisoning.
Before starting generator, complete the following preparation tasks:
Be sure generator is placed outdoors in a well
ventilated area. Using a generator indoors CAN KILL
YOU IN MINUTES.
Consult a licensed electrician or utility company if
you will be using your generator for back-up
power. See “Using Generator for Backup Power” on
page 11.
Before connecting to a building’s electrical system,
consult utility company or qualified electrician.
• Electrical current from generator can feedback
into utility lines. Such feedback may electrocute
utility company workers or others who contact
utility lines during a power outage.
Check/add engine oil—See “Adding Engine Oil” on
page 22. For initial start-up, follow instructions on oil
container provided with generator.
*
Check/add fuel
—See “Adding Engine Fuel” on
page 22.
Be sure ground terminal is properly connected to
earth ground—See “Grounding the Generator” on
page 11.
Check extension cords—be sure cords are:
In good condition.
Rated for outdoor use and match amperage and
voltage ratings of generator outlet.
Equipped with plugs that have a ground terminal.
* You must add fuel before using the generator for the first time
See “Adding Engine Fuel” on page 22.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 15
Starting Generator
NOTE:
WARNING
Set Tripped
ON
OFF
START
ENGINE
STOP
RUN
CAUTION
Starting Generator
Before starting generator, be sure to thoroughly read
all information provided in this Owner’s Manual.
NOTICE
It is very important to maintain proper level of engine oil to
keep engine in good running condition.
• Check engine oil level prior to each use.
Starting generator with appliances connected can cause
permanent damage to appliances.
• NEVER start generator with electrical appliances
plugged in and turned on.
Electric Start
1. Place generator outside in a well-ventilated area.
NOTICE
Keep the generator at a minimum of 6 feet (2 meters) from
any building, object, or wall.
2. Confirm the circuit breakers are set.
5. Press and hold engine control switch in START posi-
tion until engine starts.
FIGURE 23: Engine Control Switch
NOTICE
If engine will not start, move the choke to the OFF position to reduce fuel to the engine.
NOTICE
• Holding engine control switch for more than 5 seconds
can damage starter motor. If engine fails to start after 5
seconds, release engine control switch and wait 10
seconds before attempting to start engine again.
• If you notice engine cranking speed drop after a period
of time, it may be an indication the battery should be
recharged.
6. When the engine starts, release the engine control
switch allowing it to settle to the RUN (center) position.
FIGURE 20: Circuit Breaker Position
3. Turn fuel shut-off valve to ON position.
FIGURE 21: Fuel Shut-off Valve — ON/OFF position
4. Pull choke control to ON position.
To avoid generator damage, NEVER press the engine control switch to the START position while generator is running
7. As the engine warms up, and RPM stabilizes, gradu-
ally push choke control to the OFF position.
While engine is running, a small “trickle” charge is applied
to starting battery.This keeps an adequate battery charge.
16 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
FIGURE 22: Choke Control
Starting Generator
Set Tripped
Manual (Recoil) Start
1. Place generator outside in a well-ventilated area.
NOTICE
Keep the generator at a minimum of 6 feet (2 meters) from
any building, object, or wall.
2. Confirm the circuit breakers are set.
FIGURE 24: Circuit Breaker Position
3. Turn fuel shut-off valve to ON position.
FIGURE 25: Fuel Shut-off Valve — ON/OFF position
5. Press engine control switch to RUN position.
ENGINE
START
RUN
STOP
FIGURE 27: Engine Control Switch
6. Grip recoil starter handle and pull slowly until you feel
slight resistance.
FIGURE 28: Recoil Starter Handle
NOTICE
NEVER allow the starter grip to snap back against the
engine. Return it gently to prevent damage to the starter.
4. Pull choke control to ON position.
OFF
ON
FIGURE 26: Choke Control
7. Apply a swift, single pull to start the engine and care-
fully return the recoil starter handle to its original position. This may need to be repeated 2-3 times until the
engine starts.
NOTICE
If engine will not start, move the choke to the OFF position to reduce fuel to the engine.
8. As engine warms up, and RPM stabilizes, gradually
push in choke control to OFF position.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 17
Stopping Generator
NOTE:
WARNING
WARNING
Stopping Generator
In an emergency:
Press engine control switch to STOP position.
In normal use:
1. Turn OFF any connected appliances and unplug any
connected power cords.
2. Allow generator to run for 2-3 minutes.
3. Press engine control switch to STOP position.
4. Turn fuel shut-off valve to OFF position.
For long-term storage instructions, see page 25.
High-Altitude Operation
At high altitudes, standard carburetor air-fuel mixture will
be excessively rich. Performance will decrease and fuel
consumption will increase.
High-altitude performance can be improved by installing a
smaller diameter main fuel jet in the carburetor and then
readjusting the pilot screw. If you always operate the
engine at altitudes higher than 5000 feet (1500 meters)
above sea level, have an authorized generator dealer perform this carburetor modification.
Even with suitable carburetor jetting, engine horsepower
will decrease approximately 3.5% for each 1000 foot (300
meter) increase in altitude above sea level. The effect of
altitude on horsepower will be greater than this if no carburetor modification is made.
NOTICE
If the engine is jetted for high-altitude and is used at a lower
altitude, it will run a lean air-fuel mixture that results in
reduced performance, possible over-heating, and possible
serious engine damage.
Powering Appliances
In this manual, the term “appliance” refers to any electrical device that can be connected to generator for power.
Rules for Powering Appliances
NOTICE
NEVER start generator with electrical appliances plugged in
and turned on.
Faulty appliances and power cords can result in electrical shock.
• Before attempting to power an appliance, be sure generator has been properly grounded, and that appliance
and power cord are in good working order.
• Keep the generator away from other electric cables or
wires including commercial power supply lines.
• NEVER use generator for any purpose other than its
intended use.
• NEVER parallel connect generators or lengthen the
exhaust pipe.
• NEVER connect generator to any household circuit,
otherwise it may destroy generator or home electric
equipment.
Medical and Life Support Uses
• In case of emergency, call 911 immediately.
• NEVER use this product to power life support devices
or life support appliances.
• NEVER use this product to power medical devices or
medical appliances.
• Inform your electricity provider immediately if you or
anyone in your household depends on electrical equipment to live.
• Inform your electrical provider immediately if a loss of
power would cause you or anyone in your household to
experience a medical emergency.
18 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
• Plan carefully: Before using the generator to power
appliances, take time to add power ratings (wattage) of each appliance and verify that total wattage
does not exceed rated output of generator. Power
rating information can usually be found on an appliance’s product label, stamped inside, or on the
back of the appliance.
average appliance wattage requirements.
See Table 1 for a listing of
• NEVER overload: Circuit breakers will stop the flow
of electricity between generator and appliance if the
generator is overloaded. This will be indicated by a
“tripped” breaker. If this happens, power off and disconnect appliance(s), wait a few minutes
breakers to cool (master breaker is not thermal), and
then push circuit breaker to reset.
for thermal
Powering Appliances
CAUTION
CAUTION
• Pay attention to appliance operation: If appliance
begins to operate abnormally, becomes sluggish, or
stops suddenly, turn it OFF immediately. Disconnect
appliance and determine whether problem is appliance, or if rated load capacity of generator has been
exceeded.
• Use suitable extension cords: If using an extension
cord to connect appliance to generator, use only ULlisted, three-prong extension cords. Be sure extension
cord is proper size (wire-gauge) to handle electric
load that will be plugged into it.
NEVER run power cords under carpet, rugs, or other materials where heat might build up or cord damage may go unnoticed.
Appliance Wattage Information
Use table below as a guide to determine how much power
you will need to run appliances using generator.
The values provided in following table are estimates only.
• ALWAYS verify actual wattage requirements for appliance you will be powering. Check labels inside or on
the back of appliance, refer to appliance operating
manuals, or contact appliance manufacturer.
Appliance Typical Running Watts
Air Conditioner, Central* 3500
Air Conditioner, Window* 500-1440
Aquarium 50-1210
Clock Radio 10
Coffee Maker 900-1200
Computer, CPU -
Awake / Asleep
Computer, Monitor - Awake /
Asleep
Computer, Laptop 50
Dehumidifier* 785
Dishwasher*
Dryer, Electric 1800-5000
Electric Blanket
(Single/Double)
Fan, Ceiling* 65-175
Fan, Window* 55-250
TABLE 1. Typical Appliance Running Wattages
120 / 30 or less
150 / 30 or less
1200-2400 (using drying
feature greatly increases
energy consumption)
60 / 100
Appliance Typical Running Watts
Furnace*
Hair Dryer 1200-1875
Heater, Portable 750-1500
Iron 1000-1800
Microwave Oven 750-1100
Radio, Stereo 70-400
Refrigerator, Frost-free, 16
Cubic Feet*
Sump Pump, 1/2 hp* 2150
Sump Pump, 1/3 hp* 2300
Television
• 19"
• 27"
• 36"
• 53"-61" Projection
• Flat Screen
Toaster 800-1400
Toaster Oven 1225
Vacuum Cleaner* 1000-1440
VCR/DVD 17-21 / 20-25
Washing Machine 350-500
Water Heater, Electric, 40 gal 4500-5500
Water Pump, Deep Well* 250-1100
TABLE 1. Typical Appliance Running Wattages
* Allow up to three times normal running watts for starting this
appliance.
*
750
725
65-110
113
133
170
120
NOTICE
Starting appliances that have motors requires more power.
Examples of motorized appliances include refrigerators,
water pumps, and furnace blowers. Be sure that power rating
of appliance does not exceed that of generator.
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 19
THIS PAGE INTENTIONALLY LEFT BLANK
20 www.honeywellgenerators.com HW7000EH Portable Electrical Generator Owner’s Manual
MAINTENANCE
DANGER
WARNING
WARNING
Maintenance Schedule
Periodic maintenance and adjustment are necessary to keep the generator in good operating condition. Perform service and
inspection at intervals shown in Generator Maintenance Schedule (see Table 2).
Using a generator indoors CAN KILL YOU IN MINUTES.
Generator exhaust contains carbon monoxide. This is a poison you cannot see or smell.
Accidental starting of generator can cause severe injury or
death. Before performing maintenance, disconnect spark
plug cap from spark plug. Also disconnect both starting battery cables. Remove the negative (-) cable first to reduce the
risk of arcing.
NEVER use inside a home
or garage, EVEN IF doors
and windows are open.
Only use OUTSIDE and far
away from windows, doors, and
vents.
• Shut off engine before performing any maintenance. If
Improper maintenance, or failure to correct a problem before
operation, can cause a malfunction in which you can be seriously hurt or killed. Always follow inspection and maintenance recommendations and schedules in this owner's
manual.
engine must be run, be sure area is well ventilated.
NOTICE
NOTICE
Maintenance, replacement, or repair of the emission
control devices and systems may be performed by any
non-road engine repair establishment or individual.
MAINTENANCE TASK
Before each
use
Inspect for/clean debris X
Check engine oil level X
Change engine oil X X
Check air filter X
Clean air filter
Replace air filter X
Run engine
Check/adjust spark plug X
Replace spark plug X
Clean fuel sediment cup X
Clean spark arrestor X
Clean cylinder cooling fins
Check/adjust idle speed X**
Check/adjust valve clearance X**
Clean fuel tank and filter X**
Clean combustion chamber Every 500 hours **
Check fuel tube Every 2 years (replace if necessary)**
TABLE 2. Generator Maintenance Schedule
* Perform at every indicated month or operating hour interval, whichever comes first.
† Clean more often when using generator in dusty areas.
‡ It is recommended that the generator is run for 30-60 minutes every three months to ensure the battery remains charged.
If the unit is stored for more than a year without running, a battery charger may necessary to recharge the generator battery.
** These items should be serviced by a Honda service dealer, unless you have the proper tools and are mechanically proficient. Refer to
the Honda shop manual for service procedures.
First month or
20 hours of
The maintenance schedule applies to normal operating conditions. If you operate generator under severe conditions,
such as sustained high-load or high-temperature, or use it in
unusually wet or dusty conditions, consult your servicing
dealer for recommendations applicable to your individual
needs and use.
*
Every 6
months or 100
Every year or
300 hours of
hours of use
†
‡
use
FREQUENCY
Every 3
months or 50
hours of use
X
X
use
X
**
HW7000EH Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 21
Loading...