Honeywell HW6200L, HW6200 User Manual

Portable Electrical Generator
Owner’s Manual
Manual del Propietario
HW6200
HW6200L
For product inquiries or support, visit www.honeywellgenerators.com or call toll-free at 1-888-HWHELP1 (494-3571).
Si tiene preguntas acerca de los productos o requiere de asistencia, visite www.honeywellgenerators.com o llame gratis al 1-888-HWHELP1 (494-3571).
Congratulations on owning a Honeywell portable generator!
WARNING
Model Number Phase Part Number
AC Voltage
Serial Number
Fuel
Frequency
Power Output
Engine RPM
This manual contains important instructions for operating this generator. For your safety and the safety of others, be sure to read this manual thoroughly before operating the generator. Failure to properly follow all instructions and precautions can cause you and others to be seriously hurt or killed.
Please use the spaces provided below to record important information about your generator. You may be asked to provide this information should you require product service or support.
Identification information specific to your generator (model number and serial number) can be found on the genera­tor nameplate.
HW6200L Model
FIGURE 1: Generator Nameplate Location
Date of Purchase:
Store/Dealer Purchased From:
HW6200 Model
Generator Model Number:
Generator Serial Number:
Northshore Power Systems, LLC
4425 N. Port Washington Rd., Suite 105 Milwaukee, WI 53212-1082 USA TEL 1-888-HWHELP1 (494-3571) www.honeywellgenerators.com
© 2009 Northshore Power Systems, LLC
The Honeywell Trademark is used under license from Honeywell International Inc.
Honeywell International Inc. makes no representations or warranties with respect to this product.

PRODUCT REGISTRATION

1 - PERSONAL INFORMATION
2 - PRODUCT INFORMATION
FIRST NAME
LAST NAME
CHECK HERE TO RECEIVE ANNUAL MAINTENANCE REMINDERS AND SPECIAL OFFERS FROM HONEYWELL GENERATORS
CHECK HERE TO RECEIVE INFORMATION FROM OTHER COMPANIES VIA EMAIL, UNDERSTANDING YOUR EMAIL ADDRESS MAY BE SHARED OR COMBINED WITH INFORMATION FROM OTHER SOURCES
DATE OF PURCHASE:
MM DD YYYY
//
*MODEL NUMBER:
*SERIAL NUMBER (18-digits):
PURCHASE LOCATION:
IN-STORE
ONLINE
STORE NAME:
PURCHASE PRICE: $___________.00
FEATURES INFLUENCING PRODUCT PURCHASE:
BRAND REPUTATION EASE OF USE
PORTABILITY SIZE / WEIGHT
POWER RATING STYLE/APPEARANCE
PRICE WARRANTY
HOW DID YOU BECOME AWARE OF THIS PRODUCT?
IN-STORE RADIO/TV
INTERNET STORE CIRCULAR
PRINT WORD OF MOUTH
OTHER BRANDS CONSIDERED WHEN SHOPPING FOR THIS PRODUCT:
PRIMARY USE FOR PRODUCT:
TOOL POWER
RECREATION POWER
EMERGENCY POWER
PRIMARY LOCATION FOR PRODUCT USE:
HOME
WORK
TYPE OF WORK, IF PRODUCT BEING USED FOR PROFESSION:
WHAT OTHER TYPE OF POWER EQUIPMENT ARE YOU INTERESTED IN PURCHASING IN THE FUTURE?
WHO DECIDED TO PURCHASE THIS PRODUCT?
STREET ADDRESS
CITY, STATE, ZIP
COUNTRY
PHONE
EMAIL
*Found on nameplate of generator
To register your product, please complete the information below and mail to the address at the end of the form or register online at www.honeywellgenerators.com. 18-digit serial number must be completed in order for warranty to be acti- vated.
3 - DEMOGRAPHIC INFORMATION
GENDER:
MALE
FEMALE
MARITAL STATUS:
MARRIED
SINGLE
DATE OF BIRTH:
MM DD YYYY
//
INCLUDING YOURSELF, HOW MANY PEOPLE LIVE IN YOUR HOUSEHOLD:
NUMBER OF CHILDREN UNDER 18 LIVING IN YOUR HOUSEHOLD:
PRIMARY RESIDENCE:
OWN
RENT
EDUCATION:
SOME HIGH SCHOOL
HIGH SCHOOL DIPLOMA
COLLEGE DEGREE
GRADUATE DEGREE
THANK YOU FOR REGISTERING YOUR PRODUCT. THE INFORMATION YOU PROVIDED MAY BE USED FOR MARKETING PURPOSES IN ORDER TO OFFER YOU VARIOUS PRODUCT INFORMATION AND OFFERS.
CHECK HERE IF YOU DO NOT WISH TO BE CONTACTED ABOUT SPECIAL OFFERS.
PLEASE RETURN THIS FORM TO THE FOLLOWING ADDRESS: Northshore Power Systems, LLC 4425 N Port Washington Road Suite 105 Milwaukee, WI 53212-1082
PLEASE MAIL THIS FORM IN A SEALED ENVELOPE. DO NOT STAPLE.
HOUSEHOLD INCOME:
LESS THAN $15,000 $100,000 - $124,999
$15,000 - $29,999 $125,000 - $149,999
$30,000 - $49,999 $150,000 - $174,999
$50,000 - $79,999 $175,000 - $199,999
$80,000 - $99,999 $200,000 OR OVER
PRIMARY METHOD OF PURCHASING HOUSEHOLD ITEMS:
IN-STORE
ONLINE
TV
MAIL ORDER
TYPES OF CREDIT CARDS HELD BY HOUSEHOLD MEMBERS:
VISA / MASTERCARD
DISCOVER
AMERICAN EXPRESS
GAS / RETAIL
OTHER
NONE
HOUSEHOLD INTERESTS:
HOME IMPROVEMENT
AUTOMOTIVE WORK
CAMPING
OTHER

CONTENTS

IMPORTANT SAFETY RULES ............................................................................................ 1
Safety Messages .........................................................................................................................................1
Location of Important Labels .......................................................................................................................3
GETTING STARTED ......................................................................................................... 5
Unpacking Guidelines ..................................................................................................................................5
Record Generator Information .....................................................................................................................5
Assembly .....................................................................................................................................................6
Grounding the Generator ........................................................................................................................... 10
Using Generator for Back-up Power ..........................................................................................................10
COMPONENTS ............................................................................................................... 11
OPERATION ................................................................................................................... 13
Generator Location ....................................................................................................................................13
Preparing for Operation .............................................................................................................................13
Stopping Generator ...................................................................................................................................15
High-Altitude Operation ............................................................................................................................. 15
Powering Appliances .................................................................................................................................15
MAINTENANCE .............................................................................................................. 17
Maintenance Schedule .............................................................................................................................. 17
Engine Oil ..................................................................................................................................................18
Engine Fuel ............................................................................................................................................... 20
Air Filter Maintenance ................................................................................................................................21
Cleaning Fuel Sediment Cup ..................................................................................................................... 23
Spark Plug Service ....................................................................................................................................23
Cleaning Spark Arrestor Screen ................................................................................................................24
Transporting Generator ............................................................................................................................. 25
Storing Generator ...................................................................................................................................... 25
TROUBLESHOOTING .................................................................................................... 27
SPECIFICATIONS ........................................................................................................... 29
WARRANTIES ................................................................................................................ 31
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY .............................................31
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ...........................................32
INDEX .............................................................................................................................. 35
MAINTENANCE PARTS ................................................................................................. 37
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SAVE THESE INSTRUCTIONS
NOTE:
WARNING
DANGER
WARNING
CAUTION
NOTICE
+
DANGER

IMPORTANT SAFETY RULES

ANYONE using or servicing this generator must read, understand, and follow all safety and operation instructions pro­vided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury, and property damage.
Since there are many variations in the circumstances sur­rounding the installation, operation, service, and mainte­nance of this generator, we cannot possibly anticipate or provide advice or safety messages to cover every situa­tion.
Hazard Symbols and Meanings
In addition to the signal words, the following symbols may be used to draw your attention to specific types of haz-
ards.

Safety Messages

Signal Words
Safety messages are provided throughout this manual to help prevent personal injury and equipment damage. All safety messages are introduced by a signal word indicat­ing the hazard level.
Indicates an imminently hazardous situa­tion which, if not avoided, will result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situa­tion which, if not avoided, could result in death or serious injury to the operator or to bystanders.
Indicates a potentially hazardous situa­tion which, if not avoided, may result in moderate or minor injury to the operator or to bystanders.
Indicates a situation which, if not avoided, may result in damage to the generator components.
Explosion
Chemical burn
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poi­son you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Tox i c fum e s
Electrical shock
Only use OUTSIDE and far away from windows, doors, and vents.
Fire
Hot surface
HW6200/HW6200L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 1
Safety Messages
WARNING
WARNING
WARNING
WARNING
Electric Shock Hazards
Generator produces powerful voltage that can cause death or great physical harm.
When using generator for back-up power, notify the
utility company. Use approved transfer equipment to isolate generator from electric utility.
NEVER connect to a building's electrical system
unless a transfer switch has been installed by a qual­ified electrician.
NEVER touch bare wires or receptacles.
NEVER use generator with electrical cords that are
worn, frayed, bare, or otherwise damaged.
NEVER operate generator in rain or snow, or when
the generator is set on wet surface.
Fire and Burn Hazards
Fuel and its vapors are extremely flammable and explosive under certain conditions.
Refuel generator only outdoors, in a well-ventilated
area.
NEVER enclose the generator in any structure.
Keep generator at least 6 feet (2 meters) away from
buildings, other equipment, and combustible materi­als during operation.
NEVER fill fuel tank while the engine is running. Turn
generator OFF and allow to cool before filling with fuel.
NEVER smoke or allow flames or sparks near the
generator or where gasoline is stored.
NEVER overfill the fuel tank (there should be no fuel
in the filler neck). After refueling, make sure the tank cap is closed properly and securely.
Be careful not to spill fuel when refueling. Spilled fuel
or fuel vapor may ignite. If any fuel is spilled, be sure the area is dry before starting the engine.
Avoid repeated or prolonged contact with skin or
breathing of vapor.
Medical and Life Support Uses
In case of emergency, call 911 immediately.
NEVER use this product to power life support
devices or life support appliances.
NEVER use this product to power medical devices or
medical appliances.
Inform your electricity provider immediately if you or
anyone in your household depends on electrical equipment to live.
Inform your electrical provider immediately if a loss
of power would cause you or anyone in your house­hold to experience a medical emergency.
Generator Damage Hazards
NOTICE
Improper treatment or misuse of generator can cause per­manent damage.
NEVER modify generator in any way.
NEVER tamper with governed speed. Generator
supplies correct rated frequency and voltage when running at governed speed.
Damage to generator caused by misuse or modifica-
tion is not covered under Warranty.
The muffler becomes very hot during operation and remains hot for a while after stopping the engine.
NEVER touch hot surfaces and avoid hot gases.
Let engine cool before storing the generator indoors.
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Location of Important Labels

A
C
B
D
E
F
A
G
H
NEVER FUEL UNIT WITH ENGINE RUNNING.
ALWAYS FUEL UNIT IN WELL VENTILATED AREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO COOL BEFORE FUELING.
FUEL
CUTOUT
NUNCA LLENE LA UNIDAD DE COMBUSTIBLE
CON EL MOTOR PRENDIDO.
SIEMPRE LLENE LA UNIDAD EN UN ÁREA
BIEN VENTILADA.
SIEMPRE LIMPIE CUALQUIER DERRAME
DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE ENFRÍE
ANTES DE LLENARLA DE COMBUSTIBLE.
WARNING
ADVERTENCIA
NEVER FUEL UNIT WITH ENGINE RUNNING.
ALWAYS FUEL UNIT IN WELL VENTILATED AREA.
ALWAYS CLEAN FUEL SPILLS.
ALWAYS ALLOW UNIT TO COOL BEFORE FUELING.
WARNING
NUNCA LLENE LA UNIDAD DE COMBUSTIBLE
CON EL MOTOR PRENDIDO. SIEMPRE LLENE LA UNIDAD EN UN ÁREA BIEN VENTILADA. SIEMPRE LIMPIE CUALQUIER DERRAME DE COMBUSTIBLE.
SIEMPRE DEJE QUE LA UNIDAD SE ENFRÍE ANTES
DE LLENARLA DE COMBUSTIBLE.
ADVERTENCIA
CUTOUT
p/n 101796A
USAR EL GENERATOR EN INTERIORES
LO PUEDE MATAR EN MINUTOS.
EL ESCAPE DEL GENERATOR CONTIENE
MONÓXIDO DE CARBONO.
ESTE GAS ES UN VENENO QUE NO SE
PUEDE VER NI OLER.
NUNCA USE EL GENERADOR DENTRO DEL HOGAR O EL GARAJE, AÚN SI LAS
PUERTAS Y VENTANAS ESTÁN ABIERTAS.
SOLO USELO EN EXTERIORES Y LEJOS
DE VENTILACIONES, PUERTAS Y
VENTANAS ABIERTAS.
DANGER PELIGRO
ONLY USE OUTSIDE AND
FAR AWAY FROM WINDOWS,
DOORS, AND VENTS.
NEVER USE INSIDE A HOME
OR GARAGE, EVEN IF DOORS
AND WINDOWS ARE OPEN.
ON
OFF
Clean up in cleansing solvent and dry up
once every 50 hours (every 10 hours in
unusually dusty circumstances) and then
immerse in clean engine oil until
saturated. Squeeze out excessive oil.
MAINTAIN AIR CLEANER
MANTENGA EL FILTRO DE AIRE
Límpielo segun las instrucciones en el manual del
usuario y séquelo una vez cada 50 horas (o cada 10
horas en condiciones cuando haya mucho polvo)
entonces sumérjalo en aceite de motor limpio hasta
saturarse, exprima el aceite de sobra.
ON
OFF
HOT
SURFACES
SUPERFICIES
CALIENTES
WARNING
ADVERTENCIA
Location of Important Labels
Your generator has several labels which provide important safety and maintenance information. Samples of these labels are provided below. Should any of these labels become illegible or damaged, call 1-888-HWHELP1 (494-3571) for replacements.
FIGURE 2: Label Locations
PRODUCT LABEL PART NUMBER
FUEL
A
USING A GENERATOR INDOORS CAN KILL YOU IN MINUTES.
GENERATOR EXHAUST CONTAINS CARBON MONOXIDE.
THIS IS A POISON YOU CANNOT SEE OR SMELL.
100884A (HW6200 Model) 101796A (HW6200L Model)
B 100886A
C 100887A
D 100883A
E 100879B
F 100882A
G 100885A
H 100881A
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GETTING STARTED

WARNING
CAUTION
WARNING
Model Number Phase Part Number
AC Voltage
Serial Number
Fuel
Frequency
Power Output
Engine RPM
HW6200L Model
HW6200 Model
Use the information in this section to get your generator ready for operation.
ANYONE using this generator must read, understand, and follow all safety and operation instructions provided in the product manual. Failure to closely follow these instructions can result in circumstances leading to death, serious injury, and property damage.

Unpacking Guidelines

1. Set carton on a rigid, flat surface.
2. Remove carton contents.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
3. Verify all of the following items are included in the generator package:
HW6200/HW6200L Portable Electrical Generator Wheel Kit (including handle assembly and assembly hardware) 20’ 30 amp 4-in-1 Power Cord 1 L Engine Oil Funnel Owner’s Manual Smart Start Instruction Card
The Smart Start instruction card is NOT intended to replace information provided in this Owner’s Manual. Be sure to thoroughly read and understand all information provided in Owner’s Manual before operating generator. Failure to prop­erly follow all instructions and precautions can cause you and others to be seriously injured or killed.
Inspect for Damage
Carefully inspect generator for any damage that may have occurred during shipment. If loss or damage is noted after delivery, separate damaged materials and call the Customer Hotline at 1-888-HWHELP1 (494-3571).

Record Generator Information

Write down the identification information specific to your generator in the spaces provided on the inside cover of this Owner’s Manual. This information is located on the generator nameplate (see illustration below).
FIGURE 3: Generator Nameplate Location
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Assembly

NOTE:
CAUTION
Assembly
Wheel Kit
Generator must be empty of engine oil and fuel. Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
FIGURE 5: Wheel Assembly Components
In order to install support legs and wheel assembly, you will need to either tilt generator on its side or elevate generator by placing solid wood pieces underneath unit.
NOTICE
• NEVER USE wheel kit on-road.
• Wheel kit is intended to be used specifically with this generator. NEVER use wheel kit for any other purpose.
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Assembly
CAUTION
Step 1: Install Support Legs
To install support legs, you will need:
25 mm full-thread hex bolts (2)5/16" washers (2)13 mm flange serrated nuts (6)16 mm full-thread hex bolts (4)
Socket wrench with 10 mm socketBrackets (2)Rubber stopper (2)
* Not included
Generator must be empty of engine oil and fuel.
Drain engine oil and fuel, if necessary.
Generator is heavy! Lifting generator can cause back or other bodily injury. NEVER lift generator without assistance.
1. Place the generator on a flat, level surface.
2. Stand at side of generator opposite recoil starter
handle. Grip frame; carefully pull up and push to tilt generator backward.
*
5. Attach a rubber stopper to the bottom of each support
leg using a 25 mm full-thread hex bolt and a 13 mm flange serrated nut; tighten until securely seated.
FIGURE 7: Rubber Stopper Attachment to Support Leg
6. Attach each support leg to pre-drilled holes on bottom
of generator frame, using 16 mm full-thread hex bolts and 13 mm flange serrated nuts; tighten until securely seated.
FIGURE 8: Support Leg Attachment to Generator
FIGURE 6: Tip onto Generator Recoil Side
3. Gently set generator onto the recoil side.
4. Place 5/16" washer in the center of each rubber stop-
per.
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Assembly
Step 2: Install Wheel Axle and Wheels
To install wheel assembly, you will need:
Wheel axle (1)16 mm full-thread hex bolts (4)13 mm flange serrated nuts (4)
Axle bracket* (1)  Wheels (2) 9/16" washers (4)Cotter pins (2)
Socket wrench with 10 mm socketNeedle-nose pliers
* Two brackets are needed to install wheel axle. One bracket
comes already attached to wheel axle; other bracket is included in wheel kit hardware bag.
† Not included.
1. Install wheel axle brackets to frame using 16 mm full-
thread hex bolts and 13 mm flange serrated nuts.
1A. Install pre-attached bracket to frame first. 1B. Install other bracket (included in hardware bag) to
frame.
6. Using needle-nose pliers, bend each end of cotter pin
in opposing directions to secure wheel to axle.
FIGURE 11: Cotter Pin Installation
7. Return generator to upright position (so that wheels
and leg supports are touching the ground).
FIGURE 9: Wheel Axle Attached to Generator
On each end of axle:
2. Slide 9/16" washer onto axle.
3. Slide and push wheel onto axle until it fits snug
against washer.
FIGURE 10: Slide Wheel onto Wheel Axle
4. Slide second 9/16" washer onto axle.
5. Slide cotter pin into pre-drilled hole until fully seated.
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Assembly
NOTE:
RUN
STOP
CAUTION
Step 3: Install Handle Assembly
To install handle assembly, you will need:
Handle brackets (2)Handle bars (2)Pin and chain (2)Rubber handle grips (2)M6 X 40 X 8 mm flange-head hex bolts (6)10 mm flange serrated nuts (6)
Socket wrench with 8 mm socket10 mm open end wrench*
* Not included
1. Hold handle bracket over pre-drilled holes on frame
as shown in Figure 12.
FIGURE 12: Handle Bracket to Frame
2. Attach bracket to frame using 40 mm flange-head hex
bolts and 10 mm flange serrated nuts and tighten.
3. Slide handle bar through center of each bracket and
line up bolt holes.
*
5. Attach chain to handle bracket as illustrated below.
Insert pin through bracket and handle.
FIGURE 14: Attach pin and chain
6. Slide rubber handle grip onto each handle bar and
push to achieve snug fit.
Once properly installed, the handles can be collapsed, if desired, by removing the pins.
Hands and fingers can be pinched from collapsible handles.
• Keep hands and fingers clear from hinges when collapsing generator handles.
• Handles should only be used to roll the generator to a new location. If lifting the generator (i.e. into a vehicle), never use the handles to support the complete weight of the generator.
To collapse handles, remove pins and push firmly
down on handle until it rests vertically against genera­tor frame.
To return handles to horizontal position, pull up on
handle and lock with pins.
FIGURE 13: Insert Handle Bar to Bracket
4. Attach handle to each bracket using 40 mm flange-
head hex bolt and 10 mm flange serrated nut to hole closest to handle and tighten.
Handle should stick straight out after tightening bolts and nuts. If handle seems to hang down, tighten bolts and nuts further.
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Grounding the Generator

NOTE:
WARNING
DANGER
Grounding the Generator
Generator must be grounded to prevent electrical shock from faulty appliances.
• Before using generator, consult a qualified electrician, electrical inspector, or local agency having jurisdiction for local codes or ordinances that apply to the intended use of generator.
The National Electric Code (NEC) requires the generator to be connected to an earth ground. Before using the gen­erator, connect a copper wire (minimum 10 AWG) from the ground terminal (see Figure 15) to an earth ground. Con­sult a licensed electrician for proper grounding methods.
FIGURE 15: Ground Terminal

Using Generator for Back-up Power

Before connecting to a building’s electrical system, consult your local utility company or a qualified electrician. Improper connections to a building's electrical system can be deadly.
Electrical current from generator can feedback into utility lines. Such feedback may electrocute utility company workers or others who contact utility lines during a power outage.
Electrical current can feedback into generator. When utility power is restored, generator may explode, burn, or cause fires in building's electrical system.
The NEC requires any generator connected to a building’s electrical wiring utilize a transfer switch installed by a licensed electrician.
What is a transfer switch?
A transfer switch is a device that allows switching from utility power to emergency generator power. The transfer switch is either a manual switch, an automatic switch, or a combination of manual and automatic. During a power outage, the transfer switch isolates emergency circuits from the utility line, allowing for efficient operation of the generator without back-feeding into utility power.
The generator has a floating neutral which means the ground terminal on the generator is not connected to AC neutral wire in the generator. If using a receptacle tester, it will not show the same ground circuit condition as for a home receptacle.
Special Requirements
There may be Federal or State Occupational Safety and Health Administration (OSHA) regulations, local codes, or ordinances that apply to the intended use of generator. Please consult a qualified electrician, electrical inspector, or the local agency having jurisdiction.
In some areas, generators are required to be regis-
tered with local utility companies.
If generator is used at a construction site, there may
be additional regulations which must be observed.
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COMPONENTS

CAUTION
J
E
H
G
I
D
B
C
A
F
L
K
M
POWER CONTROL CENTER
HOUSEHOLD
OUTLETS
4-IN-1POWER CORD OF
TRANSFER SWITCH
120 VOLTS AC 120/240 VOLTS AC
BREAKER
PORTABLE GENERATOR
6200 CONTINUOUS WATTS • 7750MAXIMUM WATTS
6200
389cc
BREAKER
MASTER
BREAKER
Set
Tripped
CAUTION
WARNING
Use information provided in this section to become familiar with your generator’s components.
A—Power Control Center
Household Outlets
120V 20 Amp Duplex (NEMA 5­20R)outlets to connect 120V appli­ances to generator for power.
Power Cord/ Transfer Switch
120/240V 30 Amp Twist-Lock outlet can be used to:
Power 120V appliances using 4-
in-1 power cord (included with generator).
Power 240V appliances using appropriate (NEMA L14-
30R) power cord (not included).
Connect a transfer switch to building’s main electrical sys-
tem for back-up power (see page 10).
Breakers
Protects circuits from damage caused by overload or short circuit by stopping flow of electricity from the generator to the appli­ance. Master circuit breaker controls power to all outlets. If there is no power at outlets, see Troubleshooting section.
Ground Terminal
Connects generator to ground wire for grounding protection.
B—Engine Oil Fill Cap/Dipstick
Seals off engine oil fill hole and provides indicator for engine oil level.
C—Engine Oil Plug
When loosened, allows engine oil to drain from generator.
The information below is provided for reference only. Refer to “OPERATION” on page 13 for instructions on operating the generator.
FIGURE 16: HW6200L Portable Generator
Generator must be grounded to prevent electrical shock from faulty appliances. See page 10.
D—Engine Control Switch
Control used to run and stop the engine. Engine switch has two positions:
RUN—Prepares engine to start
STOP—Stops generator engine
E—Recoil Starter Grip Handle
Starts engine.
F—Fuel Valve
Controls flow of fuel from fuel tank to carburetor.
G—Air Cleaner Assembly
Removes dust from engine intake air.
H—Choke Control
Controls choke valve. Choke control must be pulled out to ON position when starting a cold engine.
I— Fuel Gauge
Indicates level of fuel currently in fuel tank.
J—Fuel Tank Cap
Provides a secure seal on fuel tank.
K—Muffler Equipped with Spark Arrester
Provides outlet for engine exhaust. Prevents sparks and other combustible materials from escaping generator.
Muffler reaches temperatures that can cause serious burns if touched. NEVER touch hot surfaces.
L—Spark Plug Cap (Wire)
Delivers voltage to spark plug. When spark plug needs ser­vice, cap must be removed.
M—Carbon Canister (HW6200L model only)
Reduces hydrocarbon emissions.
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OPERATION

DANGER
+
WARNING
WARNING
WARNING
DANGER
DANGER

Generator Location

When deciding on the location to place your generator, keep in mind the following safety rules:
Depressed areas such as construction foundations, pools, or any low-lying areas, can cause carbon monoxide to accumulate. Inhalation of carbon mon­oxide can kill you in minutes.
• NEVER use generator inside homes, garages, crawl spaces, sheds, or similar enclosed spaces. Use generator only outdoors and far away from windows, doors, and vents.
If generator is placed on an uneven or flexible sur­face, generator could tilt or overturn, causing fuel to spill from gas tank. Spilled fuel could ignite.
• Place generator on firm, level surface and avoid loose sand or snow. If generator is tilted or overturned, fuel spillage may result. Also, if generator is overturned or sinks into a soft sur­face, sand, dirt, or water may enter generator.
NEVER operate generator in rain or snow, or when the generator is set on wet surface.
Keep generator at least 6 feet (2 meters) away from buildings, other equipment, and combustible materials during operation.

Preparing for Operation

Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poi­son you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Before starting generator, complete the following prepara­tion tasks:
Be sure generator is placed outdoors in a well
ventilated area.
Consult a licensed electrician or utility company if
you will be using your generator for back-up power. The generator must be connected to build-
ing’s electrical system via a transfer switch. See “Using Generator for Back-up Power” on page 10.
Before connecting to a building’s electrical system, consult utility company or qualified electrician.
• Connecting to a building's electrical system without using a transfer switch can cause elec­trical current from generator to feed back into utility lines, resulting in death or serious injury to utility company workers or others who con­tact utility lines during a power outage.
Only use OUTSIDE and far away from windows, doors, and vents.
Check/add engine oil— See “Engine Oil” on
page 18. For initial start-up, follow instructions on oil container provided with generator.
*
Check/add fuel
—See “Adding Fuel” on page 20.
Be sure ground terminal is properly connected to
earth ground—See “Grounding the Generator” on
page 10.
Check extension cords—be sure cords are:
In good condition.Rated for outdoor use and match amperage and
voltage ratings of generator outlet.
Equipped with proper plugs that contain grounding
blades.
* You must add fuel before using the generator for the first time
See “Adding Fuel” on page 20.
HW6200/HW6200L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 13
Preparing for Operation
WARNING
Set Tripped
RUN
ENGINE
STOP
CAUTION

Starting Generator

Before starting generator, be sure to thoroughly read all information provided in this Owner’s Manual.
NOTICE
It is very important to maintain proper level of engine oil to keep engine in good running condition.
• Check engine oil level prior to each use. Starting generator with appliances connected can cause
permanent damage to appliances.
• NEVER start generator with electrical appliances plugged in and turned on.
1. Be sure generator is placed outside, in well-ventilated
area.
NOTICE
Keep the generator at a minimum of 6 feet (2 meters) from any building, object, or wall.
2. Confirm the circuit breakers are set.
5. Press engine control switch to RUN position.
FIGURE 22: Engine Control Switch
6. Grip recoil starter handle and pull slowly until you feel
slight resistance.
Kickback (rapid retraction) of starter cord will pull hand and arm toward engine faster than you can let go. Broken bones, fractures, bruises, or sprains could result.
FIGURE 17: Circuit Breaker Position
3. Turn fuel valve to ON position.
FIGURE 18: Fuel Valve Lever — ON/OFF position
4. Pull choke control to ON position.
OFF
ON
FIGURE 23: Recoil Starter Handle
7. Apply a swift, single pull to start engine. Carefully
return recoil starter handle to its original position.
NOTICE
To prevent damage to generator, do not allow recoil starter handle to snap back against engine.
NOTICE
If engine will not start, move the choke to the OFF posi­tion to reduce fuel to the engine.
8. As engine warms up, and RPM stabilizes, gradually
push in choke control to OFF position.
FIGURE 19: Choke Rod
14 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner’s Manual

Stopping Generator

NOTE:
WARNING
WARNING
Stopping Generator
In an emergency:
Press engine control switch to STOP position.
In normal use:
1. Turn OFF any connected appliances and unplug any
connected power cords.
2. Allow generator to run for 2-3 minutes.
3. Press engine control switch to STOP position.
4. Turn fuel valve to OFF position.

High-Altitude Operation

At high altitudes, standard carburetor air-fuel mixture will be rich. Performance will decrease and fuel consumption will increase.
High-altitude performance can be improved by installing a smaller diameter main fuel jet in the carburetor and then readjusting the pilot screw. If you always operate the engine at altitudes higher than 5000 feet (1500 meters) above sea level, have an authorized generator dealer per­form this carburetor modification.
Even with suitable carburetor jetting, engine horsepower will decrease approximately 3.5% for each 1000 foot (300 meters) increase in altitude above sea level. The effect of altitude on horsepower will be greater than this if no car­buretor modification is made.
NOTICE
If the engine is jetted for high-altitude and is used at a lower altitude, it will run a lean air-fuel mixture that results in reduced performance, possible over-heating, and possible serious engine damage.

Powering Appliances

In this manual, the term “appliance” refers to any electri­cal device that can be connected to generator for power.
Rules for Powering Appliances
NOTICE
NEVER start generator with electrical appliances plugged in and turned on.
Faulty appliances and power cords can result in elec­trical shock.
• Before attempting to power an appliance, be sure gen­erator has been properly grounded, and that appliance and power cord are in good working order.
• Keep the generator away from other electric cables or wires including commercial power supply lines.
• Do not use generator for any purpose other than its intended use.
• Do not parallel connect generators or lengthen the exhaust pipe.
• Do not connect generator to any household circuit, otherwise it may destroy generator or home electric equipment.
Medical and Life Support Uses
• In case of emergency, call 911 immediately.
• Never use this product to power life support devices or life support appliances.
• Never use this product to power medical devices or medical appliances.
• Inform your electricity provider immediately if you or anyone in your household depends on electrical equip­ment to live.
• Inform your electrical provider immediately if a loss of power would cause you or anyone in your household to experience a medical emergency.
Plan carefully: Before using the generator to power
appliances, take time to add power ratings (watt­age) of each appliance and verify that total wattage does not exceed rated output of generator. Power rating information can usually be found on an appli­ance’s product label, stamped inside, or on the back of the appliance.
See Table 1 for a listing of
average appliance wattage requirements.
NEVER overload: Circuit breakers will stop the flow
of electricity from the generator to the appliance if the generator is overloaded. This will be indicated by a “tripped” breaker. If this happens, power off and dis­connect appliance(s), wait a few minutes, and then push circuit breaker to reset.
HW6200/HW6200L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 15
Powering Appliances
CAUTION
CAUTION
Pay attention to appliance operation: If appliance
begins to operate abnormally, becomes sluggish, or stops suddenly, turn it OFF immediately. Disconnect appliance and determine whether problem is appli­ance, or if rated load capacity of generator has been exceeded.
Use suitable extension cords: If using an extension
cord to connect appliance to generator, use only UL­listed, three-prong extension cords. Be sure extension cord is proper size (wire-gauge) to handle electric load that will be plugged into it.
Do not run power cords under carpet, rugs, or other materi­als where heat might build up or cord damage may go unno­ticed.
Appliance Wattage Information
Use table below as a guide to determine how much power you will need to run appliances using generator.
The values provided in following table are estimates only.
• ALWAYS verify actual wattage requirements for appli­ance you will be powering. Check labels inside or on the back of appliance, refer to appliance operating manuals, or contact appliance manufacturer.
Appliance Typical Running Watts
Air Conditioner, Central* 3500 Air Conditioner, Window* 500-1440 Aquarium 50-1210 Clock Radio 10 Coffee Maker 900-1200 Computer, CPU -
Awake / Asleep Computer, Monitor -
Awake / Asleep Computer, Laptop 50 Dehumidifier* 785
Dishwasher*
Dryer, Electric 1800-5000 Electric Blanket
(Single/Double) Fan, Ceiling* 65-175 Fan, Window* 55-250
Furnace*
Hair Dryer 1200-1875 Heater, Portable 750-1500
TABLE 1. Typical Appliance Running Wattages
120 / 30 or less
150 / 30 or less
1200-2400 (using drying feature greatly increases energy consumption)
60 / 100
*
750
Appliance Typical Running Watts
Iron 1000-1800 Microwave Oven 750-1100 Radio, Stereo 70-400 Refrigerator, Frost-free, 16
Cubic Feet* Sump Pump, 1/2 hp* 2150 Sump Pump, 1/3 hp* 2300 Television
19"
27"
36"
53"-61" Projection
Flat Screen
Toaster 800-1400 Toaster Oven 1225 Vacuum Cleaner* 1000-1440 VCR/DVD 17-21 / 20-25 Washing Machine 350-500 Water Heater, 40 gal 4500-5500 Water Pump, Deep Well* 250-1100
TABLE 1. Typical Appliance Running Wattages
* Allow up to three times normal running watts for starting this
appliance.
Starting appliances that have motors requires more power. Examples of motorized appliances include refrigerators, water pumps, and furnace blowers. Be sure that power rating of appliance does not exceed that of generator.
725
65-110 113 133 170 120
NOTICE
16 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner’s Manual

MAINTENANCE

DANGER
WARNING
WARNING

Maintenance Schedule

Periodic maintenance and adjustment is necessary to keep the generator in good operating condition. Perform service and inspection at intervals shown in Generator Maintenance Schedule (see Table 2).
Accidental starting of generator can cause severe injury or
Using a generator indoors CAN KILL YOU IN MINUTES. Generator exhaust contains carbon monoxide. This is a poi­son you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
Only use OUTSIDE and far away from windows, doors, and vents.
• Shut off engine before performing any maintenance. If engine must be run, be sure area is well ventilated.
NOTICE
Maintenance, replacement, or repair of the emission control devices and systems may be performed by any non-road engine repair establishment or individual.
death. Before performing maintenance, disconnect spark plug cap from spark plug.
Improper maintenance, or failure to correct a problem before operation, can cause a malfunction in which you can be seri­ously hurt or killed. Always follow inspection and mainte­nance recommendations and schedules in this owner's manual.
NOTICE
The maintenance schedule applies to normal operating con­ditions. If you operate generator under severe conditions, such as sustained high-load or high-temperature, or use it in unusually wet or dusty conditions, consult your servicing dealer for recommendations applicable to your individual needs and use.
*
Every 6
months or 100
hours of use
MAINTENANCE TASK
Before each
use
First month or
20 hours of
use
FREQUENCY
Every 3
months or 50
hours of use
Check engine oil level X Inspect for/clean debris X Check air filter X Run engine X**
Clean air filter
X Change engine oil X X Clean fuel sediment cup X Check/clean spark plug X Clean spark arrestor X
Check/adjust valve clearance
Clean fuel tank and strainer Check fuel line
TABLE 2. Generator Maintenance Schedule
* Perform at every indicated month or operating hour interval, whichever comes first. ** It is recommended that the generator is started every three months to ensure the battery remains charged.
If the unit is stored for more than a year without running, a battery charger may required to recharge the generator battery. † Clean more often when using generator in dusty areas. ‡ It is recommended that this maintenance task be performed by a service dealer.
Every 2 years (replace if necessary)‡
Every year or
200 hours of
use
X
X
HW6200/HW6200L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 17

Engine Oil

5W-30
Synthetic 5W-30
SAE 30, 10W-30
WARNING
Engine Oil
NOTICE
Engine oil is a major factor affecting engine performance and service life. Non-detergent and 2-stroke engine oils will damage engine and are not recommended.
• Be sure to use engine oils specified under “Engine Oil Recommendations.”
It is very important to maintain proper level of engine oil to keep engine in good running condition.
• Check engine oil level prior to each use. Refill engine oil if oil level is too low.
Engine Oil Recommendations
Use 4-stroke oil, or equivalent high detergent, premium quality motor oil certified to meet or exceed U.S. automo­bile manufacturer's requirements for API Performance Class SL, SJ, or better.
SAE 10W-30 is recommended for general temperature use. Refer to Figure 24 for information on other viscosities that may be used. Other viscosities shown in chart may be used when average temperature in your area is within indicated range.
6. Oil should be filled to the “H” level or somewhere
between the “L” and “H”.
FIGURE 26: Engine Oil Level
If oil level is at “L” or below, add recommended oil
(see “Adding Engine Oil”). Do not overfill.
7. Reinstall oil fill cap and fully tighten.
Low Oil Protection
When engine oil level approaches an unsafe level, the low oil protection feature prevents equipment damage by auto­matically shutting down engine.
When engine shuts down due to low oil level:
The engine start switch will remain in RUN position.
You will not be able to start engine until you add
required amount of engine oil.
FIGURE 24: Recommended Oil Viscosity
Checking Engine Oil Level
To check engine oil level:
1. Stop generator if engine is running.
2. Place the generator on a flat, level surface.
3. Remove oil fill cap and wipe off dipstick end with
clean cloth.
4. Insert oil fill cap into oil fill hole but do not screw in
(Figure 25).
5. Pull out to read current oil level indicated on dipstick
end.
Adding Engine Oil
1. Stop generator if engine is running.
Crankcase pressure can cause hot engine oil to spray out of engine fill hole. Hot engine oil can cause severe burns.
• ALWAYS stop engine before removing oil fill cap.
2. Place the generator on a flat, level surface.
3. Remove oil fill cap.
FIGURE 27: Oil Fill Cap Removal
4. Slowly pour oil into oil fill hole using funnel.
5. Check oil level.
6. Replace oil fill cap and fully tighten.
FIGURE 25: Engine Oil Level
18 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner’s Manual
Engine Oil
NOTE:
WARNING
WARNING
Changing Engine Oil
Frequent or prolonged contact with engine oil may cause skin cancer.
• Immediately after handling engine oil, thoroughly wash hands and any areas of skin exposed to engine oil, with soap and water.
To change engine oil, you will need:
3/8” socket wrench with 12 mm 6 pt. socket and
3” extension
Oil drain pan or other container suitable for holding
engine oil
FunnelClean clothUnused engine oil (SAE type indicated in Fig-
ure 24)
1. Place the generator on a flat, level surface.
2. Start engine and run until warm.
3. Stop engine.
Crankcase pressure can cause hot engine oil to spray out of engine fill hole. Hot engine oil can cause severe burns.
• ALWAYS stop engine before removing oil fill cap.
4. Place oil pan, or other container suitable for holding
engine oil, underneath generator.
6. Remove drain bolt and sealing washer.
7. Allow oil to drain into oil pan or container.
8. Slowly unscrew and remove oil fill cap.
FIGURE 30: Remove Oil Fill Cap
9. Allow oil to completely drain into oil pan or container.
FIGURE 31: Oil Draining from Generator
10. Using clean cloth, wipe around oil fill and drain plug
areas to clean any dirt and debris.
11. Reinstall sealing washer and drain plug bolt.
12. Pour new (unused) engine oil into oil fill hole using
funnel. (See Figure 24 for recommended oil type). Do not overfill.
13. Check oil level.
FIGURE 32: Engine Oil Dipstick—Oil Level Indicator
14. Reinstall oil fill cap and tighten until fully seated.
FIGURE 28: Oil Drain Bolt
Dispose of used motor oil according to guidelines estab­lished by your local or state government.
5. Using a socket wrench with 12 mm socket and exten-
sion, loosen drain plug bolt partially to allow oil to flow slowly.
FIGURE 29: Loosen Oil Drain Bolt
HW6200/HW6200L Portable Electrical Generator Owner’s Manual www.honeywellgenerators.com 19

Engine Fuel

NOTE:
DANGER
Engine Fuel
Before each use, check fuel gauge on fuel tank. If fuel level is low, refill tank with recommended fuel.
NEVER OVERFILL.
Fuel and fuel vapors are extremely flammable and explosive under certain conditions.
• Refuel generator only outdoors, in a well-ventilated area.
• NEVER fill fuel tank while engine is running. Turn gen­erator OFF and allow to cool before filling with fuel.
• NEVER smoke or allow flames or sparks near genera­tor or where gasoline is stored.
• NEVER overfill fuel tank (no fuel should be in filler neck). After refueling, be sure fuel tank cap is closed properly and securely.
• Be careful not to spill fuel when refueling. Spilled fuel or fuel vapor may ignite. If any fuel is spilled, be sure area is dry before starting engine.
• Avoid repeated or prolonged contact with skin or breathing of vapor.
Fuel Recommendations
Check fuel gauge located on the top of generator near fuel tank and refill tank if fuel level is low. Refuel carefully to avoid spilling fuel. Do not fill above the shoulder of fuel strainer. Use unleaded gasoline with a pump octane rating of 87 or higher.
Never use stale or contaminated gasoline. Avoid getting dirt or water in the fuel tank. Always keep fuel strainer in place while refueling.
Oxygenated Fuels
At certain times of the year, some U.S. locations may have only oxygenated fuel available. Oxygenated fuel is blended with alcohol or other additives to increase octane quality, enhance combustion, and reduce exhaust emis­sions.
Some areas of the United States use oxygenated fuels to help meet clean air standards.
Before using an oxygenated fuel, ensure pump octane rat­ing is 87 or higher.
Some states (and provinces in Canada) require this infor­mation to be posted on the fuel pump. If you notice unde­sirable operating symptoms, switch to a conventional unleaded gasoline.
NOTICE
Oxygenated fuels can damage paint and plastic. Be careful not to spill fuel when filling fuel tank. Damage caused by spilled fuel is not covered under warranty.
TABLE 3. Oxygenated Fuel Types
Gasoline containing more than 10% Ethanol (ethyl or grain alcohol)
Methanol (methyl or wood alcohol)
MTBE (methyl tertiary butyl ether)
ethanol by volume may cause starting
or performance problems. Gasoline
containing ethanol may be marketed
under the name "Gasohol".
Gasoline containing methanol must
contain co-solvents and corrosion
inhibitors to protect fuel system. Gas-
oline containing more than 5% meth-
anol by volume may cause starting
and/or performance problems and
may damage metal, rubber and plas-
tic parts of fuel system.
You can use gasoline containing up to
15% MTBE by volume.
Adding Fuel
NOTICE
To avoid damage to engine, never use stale or contaminated gasoline or oil/gasoline mixture. Avoid getting dirt or water in fuel tank.
Use fresh gasoline with a pump octane rating of 87 or higher.
1. Stop generator if engine is running. Allow to com-
pletely cool.
2. Place the generator on a flat, level surface.
3. Remove fuel tank cap.
4. Slowly pour gasoline into fuel tank. Be careful not to
overfill.
FIGURE 33: Fuel Level
5. Reinstall fuel tank cap and fully tighten.
6. Confirm fuel valve is in the ON position.
Occasional, light spark knock, "pinging", or rattling noise is normal while operating under heavy loads. If spark knock, pinging, or rattling occurs at a steady engine speed, under normal load, drain fuel (page 26) and refill with fresh gasoline. If noise persists, see an authorized generator dealer.
NOTICE
Running engine with persistent spark knock or pinging can cause engine damage. Warranty does not cover parts dam­aged by misuse.
20 www.honeywellgenerators.com HW6200/HW6200L Portable Electrical Generator Owner’s Manual
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