Honeywell HCRDA0050A1000T, HCRDA0010A1000T, HCRDA0075A1000T, HCRDA0100B1000T, HCRDA0150B1000T Installation Instructions Manual

Honeywell VFD CORE User and
Application Manual

INSTALLATION INSTRUCTIONS

CONTENTS

CHAPTER 1: Introduction ................................................................................................................ 2

CHAPTER 2: Installation................................................................................................................ 11

CHAPTER 3: Unpacking ................................................................................................................ 15

CHAPTER 4: Wiring ........................................................................................................................ 19

CHAPTER 5: Main Circuit Terminal .............................................................................................. 23

CHAPTER 6: Control Circuit Terminal .......................................................................................... 29

CHAPTER 7: Optional Components ............................................................................................. 35

CHAPTER 8: Installing the Option Cards ..................................................................................... 67

CHAPTER 9: Specifications .......................................................................................................... 87

CHAPTER 10: Digital Keypad........................................................................................................ 91

CHAPTER 11: Summaries of Parameter Settings ....................................................................... 97

CHAPTER 12: Description of Parameter Settings..................................................................... 123

CHAPTER 13: Warning Codes .................................................................................................... 243

CHAPTER 14: Fault Codes .......................................................................................................... 249

63-4528-04

CHAPTER 1: INTRODUCTION

RATED INPUT:

Normal Duty:
Heavy Duty:

RATED OUTPUT:

Normal Duty:
Heavy Duty:

FREQUENCY RANGE:

Normal Duty:
Heavy Duty:

VERSION:

HCRDA0010A1000T

Automation and
Control Solutions

Honeywell

Golden Valley, MN 55422

50067809 001 Rev A

1

LISTED 178H

INDUSTRIAL
CONTROL
EQUIPMENT

M33222

HONEYWELL
MODEL NUMBER

INPUT VOLTAGE
AND CURRENT

OUTPUT VOLTAGE
AND CURRENT

FREQUENCY RANGE

FIRMWARE VERSION

SERIAL NUMBER
AAAAAAAABCDDEEEE

AAAAAAAA MODEL CODE
B FACTORY:
T FOR TAOYUAN,
W FOR WUJIANG
C LAST DIGIT OF YEAR
DD WEEK: FROM 1 52
EEEE WEEKLY QUANTITY:
BEGIN EACH WEEK WITH “0001”

DATE CODE YYWW
YY LAST 2 DIGITS OF YEAR
WW 2 DIGIT WEEK

ENCLOSURE TYPE
DESCRIPTION

CERTIFICATIONS

HONEYWELL SERIAL
COUNTRY OF ORIGIN

Receiving and Inspection

After receiving the VFD, please check for the following:

1. Please inspect the unit after unpacking to assure it was not damaged during shipment.

2. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate

3. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate.

4. Please install the VFD according to this manual.

5. Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad,

are connected correctly.

6. When wiring the VFD, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals “U/T1, F/
T2, W/T3” are correct to prevent drive damage.

7. When power is applied, select the language and set the parameter groups via the digital keypad.

8. After applying the power, please trial run with the low speed and then increase the speed gradually to the desired speed.

Nameplate Information

Model Name

63-4528—04 2

NOMINAL HORSEPOWER

0007 0.75 HORSE POWER
0010 1 HORSE POWER
0100 10 HORSE POWER

Fig. 1. Nameplate Information.

HCRD A 0100 A 1 000T

PRODUCT FAMILY

HCRD CORE DRIVE
HCRB CORE BYPASS

NOMINAL VOLTAGE

A 208/230 VAC DRIVE ALONE,
208 VAC BYPASS
B 230 VAC BYPASS
C 480 VAC
D 575 VAC

Fig. 2. Model Name.

OPTIONS

000T DRIVE ONLY WITH
TEXT DISPLAY
3000T DRIVE WITH BYPASS
3 CONTRACTOR

ENCLOSURE TYPE

1 NEMA 1
2 NEMA 12
3 NEMA 3R

FRAME SIZE

A, B, C, D, E -- SEE
DIMENSIONAL TABLE

M33232

Product Serial Number

CHAPTER 1: INTRODUCTION

XXXXXXXX X X XX XXXX

MODEL
CODE

FACTORY

T: TAOYUAN
W: WUJIANG

YEAR

LAST NUMBER
OF THE YEAR
0:2010

Fig. 3. Product Serial Number.

Table 1. Dimensions for Frames A, B, C in mm [inch].

208/230Vac 460Vac HP Weight

HCRDA0010A1000T HCRDC0010A1000T 1 2.8 A 130

HCRDA0020A1000T HCRDC0020A1000T 2 2.8

HCRDA0030A1000T HCRDC0030A1000T 3 2.8

HCRDA0050A1000T HCRDC0050A1000T 5 2.8

HCRDA0075A1000T HCRDC0075A1000T 7.5 2.8

HCRDA0100A1000T 10 2.8

HCRDA0100B1000T

HCRDA0150B1000T HCRDC0150B1000T 15 4.6

HCRDA0200B1000T HCRDC0200B1000T 20 5.6

HCRDC0250B1000T 25

HCRDA0250C1000T 25 10.5 C 250

HCRDA0300C1000T HCRDC0300C1000T 30 10.5/8.7

HCRDA0400C1000T HCRDC0400C1000T 40 10.5/8.7

HCRDC0500C1000T 50 9.4

D1*: Flange mounting Unit: mm [inch]

10 4.6 B 190

Frame W H D W1 H1

(kg.)

[5.12]

[7.48]

[9.84]

WEEK NO.

01-52

250

[9.84]

320

[12.60]

400

[15.75]

170

[6.69]

190

[7.48]

210

[8.27]

QUANTITY

QUANTITY OF
ONE WEEK

116

173

231

236

[9.29]

303

[11.93]

381

[15.00]

[4.57]

[6.81]

[9.09]

M33233

D1* S1

45.8

[1.80]

77.9

[3.07]

92.9

[3.66]

6.2

[.24]

8.5

[0.33]

8.5

[0.33]

φ1 φ2 φ3

22.2

34

[.87]

[1.34]

22.2

22.2

34

[1.34]

34

[1.34]

[0.87]

[0.87]

28

[1.1]

28

[1.10]

50

[1.97]

3 63-4528—04

CHAPTER 1: INTRODUCTION

SEE DETAIL A

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

SEE DETAIL B

D

D1

W1

W

H1

H

S1

S1

2

3

1

1

3

M31495

CORE

SEE DETAIL B

CORE

FRAME A

Fig. 4. Frame A: Units in mm (inches). See also Table 1.

63-4528—04 4

FRAME B

M31496

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

S1

S1

D

D1

W

W1

H1

H

1

1

3

3

1

2

CORE

CORE

CHAPTER 1: INTRODUCTION

Fig. 5. Frame B: Units in mm (inches). See also Table 1.

5 63-4528—04

CHAPTER 1: INTRODUCTION

M31497

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

S1

S1

W1

W

D1

D

H1

H

1

3

2

1

1

1

3

CORE

ORE

FRAME C

208/230Vac 460Vac HP Weight

HCRDA0500D1000T

HCRDA0600D1000T HCRDC0600D1000T 60 35.5

HCRDC0750D1000T 75 35.5

HCRDC1000D1000T 100 35.5/

HCRDC1250D1000T 125 35.5/

HCRDA0750E1000T

HCRDA1000E1000T

HCRDA1250E1000T

*D1 Flange mounting

Fig. 6. Frame C: Units in mm (inches). See also Table 1.

Table 2.

50 35.5 D 330

75 45.7

100 46.2

125 54.7

Dimensions for Frames D and E in mm [inches].

Frame W H D W1 H1 H2 H3 D1* D2 S1 S2

(Kg.)

40.5

40.5
E 370

[12.99]

[14.57]

[27.10]

[28.18]

688.3

715.8

275

[10.83]

300

[11.81]

285

[11.22]

335

[13.19

550

[21.65]

589

[23.19]

525

[20.67]

560

[22.05]

492

[19.37]

528

[20.80]

107.2

[4.22]

143

[5.63]

16

[0.63]

18

[0.71]

11

[0.43]

13

[0.51]

18

[0.71]

18

[0.71]

φ1 φ2 φ3

76.2

34

[3.00]

[1.34]

22

34

[0.87]

[1.34]

22

[0.87]

92

[3.62]

63-4528—04 6

FRAME D

SEE DETAIL A

SEE DETAIL B

W1

W

D1

D

H1

H

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S1

S1

1

1

3

3

2

2

M31498

CORE

ORE

CHAPTER 1: INTRODUCTION

Fig. 7. Frame D: Units in mm (inches). See also Table 2.

7 63-4528—04

CHAPTER 1: INTRODUCTION

SEE DETAIL A

SEE DETAIL B

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S3

D2

S1

S2

D1

D

W1

W

H1

H2

H3

H

M31499

1

1

2

2

2

2

3

3

CORE

COR

FRAME E

Fig. 8. Frame E: Units in mm (inches). See also Table 2.

63-4528—04 8

Fig. 9. Keypad Dimensions in mm (inches).

VFD-Cx

F1 F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

M33223

72 (2-53/64)

116

(4-9/16)

15

(19/32)

CHAPTER 1: INTRODUCTION

9 63-4528—04

CHAPTER 1: INTRODUCTION

63-4528—04 10

CHAPTER 2: INSTALLATION

AA

A

A

A

A

B

B

A

A

B

A

A

C

A

A

B

A

A

D

A

A

B

A

A

2B

A

A

B

A

A

D

A

A

B

A

A

A

A

D

B

B

A

A

B

A

D

Ta *

B

A

A

C

B

B

A

A

C

B

50 mm

Ta

50 mm

Ta

50 mm

Ta

50 mm

Ta

A

A

D

Ta *

A

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

FRAME D, E

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

INSTALL A BARRIER BETWEEN THE
DRIVES

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION

TA: FRAME A~E

IT IS SUGGESTED TO INSTALL A
BARRIER BETWEEN THE DRIVES.
ADJUST THE SIZE OF THE BARRIER TILL
THE TEMPERATURE OF THE FAN ON THE
INFLOW SIDE IS LOWER THAN THE
OPERATION TEMPERATURE.

(REFER TO THE RIGHT FIGURE)
OPERATION TEMPERATURE IS THE
TEMPERATURE MEASURED 50MM AWAY
FROM THE INFLOW SIDE OF THE FAN.

MINIMUM MOUNTING CLEARANCE

FRAME
A~C

A (mm/in) B (mm/in) C (mm/in)

D (mm/in)

D~E

60/1.2
100/3.3

30/0.6
50/1.7

10/0.2

0
0

A

B

B

A

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTERNVERTER

NVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

NOTE:

THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A
CONFINED SPACE (SUCH AS CABINET OR ELECTRIC BOX). WHEN INSTALLING IN A CONFINED SPACE,
BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES, IT NEEDS TO HAVE THE VENTILATION
EQUIPMENT OR AIR CONDITIONER TO KEEP THE SURROUNDING TEMPERATURE LOWER THAN THE
OPERATION TEMPERATURE.
THE FOLLOWING TABLE SHOWS HEAT DISSIPATION AND THE REQUIRED AIR VOLUME WHEN INSTALLING
A SINGLE DRIVE IN A CONFINED SPACE. WHEN INSTALLING MULTIPLE DRIVES, THE REQUIRED AIR
VOLUME SHALL BE MULTIPLIED BY THE NUMBER OF DRIVES.
REFER TO THE CHART (AIR FLOW RATE FOR COOLING) FOR VENTILATION EQUIPMENT DESIGN AND
SELECTION.
REFER TO THE CHART (POWER DISSIPATION) FOR AIR CONDITIONER DESIGN AND SELECTION.
IT IS THE MINIMUM DISTANCE REQUIRED FOR FRAME A~D. IF DRIVES ARE INSTALLED CLOSER THAN
THE MINIMUM MOUNTING CLEARANCE, THE FAN MAY NOT FUNCTION PROPERLY.

(BLUE ARROW) INFLOW
(FRAME A-E)
SINGLE DRIVE: INDEPENDENT INSTALLATION

(RED ARROW) OUTFLOW
(FRAME A-C)
PARALLEL MOUNTING IN HORIZONTAL

M31500A

The appearances shown in the following figures are for reference only.

Fig. 1. Minimum Mounting Clearances

11 63-4528—04

CHAPTER 2: INSTALLATION

Table 1. Voltage & Model Numbers for Frames

Frame Voltage & Model

A

208/230Vac
HCRDA0010A1000T, HCRDA0020A1000T, HCRDA0030A1000T, HCRDA0050A1000T, HCRDA0075A1000T
460Vac
HCRDC0010A1000T, HCRDC0020A1000T, HCRDC0030A1000T, HCRDC0050A1000T, HCRDC0075A1000T,
HCRDC0100A1000T

208/230 Vac

B

HCRDA0100B1000T, HCRDA0150B1000T, HCRDA0200B1000T
460 vac
HCRDC0150B1000T, HCRDC0200B1000T, HCRDC0250B1000T

208/230 Vac

C

HCRDA0250C1000T, HCRDA0300C1000T, HCRDA0400C1000T
460 Vac
HCRDC0300C1000T, HCRDC0400C1000T, HCRDC0500C1000T

208/230 Vac

D

HCRDA0500D1000T, HCRDA0600D1000T
460 Vac
HCRDC0600D1000T, HCRDC0750D1000T, HCRDC1000D1000T, HCRDC1250D1000T

208/ 230 Vac

E

HCRDA0750E1000T, HCRDA1000E1000T, HCRDA1250E1000T

63-4528—04 12

CHAPTER 2: INSTALLATION

Table 2. Air Flow Requirements.

Air flow rate for cooling Power Dissipation

Flow Rate (cfm) Flow Rate (m3/hr)

Power Dissipation (Watts)

Loss

Model 230Vac

Frame

Size

External Internal Total External Internal Total

External

(Heat sink) Internal Total

HCRDA0010A1000T A - - - - - - 40 31 71

HCRDA0020A1000T A - - - - - - 61 39 100

HCRDA0030A1000T A 14 - 14 24 - 24 81 45 126

HCRDA0050A1000T A 14 - 14 24 - 24 127 57 184

HCRDA0075A1000T A 10 - 10 17 - 17 158 93 251

HCRDA0100B1000T B 40 14 54 68 24 92 291 101 392

HCRDA0150B1000T B 66 14 80 112 24 136 403 162 565

HCRDA0200B1000T B 58 14 73 99 24 124 570 157 727

HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840

HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974

HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100

HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582

HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885

HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251

HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594

HCRDA1250E1000T E 246 73 319 418 124 542 2242 584 3026

Model 460Vac

HCRDC0010A1000T A - - - - - - 35 32 67

HCRDC0020A1000T A - - - - - - 44 31 75

HCRDC0030A1000T A - - - - - - 58 43 101

HCRDC0050A1000T A 14 - 14 24 - 24 92 60 152

HCRDC0075A1000T A 10 - 10 17 - 17 135 99 234

HCRDC0100A1000T A 10 - 10 17 - 17 165 164 439

HCRDC0150B1000T B 40 14 54 68 24 92 275 93 380

HCRDC0200B1000T B 66 14 80 112 24 136 370 194 564

HCRDC0250B1000T B 58 14 73 99 24 124 370 194 564

HCRDC0300C1000T C 99 21 120 168 36 204 455 358 813

HCRDC0400C1000T C 99 21 120 168 36 204 609 363 972

HCRDC0500C1000T C 126 21 147 214 36 250 845 405 1250

HCRDC0600D1000T D 179 30 209 304 51 355 1056 459 1515

HCRDC0750D1000T D 179 30 209 304 51 355 1163 669 1832

HCRDC1000D1000T D 179 30 209 304 51 355 1639 657 2296

HCRDC1250D1000T D 186 30 216 316 51 367 1787 955 2742

The required airflow shown in chart is for installing single drive in a confined space.
When installing the multiple drives, the required air volume should be the required air volume for single drive multiplied by the

number of the drives.

Heat dissipation for each model is calculated by rated voltage, current and default carrier at full load, full speed, and maximum

ambient temperature

13 63-4528—04

CHAPTER 2: INSTALLATION

63-4528—04 14

CHAPTER 3: UNPACKING

M33234

M33235

M33236

M33237

The VFD should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the VFD should
be stored properly when it is not to be used for an extended period of time.

The frame size D and size E VFDs are packed in crates. Follow the instructions below for unpacking.

Frame D

Crate (HCRDXXXXXD1000T)

1. Loosen all the screws on the four iron plates at the four
bottom corners of the crate. Four screws are on each of
the iron plates.

3. Loosen the 10 screws on the pallet, then remove the
wooden plate.

2. Remove the crate cover, EPEs, rubber and manual.

4. Lift the drive by hooking the lifting holes. It is now ready

for installation.

15 63-4528-04

CHAPTER 3: UNPACKING

M33239

Using the lifting hook

1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the

lifting hole, as shown on the far right below.

3. Ensure that the angle between the lifting holes and lifting
device is within the specification as shown below.

M33228

63-4528-04 16

Frame E

M33234

M33241

M33242

M33243

Crate (HCRDXXXXXD1000T)

CHAPTER 3: UNPACKING

1. Loosen all the screws on the four iron plates at the four
bottom corners of the crate. Four screws are on each of
the iron plates.

2. Remove the crate cover, EPEs, rubber and manual.

3. Loosen the 10 screws on the pallet, then remove the

wooden plate.

4. Lift the drive by hooking the lifting holes. It is now ready
for installation.

17 63-4528-04

CHAPTER 3: UNPACKING

M33245

E

M33239

Using the lifting hook

1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the

lifting hole, as shown on the far right below.

3. Ensure that the angle between the lifting hole and lifting
device is within the specification as shown below.

63-4528-04 18

CHAPTER 4: WIRING

R(L1)

S(L2)

T(L3)

FWD

R(L1)

S(L2)

T(L3)

NFB

U(T1)

V(T2)

W(T3)

MOTOR

JUMPER

DC CHOKE
(OPTIONAL)

BREAKING RESISTOR
(OPTIONAL)

IM
3~

REV
MI1

FWD/STOP
REV/STOP

3 PHASE POWER IS PROVIDED

FUSE/NO FUSE BREAKER

FACTORY SETTING:
PNP SOURCE

PRESET SPD 1
PRESET SPD 2

PRESET SPD3

PRESET SPD 4
EXT F

A

ULT

FAULT RESET
NA
NA

MI3

MI2

MI4
MI5
MI6
MI7
MI8

MULTI FUNCTION
OUTPUT TERMINALS

RA1

RB1

RC1

RA2

RC2

RA3

RC3

250VAC/6A

30VDC/6A

30VDC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

30VDC/5A

DCM

SCM

S1

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

FACTORY
SETTING

POWER REMOVAL SAFETY FUNCTION

FOR EMERGENCY STOP

DIGITAL SIGNAL COMMON TERMINAL

+10V/20mA

0~10V/0~20mA

0 20mA/0~10V

ANALOG SIGNAL

COMMON TERMINAL

3
2
1

5KΩ

MAIN CIRCUIT (POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

+10V

AVI1

ACI

AVI2
ACM

AFM1

ACM

AFM2

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

OPTION SLOT 1

OPTION SLOT 3

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

8 1

8 1

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG
PIN 5: SG+

SG+

SG

M31490

0~+10V

COM

DCM

+24V

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT

RA3 (RELAY OUT 3): READY

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT
ACI: ANALOGUE CURRENT INPUT

+24V

Fig. 1. Wiring Diagram for Frames A-C.

19 63-4528—04

CHAPTER 4: WIRING

FWD

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

REV
MI1

FWD/STOP
REV/STOP

3 PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

FACTORY SETTING:
PNP SOURCE

PRESET SPD 1
PRESET SPD 2
PRESET SPD 3

PRESET SPD 4
EXT F

A

ULT

FAULT RESET
NA
NA

MI3

MI2

MI4

MI5
MI6
MI7
MI8

MULTI FUNCTION
OUTPUT TERMINALS

RA1

RB1

RC1

RA2

RC2

RA3

RC3

250VAC/6A

30VDC/6A

30VDC/5A

250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
30VDC/5A

DCM

SCM

S1

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

FACTORY
SETTING

POWER REMOVAL SAFETY FUNCTION

FOR EMERGENCY STOP

DIGITAL SIGNAL COMMON TERMINAL

+10V/20mA

0~10V/0~20mA

0 20mA/0~10V

ANALOG SIGNAL

COMMON TERMINAL

3
2
1

5KΩ

MAIN CIRCUIT
(POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

+10V

AVI1

ACI

AVI2

ACM

AFM1

ACM

AFM2

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

OPTION SLOT 1

OPTION SLOT 3

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

8 1

8 1

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG
PIN 5: SG+

SG+

SG

0~+10V

COM

DCM

+24V

+1/DC+

/DC+

r

s

R

S

M31522

FRAME E

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT

RA3 (RELAY OUT 3): READY

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT

ACI: ANALOGUE CURRENT INPUT

+24V

63-4528—04 20

Fig. 2. Wiring Diagram for Frames D and E.

CHAPTER 4: WIRING

M33246

DCM

COM

M1

M2

M8

+24V

+24V

+24V

+24V

DCM

COM

INTER NAL CIRCUIT

INTER NAL CIRCUIT

INTER NAL CIRCUIT

INTER NAL CIRCUIT

DCM

COM

SINK MODE
WITH EXTERNAL POWER

SOURCE MODE
WITH EXTERNAL POWER

SINK MODE
WITH INTERNAL POWER
(+24 VD C)

SOURCE MODE
WITH INTERNAL POWER
(+24 VD C)

EXTERNAL POWER +24V

EXTERNAL POWER +24V

DCM

COM

2

M1

M2

M8

M1

M2

M8

M1

M2

M8

4

3

1

M33247

Fig. 3. Sink (NPN)/Source (PNP) Mode.

Option number 2 Source Mode is most frequently used for Honeywell VFDs.

Fig. 4. Frame E, remove terminal r and terminal s before using DC-Link.

(As circled in dotted line, uninstall the gray section and properly store cable r and cable s.

Cable r and cable s are not available in optional accessories; do not throw them away.)

21 63-4528—04

CHAPTER 4: WIRING

63-4528—04 22

CHAPTER 5: MAIN CIRCUIT TERMINAL

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

3-PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

+1/DC+

-/DC+

M33249

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

3-PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

+1/DC+

-/DC+

r

s

R

S

M33250

3-PHASE POWER IS PROVIDED

JUMPER

FUSE/NO FUSE BREAKER

NFB

R(L1)

S(L2)

T(L3)

DC CHOKE
(OPTIONAL)

R(L1)

S(L2)

T(L3)

BREAKING RESISTOR
(OPTIONAL)

U(T1)

V(T2)

W(T3)

Fig. 1. Main Circuit Terminal of Frame A~C.

Fig. 2. Main Circuit Terminal of Frame D.

MOTOR

IM
3~

M33248

R/L1, S/L2, T/L3 AC line input terminals 3-phase

U/T1, V/T2, W/T3 VFD output terminals for connecting 3-phase induction motor

Fig. 3. Main Circuit Terminal of Frame E.

Table 1. Control Connections

Terminals Descriptions

+1, +2

Applicable to frame A~C
Connections for DC reactor to improve the power factor. One needs to remove the jumper for installation.

Applicable to frame D~E
Connections for brake unit

+1/DC+, -/DC-

(for 230V models: 22kW, built-in brake unit)
(for 460V models: 30kW, built-in brake unit)
Common DC Bus
When connecting DC+ and DC-, please follow the required wired gauge in Honeywell VFD CORE user
manual.

23 63-4528-04

CHAPTER 5: MAIN CIRCUIT TERMINAL

BRAKE RESISTOR
(OPTIONAL)

M33252

B1

B2

+

–

BRAKE RESISTOR
(OPTIONAL)

BRAKE UNIT
(OPTIONAL)

BR

B1, B2 Connections for brake resistor (optional)

Grounding connection, please comply with local regulations.

Main power terminals

• Do not connect 3-phase model to one-phase power. It is unnecessary to consider phase-sequence
for these terminals R/L1, S/L2 and T/L3.

• It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off power
quickly and reduce malfunction when activating the protection function of the VFD. Both ends of the
MC should have an R-C surge absorber.

• Securely fasten the main circuit terminals to prevent sparks which can be made by the loose screws
due to vibration.

• Use voltage and current within the specification.

• When using a general GFCI (Ground Fault Circuit Interrupter), select a current sensor with
sensitivity of 200mA or above and not less than 0.1-second operation time to avoid nuisance
tripping.

• Use shield wire or tube for the power wiring and ground the two ends of the shield wire or tube.

• Do NOT stop the VFD by cutting the power. Stop the VFD using RUN/STOP command via control
terminals or keypad. If you must stop the VFD by turning the power OFF. Do not do so more than
once per hour.

Table 1. Control Connections

Output terminals for main circuit

• When installing a load filter at the output side of terminals U/T1, V/T2, W/T3 of the VFD, please use
inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R­C (Resistance-Capacitance), unless approved by Honeywell.

• DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of the
VFD.

• Recommended using an inverter duty-rated motor.

Terminals for connecting DC reactor, external brake resistor, external brake resistor and DC
circuit

• These are the terminals used to connect the DC reactor to improve the power factor. For the factory
setting, it connects the short-circuit object. Please remove this short-circuit object before connecting
to the DC reactor.

DC REACTOR (OPTIONAL)

+1

+2

M33251

• Connect a brake resistor or brake unit in applications with frequent deceleration ramps, short
deceleration time, insufficient brake torque or requiring increased brake torque.

• The external brake resistor should connect to the terminals (B1, B2) of the VFD.

• For those models without built-in brake resistor, connect external brake unit and brake resistor (both
of them are optional) to increase brake torque.

• When the terminals +1, +2 and - are not used, leave the terminals open.

• DO NOT connect [+1, -], [+2, -], [+1/DC+, -/DC-] or brake resistor directly to prevent drive damage.

63-4528-04 24

FRAME A

M33253

FRAME B

M33254

Specifications of the Main Circuit Terminals

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Model

HCRDA0010A1000T 8 AWG

HCRDA0020A1000T

HCRDA0030A1000T 12 AWG (3.3mm

HCRDA0050A1000T 10 AWG (5.3mm

HCRDA0075A1000T 10 AWG (5.3mm

HCRDC0010A1000T 14 AWG (2.1mm

HCRDC0020A1000T 14 AWG (2.1mm

HCRDC0030A1000T 14 AWG (2.1mm

HCRDC0050A1000T 14 AWG (2.1mm

HCRDC0075A1000T 10 AWG (5.3mm

HCRDC0100A1000T 10 AWG (5.3mm

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

CHAPTER 5: MAIN CIRCUIT TERMINAL

Max. Wire

Gauge Min. Wire Gauge Torque (±10%)

2

M4 20kg-cm

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

(17.4 lb-in.)

(1.962Nm)

(8.4mm

14 AWG (2.1mm

2

)

14 AWG (2.1mm

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Max. Wi

Model

HCRDA0100B1000T

HCRDA0150B1000T 4 AWG (21.2mm

HCRDA0200B1000T 4 AWG (21.2mm

HCRDC0150B1000T 8 AWG (8.4mm

HCRDC0200B1000T 8 AWG (8.4mm

HCRDC0250B1000T 6 AWG (13.3mm

Gauge Min. Wire Gauge Torque (±10%)

4 AWG

(21.2mm

8 AWG (8.4mm2)

2

)

2

)

2

)

2

)

2

)

2

)

M5 35kg-cm

(30.4 lb-in.)

(3.4335Nm)

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

M5 35kg-cm (30.4 lb-in.) (3.4335Nm) Torque 45 Kg-cm [39.0 lb-in.]
(4.415Nm) (±10%)
Terminal D+ [+2 & +1]: Torque: 45 kg-cm [39.0lb-in.] (4.415Nm) (±10%)
HCRDA0200B1000T must use 600V, 90
temperature exceeds 45

25 63-4528-04

o

C.

o

C wire when surrounding

CHAPTER 5: MAIN CIRCUIT TERMINAL

FRAME C

M33255

FRAME D

M33256

WIRE

HEAT
SHRINK
TUBE

RING LUG

13 M N

17 MAX

RING
LUG

28 MAX.

28 MAX.

8.2 MIN.

48 MAX

M31492

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Max. Wire

Model

HCRDA0250C1000T

HCRDA0300C1000T 1/0 AWG (53.5mm

HCRDA0400C1000T 1/0 AWG (53.5mm

HCRDC0300C1000T 4 AWG (21.2mm

HCRDC0400C1000T 4 AWG (21.2mm

HCRDC0500C1000T 2 AWG (33.6mm

Gauge Min. Wire Gauge Torque (±10%)

1/0 AWG

(53.5mm

1 AWG (42.4mm2)

2

)

2

)

2

)

2

)

2

)

2

)

M8 80kg-cm

(69.4 lb-in.)

(7.848Nm)

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

Terminal D+ [+2 & +1]:
Torque: 90 Kg-cm [78.2 lb-in.] (8.83Nm) (±10%)
use 600V, 90
ambient temperature exceeds 40

o

C wired for UL installation for HCRDA0400C1000T install in

o

C.

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC-

Max. Wire

Model

HCRDA0500D1000T

HCRDA0600D1000T 4/0 AWG (107mm

HCRDC0600D1000T 1/0 AWG (53.5mm

HCRDC0750D1000T 2/0 AWG (67.4mm

HCRDC1000D1000T 4/0 AWG (107mm

Gauge Min. Wire Gauge Torque (±10%)

4/0 AWG

(107mm

4/0 AWG (107mm2)

2

)

M8 200kg-cm

2

)

2

)

2

)

2

)

HCRDC1250D1000T 4/0 AWG (107mm2)

o

1. UL installations must use 600V, 75

C or 90oC wire. Use copper wire
only.
HCRDC0600D1000T and HCRDC1250D1000T must use 90oC wire.

2. Figure on the left (below) shows the terminal specification.

3. Figure on the right (below) shows the specifications of insulated heat
shrink tubing that comply with UL (600C, YDPU2).

4. Specification of ground wire : It needs to be at least the same size
as the Min. Wire Gauge listed above.

(173 lb-in.)
(19.62Nm)

63-4528-04 26

CHAPTER 5: MAIN CIRCUIT TERMINAL

M31491

FIGURE 1

26.5 MAX.

8.2 MIN.

31 MAX.

70 MAX

16

+0

-4

17 MAX

65 MAX

8.2 MIN.

28 MAX.

FIGURE 2

WIRE

HEAT
SHRINK
TUBE

RING LUG

FIGURE 3

13 M N

FRAME E

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC-

Max. Wire

Model

HCRDA0750E1000T

HCRDA1000E1000T 3/0 AWG*2 (85mm

HCRDA1250E1000T 4/0 AWG*2 (107mm

1. UL installations must use 600V, 75

Gauge Min. Wire Gauge Torque (±10%)

4/0 AWG*2

(107mm2*2)

2/0 AWG*2 (67.4mm

o

C or 90oC wire. Use copper wire

2

M8 200kg-cm

*2)

2

*2)

2

*2)

(173 lb-in.)

only.

2. Figure 1: The usage of ring terminals should comply with the specifica­tions shown in the figure.

3. Figure 2 grounding wire specifications: 300MCM*2
[152mm2*2]TorqueM8 180Kg-cm [156 lb-in.] (17.64Nm) (±10%).

4. Figure 3 shows the specifications of insulated heat shrink tubing that
comply with UL (600C, YDPU2).

M33257

27 63-4528-04

CHAPTER 5: MAIN CIRCUIT TERMINAL

63-4528-04 28

CHAPTER 6: CONTROL CIRCUIT TERMINAL

M33258

M33259

Frame A & B

Loosen the screws and press the tabs on both sides to
remove the cover.

Screw torque: 12~15Kg-cm [10.4~13lb-in.]

Frame C & D

Screw torque: 12~15Kg-cm [10.4~13lb-in.]

Frame E

Screw torque: 12~15Kg-cm [10.4~13lb-in.] Slightly lift the cover, then pull outward for removal.

For multi-function input and output terminal, remove the top cover before wiring

The figures shown in the diagram below are for reference only.

Remove the cover for wiring. Frame A~E

M33260

29 63-4528—04

CHAPTER 6: CONTROL CIRCUIT TERMINAL

B

A

0-10V

0-10V

0-10V

0-10V 0-20 mA

0-20 mA0-20 mA

0-20 mA

AFM1 +10V AVI1 ACI DCM +24V +24V COM FWD MI1 MI3 MI5 MI7

AFM1

AFM2 AVI1 ACI 485

Open

RC3 RA3 RC2 RA2 RC1 RB1 RA1

M33261

AFM2 ACM AVI2 ACM DCM REV MI 2 MI4 MI6 MI8 SG + SG-

120

S1 SCM

Fig. 1. Removable terminal block.

Control Terminal Specifications

Wire Gauge: 26~16AWG (0.1281-1.318mm2)

Screw Torque: (A) 5kg-cm [4.31Ib-in.] (0.49Nm) (As shown in Fig. 1 above.)

(B) 8kg-cm [6.94Ib-in.] (0.78Nm) (As shown in Fig. 1 above)

Wiring precautions:

• Reserve a bare wire strip of 5mm and properly install the wire into the terminal; tighten the installation with a slotted
screwdriver. If the wire is stripped, sort the wire before installation into the terminal.

• Use a flathead screwdriver: blade width 3.5mm, tip thickness 0.6mm

• In the Fig. 1 above, the factory setting for S1-SCM is short circuit. The factory setting for +24V-COM is short circuit and SINK
mode (NPN); please refer to Chapter 4 Wiring for more detail.

Table 1. Control terminal specifications.

Terminals Terminal Function Factory Setting (NPN mode)

+24V Digital control signal common (Source) +24V±5% 200mA

COM Digital control signal common (Sink) Common for multi-function input terminals

FWD-DCM:

FWD Forward-Stop command

REV Reverse-Stop command

MI1

~

MI8

DCM Digital frequency signal common

Multi-function input 1~8

ON Æ forward running
OFF Æ deceleration to stop

REV-DCM:
ON Æ reverse running
OFF Æ deceleration to stop

Refer to parameters 02-01~02-08 to program the multi-function inputs
MI1~MI8.
ON: the activation current is 6.5mA 11Vdc
OFF: leakage current tolerance is 10μA 11Vdc

63-4528—04 30

Table 1. Control terminal specifications.

M33262

M33264

RA1 Multi-function relay output 1 (N.O.) a Resistive Load:

RB1 Multi-function relay output 1 (N.C.) b

RC1 Multi-function relay common (Relay)

RA2 Multi-function relay output 2 (N.O.) a

RC2 Multi-function relay common (Relay)

RA3 Multi-function relay output 3 (N.O.) a

5A(N.O.)/3A(N.C.) 250VAC
5A(N.O.)/3A(N.C.) 30VDC

Inductive Load (COS 0.4):

2.0A(N.O.)/1.2A(N.C.) 250VAC

2.0A(N.O.)/1.2A(N.C.) 30VDC

CHAPTER 6: CONTROL CIRCUIT TERMINAL

RC3 Multi-function relay common (Relay)

It is used to output each monitor signal, such as drive is in operation,
frequency attained or overload indication.

+10V Potentiometer power supply Analog frequency setting: +10Vdc 20mA

Analog voltage input

Impedance: 20Ω

AVI1 (AVI)

Range: 0~ 20mA/0~10V =0~ Max. Output Frequency
(Pr.01-00)
AVI switch, factory setting is 0~10V

Analog current input

Impedance: 250Ω

ACI

Range: 0 ~ 20mA/0~10V=0~ Max. Output Frequency (Pr.01-00)
ACI Switch, factory setting is 0~20mA

M33263

Auxiliary analog voltage input

AVI 2

(AUI)

Impedance: 20kΩ
Range: 0 ~ +10VDC=0~ Max. Output Frequency
(Pr.01-00)

AFM1

AFM2

AFM1

ACM

AFM2

Impedance: 100Ω (current output)
Output current: 20mA max
Resolution: 0~10V corresponds to Max. operation frequency
Range: 0~10V Æ 0~20mA
AFM Switch: factory setting is 0~10V

E

M33265

ACM Analog Signal Common Common for analog terminals

31 63-4528—04

CHAPTER 6: CONTROL CIRCUIT TERMINAL

Table 1. Control terminal specifications.

S1

SCM

Factory setting: short-circuit
Power removal safety function for emergency stop.

SG+ Modbus RS-485

SG-

PIN 1,2,7,8: Reserved PIN 3, 6: GND
PIN 4: SG- PIN 5: SG+

NOTE: Wire size of analog control signals: 18 AWG (0.75 mm2) with shielded wire

Analog input terminals (AVI 1, ACI, AVI 2, ACM)

• Analog input signals are easily affected by external noise. Use shielded wiring and keep it as short as possible [less than 20
meters (65.6168 feet)] with proper grounding. If the noise is inductive, connecting the shield to terminal ACM can bring
improvement.

• This way of using contacts in a circuit should be able to process weak signals at the bifurcated contacts. Do not use contacts
to control the terminal ACM.

• If the analog input signals are affected by noise from the VFD, connect a capacitor and ferrite core as indicated in the following
diagram.

AVI1/ACI/AVI2

C

ACM

FERRITE CORE

M33266

NOTE: The value of the capacitor is 0.1~0.01uF; if there is no noise issue, the capacitor is not necessary.

Digital inputs (FWD, REV, MI1~MI8, COM)

• When using contacts or switches to control the digital inputs, use high quality components to avoid contact bounce.

Remove the Terminal Block

1. Loosen the screws using a screwdriver (see figure below).

M33267

63-4528—04 32

CHAPTER 6: CONTROL CIRCUIT TERMINAL

M33268

2. Remove the control board by pulling it out for a distance 6~8 cm (see 1 in the figure below) then lift the control board
upward (see 2 in the figure below).

33 63-4528—04

CHAPTER 6: CONTROL CIRCUIT TERMINAL

63-4528—04 34

CHAPTER 7: OPTIONAL COMPONENTS

The components listed in this chapter are optional (not built-in) and available for purchase. Installing additional components to
your drive would substantially improve its performance. Please select applicable components according to your need and contact
Honeywell local distributors or Honeywell customer services for product availability.

List of Optional Components:

• All Brake Resistors and Brake Units Used in VFD

• Non-fuse Circuit Breaker

• Fuse (Specification Chart)

• Digital Keypad

• Panel Mounting Kit

• Conduit Box Kit

• Fan Kit

• Flange Mounting Kit

• IFD6530: USB/RS-485 Communication Interface

35 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

Brake Resistors and Brake Units Used in VFDs

Table 1. 230V & 460V

Applicable

Motors

Braking

HP kW

10.75 0.5

21.5 0.5

32.2 1.0

53.7 1.5

7.5 5.5 2.5

10 7.5 3.7

15 11 5.1

20 15 7.5

25 18 10.2

30 22 12.2

40 30 14.9

50 37 20.3 2015 2

60 45 25.1 2022 2

75 55 30.5 2022 2

100 75 37.2 2022 3

125 90 50.8 2022 4

10.75 0.5

21.5 0.5

32.2 1.0

53.7 1.5

54 2.5

7.5 5.5 2.7

10 7.5 3.7

15 11 5.1

20 15 7.5

25 18 10.2

30 22 12.2

40 30 14.9

50 37 20.3

Tor que

(kg-m)***

Brake Unit

VFDB Unit

10% ED

Resistor

Value Spec.

for Each

VFD

80W 200Ω

80W 200Ω

200W 91Ω

300W 70Ω

400W 40Ω

1000W 20Ω

1000W 20Ω

1500W 13Ω

2000W 8.6Ω

2000W 8.6Ω

3000W 6.6Ω

4000W 5.1Ω

4800W 3.9Ω

6000W 3.3Ω

7200W 2.6Ω

9600W 2Ω

80W 750Ω

80W 750Ω

200W 360Ω

300W 250Ω

400W 150Ω

1000W 75Ω

1000W 75Ω

1000W 75Ω

1500W 43Ω

2000W 32Ω

2000W 32Ω

3000W 26Ω

4000W 16Ω

*

Braking Resistor Series for

Each Brake Unit

Part #****

BR080W200 1 1.9 63.3 6 2.3

BR080W200 1 1.9 63.3 6 2.3

BR200W091 1 4.2 47.5 8 3.0

BR300W070 1 5.4 38.0 10 3.8

BR400W040 1 9.5 19.0 20 7.6

BR1K0W020 1 19 14.6 26 9.9

BR1K0W020 1 19 14.6 26 9.9

BR1K5W013 1 29 13.6 28 10.6

BR1K0W4P3 2 2 series 44 8.3 46 17.5

BR1K0W4P3 2 2 series 44 8.3 46 17.5

BR1K5W3P3 2 2 series 58 5.8 66 25.1

BR1K0W5P1 2 2 series 75 4.8 80 30.4

BR1K2W3P9 2 2 series 97 3.2 120 45.6

BR1K5W3P3 2 2 series 118 3.2 120 45.6

BR1K2W3P9 2 2 series 145 2.1 180 68.4

BR1K2W3P9 2 2 series 190 1.6 240 91.2

BR080W750 1 1190 4 3

BR080W750 1 1 190 4 3

BR200W360 1 2.1 126.7 6 4.6

BR300W250 1 3 108.6 7 5.3

BR400W150 1 5.1 84.4 9 6.8

BR1K0W075 1 10.2 54.3 14 10.6

BR1K0W075 1 10.2 54.3 14 10.6

BR1K0W075 1 10.2 47.5 16 12.2

BR1K5W043 1 17.6 42.2 18 13.7

BR1K0W016 2 2 series 24 26.2 29 22

BR1K0W016 2 2 series 24 23 33 25.1

BR1K5W013 2 2 series 29 23 33 25.1

BR1K0W016 4

Unit Connection

230V

460V

2 parallel,

2 series

Max. Braking Torque**

Tota l
Braking
Current

47.5 14.1 54 41

Min.

Resistor

Val ue (Ω)

Max. Total

Braking

Current (A)

Peak

Power

(kW)

63-4528—04 36

CHAPTER 7: OPTIONAL COMPONENTS

CYCLE TIME

BRAKE TIME

T

100%

T0

ED% T1/T0 X 100

M33296

Table 1. 230V & 460V

Applicable

10% ED

*

Max. Braking Torque**

Motors

Resistor

Value Spec.

for Each

VFD

4800W 15Ω

6000W 13Ω

8000W 10.2Ω

9600W 7.5Ω

HP kW

Braking

Tor que

(kg-m)***

Brake Unit

VFDB Unit

60 45 25.1 4045 1

75 55 30.5 4045 1

100 75 37.2 4030 2

125 90 50.8 4045 2

*

The longest operation time for 10% ED is 10 sec. (on: 10 sec.; off: 90 sec.)

**

See Brake Performance Curve below for the relation between Running Time, ED(%) vs Braking Current.

***

The calculation of the maximum braking torque is based on a 4-pole motor (1800rpm)

****

For the heat dissipation, a resistor of 400W or lower should be fixed to the frame and keep the surface below 250° C (400° F).

As for a resistor of 1000W and above, the surface temperature should be kept below 600

Braking Resistor Series for

Each Brake Unit

Part #****

BR1K2W015 4

BR1K5W013 4

Unit Connection

2 parallel,

2 series

2 parallel,

2 series

Tota l
Braking
Current

Min.

Resistor

Val ue (Ω)

Max. Total

Braking

Current (A)

50 12.7 60 45.6

59 12.7 60 45.6

BR1K0W5P1 4 4 series 76 9.5 80 60.8

BR1K2W015 4

2 parallel,

2 series

100 6.3 120 91.2

° C. If the temperature is over the

resistor’s temperature limit, it will be necessary to add heat dissipating system or increase resistor’s power

Peak

Power

(kW)

NOTE:

1. Definition for Brake Usage ED%

Explanation: The definition of the brake usage ED (%) is for assurance of enough time for the brake unit and brake resistor
to dissipate away heat generated by braking. When the brake resistor heats up, the resistance would increase with temper­ature, and brake torque would decrease accordingly. Recommended cycle time is one minute.

For safety concern, install an overload relay (O.L) between the brake unit and the brake resistor together with the magnetic
contactor (MC) prior to the drive to protect the drive from abnormal functions. The purpose of installing the thermal over­load relay is to protect the brake resistor from damages due to frequent brakes, or caused by brake unit’s continuous
conductions resulted from unusual high input voltage. Under such circumstance, turn off the power to prevent damaging the
brake resistor.

R/L1

S/L2

T/L3

THERMAL
OVERLOAD
RELAY OR
TEMPERATURE
SWITCH

NFB

O. L.

12WHEN USING THE VFD WITH DC REACTOR, PLEASE REFER TO WIRING DIAGRAM IN THE VFD

USER MANUAL FOR THE WIRING OF TERMINAL

DO NOT WIRE TERMINAL

MC

MC

SA

SURGE
ABSORBER

R/L1

S/L2

T/L3

-

(N) TO THE NEUTRAL POINT OF POWER SYSTEM.

VFD
SERIES

U/T1

V/T2

W/T3

1

+ (P)

-

(N)

E.F.

DCM

+ (P)

-

(N)

2

RA

RC

+(P) OF BRAKING UNIT.

IM

MOTOR

VFDB
BRAKING

B1

B2

THERMAL
OVERLOAD
RELAY

O. L.

BRAKING

BR

RESISTOR

TEMPERATURE
SWITCH

M33297

37 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

60
40

30
20

10

8

3
2

4

6

1

0.8

0.6

0.4

0.3

0.8 1 1.5 2 3 4 5 6 8

10 15

79

XLN (A)

M33298

MULTIPLE OF CURRENT

TRIPPING
SECONDS

2. If damage to the drive or other equipment is due to the fact that the brake resistors and brake modules in use are not pro­vided by Honeywell, the warranty will be void.

3. Consider the safety of the environment when installing the brake resistors. If the minimum resistance value is to be utilized,
consult Honeywell Technical Support for the calculation of Watt figures.

4. When using more than 2 brake units, equivalent resistor value of parallel brake unit can’t be less than the value in the col­umn “Minimum Equivalent Resistor Value for Each VFD” (the right-most column in the table). Read the wiring information in
the user manual of the brake unit thoroughly prior to operation

5. This chart is for normal usage; if the VFD will be applied for frequent braking, it is recommended to increase the watts by
2~3 times.

6. Thermal Relay:
Thermal relay selection is based on its overload capability. A standard braking capacity for VFD CORE is 10%ED (Tripping
time=10s). The figure below is an example of 460V, 110kw VFD. It requires the thermal relay to take 260% overload capac­ity in 10s (Host starting) and the braking current is 126A. In this case, user should select a rated 50A thermal relay. The
property of each thermal relay may vary among different manufacturer, please read carefully specification provided by the
manufacturer.

63-4528—04 38

CHAPTER 7: OPTIONAL COMPONENTS

Non-fuse Circuit Breaker

To comply with UL standard: Per UL 508, paragraph 45.8.4, part a:

The rated current of the breaker shall be 2~4 times of the maximum rated input current of VFD.

3-phase 230V 3-phase 460V

Model Recommended non-

fuse breaker (A)

HCRDA0010A1000T 15 HCRDC0010A1000T 5

HCRDA0020A1000T 20 HCRDC0020A1000T 10

HCRDA0030A1000T 30 HCRDC0030A1000T 15

HCRDA0050A1000T 40 HCRDC0050A1000T 20

HCRDA0075A1000T 50 HCRDC0075A1000T 30

HCRDA0100B1000T 60 HCRDC0100A1000T 40

HCRDA0150B1000T 100 HCRDC0150B1000T 50

HCRDA0200B1000T 125 HCRDC0200B1000T 60

HCRDA0250C1000T 150 HCRDC0250B1000T 75

HCRDA0300C1000T 200 HCRDC0300C1000T 100

HCRDA0400C1000T 225 HCRDC0400C1000T 125

HCRDA0500D1000T 250 HCRDC0500C1000T 150

HCRDA0600D1000T 300 HCRDC0600D1000T 175

HCRDA0750E1000T 400 HCRDC0750D1000T 250

HCRDA1000E1000T 450 HCRDC1000D1000T 300

HCRDA1250E1000T 600 HCRDC1250D1000T 300

Model Recommended non-

fuse breaker (A)

Fuse (Specification Chart)

Fuses with specification smaller than the data in the following table are allowed.

Model 230V

HCRDA0010A1000T 6.4 3.9 15 JJN-15

HCRDA0020A1000T 9.6 6.4 20 JJN-20

HCRDA0030A1000T 15 12 30 JJN-30

HCRDA0050A1000T 22 16 40 JJN-40

HCRDA0075A1000T 25 20 50 JJN-50

HCRDA0100B1000T 35 28 60 JJN-60

HCRDA0150B1000T 50 36 100 JJN-100

HCRDA0200B1000T 65 52 125 JJN-125

HCRDA0250C1000T 83 72 150 JJN-150

HCRDA0300C1000T 100 83 200 JJN-200

HCRDA0400C1000T 116 99 225 JJN-225

HCRDA0500D1000T 146 124 250 JJN-250

Normal duty Heavy duty I (A) Bussmann P/N

Input Current I(A) Line Fuse

39 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

HCRDA0600D1000T 180 143 300 JJN-300

HCRDA0750E1000T 215 171 400 JJN-400

HCRDA1000E1000T 276 206 450 JJN-450

HCRDA1250E1000T 322 245 600 JJN-600

Model 460V

Normal duty Heavy duty I (A) Bussmann P/N

Input current (A) Line Fuse

HCRDC0010A1000T 4.3 3.5 10 JJS-10

HCRDC0020A1000T 5.4 4.3 10 JJS-10

HCRDC0030A1000T 7.4 5.9 15 JJS-15

HCRDC0050A1000T 11 8.7 20 JJS-20

HCRDC0075A1000T 18 15.5 30 JJS-30

HCRDC0100A1000T 20 17 40 JJS-40

HCRDC0150B1000T 25 20 50 JJS-50

HCRDC0200B1000T 33 26 60 JJS-60

HCRDC0250B1000T 39 35 75 JJS-75

HCRDC0300C1000T 47 40 100 JJS-100

HCRDC0400C1000T 58 47 125 JJS-125

HCRDC0500C1000T 76 63 150 JJS-150

HCRDC0600D1000T 91 74 175 JJS-175

HCRDC0750D1000T 110 101 250 JJS-250

HCRDC1000D1000T 144 114 300 JJS-300

HCRDC1250D1000T 180 157 300 JJS-300

63-4528—04 40

Digital Keypad: HCRDKEYPAD/U

MCR33299

A: LED DISPLAY
DISPLAY FREQUENCY, CURRENT,
VOLTAGE, AND ERROR, ETC.

B: STATUS INDICATOR
F: FREQENCY COMMAND
H: OUTPUT FREQUENCY
U: USER DEFINED UNITS
ERR: COMM ERROR INDICATOR
RUN: COMM RUN INDICATOR

C: FUNCTION
(REFER TO THE CHART THAT
FOLLOWS FOR DETAIL
DESCRIPTION)

CORE

F1 F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

RUN

STOP

RESET

REV

FWD

ENTER

ESC

MENU

Table 2. Descriptions of Keypad Functions

Key Descriptions

This is the RUN/START command to the VFD when in Hand/Keypad control only.

CHAPTER 7: OPTIONAL COMPONENTS

It can operate the VFD by the function setting and the RUN LED will be ON.

Stop Command Key. This key has the highest processing priority in any situation. Drive will always STOP
when this button is pressed.

The RESET key can be used to reset the drive after the fault occurs. For those faults that can’t be reset by
the RESET key, see the fault records after pressing MENU key for details.

This key controls the operational direction of the motor. NOT activated out of the box.

Press ENTER and go to the next submenu. If at the parameter level, press enter to modify and press
enter to save changes

ESC key function is to leave current menu and return to the last menu. It is also functioned as a return key
in the sub-menu.

Press menu to return to main menu. See main menu descriptions on following pages.

41 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

F1

F2

F3

F4

HAND

AUTO

RUN

STOP

RESET

REV

FWD

HAND

AUTO

RIGHT and LEFT arrows to move the cursor with a numeric parameter, or to enter into and out of menus.

UP and DOWN arrows used to change numeric parameter values, or cycle through menu options.

Function Keys - will have different functions at different times as displayed on the screen. Used during
Wizard Mode.

Pressing the HAND key will take the VFD into Hand control, where the user can control the motor
Frequency and START and STOP.

Pressing this key will revert the VFD to remote/Automatic control from a remote speed and start
command source.

Table 2. Descriptions of Keypad Functions

Table 3. Descriptions of LED Functions

LED Descriptions

Steady ON: operation indicator for the VFD, including DC brake, zero speed, standby, restart after fault
and speed search.

Blinking: VFD is decelerating to stop.

Steady OFF: VFD is not running.

Steady ON: VFD is stopped.

Blinking: VFD is in the standby status.

Steady OFF: VFD running.

Operation Direction LED (green: forward running, red: reverse running).

Blinking: drive is changing the operation direction.

HAND LED: HAND LED is on (HAND mode); HAND LED is off (AUTO mode).

AUTO LED: AUTO LED is on (AUTO mode); AUTO LED is off (HAND mode).

63-4528—04 42

CHAPTER 7: OPTIONAL COMPONENTS

VFD-Cx

F1 F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

M33223

72 (2-53/64)

116

(4-9/16)

15

(19/32)

Fig. 1. Keypad Dimensions: mm (inches).

43 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33300

M33302

Ø 5 (3/16)

36 (1 27/64)

24 (15/16)

19

(3/4)

22 (7/8)

93

(3-21/32)

57

(2-7/32)

M33303

PANEL

A

B

KEYPAD

Normal cutout dimension

*Deviation: ±0.15mm /±0.0059inch

Cutout dimension (Waterproof level: IP56)

*Deviation: ±0.15mm /±0.0059inch

Panel

thickness 1.2mm 1.6mm 2.0mm

A 66.4 [2.614]

B

110.2 [4.339] 111.3 [4.382] 112.5 [4.429]

Panel

thickness 1.2mm 1.6mm 2.0mm

A 66.4 [2.614]

B

110.8 [4.362]

Panel Mounting Kit: HCRDMOUNTKIT/U

For mounting kit model, user can choose wall mounting or embedded mounting, protection level is IP56.

Applicable to the digital keypads.

Wall Mounting Embedded Mounting

Mounting Plate

Side Bracket

M33301

Screw *4 ~M4*p 0.7 *L8mm
Torque: 10-12kg-cm (8.7-10.4lb-in.)

Screw *4 ~M4*p 0.7 *L8mm
Torque: 10-12kg-cm (8.7-10.4lb-in.)

Panel cutout dimension Unit: mm [inch] Panel cutout dimension Unit: mm [inch]

63-4528—04 44

CHAPTER 7: OPTIONAL COMPONENTS

M33304

4 SCREWS

PANEL

MOUNTING PLATE

KEYPAD

M33305

PANEL

KEYPAD

M33306

4 SCREWS

SIDE BRACKET

45 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

Conduit Box Kit

Frame D

208/ 230V: HCRDA0500D1000T,HCRDA0600D1000T

Frame E

208/230V: HCRDA0750E1000T, HCRDA1000E1000T,
HCRDA1250E1000T

460V: HCRDC0600D1000T, HCRDC0750D1000T,
HCRDC1000D1000T, HCRDC1250D1000T

Item Description Qty. Item Description Qty.

1 Screw M5*0.8*10L 4 1 Screw M5*0.8*10L 6

2 Rubber 28 2 2 Bushing Rubber 28 2

3 Rubber 44 2 3 Bushing Rubber 44 4

4 Rubber 88 2 4 Bushing Rubber 100 2

5 Conduit box cover 1 5 Conduit box cover 1

6 Conduit box base 1 6 Conduit box base 1

1

5

6

4

2

3

M33411

3

2

4

1

5

M33412

6

63-4528—04 46

CHAPTER 7: OPTIONAL COMPONENTS

Installation of conduit box

Frame D

1. Loosen the cover screws and press the tabs on each side of the cover to remove the cover, as shown in the following fig-

ure. Screw torque: 10~12kg-cm (8.66~10.39Ib-in)

M33332

2. Remove the 5 screws shown in the following figure. Screw torque: 24~26kg-cm (20.8~22.6Ib-in).

M33333

3. Install the conduit box by tightening the 5 screws shown in the following figure.
Screw torque: 24~26kg-cm (20.8~22.6Ib-in).

M33334

47 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33335

4. Tighten the 2 screws shown in the following figure. Screw torque: 10~12kg-cm (8.66~10.39Ib-in).

63-4528—04 48

CHAPTER 7: OPTIONAL COMPONENTS

M33337

M33338

Frame E

1. Loosen the 4 cover screws and lift the cover; Screw torque: 12~ 15 kg-cm (10.4~13Ib-in).

M33336

2. Tighten the 6 screws shown in the following figure and place the cover back to the original position.
Screw torque: 25~30kg-cm (20.8~30Ib-in)

3. Tighten the 4 screws shown in the following figure. Screw torque:12~15kg-cm (10.4~13Ib-in)』

49 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33339

M33342

M33343

Fan Kit

Outer appearance of fans

HCRDFANFRA1H/U: Heat Sink Cooling Fan, Frame A for
3 HP - 7.5 HP, 208/230V and 5 HP - 10 HP, 460V

HCRDA0030A1000T
HCRDA0050A1000T
HCRDA0075A1000T
HCRDC0050A1000T
HCRDC0075A1000T
HCRDC0100A1000T

HCRDFANFRB1H/U: Heat Sink Cooling Fan, Frame B for
10 HP, 208/230V and 15 HP, 460V

HCRDA0100B1000T
HCRDC0150B1000T

HCRDFANFRB2H/U: Heat Sink Cooling Fan, Frame B for
15 HP, 208/230V and 20 HP - 25 HP, 460V

HCRDA0150B1000T
HCRDC0200B1000T
HCRDC0250B1000T

HCRDFANFRB3H/U: Heat Sink Cooling Fan, Frame B for
20 HP, 208/230V

HCRDA0200B1000T

HCRDFANFRB1B/U: Board Assembly Cooling Fan Frame B
for 10 HP - 20 HP, 208/230V and 15HP - 25 HP, 460V

HCRDA0100B1000T
HCRDA0150B1000T
HCRDA0200B1000T
HCRDC0150B1000T
HCRDC0200B1000T
HCRDC0250B1000T

HCRDFANFRC1B/U: Board Assembly Cooling Fan Frame C
for 25 HP - 40 HP, 208/230V

M33341

HCRDA0250C1000T
HCRDA0300C1000T
HCRDA0400C1000T

63-4528—04 50

HCRDFANFRC2B/U: Board Assembly Cooling Fan Frame C

M33345

M33348

for 30 HP - 50 HP, 460V

HCRDC0300C1000T
HCRDC0400C1000T
HCRDC0500C1000T

HCRDFANFRD1H/U: Heat Sink Cooling Fan Frame D for
50 HP - 60 HP, 208/230V and 60 HP - 125 HP, 460V

HCRDFANFRD1B/U: Board Assembly Cooling Fan D for
60 HP - 125 HP, 460V

HCRDA0500D1000T
HCRDA0600D1000T
HCRDC0600D1000T
HCRDC0750D1000T
HCRDC1000D1000T
HCRDC1250D1000T

CHAPTER 7: OPTIONAL COMPONENTS

HCRDFANFRD1H/U:
Heat Sink Cooling Fan

M33344

M33346

HCRDFANFRD1B/U:
Board Assembly Cooling Fan

HCRDFANFRE1H/U: Heat Sink Cooling Fan, Frame E for
75 HP - 100 HP, 208/230V

HCRDA0750E1000T
HCRDA1000E1000T

HCRDFANFRE2H/U: Heat Sink Cooling Fan, Frame E for
125HP, 208/230V

HCRDA1250E1000T

M33347

HCRDFANFRE1B/U: Board Assembly Cooling Fan,
Frame E for 75 HP - 125 HP, 208/230V

HCRDA0750E1000T
HCRDA1000E1000T
HCRDA1250E1000T

M33349

51 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

CAUTION

M33350

M33352

M33353

Fan Removal

Heat Sink Cooling Fan Frame A

Corresponding models:

HCRDA0030A1000T, HCRDA0050A1000T, HCRDA0075A1000T, HCRDC0050A1000T

HCRDC0075A1000T, HCRDC0100A1000T

Disconnect fan power before removing the fan.

1. As shown by the arrow signs, press the tabs on both sides

of the fan to remove it.

Heat Sink Cooling Fan Frame B

Corresponding models:

HCRDA0100B1000T, HCRDA0150B1000T, HCRDC0150B1000T

HCRDA0200B1000T, HCRDC0200B1000T, HCRDC0250B1000T

2. As shown by the partially enlarged image below, remove
the fan from the unit.

M33351

1. As shown by the arrow signs, press the tabs on both sides
of the fan to remove it.

63-4528—04 52

2. As shown by the partially enlarged image below, remove
the fan from the unit.

CHAPTER 7: OPTIONAL COMPONENTS

M33354

Board Assembly Cooling Fan Frame B and Frame C

Corresponding models Frame B:

HCRDA0100B1000T, HCRDA0150B1000T, HCRDC0150B1000T

HCRDA0200B1000T, HCRDC0200B1000T

HCRDA0250C1000T, HCRDC0250B1000T

Corresponding models Frame C:

HCRDA0250C1000T, HCRDA0300C1000T, HCRDA0400C1000T

HCRDC0300C1000T, HCRDC0400C1000T

HCRDA0500D1000T

As shown by the partially enlarged image, disconnect the fan’s power, then use a screwdriver to unclench and remove the fan.

53 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33355

M33356

M33357

Heat Sink Cooling Fan Frame D

Corresponding models:

HCRDA0500D1000T, HCRDA0600D1000T, HCRDC0600D1000T, HCRDC0750D1000T, HCRDC1000D1000T,
HCRDC1250D1000T

1. Loosen screw 1 and screw 2, then press the right and left
sides to remove the cover, following the directions of the
arrows. Press on top of the digital keypad to properly
remove it. Screw torque: 10~12kg-cm (8.6~10.4in-lbf).

3. Loosen screw 5 and disconnect the fan’s power.
Screw torque: 10~12kg-cm (8.6~10.4in-lbf).

2. Loosen screw 3 and screw 4, then press the tab on the
right and left to remove the cover.
Screw torque: 6~8kg-cm (5.2~6.9in-lbf)

4. Loosen screws 1~4. Screw torque: 24~26kg-cm
(20.8~22.6in-lbf).

5. Disconnect fan’s power (as shown in the partially enlarged
picture) and pull out the fan (as shown in the larger pic­ture).

63-4528—04 54

M33358

Heat Sink Cooling Fan Frame E

M33360

Corresponding models:

HCRDA0750E1000T, HCRDA1000E1000T, HCRDA1250E1000T

Follow the procedure for both models of the fan

Loosen screw 1~4 (as shown in the figure below), and
disconnect the fan’s power, then remove the fan.

Screw torque: 24~26kg-cm (20.8~22.6in-lbf).

CHAPTER 7: OPTIONAL COMPONENTS

Loosen screw 1 and screw 2 (as shown in the figure below), and disconnect fan’s power before removing the fan.

Screw torque: 24~26kg-cm (20.8~22.6in-lbf).

M33362

M33361

55 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33364

Mounting Plate, 1 each

Side Bracket, 2 each

Side Bracket, 2 each

Screw 1 *4 each

M3*P 0.5; L=6mm

Screws 2*8 each

M6* 1.0; L=16mm

Side Bracket, 2 each

Side Bracket, 2 each

Screw 1 *8 each

M6*P 1.0; L=16mm

M33364

Flange Mounting Kit

Corresponding frames: Frames A ~E

Frame A

Flange Mounting Kit Frame A Type 1

Corresponding models: HCRDA0030A1000T; HCRDA0050A1000T; HCRDC0050A1000T

M33365

M33363

Flange Mounting Kit Frame A Type 2

Corresponding models: HCRDA0010A1000T; HCRDA0020A1000T; HCRDA0075A1000T; HCRDC0010A1000T;
HCRDC0020A1000T; HCRDC0030A1000T;HCRDC0075A1000T; HCRDC0100A1000T

M33365

5-7/16 (138)

4-37/64 (116)

[4] M6*P1.0 OR
[4] Ø17/64 (Ø7)

10

(254)

11-1/64

(280)

63-4528—04 56

Fig. 2. Panel Cutout Diagram Frame A: Unit in in. (mm)

M33366

CHAPTER 7: OPTIONAL COMPONENTS

M33368

SIDE BRACKET

SIDE BRACKET

SCREW 2

M33369

SIDE BRACKET

SCREW 2

SIDE BRACKET

SCREW 2

Installation of Flange Mouting Kit Type 1

1. Install mounting plate by using 4 screws (M3). Screw torque: 6~8kg-cm (5.21~6.95Ib-in).

SCREWS

SCREWS

M33367

2. Install side bracket using 2 screws on one side (M6). Screw torque:25~30kg-cm (21.7~ 26.Ib-in)』

3. Install side brackets by using screws on the other side (M6). Screw torque:25~30kg-cm (21.7~26 Ib-in)』

57 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33370

SCREW 2

SCREW 2

4. Mount VFD on the frame, using 4 screws (M6) through the side brackets and the plate, then fasten the screws.
Screw torque: 25~30kg-cm (5.21~6.94Ib-in).25~30kg-cm (21.7~26Ib-in)』

63-4528—04 58

CHAPTER 7: OPTIONAL COMPONENTS

M33371

SIDE BRACKET

SIDE BRACKET

SCREW 1

KIT 1

M33373

SCREW 1

SCREW 1

Installation of Flange Mounting Kit Type 2

1. Install mounting plate by using 4 screws (M3). Screw torque:25~30kg-cm (21.7~26Ib-in)』

(As shown in the figures below)

2. Install side bracket using 2 screws on one side (M3). Screw torque: 25~30kg-cm (21.7~26Ib-in)』
(As shown in the figures below)

SIDE BRACKET

SIDE BRACKET

SCREW 1

SCREW 1

M33372

3. Mount VFD on the frame, using 4 screws (M6) through the side brackets and the plate, then fasten the screws.
Screw torque: 25~30kg-cm (21.7~26 Ib-in). (As shown in the figures below)

59 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33374

M33375

Side Bracket, 2 each

Side Bracket, 2 each

Screw 1 *4 each ~ M8*P 1.25;

Screw 2*6 each ~ M6*P 1.0;

[6] M6*1.0 OR
[6] Ø17/64 (Ø7)

6-13/16 (173)

7-51/64 (198)

8-29/32 (226)

12-11/16

(322)

13-25/32

(350)

M33376

Frame B

Flange Mounting Kit Frame B

Corresponding models: All Frame B models

Fig. 3. Panel Cutout Diagram Frame B: Unit in in. (mm)

63-4528—04 60

CHAPTER 7: OPTIONAL COMPONENTS

M33379

SCREW 2

Installation of Flange Mounting Kit Frame B

1. Install side brackets using the screws provided (M8). Screw torque: 40~45kg-cm (34.7~39.0Ib-in).

(As shown in the following figure)

SCREW 1

SIDE BRACKET

SIDE BRACKET

SIDE BRACKET

SIDE BRACKET

M33378

2. Mount VFD on the frame, using 6 screws (M6) through the side brackets and the plate, then fasten the screws.
Screw torque: 25~30kg-cm (21.7~26Ib-in). (As shown in the following figure)

61 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33374

Side Bracket 2 each

Side Bracket 2 each

Screw 1 *4 pieces ~ M8*P 1.25;

Screw 2*8 pieces ~ M6*P 1.0

[8] M6*1.0 OR
[8] Ø17/64 (Ø7)

M33381

9-3/32 (231)

10-5/32 (258)

11-17/64 (286)

15-53/64

(402)

16-15/16

(430)

Frame C

Flange Mounting Kit Frame C

Corresponding models: All Frame C models

M33380

63-4528—04 62

Fig. 4. Panel Cutout Diagram Frame C: Unit in in. (mm)

CHAPTER 7: OPTIONAL COMPONENTS

M33382

SCREW 1

SIDE BRACKET

SIDE BRACKET

SIDE BRACKET

SIDE BRACKET

Installation of Flange Mounting Kit Frame C

1. Install side brackets by tightening 4 of the screw 1 (M8). Screw torque: 50~55kg-cm (43.4~47.7Ib-in).

(As shown in the figures below)

2. Plate installation, place 8 of the screw 2 (M6) through accessories 1 & 2 and the plate, then tighten the screws.
Screw torque: 25~30kg-cm (21.7~26.0Ib-in). (As shown in the figures below)

SCREW 2

M33383

63 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

Frame D

13-5/16 (338)

11-7/32 (285)

[4] M10*P1.5 OR
[4] Ø7/16 (Ø11)

25/64

(10)

19-15/16

(507)

Fig. 5. Panel Cutout Diagram Frame D: Unit in in. (mm)

63-4528—04 64

29/64

(12)

M33384

Frame E

[4] M12*P1.75 OR
[4] Ø33/64 (Ø13)

21-1/4

(540)

13-3/16 (335)

15-1/8 (384)

7/16 (11)

37/64 (15)

M33385

CHAPTER 7: OPTIONAL COMPONENTS

Fig. 6. Panel Cutout Diagram Frame E: Unit in in. (mm)

65 63-4528—04

CHAPTER 7: OPTIONAL COMPONENTS

M33386

FIXTURE 2

4

3

2

1

8

7

6

5

M33387

FIXTURE 2

1

2

4

3

M33388

FIXTURE 1

4

3

1

2

5

10

9

8

7

6

M33389

FIXTURE 1

1

2

3

5

4

M33390

FIXTURE 2

1

2

5

6

M33391

FIXTURE 2

(4) M10

FIXTURE 1

Installation of Flange Mounting Kit Frame D & E

1. Remove 8 screws, then remove Fixture 2

(as shown in the following figure).

5. Tighten 4 screws (as shown in the following figure).
Screw torque: 24~26kg-cm (20.8~22.6Ib-in)

2. Remove 10 screws, then remove Fixture 1
(as shown in the figure below.)

3. Tighten 4 screws (as shown in the figure below).
Screw torque: 30~32kg-cm (26.0~27.8Ib-in).

6. Tighten 5 screws (as shown in the figure below).
Screw torque: 24~26kg-cm (20.8~22.6Ib-in).

7. Place 4 screws (M10) through Fixture 1 & 2 and the plate
then fasten the screws (as shown in the following figure).
Screw torque: 200~240kg-cm (173.6~208.3Ib-in).

4. Tighten 5 screws (as shown in the figure below).
Screw torque: 30~32kg-cm (26.0~27.8Ib-in).

3

1

FIXTURE 1

63-4528—04 66

2

4

5

M33392

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

M33569

(ALL OPTIONAL)

Select applicable option cards for your drive or contact Honeywell Technical Support for professional advice. To prevent drive
damage during installation, please remove the digital keypad and the cover before wiring. Refer to the instructions below.

Remove Keypad cover

Frame A, B and C: Screw Torque: 8~10Kg-cm [6.9~8.7lb-in.]

M33568

Frame D: Screw Torque: 8~10Kg-cm [6.9~8.7lb-in.]

67 63-4528—04

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

M33260

Frame E: Screw Torque: 12~15Kg-cm [10.4~13lb-in.] As shown below, lift the cover then pull to remove it.

63-4528—04 68

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

SLOT 3

SLOT 2 SLOT 1

M33570

1

2

3

4

1. RJ45 (Socket) for digital keypad HCRDKEYPAD

• Please refer to CH10 Digital Keypad for more details on the
keypad and optional RJ45 extension cable

2. Communication Expansion Cards (Slot 1)

3. I/O & Relay Expansion Card (Slot 3)

4. No Function

Terminals Descriptions

COM

Common for Multi-function input terminals
Select SINK (NPN) / SOURCE (PNP) in J1 jumper/external power supply

Refer to parameters 02-27~02-30 in Chapter 11 to program the multi-function
inputs MI10~MI13.

MI10~ MI13

I/O Expansion Card

(4 Digital Input and 4

Digital Output)

MO10~MO11

Internal power is applied from terminal E24: +24Vdc±5% 200mA, 5W
External power +24VDC: max. voltage 30VDC, min. voltage 19VDC, 30W
ON: the activation current is 6.5mA
OFF: leakage current tolerance is 10μA

Multi-function output terminals (photocoupler)
Duty-cycle: 50%
Max. output frequency: 100Hz
Max. current: 50mA
Max. voltage: 48Vdc

Common for multi-function output terminals MO10, MO11 (photocoupler)

MXM

Max 48VDC 50mA

69 63-4528—04

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

Terminals Descriptions

AC

AC power Common for multi-function input terminal (Neutral)

Refer to Pr. 02.26~ Pr. 02.31 in Chapter 11for multi-function input selection

I/O Expansion Card

(6 Digital Inputs)

MI9~ MI14

Input voltage: 100~130VAC
Input frequency: 57~63Hz
Input impedance: 27Kohm
Terminal response time:
ON: 10ms
OFF: 20ms

Terminals Descriptions

Refer to Pr. 02.36~ Pr. 02.46 in Chapter 11 for multi-function output selection
Resistive load:
5A(N.O.)/3A(N.C.) 250VAC

Relay Expansion Card

MO3 ~ MO13

5A(N.O.)/3A(N.C.) 30VDC
Inductive load (COS 0.4)

2.0A(N.O.)/1.2A(N.C.) 250VAC

2.0A(N.O.)/1.2A(N.C.) 30VDC
It is used to output each monitor signal, such as drive is in operation, frequency
attained or overload indication.

Screw Specifications for Option Cards’ Terminals

I/O Extension Card

(4 Digital Input and 4 Digital Output)

I/O Extension Card

(6 Digital Input)

Wire Gauge

Torque 4Kg-cm [3.47Ib-in]

Wire Gauge

Torque 6Kg-cm [5.21Ib-in]

24~12AWG (0.205~3.31mm

24~16AWG (0.205~1.31mm

2

)

2

)

63-4528—04 70

Modbus TCP/IP communication card

Features

1. Supports Modbus TCP protocol

2. MDI/MDI-X auto-detect

3. Baud rate: 10/100Mbps auto-detect

4. E-mail alarm

5. VFD keypad/Ethernet configuration

6. Virtual serial port.

Product Introduction

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

1

2

Specifications

CMC-MOD01

M33571

1. I/O CARD & Relay Card

2. No function

3. Comm. Card

3

4. RJ-45 connection port

5. Removable control circuit terminal

4

5

Network Interface

Interface RJ-45 with Auto MDI/MDIX

Number of ports 1 Port

Transmission method IEEE 802.3, IEEE 802.3u

Transmission cable Category 5e shielding 100M

Transmission speed 10/100 Mbps Auto-Detect

Network protocol ICMP, IP, TCP, UDP, DHCP, SMTP, MODBUS OVER TCP/IP, Honeywell Configuration

Electrical specifications

Power supply voltage 5VDC (provided by the VFD)

Insulation voltage 2KV

Power consumption 0.8W

Weight 25g

71 63-4528—04

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

SLOT 3

SLOT 2

SLOT 1

M33572

M33573

M33574

Environment Specifications

ESD (IEC 61800-5-1,IEC 6100-4-2)

Noise Immunity

EFT (IEC 61800-5-1,IEC 6100-4-4)
Surge Teat (IEC 61800-5-1,IEC 6100-4-5)
Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6)

Operation/Storage

Operation: -10°C ~ 50°C (Temperature), 90% (Humidity)
Storage: -25°C ~ 70°C (Temperature), 95% (Humidity)

Shock/Vibration resistance International Standard: IEC 61800-5-1,IEC 60068-2-6 / IEC 61800-5-1,IEC 60068-2-27

Install MODBUS TCP/IP COMMUNICATION CARD on VFD CORE

1. Switch off the power supply of VFD CORE.

2. Open the front cover of VFD CORE.

3. Place the insulation spacer into the positioning pin at Slot 1 (shown in Figure 3), and aim the two holes on the PCB at the

positioning pin. Press the pin to clip the holes with the PCB (see Figure 4).

4. Screw up at torque 6 ~ 8 kg-cm (5.21 ~ 6.94 in-lbs) after the PCB is clipped with the holes (see Figure 5).

[Fig. 3]

[

Fig. 5]

Communication parameter for VFD CORE to connect to an Ethernet

Before VFD-CORE is linked to an Ethernet, set up the communication parameters shown in the table below. Then Ethernet
master will be able to read/write the frequency characters and control characters from/into VFD-CORE after communication

[

Fig. 4]

parameters are set.

63-4528—04 72

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

CORE

Parameters

00-20

00-21

09-30

Functions

Set up source of frequency

command

Set up source of operation

command

Communication decoding

method

Factory setting

(Dec)

Explanation

0 Frequency command from keypad

5 Operation command from communication card.

0 The decoding method for Honeywell VFD

09-75 IP configuration 0 Static IP(0) / Dynamic IP (DHCP) (1)

09-76 IP address-1 192 IP address 192

09-77 IP address-2 168 IP address 192.168

09-78 IP address-3 1 IP address 192.168.1

.168.1.5

.1.5

.5

09-79 IP address-4 5 IP address 192.168.1.5

09-80 Net mask-1 255 Net mask 255.255.255.0

09-81 Net mask-2 255 Net mask 255.255

09-82 Net mask-3 255 Net mask 255.255.255

.255.0

.0

09-83 Net mask-4 0 Net mask 255.255.255.0

09-84 Default gateway-1 192 Default gateway 192.168.1.1

09-85 Default gateway-2 168 Default gateway 192.168

09-86 Default gateway-3 1 Default gateway 192.168.1

.1.1

.1

09-87 Default gateway-4 1 Default gateway 192.168.1.1

Remove Modbus TCP/IP communication card from VFD-CORE

1. Switch off the power supply of VFD CORE.

2. Remove the two screws (see Figure 6).

3. Twist opens the card clip and inserts the slot type screwdriver to the hollow to prize the PCB off the card clip (see Figure 7).

4. Twist opens the other card clip to remove the PCB (see Figure 8).

73 63-4528—04

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

M33575

M33576

[Figure 6]

[

Figure 7]

Basic Registers

BR

number

Property Content Explanation

#0 R

#1 R

#2 R

#11 R/W

#13 R/W

M33577

[

Figure 8]

Model name Set up by the system; read only. The model code of MODBUS TCP/IP

COMMUNICATION CARD=H’0203

Firmware
version

Release date of
the version

Modbus
Timeout

Keep Alive
Time

Displaying the current firmware version in hex, e.g. H’0100 indicates the firmware
version V1.00.

Displaying the data in decimal form. 10,000s digit and 1,000s digit are for “month”; 100s
digit and 10s digit are for “day”.
For 1 digit: 0 = morning; 1 = afternoon.

Preset: 500 (ms)

Preset: 30 (s)

63-4528—04 74

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

LED Indicators & Troubleshooting

LED Indicators

LED Status Indication Action

POWER Green

On Power supply in normal status No action required

Off No power supply Check if the power supply is plugged.

On Network connection in normal status No action required

LINK Green

Flashes Network in operation No action required

Off Network not connected Check if the network cable is connected

Troubleshooting

Abnormality Cause Action

POWER LED off VFD not powered

MODBUS TCP/IP
COMMUNICATION CARD not
connected to VFD

MODBUS TCP/IP

LINK LED off

COMMUNICATION CARD not
connected to network

Poor contact to RJ-45 connector

MODBUS TCP/IP

No module found

COMMUNICATION CARD not
connected to network

Check if VFD is powered, and if the power supply is
normal.

Make sure MODBUS TCP/IP COMMUNICATION CARD
is connected to VFD.

Make sure the network cable is correctly connected to
network.

Make sure RJ-45 connector is connected to Ethernet
port.

Make sure MODBUS TCP/IP COMMUNICATION CARD
is connected to network.

PC and MODBUS TCP/IP
COMMUNICATION CARD in
different networks and blocked by

Search by IP or set up relevant settings by VFD keypad.

network firewall.

Fail to open MODBUS
TCP/IP COMMUNICATION
CARD setup page

MODBUS TCP/IP
COMMUNICATION CARD not
connected to network

Incorrect communication setting in
DCISoft

Make sure MODBUS TCP/IP COMMUNICATION CARD
is connected to the network.

Make sure the communication setting in DCISoft is set to
Ethernet.

PC and MODBUS TCP/IP
COMMUNICATION CARD in
different networks and blocked by

Conduct the setup by VFD keypad.

network firewall.

Able to open MODBUS
TCP/IP COMMUNICATION
CARD setup page but fail
to utilize webpage
monitoring

Fail to send e-mail

Incorrect network setting in
MODBUS TCP/IP
COMMUNICATION CARD

Incorrect network setting in
MODBUS TCP/IP
COMMUNICATION CARD

Check if the network setting for MODBUS TCP/IP
COMMUNICATION CARD is correct. For the Intranet
setting in your company, please consult your IT staff. For
the Internet setting in your home, please refer to the
network setting instruction provided by your ISP.

Check if the network setting for MODBUS TCP/IP
COMMUNICATION CARD is correct.

Incorrect mail server setting Please confirm the IP address for SMTP-Server.

75 63-4528—04

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

M33578

3216 4

5

7

PROFIBUS DP COMMUNICATION CARD

Features

1. Supports PZD control data exchange.

2. Supports PKW polling VFD parameters.

3. Supports user diagnosis function.

4. Auto-detects baud rates; supports maximum 12Mbps.

Product Introduction

1. NET indicator

2. POWER indicator

3. Positioning hole

4. VFD connection port

5. PROFIBUS DP connection port

6. Screw fixing hole

Specifications

PROFIBUS DP Communication Connector

Interface DB9 Connector connector DB9

Transmission method High-speed RS-485 RS-485

Transmission cable Shielded twisted pair cable

Electrical isolation 500VDC 500VDC

Communication

Message type Data exchange periodically

Module name PROFIBUS DP COMMUNICATION CARD

GSD document 08DB.GSD

Company ID 08DB(HEX)

Serial transmission speed
supported (auto-detection)

Support 9.6kbps; 19.2kbps; 93.75kbps; 187.5kbps; 500kbps; 1.5Mbps; 3Mbps; 6Mbps;

12Mbps (bits per second)

7. Fool-proof groove

Electrical Specification

Power supply voltage 5VDC (provided by VFD)

Insulation voltage 500VDC

Power consumption 1W

Weight 28g

63-4528—04 76

Environment Specification

M33579

9

5

1

6

ESD(IEC 61800-5-1,IEC 6100-4-2)

Noise immunity

EFT(IEC 61800-5-1,IEC 6100-4-4)
Surge Teat(IEC 61800-5-1,IEC 6100-4-5)
Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6)

Operation/storage

Shock/vibration
resistance

Operation: -10°C ~ 50°C (Temperature), 90% (Humidity)
Storage: -25°C ~ 70°C (Temperature), 95% (Humidity)

International standardIEC61131-2, IEC68-2-6 (TEST Fc) / IEC61131-2 & IEC 68-2-27(TEST Ea)

Installation

PROFIBUS DP Communication Connector: Definition of pins

Pin Name Definition

1- Not defined

2- Not defined

3 Rxd/Txd-P Sending/receiving data P(B)

4- Not defined

5 DGND Data reference ground

6 VP Power voltage – positive

7- Not defined

8 Rxd/Txd-N Sending/receiving data N(A)

9- Not defined

CHAPTER 8: INSTALLATION OF THE OPTION CARDS

LED Indicator and Troubleshooting

There are 2 LED indicators on PROFIBUS DP COMMUNICATION CARD. POWER LED displays the status of the working power.
NET LED displays the connection status of the communication.

POWER LED

LED status Indication Action

Green light on Power supply in normal status. No action required

Off No power

Check if PROFIBUS DP COMMUNICATION CARD and VFD
are properly connected.

77 63-4528—04

DEVICENET COMMUNICATION CARD

M33580

43216 8

5

7

NET LED

LED status Indication Action

Green light on Normal status No action required

Red light on

Red light flashes

Orange light flashes

PROFIBUS DP COMMUNICATION CARD
is not connected to PROFIBUS DP bus.

Invalid PROFIBUS communication
address

PROFIBUS DP COMMUNICATION CARD
fails to communication with VFD.

Connect PROFIBUS DP COMMUNICATION CARD to
PROFIBUS DP bus.

Set the PROFIBUS address of PROFIBUS DP
COMMUNICATION CARD between 1 ~ 125 (decimal)

Switch off the power and check whether PROFIBUS DP
COMMUNICATION CARD is correctly and normally
connected to VFD.

DEVICENET COMMUNICATION CARD

Features

1. Based on the high-speed communication interface of Honeywell HSSP protocol, able to conduct immediate control to the

VFD.

2. Supports Group 2 only connection and polling I/O data exchange.

3. For I/O mapping, supports Max. 32 words of input and 32 words of output.

4. Supports EDS file configuration in DeviceNet configuration software.

5. Supports all baud rates on DeviceNet bus: 125kbps, 250kbps, 500kbps and extendable serial transmission speed mode.

6. Node address and serial transmission speed can be set up on VFD.

7. Power supplied from the VFD.

Product introduction

1. NS indicator

2. MS indicator

3. POWER indicator

4. Positioning hole

5. DeviceNet connection port

6. Screw fixing hole

7. Fool-proof groove

8. VFD connection port

63-4528—04 78

DEVICENET COMMUNICATION CARD

Specifications

DeviceNet Connector

Interface 5-PIN open removable connector. Of 5.08mm PIN interval

Transmission method CAN

Transmission cable Shielded twisted pair cable (with 2 power cables)

Transmission speed 125kbps, 250kbps, 500kbps and extendable serial transmission speed mode

Network protocol DeviceNet protocol

VFD Connection Port

Interface 50 PIN communication terminal

Transmission method SPI communication

Terminal function

1. Communicating with VFD

2. Transmitting power supply from VFD

Communication protocol Honeywell HSSP protocol

Electrical Specifications

Power supply

5VDC (provided by VFD)

Insulation voltage 500VDC

Communication

0.85W

Power consumption 1W

Weight 23g

Environmental Specifications

ESD (IEC 61800-5-1,IEC 6100-4-2)

Noise immunity

EFT (IEC 61800-5-1,IEC 6100-4-4)
Surge Teat (IEC 61800-5-1,IEC 6100-4-5)
Conducted Susceptibility Test (IEC 61800-5-1,IEC 6100-4-6)

Operation/storage

Shock/vibration
resistance

Operation: -10ºC ~ 50ºC (temperature), 90% (humidity), pollution degree 2
Storage: -25ºC ~ 70ºC (temperature), 95% (humidity, non-condensing)

International standards: IEC61131-2, IEC68-2-6 (TEST Fc)/IEC61131-2 & IEC 68-2-27 (TEST
Ea)

DeviceNet Connector: Definition of Pins

PIN Signal Color Definition

1 V+ Red DC24V

2 H White Signal+

3S - Earth

4 L Blue Signal-

1

2

3

4

5

5V- Black 0V

LED Indicator & Troubleshooting

79 63-4528—04

M33583

DEVICENET COMMUNICATION CARD

There are 3 LED indicators on DEVICENET COMMUNICATION CARD. POWER LED displays the status of power supply. MS
LED and NS LED are dual-color LED, displaying the connection status of the communication and error messages.

POWER LED

LED status Indication Action

On Power supply in abnormal status.

Check the power supply of DEVICENET
COMMUNICATION CARD.

Off Power supply in normal status No action required

NS LED

LED status Indication Action

1. Check the power of DEVICENET COMMUNICATION

CARD and see if the connection is normal.

2. Make sure at least one or more nodes are on the bus.

3. Check if the serial transmission speed of DEVICENET

COMMUNICATION CARD is the same as that of other

Off

No power supply or DEVICENET
COMMUNICATION CARD has not
completed MAC ID test yet.

nodes.

Green light
flashes

DEVICENET COMMUNICATION CARD is
on-line but has not established connection
to the master.

1. Configure DEVICENET COMMUNICATION CARD to the
scan list of the master.

2. Re-download the configured data to the master.

DEVICENET COMMUNICATION CARD is

Green light on

on-line and is normally connected to the

No action required

master

Red light
flashes

Red light on

DEVICENET COMMUNICATION CARD
is on-line, but I/O connection is timed­out.

1. The communication is down.

2. MAC ID test failure.

3. No network power supply.

4. DEVICENET COMMUNICATION

CARD is off-line.

1. Check if the network connection is normal.

2. Check if the master operates normally.

1. Make sure all the MAC IDs on the network are not

repeated.

2. Check if the network installation is normal.

3. Check if the baud rate of DEVICENET COMMUNICATION

CARD is consistent with that of other nodes.

4. Check if the node address of DEVICENET COMMUNICA­TION CARD is illegal.

5. Check if the network power supply is normal.

MS LED

LED status Indication How to correct

Off No power supply or being off-line

Green light
flashes

Waiting for I/O data Switch the master PLC to RUN status

Check the power supply of DEVICENET COMMUNICATION
CARD and see of the connection is normal.

Green light on I/O data are normal --

Red light
flashes

Mapping error

Red light on Hardware error

Orange light
flashes

63-4528—04 80

DEVICENET COMMUNICATION CARD is
establishing connection with VFD.

1. Reconfigure DEVICENET COMMUNICATION CARD

2. Re-power VFD

1. See the error code displayed on VFD.

2. Send back to the factory for repair if necessary.

If the flashing lasts for a long time, check if DEVICENET
COMMUNICATION CARD and VFD are correctly installed and
normally connected to each other.

ETHERNET/IP COMMUNICATION CARD

M33581

1

4

5

6

7

2

3

Features

1. Supports Modbus TCP and Ethernet/IP protocol

2. MDI/MDI-X auto-detect

3. Baud rate: 10/100Mbps auto-detect

4. VFD keypad/Ethernet configuration

5. Virtual serial port

Product Introduction

ETHERNET/IP COMMUNICATION CARD

[Figure 1]

1. Screw fixing hole

2. Positioning hole

3. VFD connection port

4. LINK indicator

5. RJ-45 connection port

6. POWER indicator

7. Fool-proof groove

Specifications

Network Interface

Interface RJ-45 with Auto MDI/MDIX

Number of ports 1 Port

Transmission method IEEE 802.3, IEEE 802.3u

Transmission cable Category 5e shielding 100M

Transmission speed 10/100 Mbps Auto-Detect

Network protocol

ICMP, IP, TCP, UDP, DHCP, HTTP, SMTP, MODBUS OVER TCP/IP, Ethernet/IP, Honeywell
Configuration

Electrical Specifications

Weight 25g

Insulation Voltage 500VDC

Power Consumption 0.8W

Power Supply Voltage 5VDC

81 63-4528—04

ETHERNET/IP COMMUNICATION CARD

SLOT 3

SLOT 2

SLOT 1

M33572

Environment Specifications

ESD (IEC 61800-5-1,IEC 61000-4-2)

Noise immunity

EFT (IEC 61800-5-1,IEC 61000-4-4)
Surge Test (IEC 61800-5-1,IEC 61000-4-5)
Conducted Susceptibility Test (IEC 61800-5-1,IEC 61000-4-6)

Operation/storage

Operation: -10°C ~ 50°C (temperature), 90% (humidity), pollution degree 2

Storage: -25°C ~ 70°C (temperature), 95% (humidity), non-condensing

Vibration/shock immunity International standard: IEC 61800-5-1, IEC 60068-2-6/IEC 61800-5-1, IEC 60068-2-27

Installation

Connecting ETHERNET/IP COMMUNICATION CARD to a Network

1. Turn off the power of VFD.

RJ45

2. Open the cover of VFD.

3. Connect CAT-5e network cable to RJ-45 port on ETHERNET/IP

COMMUNICATION CARD.

M33582

[Figure 2]

RJ-45 connector: Definition of Pins

PIN Signal Definition PIN Signal Definition

1Tx+

2Tx-

3Rx+

Positive pole for data

transmission

Negative pole for data

transmission

Positive pole for data

receiving

5-- N/C

6Rx-

Negative pole for data

receiving

7-- N/C

8 1

M33584

4-- N/C 8 -- N/C

Connecting ETHERNET/IP COMMUNICATION CARD to VFD-CORE

1. Switch off the power of VFD.

2. Open the front cover of VFD.

3. Place the insulation spacer into the positioning pin at Slot 1 (shown in Figure 3), and aim the two holes on the PCB at the

positioning pin. Press the pin to clip the holes with the PCB (see Figure 4).

4. Screw up at torque 6 ~ 8 kg-cm (5.21 ~ 6.94 in-lbs) after the PCB is clipped with the holes (see Figure 5).

63-4528—04 82

M33585

ETHERNET/IP COMMUNICATION CARD

[Figure 3]

[Figure 4]

M33575

[Figure 5]

Communication parameter for VFD-CORE to connect to an Ethernet

Before VFD-CORE is linked to an Ethernet, set up the communication parameters shown in the table below. Then Ethernet
master will be able to read/write the frequency characters and control characters from/into VFD-CORE after communication
parameters are set.

CORE Parameters Functions Factory setting (Dec) Explanation

00-20

00-21

09-30

Set up source of

frequency command

Set up source of

operation command

Communication

decoding method

0 Frequency command from keypad

5

0

Operation command from communication
card.

The decoding method for Honeywell VFD
(Honeywell AMD).

09-75 IP configuration 0 Static IP(0) / Dynamic IP

09-76 IP address-1 192 IP address 192

09-77 IP address-2 168 IP address 192.168

09-78 IP address-3 1 IP address 192.168.1

.168.1.5

.1.5

.5

09-79 IP address-4 5 IP address 192.168.1.5

09-80 Net mask-1 255 Net mask 255.255.255.0

09-81 Net mask-2 255 Net mask 255.255

09-82 Net mask-3 255 Net mask 255.255.255

.255.0

.0

09-83 Net mask-4 0 Net mask 255.255.255.0

09-84 Default gateway-1 192 Default gateway 192.168.1.1

09-85 Default gateway-2 168 Default gateway 192.168

09-86 Default gateway-3 1 Default gateway 192.168.1

.1.1

.1

09-87 Default gateway-4 1 Default gateway 192.168.1.1

Remove ETHERNET/IP COMMUNICATION CARD from VFD-CORE

1. Switch off the power supply of VFD-CORE.

2. Remove the two screws (see Figure 6).

3. Twist opens the card clip and inserts the slot type screwdriver to the hollow to prize the PCB off the card clip (see Figure 7).

4. Twist opens the other card clip to remove the PCB (see Figure 8).

83 63-4528—04

ETHERNET/IP COMMUNICATION CARD

M33575

M33576

M33577

[Figure 6] [Figure 7]

[Figure 8]

63-4528—04 84

ETHERNET/IP COMMUNICATION CARD

LED Indicators & Troubleshooting

There are 2 LED indicators on ETHERNET/IP COMMUNICATION CARD. The POWER LED displays the status of power supply,
and the LINK LED displays the connection status of the communication.

LED Indicators

LED Status Indication Action

POWER Green

On Power supply in normal status No action required.

Off No power supply Check the power supply.

On Network connection in normal status No action required.

LINK Green

Flashes Network in operation No action required.

Off Network not connected Check if the network cable is connected.

Troubleshooting

Abnormality Cause Action

Check if VFD is powered, and if the power supply is
normal.

Make sure ETHERNET/IP COMMUNICATION CARD is
connected to VFD.

Make sure the network cable is correctly connected to
network.

POWER LED off

LINK LED off

VFD not powered

ETHERNET/IP COMMUNICATION
CARD not connected to VFD

ETHERNET/IP COMMUNICATION
CARD not connected to network

Poor contact to RJ-45 connector Make sure RJ-45 connector is connected to Ethernet port.

No communication
card found

ETHERNET/IP COMMUNICATION
CARD not connected to network

PC and ETHERNET/IP
COMMUNICATION CARD in different
networks and blocked by network

Make sure ETHERNET/IP COMMUNICATION CARD is
connected to network.

Search by IP or set up relevant settings by VFD keypad.

firewall.

Fail to open
ETHERNET/IP
COMMUNICATION
CARD setup page

ETHERNET/IP COMMUNICATION
CARD not connected to network

Incorrect communication setting in
DCISoft

PC and ETHERNET/IP
COMMUNICATION CARD in different
networks and blocked by network

Make sure ETHERNET/IP COMMUNICATION CARD is
connected to the network.

Make sure the communication setting in DCISoft is set to
Ethernet.

Conduct the setup by VFD keypad.

firewall.

Able to open
ETHERNET/IP
COMMUNICATION
CARD setup page but
fail to utilize webpage
monitoring

Fail to send e-mail

Incorrect network setting in
ETHERNET/IP COMMUNICATION
CARD

Incorrect network setting in
ETHERNET/IP COMMUNICATION
CARD

Check if the network setting for ETHERNET/IP
COMMUNICATION CARD is correct. For the Intranet
setting in your company, please consult your IT staff. For
the Internet setting in your home, please refer to the
network setting instruction provided by your ISP.

Check if the network setting for ETHERNET/IP
COMMUNICATION CARD is correct.

Incorrect mail server setting Please confirm the IP address for SMTP-Server.

85 63-4528—04

ETHERNET/IP COMMUNICATION CARD

63-4528—04 86

CHAPTER 9: SPECIFICATIONS

Table 1. 230V Series

Frame size A B C D E

Model HCRDAxxxxx1000T

Rated Output
Capacity (kVA) 2 3 4 6 8.4 12 18 24 30 36 42 58 72 86 110 128

Rated Output
Current (A) 5 7.5 10 15 21 31 46 61 75 90 105 146 180 215 276 322

Applicable
Motor Output

Normal

“HVAC”

Duty -

Variable

Torque

Output Rating

Heavy

Duty -

Constant

Torque

Input Current (A) Normal
Duty

Input Current (A) Heavy
Duty

Rated Voltage/Frequency 3-phase AC 200V~240V (-15% ~ +10%), 50/60Hz

Input Rating

Operating Voltage Range 170~265Vac

Frequency Tolerance 47~63Hz

(kW)
Applicable
Motor Output
(HP)
Overload
tolerance 120% of rated current for 1 minute

Max. output
frequency (Hz) 600.00Hz (55KW~: 400.00Hz)

Carrier
Frequency
(kHz)
Rated Output
Capacity (kVA)

Rated Output
Current (A)

Applicable
Motor Output
(kW)
Applicable
Motor Output
(HP)
Overload
tolerance

Max. output
frequency (Hz)

Carrier
Frequency
(kHz)

Cooling method

Braking Chopper Frame A,B,C: Built-in Frame D and above: Optional

DC choke Frame A, B,C: Optional Frame D and above: 3% built-in

EMI Filter Optional

1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125

2~15kHz (8KHz) 2~10kHz (6kHz) 2~9kHz (4KHz)

1.8 2 3.2 4.4 6.8 10 13 20 26 30 36 48 58 72 86 102

4.6 5 8 11 17 25 33 49 65 75 90 120 146 180 215 255

0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

120% of rated current for 1 minute, 160% of rated current for 3 seconds

600.00Hz(55KW~: 400.00Hz)

2~15kHz (8KHz) 2~10kHz (6kHz)` 2~9kHz(4KHz)

6.4 9.6 15 22 25 35 50 65 83 100 116 146 180 215 276 322

3.9 6.4 12 16 20 28 36 52 72 83 99 124 143 171 206 245

Natural

Cooling

Fan Cooling

87 63-4528—04

CHAPTER 9: SPECIFICATIONS

Table 2. 460V Series

Frame A B C D

Models HCRDCxxxxx1000T 1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

Rated Output
Capacity (kVA) 2.4 2.9 4 6 9.6 11.2 18 24 29 36 45 57 73 88 115 143
Rated Output
Current (A) 3 3.7 5 7.5 12 14 22.5 30 36 45 56 72 91 110 144 180

Applicable Motor
Normal
“HVAC”

Duty -

Variable

Torque

Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

Applicable Motor

Output (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125

Overload

tolerance

Max. output

frequency (Hz)

Carrier Frequency

(kHz)

2~15kHz (8KHz) 2~10kHz (6kHz)

120% of rated current for 1 minute

600.00Hz (90KW~: 400.00Hz)

2~9

kHz

(4KHz

Rated Output

Output Rating

Capacity (kVA)

Rated Output

Current (A)

2.2 2.4 3.2 4.8 8.4 10 14 19 25 30 36 48 58 73 88 120

2.8 3 4 6 10.5 12 18 24 32 38 45 60 73 91 110 150

Applicable Motor

Heavy

Duty -

Constant

Torque

Output (kW)

Applicable Motor

Output (HP)

Overload

tolerance

Max. output

frequency (Hz)

Carrier Frequency

(kHz)

0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

120% of rated current for 1 minute;160% of rated current for 3 seconds

600.00Hz(90KW~: 400.00Hz)

2~9

2~15kHz (8KHz) 2~10kHz (6kHz)

kHz

(4KHz

Input Current (A) Normal
Duty
Input Current (A) Heavy Duty

4.3 5.4 7.4 11 18 20 25 33 39 47 58 76 91 110 144 180

3.5 4.3 5.9 8.7 15.5 17 20 26 35 40 47 63 74 101 114 157
Rated Voltage/Frequency 3-phase AC 380V~480V (-15%~+10%), 50/60Hz
Operating Voltage Range 323~528Vac

Input Rating

Frequency Tolerance 47~63Hz

Cooling method Natural Cooling Fan Cooling

Braking Chopper

Frame A,B,C: Built-in

DC choke

Frame A, B,C: Optional

EMI Filter

Frame A, B, C - EMI filter NOT built-in

Frame D and above:

Optional

Frame D and above: 3%

DC built-in

Frame D and above:

Optional

63-4528—04 88

Table 3. General Specifications

Control Method 1: V/F (V/F control); 2: SVC (Sensorless Vector Control)

Starting Torque Reach up to 150% or above at 0.5Hz.

V/F Curve 4 point adjustable V/F curve and square curve

Speed Response
Ability 5Hz

Torque Limit Heavy Duty: Max.170% torque current

Torque Accuracy ±5%

Max. Output
Frequency (Hz)

Frequency Output
Accuracy

Output Frequency
Resolution

Overload Tolerance

Frequency Setting
Signal 0~+10V, 4~20mA, 0~20mA, pulse input

Accel./Deccel. Time 0.00~600.00/0.0~6000.0 seconds

Control Characteristics

Main control function

230V series: 600.00Hz (55kw and above: 400.00Hz);

460V series: 600.00Hz (90KW and above: 400.00Hz)

Digital command:±0.01%, -10C~+40C, Analog command: ±0.1%, 25±10C

Digital command: 0.01Hz, Analog command: max. output frequency x 0.03/60 Hz (±11 bit)

Normal duty: 120% of rated current for 1 minute

Heavy duty: 120% of rated current for 1 minute;160% of rated current for 3 seconds

Fault restart Parameter copy Dwell BACnet COMM Momentary power

Speed search Over-torque detection Torque limit 16 preset speed

S-curve accel/deccel 3-wire sequence Auto-Tuning

(rotational, stationary)

Slip compensation Torque compensation JOG frequency MODBus

Smart Stall PID control (with

sleep function)

230V series

Model HCRDA0200B1000T (20HP) and above are PWM controlled

Model HCRDA0150B1000T (15HP) and below are on/off switch controlled

Energy saving control

CHAPTER 9: SPECIFICATIONS

loss ride thru

Accel/Deccel. time

options

Frequency upper/
lower limit settings

communication (RS­485 RJ45, max.

115.2 kbps)

switch

Cooling fan on/off
switch

DC injection braking
at start/stop

Fan Control

Motor Protection Electronic thermal relay protection

Over-current
Protection

Over-voltage
Protection

Over-temperature
Protection Built-in temperature sensor

Stall Prevention Stall prevention during acceleration, decceleration and running independently

Restart After
Instantaneous Power

Protection Characteristics

Failure Parameter setting up to 20 seconds

Grounding Leakage
Current Protection Leakage current is higher than 50% of rated current of the AC motor drive

International Certifications CE, GB 12668.3

460V series

Model HCRDC0200B1000T and above are PWM controlled

Model HCRDC0150B1000T (15HP) and below are on/off switch controlled

Normal Duty: Over-current protection for 240% rated current

Current clamp Normal duty: 170~175%

230: drive will stop when DC-BUS voltage exceeds 410V

460: drive will stop when DC-BUS voltage exceeds 820V

89 63-4528—04

CHAPTER 9: SPECIFICATIONS

Table 4. Environment for Operation, Storage and Transportation

NOTE: DO NOT expose the VFD to an improper environment, such as dust, direct sunlight, corrosive/inflammable gases,

humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm

2

every year.

Installation location IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only

o

Surrounding
Temperature

Rated Humidity

Storage: -25

Non-condensation, non-frozen

Operation: Max. 90% Storage/Transportation: Max. 95%

C / -13oF ~ +70oC / 167oF Transportation: -25 oC / -13oF ~ +70 oC / 167oF

No condensing water

Air Pressure Operation/ Storage: 86 to 106 kPa Transportation: 70 to 106 kPa

Environment

Pollution Level

IEC721-3-3

Operation: Class 3C2; Class 3S2 Storage: Class 2C2; Class 2S2 Transportation: Class 1C2; Class 1S2

No concentrate

Altitude Operation

If VFD is installed at altitude 0~1000m, follow normal operation restriction. If it is installed at

altitude 1000~3000m, decrease 2% of rated current or lower 0.5

o

C of temperature for every

100m increase in altitude. Maximum altitude for Corner Grounded is 2000m.

Package

Drop

Vibration

Storage

ISTA procedure 1A(according to weight) IEC60068-2-31

Transportation

1.0mm, peak to peak value range from 2Hz to 13.2 Hz; 0.7G~1.0G range from 13.2Hz to 55Hz; 1.0G range from 55Hz to 512 Hz.
Comply with IEC 60068-2-6

Impact

IEC/EN 60068-2-27

Operation

Position

Plenum

Rating

Max. allowed offset angle ±10o (under normal installation
position)

Compliance with UL 508C, the Standard for Power Conversion Equipments, 3rd Edition, and the Canadian Standard for Industrial
Control Equipment, C22.2-No. 14.

Model Frame Top cover Conduit Box Protection Level

HCRDAxxxxx1000T

HCRDCxxxxx1000T

Table 5. Specification for Operation Temperature and Protection Level

Frame A-C
230V: 0.75-3kW

Remove top
cover Standard

IP20/UL Open Type

conduit plate

Standard with

IP20/UL Type1/NEMA1

top cover

Frame D-E
230V: Above 37kW

N/A No conduit box IP00

IP20/UL Open Type
Only the circled area is IP00;
other parts are IP20.

Frame A-C
460V: 0.75~37kW

Remove top
cover Standard

IP20/UL Open Type

conduit plate

Standard with

IP20/UL Type1/NEMA1

top cover

Frame D-E
460V: Above 45kW

N/A Standard

conduit box

IP20/UL Type1/NEMA1

Operation

Temperature

-10-50o C
(14-120o F)

o

-10-40

C

(14-104o F)

o

-10-50

C

(14-122o F)

o

-10-50

C

(14-122o F)

o

-10-40

C

(14-104o F)

o

-10-40

C

(14-104o F)

63-4528—04 90

CHAPTER 10: DIGITAL KEYPAD

M31501

CORE

F1

F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

Communication Interface
RJ-45 (socket)、RS-485 interface;

Installation Method

Embedded type and can be put flat on the surface of the control box. The
front cover is water proof.

Charge the digital keypad for 6 minutes before you use it to program the VFD.

RUN

STOP

RESET

REV

FWD

ENTER

ESC

MENU

HCRDKEYPAD

Table 1. Descriptions of Keypad Functions

Key Descriptions

This is the RUN/START command to the VFD when in Hand/Keypad control only.

It can operate the AC motor drive by the function setting and the RUN LED will be ON.

Stop Command Key. This key has the highest processing priority in any situation. Drive will always STOP
when this button is pressed.

The RESET key can be used to reset the drive after the fault occurs. For those faults that can’t be reset by
the RESET key, see the fault records after pressing MENU key for details.

This key controls the operational direction of the motor. NOT activated out of the box.

Press ENTER and go to the next submenu. If at the parameter level, press enter to modify and press
enter to save changes

ESC key function is to leave current menu and return to the last menu. It is also functioned as a return key
in the sub-menu.

Press menu to return to main menu. See main menu descriptions on following pages.

91 63-4528—04

CHAPTER 10: DIGITAL KEYPAD

F1

F2

F3

F4

HAND

AUTO

RUN

STOP

RESET

REV

FWD

HAND

AUTO

RIGHT and LEFT arrows to move the cursor with a numeric parameter, or to enter into and out of menus.

UP and DOWN arrows used to change numeric parameter values, or cycle through menu options.

Function Keys - will have different functions at different times as displayed on the screen. Used during
Wizard Mode.

Pressing the HAND key will take the VFD into Hand control, where the user can control the motor
Frequency and START and STOP.

Pressing this key will revert the VFD to remote/Automatic control from a remote speed and start
command source.

Table 1. Descriptions of Keypad Functions

Table 2. Descriptions of LED Functions

LED Descriptions

Steady ON: operation indicator for the VFD, including DC brake, zero speed, standby, restart after fault
and speed search.

Blinking: VFD is decelerating to stop.

Steady OFF: VFD is not running.

Steady ON: VFD is stopped.

Blinking: VFD is in the standby status.

Steady OFF: VFD running.

Operation Direction LED (green: forward running, red: reverse running).

Blinking: drive is changing the operation direction.

HAND LED: HAND LED is on (HAND mode); HAND LED is off (AUTO mode).

AUTO LED: AUTO LED is on (AUTO mode); AUTO LED is off (HAND mode).

Startup in Digital Keypad

1. The default Start-up page is Honeywell Logo, displayed for 3 seconds

2. Selection Screen. Choose how to interact with the VFD.

— Press F4: Initials the Startup Wizard
— Press Menu: Redirect to the main menu
— Press Esc: Redirect to the monitor screen

63-4528—04 92

Startup Wizard Guide

Follow the steps in the table below to complete the Startup Wizard.

Table 3. Honeywell Commissioning Start-Up Wizard

CHAPTER 10: DIGITAL KEYPAD

Screen #Screen

Verbiage

1 Boot Screen Honeywell displayed for 3 seconds N/A

2 Selection

Screen

3Select

Language

4 Clock Time

and DATE

5 Motor

Voltage

6 Motor

Current

7 Motor FREQ Motor's rated frequency based upon Motor Name

8 Motor RPM Motor's rated RPM based upon Motor Name

9ACCEL

TIME

10 DECEL

TIME

11, 12, 13PRESET

SPEED
1,2,3

14 Analog Input Select the speed reference signal type. 0. 0-10V - Use AVI (Analog Voltage Input terminal)

15 MIN

Frequency

16 MAX

Frequency

17 PRESS F4

to SAVE
ALL

Choose how to interact with the VFD:
Recommendation: Press function key F4 to start
the wizard

Choose the keypad programming language
Use UP and DOWN arrows to change from
default. Press ENTER to accept change.
F1 BACK up one menu (SAME function
throughout WIZARD)
F4 Next Parameter (SAME function throughout
WIZARD)

Select the time (Military) HH:MM:SS and date
YY/MM/DD

Motor's rated voltage based upon Motor Name
Plate data

Full Load AMPs (FLA)Do not use the motor
service factor amperage for this value.

Plate data

Plate data

The time required to accelerate from the motor’s
current speed reference to a new speed
reference

The time required to decelerate from the motor’s
current speed reference to a new speed
reference

Present Speed options. On digital input closure
the VFD will ignore the speed reference from the
analog input and will run at the programmed
speed.

The minimum frequency at which the motor will
operate

The maximum frequency at which the motor will
operate

Saves all parameter updates - VFD is ready to
operate

Screen Description Screen options

F4: Initials the START UP WIZARD
Menu: redirects to MAIN MENU
ESC: redirects to MONITOR Screen

1. English (Default)

2. Spanish

3. Chinese

4. Portuguese

5. French
Use arrow keys to adjust. Press ENTER to save changes,
F4 to advance without changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.
The default motor voltage is based on the VFD voltage that
you have selected

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

Acceleration time is factory set for typical Fan and Pump
needs. Use arrow keys to adjust. Press ENTER to save
changes, F4 to advance without changes.

Decceleration time is factory set for typical Fan and Pump
needs. Use arrow keys to adjust. Press ENTER to save
changes, F4 to advance without changes.

With the use of MFI (Multifunction inputs) 1, 2, or 3 the drive
can be sent to the programmed speed on digital input
closure (Usage not required in the field). Adjust as needed
or press F4 to accept factory defaults.

1. 4-20mA - Use ACI (Analog current input terminals)

2. 2-10V - Use AVI

3. 0-20mA - Use ACI

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save changes.

F1 will escape the user back to the Selection Screen again
F4 will save parameters and take the user to the display
screen

93 63-4528—04

CHAPTER 10: DIGITAL KEYPAD

Copy/Save

1.

2.

3.

Copy/Save

1.2009/05/04

2.

3.

File 1

1.Keypad->VFD

2.VFD->Keypad

3.

ENTER

Enter time setup; “9” will continue to blink

Move to left / right

Increase / decrease the value

When done, press

to confirm.

Quick Setup

1: V/F Mode
2: SVC Mode
3: My Mode

Keypad Lock
Press ENTER to
Lock Key

Displ Setup

1:Contrast
2:Back-Light
3:Text Color

Menu Structure

NOTE: This menu is accessed when the MENU button is pressed.

Start Wizard Restart the Start-up Wizard: See Wizard instructions

Copy/Save 1. Copy Parameters (4 parameter copies can be stored per keypad)

2. Press Enter on row 1-4, then select save to save parameters or load to upload
parameters to the VFD from the saved parameter list.

Fault Record 1. Records the last 6 fault records

2. The first fault is the current or most recent fault

3. Select the fault code for time, date, frequency output, current, voltage, and DC Bus
Voltage at time of fault

4. Press ENTER to view a particular fault and scroll UP and DOWN to see data

Time Setup

Table 4. Main Menu Structure.

Quick Setup Quick Settings Menu contains a list of optional parameter lists for different applications.

Keypad Lock The keypad is locked when ENTER is pressed. When any key is pressed the following

Language Use the arrow key to move up and down to change the language selection

Display Setup Display Setup Menu allows the user to adjust the backlight time and contract. UP and

Advanced Parameters Full Parameter list setup. Refer to the full parameters in Chapter 12 or at

Splash Screen Refer to the full parameters in Chapter 12

63-4528—04 94

MY MODE, where frequency used parameters can be saved is located here.
STARTUP WIZARD parameters are also listed in this menu.

screen will appear.

Keypad Lock
Press ESC 3sec
to UnLock Key

To unlock, hold the ESC key down for 3 seconds. Press ENTER when done.

DOWN arrows are used to adjust settings. ENTER must be pressed for changes to be
saved.

http://www.customer.honeywell.com

CHAPTER 10: DIGITAL KEYPAD

ocA

Oc at accel

Fault

CE01

Comm. Error 1

Warning

NOTE: This menu is accessed when the MENU button is pressed.

Main Page Refer to the full parameters in Chapter 12

PLC Enabled Refer to the full parameters in Chapter 12

Copy PLC Refer to the full parameters in Chapter 12

PC Link Refer to the full parameters in Chapter 12

Table 4. Main Menu Structure.

Other display

When a fault occurs, the menu will display:

1. Press ENTER and start RESET. If still no response, please contact Honeywell Technical Support or return to the factory. To
view the fault DC BUS voltage, output current and output voltage, press “MENU”à“Fault Record”.

2. Press ENTER again, if the screen returns to main page, the fault is clear.

3. When fault or warning message appears, backlight LED will blinks until the fault or the warning is cleared.

Optional accessory for digital keypad: RJ45 Extension Lead

Cable Description

Cable 7 RJ45 Extension Lead 7 feet

Cable 15 RJ45 Extension Lead 15 feet

NOTES:

1. Keypad supports up to 4 main pages. If you download over 4 main pages, it will only support the first 4 downloaded main
pages.

2. By pressing keypads, you can only switch pages from pates. It doesn’t support entering words or images.

3. Downloading baud rate supports 9600 bps, 19200 bps and 38400 bps.

4. The VFD communication address to read and write are at 0x22xx

Table 5. Definition of Communication Address

Address Read/Write Definition Description

2200h R b15~b0 Output current (A)

2201h R b15~b0 Counter Value ( c )

2202h R b15~b0 Actual Frequency (H)

2203h R b15~b0 DC-Bus Voltage (U)

2204h R b15~b0 Output Voltage(A)

2205h R b15~b0 Power Factor Angle (n)

2206h R b15~b0 Output Power(P)

2207h R b15~b0 Actual Motor Speed( r )

2208h R b15~b0 Output Torque (t)

2209h R b15~b0 PG Position (G)

220Ah R b15~b0 Feedback PV value ( b )

220Bh R b15~b0 AVI in percentage (1.)

95 63-4528—04

CHAPTER 10: DIGITAL KEYPAD

Table 5. Definition of Communication Address

220Ch R b15~b0 ACI in percentage (2.)

220Dh R b15~b0 AUI in percentage (3.)

220Eh R b15~b0 Heat Sink temperature (t.)

220Fh R b15~b0 IBGT temperature (T)

2210h R b15~b0 DI ON/OFF status ( i)

2211h R b15~b0 DO ON/OFF status (o)

2212h R b15~b0 Multi-Speed (S)

2213h R b15~b0 DI CPU pin status (i.)

2214h R b15~b0 DO CPU pin status (o.)

2215h R b15~b0 Running number of Encoder (Z)

2216h R b15~b0 Pulse Input Frequency (4)

2217h R b15~b0 Pulse Input Position (4.)

63-4528—04 96

CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS

System Parameters

NOTE: IM: Induction Motor; PM: Permanent Magnet Motor

Table 1. System Parameters

Parameter Function Setting

4: 230V, 1HP (0.75kW)
5: 460 V, 1HP (0.75kW)
6: 230V, 2HP (1.5kW)
7: 460 V, 2HP (1.5kW)
8: 230V, 3HP (2.2kW)
9: 460 V, 3HP (2.2kW)
10: 230V, 5HP (3.7kW)
11: 460 V, 5HP (3.7kW)
12: 230V, 7.5HP (5.5kW)
13: 460 V, 7.5HP (5.5kW)
14: 230V, 10HP (7.5kW)
15: 460V, 10HP (7.5kW)
16: 230V, 15HP (11kW)
17: 460V, 15HP (11kW)
18: 230V, 20HP (15kW)
19: 460V, 20HP (15kW)
20: 230V, 25HP (18.5kW)
21: 460V, 25HP (18.5kW)
22: 230V, 30HP (22kW)
23: 460V, 30HP (22kW)

00-00 ID Code of the VFD

00-01 Display VFD Rated Current

24: 230V, 40HP (30kW)
25: 460V, 40HP (30kW)
26: 230V, 50HP (37kW)
27: 460V, 50HP (37kW)
28: 230V, 60HP (45kW)
29: 460V, 60HP (45kW)
30: 230V, 75HP (55kW)
31: 460V, 75HP (55kW)
32: 230V, 100HP (75kW)
33: 460V, 100HP (75kW)
34: 230V, 125HP(90kW)
35: 460V, 125HP (90kW)
37: 460V, 150HP (110kW)
39: 460V, 175HP(132kW)
41: 460V, 215HP(160kW)
43: 460V, 250HP(185kW)
45: 460V, 300HP(220kW)
47: 460V, 375HP(280kW)
49: 460V, 425HP(315kW)
51: 460V, 475HP(355kW)
53: 460V, 536HP(400kW)
93: 460V, 5.5HP (4.0kW)

Display by models Read

Factory

Setting

Read

Only

Only

97 63-4528—04

CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS

Parameter Function Setting

0: No function
1: Read only
6: Reset PLC (including CANopen Master Index)

00-02 Parameter Reset

7: Reset CANopen Index (Slave)
9: All parameters are reset to factory settings(base
frequency is 50Hz)
10: All parameters are reset to factory settings (base
frequency is 60Hz)
0: F (frequency command)

a

00-03 Start-up Display Selection

1: H (output frequency)
2: U (multi-function display, see Pr.00-04)
3: A (output current)
0: Display output current (A)
1: Display counter value (c)
2: Display actual output frequency (H.)
3: Display DC-BUS voltage (v)
4: Display output voltage (E)
5: Display output power angle (n)
6: Display output power in kW (P)
8: Display estimate output torque % (t)
10: Display PID feedback in % (b)
11: Display AVI1 in % (1.)
12: Display ACI in % (2.)

a

00-04

Content of Multi-function
Display (User Defined)

13: Display AVI2 in % (3.)
14: Display the temperature of IGBT in °C (i.)
15: Display the temperature of heat sink in °C (c.)
16: The status of digital input (ON/OFF) (i)
17: The status of digital output (ON/OFF) (o)
18: Multi-step speed (S)
19: The corresponding CPU pin status of digital input (d.)
20: The corresponding CPU pin status of digital output (0.)
25: Overload counting (0.00~100.00%) (h.)
26: Ground Fault GFF (Unit :%)( G.)
27: DC Bus voltage ripple (Unit: Vdc) (r.)
28: Display PLC data D1043 (C)
30: Display output of user defined (U)
31: H page x Pr.00-05 Display user Gain(K)

00-05

00-06 Software version

a

00-07

Coefficient Gain in Actual
Output Frequency

Parameter Protection
Password Input

0~160.00 0

0.00~655.35
0~65535

0~4 : Recording # of times of password attemps
0~65535

a

00-08

Parameter Protection
Password Setting

0 : No password protection / password is entered correctly
(Pr00-07)
1 : Parameter is locked
Bit 0: Group 0
Bit 1: Group 1
Bit 2: Group 2
Bit 3: Group 3

a

00-09 Display advanced parameters

Bit 4: Group 4
Bit 5: Group 5
Bit 6: Group 6
Bit 7: Group 7
Bit 8: Group 8
Bit 9: Group 9

00-10 Velocity Control Mode

a

00-11 Loading mode selection

0 : VF (V/F control)
2 : SVC (Sensor-Less Vector Control)
0 : Normal duty
1 : Heavy duty

Factory

Setting

0

0

0

0

0

0

0

0

0

63-4528—04 98

CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS

Parameter Function Setting

2~15kHz

00-12 Carrier Frequency (KHz)

2~10kHz

2~9kHz

00-13

PLC command mask (SOOC,
SOOF)

0~65535

0: Digital keypad
1: RS-485 serial communication

a

00-14

Source of the MASTER
Frequency Command (AUTO)

2: External analog input (Pr.03-00)
3: External UP/DOWN terminal
6: CANopen communication card
8: Communication card (no CANopen card)
0: Digital keypad

a

00-15

Source of the Opertaion
Command (AUTO)

1: External analog input (Pr.03-00)
2: RS-485 serial communication
3: External UP/DOWN terminal
5: Communication card ( not included CANopen card)

a

00-16 Stop method

a

a

00-17

00-18

Motor Operating Direction
Control

Memory of Communication
Frequency Command

0: Ramp to stop
1: Coast to stop
0: Enable forward/reverse
1: Reverse disable
2: Forward disable

Read Only

Bit 0~3: user defined on decimal places
0000b: no decimal place
0001b: one decimal place
0010b: two decimal place

00-19 User Defined Property

0011b: three decimal place
Bit 4~15: user define on unit
000xh: Hz
001xh: rpm

002xh: %

003xh:kg
0: Disable
0000b: 0~65535 (No decimal place in Pr.00-19 setting)
0001b: 0.0~6553.5 (One decimal place in Pr.00-19

00-20 Max. User Defined Value

setting)

0010b: 0.0~655.35(Two decimal place in Pr.00-19 setting)

0011b: 0.0~65.536 (Three decimal place in Pr.00-19
setting)

230V

460V

230V

460V

230V

460V

Normal duty:
1~20hp
Heavy duty:

0.5~15HP
Normal duty:
1~25hp
Heavy duty:

0.5~20HP
Normal duty:
25~60hp
Heavy duty:
20~50hp
Normal duty:
30~100hp
Heavy duty:
25~75hp
Normal duty:
75~125hp
Heavy duty:
60~100hp
Normal duty:
125~536hp
Heavy duty:
100~475hp

Factory

Setting

8

6

4

0

Read

Only

2

1

1

1

Read

Only

0

0

99 63-4528—04

CHAPTER 11: SUMMARIES OF PARAMETER SETTINGS

Parameter Function Setting

00-21 User Defined Value Read Only

0: Standard HOA
1: LOC/REM not maintain

00-22 Local / Remote Selection

2: REM maintain
3: LOC maintain
4: LOC/REM maintain

0: Digital keypad
1: RS-485 serial communication
2: External analog input (Pr.03-00)
3: External UP/DOWN terminal
6: CANopen communication card

a

00-23

Source of the Master
Frequency Command
(HAND)

8: Communication card (no CANopen card)
0: Digital keypad

a

00-24

Source of the Operation
Command (HAND)

1: External terminals. Keypad STOP disabled.
2: RS-485 serial communication. Keypad STOP disabled.
3: CANopen communication card
5: Communication card (not include CANopen card)

00-25

Digital Keypad STOP
Function

0: STOP key disable
1: STOP key enable

00-26 Display Filter Time (Current) 0.001~65.535 0.100
00-27 Display Filter Time (Keypad) 0.001~65.535 0.100

00-28 Software Version (Date Code) 0~65535

Factory

Setting

Read

Only

0

0

0

0

Read

Only

63-4528—04 100