Honeywell HCRDA0050A1000T, HCRDA0010A1000T, HCRDA0075A1000T, HCRDA0100B1000T, HCRDA0150B1000T Installation Instructions Manual

Honeywell VFD CORE User and
Application Manual

INSTALLATION INSTRUCTIONS

CONTENTS

CHAPTER 1: Introduction ................................................................................................................ 2

CHAPTER 2: Installation................................................................................................................ 11

CHAPTER 3: Unpacking ................................................................................................................ 15

CHAPTER 4: Wiring ........................................................................................................................ 19

CHAPTER 5: Main Circuit Terminal .............................................................................................. 23

CHAPTER 6: Control Circuit Terminal .......................................................................................... 29

CHAPTER 7: Optional Components ............................................................................................. 35

CHAPTER 8: Installing the Option Cards ..................................................................................... 67

CHAPTER 9: Specifications .......................................................................................................... 87

CHAPTER 10: Digital Keypad........................................................................................................ 91

CHAPTER 11: Summaries of Parameter Settings ....................................................................... 97

CHAPTER 12: Description of Parameter Settings..................................................................... 123

CHAPTER 13: Warning Codes .................................................................................................... 243

CHAPTER 14: Fault Codes .......................................................................................................... 249

63-4528-04

CHAPTER 1: INTRODUCTION

RATED INPUT:

Normal Duty:
Heavy Duty:

RATED OUTPUT:

Normal Duty:
Heavy Duty:

FREQUENCY RANGE:

Normal Duty:
Heavy Duty:

VERSION:

HCRDA0010A1000T

Automation and
Control Solutions

Honeywell

Golden Valley, MN 55422

50067809 001 Rev A

1

LISTED 178H

INDUSTRIAL
CONTROL
EQUIPMENT

M33222

HONEYWELL
MODEL NUMBER

INPUT VOLTAGE
AND CURRENT

OUTPUT VOLTAGE
AND CURRENT

FREQUENCY RANGE

FIRMWARE VERSION

SERIAL NUMBER
AAAAAAAABCDDEEEE

AAAAAAAA MODEL CODE
B FACTORY:
T FOR TAOYUAN,
W FOR WUJIANG
C LAST DIGIT OF YEAR
DD WEEK: FROM 1 52
EEEE WEEKLY QUANTITY:
BEGIN EACH WEEK WITH “0001”

DATE CODE YYWW
YY LAST 2 DIGITS OF YEAR
WW 2 DIGIT WEEK

ENCLOSURE TYPE
DESCRIPTION

CERTIFICATIONS

HONEYWELL SERIAL
COUNTRY OF ORIGIN

Receiving and Inspection

After receiving the VFD, please check for the following:

1. Please inspect the unit after unpacking to assure it was not damaged during shipment.

2. Make sure that the part number printed on the package corresponds with the part number indicated on the nameplate

3. Make sure that the voltage for the wiring lie within the range as indicated on the nameplate.

4. Please install the VFD according to this manual.

5. Before applying the power, please make sure that all the devices, including power, motor, control board and digital keypad,

are connected correctly.

6. When wiring the VFD, please make sure that the wiring of input terminals “R/L1, S/L2, T/L3” and output terminals “U/T1, F/
T2, W/T3” are correct to prevent drive damage.

7. When power is applied, select the language and set the parameter groups via the digital keypad.

8. After applying the power, please trial run with the low speed and then increase the speed gradually to the desired speed.

Nameplate Information

Model Name

63-4528—04 2

NOMINAL HORSEPOWER

0007 0.75 HORSE POWER
0010 1 HORSE POWER
0100 10 HORSE POWER

Fig. 1. Nameplate Information.

HCRD A 0100 A 1 000T

PRODUCT FAMILY

HCRD CORE DRIVE
HCRB CORE BYPASS

NOMINAL VOLTAGE

A 208/230 VAC DRIVE ALONE,
208 VAC BYPASS
B 230 VAC BYPASS
C 480 VAC
D 575 VAC

Fig. 2. Model Name.

OPTIONS

000T DRIVE ONLY WITH
TEXT DISPLAY
3000T DRIVE WITH BYPASS
3 CONTRACTOR

ENCLOSURE TYPE

1 NEMA 1
2 NEMA 12
3 NEMA 3R

FRAME SIZE

A, B, C, D, E -- SEE
DIMENSIONAL TABLE

M33232

Product Serial Number

CHAPTER 1: INTRODUCTION

XXXXXXXX X X XX XXXX

MODEL
CODE

FACTORY

T: TAOYUAN
W: WUJIANG

YEAR

LAST NUMBER
OF THE YEAR
0:2010

Fig. 3. Product Serial Number.

Table 1. Dimensions for Frames A, B, C in mm [inch].

208/230Vac 460Vac HP Weight

HCRDA0010A1000T HCRDC0010A1000T 1 2.8 A 130

HCRDA0020A1000T HCRDC0020A1000T 2 2.8

HCRDA0030A1000T HCRDC0030A1000T 3 2.8

HCRDA0050A1000T HCRDC0050A1000T 5 2.8

HCRDA0075A1000T HCRDC0075A1000T 7.5 2.8

HCRDA0100A1000T 10 2.8

HCRDA0100B1000T

HCRDA0150B1000T HCRDC0150B1000T 15 4.6

HCRDA0200B1000T HCRDC0200B1000T 20 5.6

HCRDC0250B1000T 25

HCRDA0250C1000T 25 10.5 C 250

HCRDA0300C1000T HCRDC0300C1000T 30 10.5/8.7

HCRDA0400C1000T HCRDC0400C1000T 40 10.5/8.7

HCRDC0500C1000T 50 9.4

D1*: Flange mounting Unit: mm [inch]

10 4.6 B 190

Frame W H D W1 H1

(kg.)

[5.12]

[7.48]

[9.84]

WEEK NO.

01-52

250

[9.84]

320

[12.60]

400

[15.75]

170

[6.69]

190

[7.48]

210

[8.27]

QUANTITY

QUANTITY OF
ONE WEEK

116

173

231

236

[9.29]

303

[11.93]

381

[15.00]

[4.57]

[6.81]

[9.09]

M33233

D1* S1

45.8

[1.80]

77.9

[3.07]

92.9

[3.66]

6.2

[.24]

8.5

[0.33]

8.5

[0.33]

φ1 φ2 φ3

22.2

34

[.87]

[1.34]

22.2

22.2

34

[1.34]

34

[1.34]

[0.87]

[0.87]

28

[1.1]

28

[1.10]

50

[1.97]

3 63-4528—04

CHAPTER 1: INTRODUCTION

SEE DETAIL A

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

SEE DETAIL B

D

D1

W1

W

H1

H

S1

S1

2

3

1

1

3

M31495

CORE

SEE DETAIL B

CORE

FRAME A

Fig. 4. Frame A: Units in mm (inches). See also Table 1.

63-4528—04 4

FRAME B

M31496

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

S1

S1

D

D1

W

W1

H1

H

1

1

3

3

1

2

CORE

CORE

CHAPTER 1: INTRODUCTION

Fig. 5. Frame B: Units in mm (inches). See also Table 1.

5 63-4528—04

CHAPTER 1: INTRODUCTION

M31497

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

S1

S1

W1

W

D1

D

H1

H

1

3

2

1

1

1

3

CORE

ORE

FRAME C

208/230Vac 460Vac HP Weight

HCRDA0500D1000T

HCRDA0600D1000T HCRDC0600D1000T 60 35.5

HCRDC0750D1000T 75 35.5

HCRDC1000D1000T 100 35.5/

HCRDC1250D1000T 125 35.5/

HCRDA0750E1000T

HCRDA1000E1000T

HCRDA1250E1000T

*D1 Flange mounting

Fig. 6. Frame C: Units in mm (inches). See also Table 1.

Table 2.

50 35.5 D 330

75 45.7

100 46.2

125 54.7

Dimensions for Frames D and E in mm [inches].

Frame W H D W1 H1 H2 H3 D1* D2 S1 S2

(Kg.)

40.5

40.5
E 370

[12.99]

[14.57]

[27.10]

[28.18]

688.3

715.8

275

[10.83]

300

[11.81]

285

[11.22]

335

[13.19

550

[21.65]

589

[23.19]

525

[20.67]

560

[22.05]

492

[19.37]

528

[20.80]

107.2

[4.22]

143

[5.63]

16

[0.63]

18

[0.71]

11

[0.43]

13

[0.51]

18

[0.71]

18

[0.71]

φ1 φ2 φ3

76.2

34

[3.00]

[1.34]

22

34

[0.87]

[1.34]

22

[0.87]

92

[3.62]

63-4528—04 6

FRAME D

SEE DETAIL A

SEE DETAIL B

W1

W

D1

D

H1

H

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S1

S1

1

1

3

3

2

2

M31498

CORE

ORE

CHAPTER 1: INTRODUCTION

Fig. 7. Frame D: Units in mm (inches). See also Table 2.

7 63-4528—04

CHAPTER 1: INTRODUCTION

SEE DETAIL A

SEE DETAIL B

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S3

D2

S1

S2

D1

D

W1

W

H1

H2

H3

H

M31499

1

1

2

2

2

2

3

3

CORE

COR

FRAME E

Fig. 8. Frame E: Units in mm (inches). See also Table 2.

63-4528—04 8

Fig. 9. Keypad Dimensions in mm (inches).

VFD-Cx

F1 F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

M33223

72 (2-53/64)

116

(4-9/16)

15

(19/32)

CHAPTER 1: INTRODUCTION

9 63-4528—04

CHAPTER 1: INTRODUCTION

63-4528—04 10

CHAPTER 2: INSTALLATION

AA

A

A

A

A

B

B

A

A

B

A

A

C

A

A

B

A

A

D

A

A

B

A

A

2B

A

A

B

A

A

D

A

A

B

A

A

A

A

D

B

B

A

A

B

A

D

Ta *

B

A

A

C

B

B

A

A

C

B

50 mm

Ta

50 mm

Ta

50 mm

Ta

50 mm

Ta

A

A

D

Ta *

A

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

FRAME D, E

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

INSTALL A BARRIER BETWEEN THE
DRIVES

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION

TA: FRAME A~E

IT IS SUGGESTED TO INSTALL A
BARRIER BETWEEN THE DRIVES.
ADJUST THE SIZE OF THE BARRIER TILL
THE TEMPERATURE OF THE FAN ON THE
INFLOW SIDE IS LOWER THAN THE
OPERATION TEMPERATURE.

(REFER TO THE RIGHT FIGURE)
OPERATION TEMPERATURE IS THE
TEMPERATURE MEASURED 50MM AWAY
FROM THE INFLOW SIDE OF THE FAN.

MINIMUM MOUNTING CLEARANCE

FRAME
A~C

A (mm/in) B (mm/in) C (mm/in)

D (mm/in)

D~E

60/1.2
100/3.3

30/0.6
50/1.7

10/0.2

0
0

A

B

B

A

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTERNVERTER

NVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

NOTE:

THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A
CONFINED SPACE (SUCH AS CABINET OR ELECTRIC BOX). WHEN INSTALLING IN A CONFINED SPACE,
BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES, IT NEEDS TO HAVE THE VENTILATION
EQUIPMENT OR AIR CONDITIONER TO KEEP THE SURROUNDING TEMPERATURE LOWER THAN THE
OPERATION TEMPERATURE.
THE FOLLOWING TABLE SHOWS HEAT DISSIPATION AND THE REQUIRED AIR VOLUME WHEN INSTALLING
A SINGLE DRIVE IN A CONFINED SPACE. WHEN INSTALLING MULTIPLE DRIVES, THE REQUIRED AIR
VOLUME SHALL BE MULTIPLIED BY THE NUMBER OF DRIVES.
REFER TO THE CHART (AIR FLOW RATE FOR COOLING) FOR VENTILATION EQUIPMENT DESIGN AND
SELECTION.
REFER TO THE CHART (POWER DISSIPATION) FOR AIR CONDITIONER DESIGN AND SELECTION.
IT IS THE MINIMUM DISTANCE REQUIRED FOR FRAME A~D. IF DRIVES ARE INSTALLED CLOSER THAN
THE MINIMUM MOUNTING CLEARANCE, THE FAN MAY NOT FUNCTION PROPERLY.

(BLUE ARROW) INFLOW
(FRAME A-E)
SINGLE DRIVE: INDEPENDENT INSTALLATION

(RED ARROW) OUTFLOW
(FRAME A-C)
PARALLEL MOUNTING IN HORIZONTAL

M31500A

The appearances shown in the following figures are for reference only.

Fig. 1. Minimum Mounting Clearances

11 63-4528—04

CHAPTER 2: INSTALLATION

Table 1. Voltage & Model Numbers for Frames

Frame Voltage & Model

A

208/230Vac
HCRDA0010A1000T, HCRDA0020A1000T, HCRDA0030A1000T, HCRDA0050A1000T, HCRDA0075A1000T
460Vac
HCRDC0010A1000T, HCRDC0020A1000T, HCRDC0030A1000T, HCRDC0050A1000T, HCRDC0075A1000T,
HCRDC0100A1000T

208/230 Vac

B

HCRDA0100B1000T, HCRDA0150B1000T, HCRDA0200B1000T
460 vac
HCRDC0150B1000T, HCRDC0200B1000T, HCRDC0250B1000T

208/230 Vac

C

HCRDA0250C1000T, HCRDA0300C1000T, HCRDA0400C1000T
460 Vac
HCRDC0300C1000T, HCRDC0400C1000T, HCRDC0500C1000T

208/230 Vac

D

HCRDA0500D1000T, HCRDA0600D1000T
460 Vac
HCRDC0600D1000T, HCRDC0750D1000T, HCRDC1000D1000T, HCRDC1250D1000T

208/ 230 Vac

E

HCRDA0750E1000T, HCRDA1000E1000T, HCRDA1250E1000T

63-4528—04 12

CHAPTER 2: INSTALLATION

Table 2. Air Flow Requirements.

Air flow rate for cooling Power Dissipation

Flow Rate (cfm) Flow Rate (m3/hr)

Power Dissipation (Watts)

Loss

Model 230Vac

Frame

Size

External Internal Total External Internal Total

External

(Heat sink) Internal Total

HCRDA0010A1000T A - - - - - - 40 31 71

HCRDA0020A1000T A - - - - - - 61 39 100

HCRDA0030A1000T A 14 - 14 24 - 24 81 45 126

HCRDA0050A1000T A 14 - 14 24 - 24 127 57 184

HCRDA0075A1000T A 10 - 10 17 - 17 158 93 251

HCRDA0100B1000T B 40 14 54 68 24 92 291 101 392

HCRDA0150B1000T B 66 14 80 112 24 136 403 162 565

HCRDA0200B1000T B 58 14 73 99 24 124 570 157 727

HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840

HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974

HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100

HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582

HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885

HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251

HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594

HCRDA1250E1000T E 246 73 319 418 124 542 2242 584 3026

Model 460Vac

HCRDC0010A1000T A - - - - - - 35 32 67

HCRDC0020A1000T A - - - - - - 44 31 75

HCRDC0030A1000T A - - - - - - 58 43 101

HCRDC0050A1000T A 14 - 14 24 - 24 92 60 152

HCRDC0075A1000T A 10 - 10 17 - 17 135 99 234

HCRDC0100A1000T A 10 - 10 17 - 17 165 164 439

HCRDC0150B1000T B 40 14 54 68 24 92 275 93 380

HCRDC0200B1000T B 66 14 80 112 24 136 370 194 564

HCRDC0250B1000T B 58 14 73 99 24 124 370 194 564

HCRDC0300C1000T C 99 21 120 168 36 204 455 358 813

HCRDC0400C1000T C 99 21 120 168 36 204 609 363 972

HCRDC0500C1000T C 126 21 147 214 36 250 845 405 1250

HCRDC0600D1000T D 179 30 209 304 51 355 1056 459 1515

HCRDC0750D1000T D 179 30 209 304 51 355 1163 669 1832

HCRDC1000D1000T D 179 30 209 304 51 355 1639 657 2296

HCRDC1250D1000T D 186 30 216 316 51 367 1787 955 2742

The required airflow shown in chart is for installing single drive in a confined space.
When installing the multiple drives, the required air volume should be the required air volume for single drive multiplied by the

number of the drives.

Heat dissipation for each model is calculated by rated voltage, current and default carrier at full load, full speed, and maximum

ambient temperature

13 63-4528—04

CHAPTER 2: INSTALLATION

63-4528—04 14

CHAPTER 3: UNPACKING

M33234

M33235

M33236

M33237

The VFD should be kept in the shipping carton or crate before installation. In order to retain the warranty coverage, the VFD should
be stored properly when it is not to be used for an extended period of time.

The frame size D and size E VFDs are packed in crates. Follow the instructions below for unpacking.

Frame D

Crate (HCRDXXXXXD1000T)

1. Loosen all the screws on the four iron plates at the four
bottom corners of the crate. Four screws are on each of
the iron plates.

3. Loosen the 10 screws on the pallet, then remove the
wooden plate.

2. Remove the crate cover, EPEs, rubber and manual.

4. Lift the drive by hooking the lifting holes. It is now ready

for installation.

15 63-4528-04

CHAPTER 3: UNPACKING

M33239

Using the lifting hook

1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the

lifting hole, as shown on the far right below.

3. Ensure that the angle between the lifting holes and lifting
device is within the specification as shown below.

M33228

63-4528-04 16

Frame E

M33234

M33241

M33242

M33243

Crate (HCRDXXXXXD1000T)

CHAPTER 3: UNPACKING

1. Loosen all the screws on the four iron plates at the four
bottom corners of the crate. Four screws are on each of
the iron plates.

2. Remove the crate cover, EPEs, rubber and manual.

3. Loosen the 10 screws on the pallet, then remove the

wooden plate.

4. Lift the drive by hooking the lifting holes. It is now ready
for installation.

17 63-4528-04

CHAPTER 3: UNPACKING

M33245

E

M33239

Using the lifting hook

1. The arrows show the position of lifting holes. 2. Make sure the lifting hook properly goes through the

lifting hole, as shown on the far right below.

3. Ensure that the angle between the lifting hole and lifting
device is within the specification as shown below.

63-4528-04 18

CHAPTER 4: WIRING

R(L1)

S(L2)

T(L3)

FWD

R(L1)

S(L2)

T(L3)

NFB

U(T1)

V(T2)

W(T3)

MOTOR

JUMPER

DC CHOKE
(OPTIONAL)

BREAKING RESISTOR
(OPTIONAL)

IM
3~

REV
MI1

FWD/STOP
REV/STOP

3 PHASE POWER IS PROVIDED

FUSE/NO FUSE BREAKER

FACTORY SETTING:
PNP SOURCE

PRESET SPD 1
PRESET SPD 2

PRESET SPD3

PRESET SPD 4
EXT F

A

ULT

FAULT RESET
NA
NA

MI3

MI2

MI4
MI5
MI6
MI7
MI8

MULTI FUNCTION
OUTPUT TERMINALS

RA1

RB1

RC1

RA2

RC2

RA3

RC3

250VAC/6A

30VDC/6A

30VDC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

30VDC/5A

DCM

SCM

S1

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

FACTORY
SETTING

POWER REMOVAL SAFETY FUNCTION

FOR EMERGENCY STOP

DIGITAL SIGNAL COMMON TERMINAL

+10V/20mA

0~10V/0~20mA

0 20mA/0~10V

ANALOG SIGNAL

COMMON TERMINAL

3
2
1

5KΩ

MAIN CIRCUIT (POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

+10V

AVI1

ACI

AVI2
ACM

AFM1

ACM

AFM2

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

OPTION SLOT 1

OPTION SLOT 3

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

8 1

8 1

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG
PIN 5: SG+

SG+

SG

M31490

0~+10V

COM

DCM

+24V

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT

RA3 (RELAY OUT 3): READY

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT
ACI: ANALOGUE CURRENT INPUT

+24V

Fig. 1. Wiring Diagram for Frames A-C.

19 63-4528—04

CHAPTER 4: WIRING

FWD

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

REV
MI1

FWD/STOP
REV/STOP

3 PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

FACTORY SETTING:
PNP SOURCE

PRESET SPD 1
PRESET SPD 2
PRESET SPD 3

PRESET SPD 4
EXT F

A

ULT

FAULT RESET
NA
NA

MI3

MI2

MI4

MI5
MI6
MI7
MI8

MULTI FUNCTION
OUTPUT TERMINALS

RA1

RB1

RC1

RA2

RC2

RA3

RC3

250VAC/6A

30VDC/6A

30VDC/5A

250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI FUNCTION OUTPUT
FREQUENCY TERMINALS
30VDC/5A

DCM

SCM

S1

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

FACTORY
SETTING

POWER REMOVAL SAFETY FUNCTION

FOR EMERGENCY STOP

DIGITAL SIGNAL COMMON TERMINAL

+10V/20mA

0~10V/0~20mA

0 20mA/0~10V

ANALOG SIGNAL

COMMON TERMINAL

3
2
1

5KΩ

MAIN CIRCUIT
(POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

+10V

AVI1

ACI

AVI2

ACM

AFM1

ACM

AFM2

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

OPTION SLOT 1

OPTION SLOT 3

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

8 1

8 1

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG
PIN 5: SG+

SG+

SG

0~+10V

COM

DCM

+24V

+1/DC+

/DC+

r

s

R

S

M31522

FRAME E

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT

RA3 (RELAY OUT 3): READY

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT

ACI: ANALOGUE CURRENT INPUT

+24V

63-4528—04 20

Fig. 2. Wiring Diagram for Frames D and E.

CHAPTER 4: WIRING

M33246

DCM

COM

M1

M2

M8

+24V

+24V

+24V

+24V

DCM

COM

INTER NAL CIRCUIT

INTER NAL CIRCUIT

INTER NAL CIRCUIT

INTER NAL CIRCUIT

DCM

COM

SINK MODE
WITH EXTERNAL POWER

SOURCE MODE
WITH EXTERNAL POWER

SINK MODE
WITH INTERNAL POWER
(+24 VD C)

SOURCE MODE
WITH INTERNAL POWER
(+24 VD C)

EXTERNAL POWER +24V

EXTERNAL POWER +24V

DCM

COM

2

M1

M2

M8

M1

M2

M8

M1

M2

M8

4

3

1

M33247

Fig. 3. Sink (NPN)/Source (PNP) Mode.

Option number 2 Source Mode is most frequently used for Honeywell VFDs.

Fig. 4. Frame E, remove terminal r and terminal s before using DC-Link.

(As circled in dotted line, uninstall the gray section and properly store cable r and cable s.

Cable r and cable s are not available in optional accessories; do not throw them away.)

21 63-4528—04

CHAPTER 4: WIRING

63-4528—04 22

CHAPTER 5: MAIN CIRCUIT TERMINAL

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

3-PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

+1/DC+

-/DC+

M33249

U(T1)

V(T2)

W(T3)

MOTOR

IM
3~

3-PHASE POWER IS PROVIDED

R(L1)

S(L2)

T(L3)

R(L1)

S(L2)

T(L3)

NFB

FUSE/NO FUSE BREAKER

+1/DC+

-/DC+

r

s

R

S

M33250

3-PHASE POWER IS PROVIDED

JUMPER

FUSE/NO FUSE BREAKER

NFB

R(L1)

S(L2)

T(L3)

DC CHOKE
(OPTIONAL)

R(L1)

S(L2)

T(L3)

BREAKING RESISTOR
(OPTIONAL)

U(T1)

V(T2)

W(T3)

Fig. 1. Main Circuit Terminal of Frame A~C.

Fig. 2. Main Circuit Terminal of Frame D.

MOTOR

IM
3~

M33248

R/L1, S/L2, T/L3 AC line input terminals 3-phase

U/T1, V/T2, W/T3 VFD output terminals for connecting 3-phase induction motor

Fig. 3. Main Circuit Terminal of Frame E.

Table 1. Control Connections

Terminals Descriptions

+1, +2

Applicable to frame A~C
Connections for DC reactor to improve the power factor. One needs to remove the jumper for installation.

Applicable to frame D~E
Connections for brake unit

+1/DC+, -/DC-

(for 230V models: 22kW, built-in brake unit)
(for 460V models: 30kW, built-in brake unit)
Common DC Bus
When connecting DC+ and DC-, please follow the required wired gauge in Honeywell VFD CORE user
manual.

23 63-4528-04

CHAPTER 5: MAIN CIRCUIT TERMINAL

BRAKE RESISTOR
(OPTIONAL)

M33252

B1

B2

+

–

BRAKE RESISTOR
(OPTIONAL)

BRAKE UNIT
(OPTIONAL)

BR

B1, B2 Connections for brake resistor (optional)

Grounding connection, please comply with local regulations.

Main power terminals

• Do not connect 3-phase model to one-phase power. It is unnecessary to consider phase-sequence
for these terminals R/L1, S/L2 and T/L3.

• It is recommended to add a magnetic contactor (MC) in the power input wiring to cut off power
quickly and reduce malfunction when activating the protection function of the VFD. Both ends of the
MC should have an R-C surge absorber.

• Securely fasten the main circuit terminals to prevent sparks which can be made by the loose screws
due to vibration.

• Use voltage and current within the specification.

• When using a general GFCI (Ground Fault Circuit Interrupter), select a current sensor with
sensitivity of 200mA or above and not less than 0.1-second operation time to avoid nuisance
tripping.

• Use shield wire or tube for the power wiring and ground the two ends of the shield wire or tube.

• Do NOT stop the VFD by cutting the power. Stop the VFD using RUN/STOP command via control
terminals or keypad. If you must stop the VFD by turning the power OFF. Do not do so more than
once per hour.

Table 1. Control Connections

Output terminals for main circuit

• When installing a load filter at the output side of terminals U/T1, V/T2, W/T3 of the VFD, please use
inductance filter. Do not use phase-compensation capacitors or L-C (Inductance-Capacitance) or R­C (Resistance-Capacitance), unless approved by Honeywell.

• DO NOT connect phase-compensation capacitors or surge absorbers at the output terminals of the
VFD.

• Recommended using an inverter duty-rated motor.

Terminals for connecting DC reactor, external brake resistor, external brake resistor and DC
circuit

• These are the terminals used to connect the DC reactor to improve the power factor. For the factory
setting, it connects the short-circuit object. Please remove this short-circuit object before connecting
to the DC reactor.

DC REACTOR (OPTIONAL)

+1

+2

M33251

• Connect a brake resistor or brake unit in applications with frequent deceleration ramps, short
deceleration time, insufficient brake torque or requiring increased brake torque.

• The external brake resistor should connect to the terminals (B1, B2) of the VFD.

• For those models without built-in brake resistor, connect external brake unit and brake resistor (both
of them are optional) to increase brake torque.

• When the terminals +1, +2 and - are not used, leave the terminals open.

• DO NOT connect [+1, -], [+2, -], [+1/DC+, -/DC-] or brake resistor directly to prevent drive damage.

63-4528-04 24

FRAME A

M33253

FRAME B

M33254

Specifications of the Main Circuit Terminals

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Model

HCRDA0010A1000T 8 AWG

HCRDA0020A1000T

HCRDA0030A1000T 12 AWG (3.3mm

HCRDA0050A1000T 10 AWG (5.3mm

HCRDA0075A1000T 10 AWG (5.3mm

HCRDC0010A1000T 14 AWG (2.1mm

HCRDC0020A1000T 14 AWG (2.1mm

HCRDC0030A1000T 14 AWG (2.1mm

HCRDC0050A1000T 14 AWG (2.1mm

HCRDC0075A1000T 10 AWG (5.3mm

HCRDC0100A1000T 10 AWG (5.3mm

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

CHAPTER 5: MAIN CIRCUIT TERMINAL

Max. Wire

Gauge Min. Wire Gauge Torque (±10%)

2

M4 20kg-cm

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

2

)

(17.4 lb-in.)

(1.962Nm)

(8.4mm

14 AWG (2.1mm

2

)

14 AWG (2.1mm

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Max. Wi

Model

HCRDA0100B1000T

HCRDA0150B1000T 4 AWG (21.2mm

HCRDA0200B1000T 4 AWG (21.2mm

HCRDC0150B1000T 8 AWG (8.4mm

HCRDC0200B1000T 8 AWG (8.4mm

HCRDC0250B1000T 6 AWG (13.3mm

Gauge Min. Wire Gauge Torque (±10%)

4 AWG

(21.2mm

8 AWG (8.4mm2)

2

)

2

)

2

)

2

)

2

)

2

)

M5 35kg-cm

(30.4 lb-in.)

(3.4335Nm)

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

M5 35kg-cm (30.4 lb-in.) (3.4335Nm) Torque 45 Kg-cm [39.0 lb-in.]
(4.415Nm) (±10%)
Terminal D+ [+2 & +1]: Torque: 45 kg-cm [39.0lb-in.] (4.415Nm) (±10%)
HCRDA0200B1000T must use 600V, 90
temperature exceeds 45

25 63-4528-04

o

C.

o

C wire when surrounding

CHAPTER 5: MAIN CIRCUIT TERMINAL

FRAME C

M33255

FRAME D

M33256

WIRE

HEAT
SHRINK
TUBE

RING LUG

13 M N

17 MAX

RING
LUG

28 MAX.

28 MAX.

8.2 MIN.

48 MAX

M31492

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, , B1, B2, +1, +2, -

Max. Wire

Model

HCRDA0250C1000T

HCRDA0300C1000T 1/0 AWG (53.5mm

HCRDA0400C1000T 1/0 AWG (53.5mm

HCRDC0300C1000T 4 AWG (21.2mm

HCRDC0400C1000T 4 AWG (21.2mm

HCRDC0500C1000T 2 AWG (33.6mm

Gauge Min. Wire Gauge Torque (±10%)

1/0 AWG

(53.5mm

1 AWG (42.4mm2)

2

)

2

)

2

)

2

)

2

)

2

)

M8 80kg-cm

(69.4 lb-in.)

(7.848Nm)

NOTE: UL installations must use 600V, 75oC or 90oC wire. Use copper wire only.

Terminal D+ [+2 & +1]:
Torque: 90 Kg-cm [78.2 lb-in.] (8.83Nm) (±10%)
use 600V, 90
ambient temperature exceeds 40

o

C wired for UL installation for HCRDA0400C1000T install in

o

C.

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC-

Max. Wire

Model

HCRDA0500D1000T

HCRDA0600D1000T 4/0 AWG (107mm

HCRDC0600D1000T 1/0 AWG (53.5mm

HCRDC0750D1000T 2/0 AWG (67.4mm

HCRDC1000D1000T 4/0 AWG (107mm

Gauge Min. Wire Gauge Torque (±10%)

4/0 AWG

(107mm

4/0 AWG (107mm2)

2

)

M8 200kg-cm

2

)

2

)

2

)

2

)

HCRDC1250D1000T 4/0 AWG (107mm2)

o

1. UL installations must use 600V, 75

C or 90oC wire. Use copper wire
only.
HCRDC0600D1000T and HCRDC1250D1000T must use 90oC wire.

2. Figure on the left (below) shows the terminal specification.

3. Figure on the right (below) shows the specifications of insulated heat
shrink tubing that comply with UL (600C, YDPU2).

4. Specification of ground wire : It needs to be at least the same size
as the Min. Wire Gauge listed above.

(173 lb-in.)
(19.62Nm)

63-4528-04 26

CHAPTER 5: MAIN CIRCUIT TERMINAL

M31491

FIGURE 1

26.5 MAX.

8.2 MIN.

31 MAX.

70 MAX

16

+0

-4

17 MAX

65 MAX

8.2 MIN.

28 MAX.

FIGURE 2

WIRE

HEAT
SHRINK
TUBE

RING LUG

FIGURE 3

13 M N

FRAME E

Main Circuit Terminals:
R/L1, S/L2, T/L3, U/T1, V/T2, W/T3, +1/DC+, -/DC-

Max. Wire

Model

HCRDA0750E1000T

HCRDA1000E1000T 3/0 AWG*2 (85mm

HCRDA1250E1000T 4/0 AWG*2 (107mm

1. UL installations must use 600V, 75

Gauge Min. Wire Gauge Torque (±10%)

4/0 AWG*2

(107mm2*2)

2/0 AWG*2 (67.4mm

o

C or 90oC wire. Use copper wire

2

M8 200kg-cm

*2)

2

*2)

2

*2)

(173 lb-in.)

only.

2. Figure 1: The usage of ring terminals should comply with the specifica­tions shown in the figure.

3. Figure 2 grounding wire specifications: 300MCM*2
[152mm2*2]TorqueM8 180Kg-cm [156 lb-in.] (17.64Nm) (±10%).

4. Figure 3 shows the specifications of insulated heat shrink tubing that
comply with UL (600C, YDPU2).

M33257

27 63-4528-04

CHAPTER 5: MAIN CIRCUIT TERMINAL

63-4528-04 28

CHAPTER 6: CONTROL CIRCUIT TERMINAL

M33258

M33259

Frame A & B

Loosen the screws and press the tabs on both sides to
remove the cover.

Screw torque: 12~15Kg-cm [10.4~13lb-in.]

Frame C & D

Screw torque: 12~15Kg-cm [10.4~13lb-in.]

Frame E

Screw torque: 12~15Kg-cm [10.4~13lb-in.] Slightly lift the cover, then pull outward for removal.

For multi-function input and output terminal, remove the top cover before wiring

The figures shown in the diagram below are for reference only.

Remove the cover for wiring. Frame A~E

M33260

29 63-4528—04

CHAPTER 6: CONTROL CIRCUIT TERMINAL

B

A

0-10V

0-10V

0-10V

0-10V 0-20 mA

0-20 mA0-20 mA

0-20 mA

AFM1 +10V AVI1 ACI DCM +24V +24V COM FWD MI1 MI3 MI5 MI7

AFM1

AFM2 AVI1 ACI 485

Open

RC3 RA3 RC2 RA2 RC1 RB1 RA1

M33261

AFM2 ACM AVI2 ACM DCM REV MI 2 MI4 MI6 MI8 SG + SG-

120

S1 SCM

Fig. 1. Removable terminal block.

Control Terminal Specifications

Wire Gauge: 26~16AWG (0.1281-1.318mm2)

Screw Torque: (A) 5kg-cm [4.31Ib-in.] (0.49Nm) (As shown in Fig. 1 above.)

(B) 8kg-cm [6.94Ib-in.] (0.78Nm) (As shown in Fig. 1 above)

Wiring precautions:

• Reserve a bare wire strip of 5mm and properly install the wire into the terminal; tighten the installation with a slotted
screwdriver. If the wire is stripped, sort the wire before installation into the terminal.

• Use a flathead screwdriver: blade width 3.5mm, tip thickness 0.6mm

• In the Fig. 1 above, the factory setting for S1-SCM is short circuit. The factory setting for +24V-COM is short circuit and SINK
mode (NPN); please refer to Chapter 4 Wiring for more detail.

Table 1. Control terminal specifications.

Terminals Terminal Function Factory Setting (NPN mode)

+24V Digital control signal common (Source) +24V±5% 200mA

COM Digital control signal common (Sink) Common for multi-function input terminals

FWD-DCM:

FWD Forward-Stop command

REV Reverse-Stop command

MI1

~

MI8

DCM Digital frequency signal common

Multi-function input 1~8

ON Æ forward running
OFF Æ deceleration to stop

REV-DCM:
ON Æ reverse running
OFF Æ deceleration to stop

Refer to parameters 02-01~02-08 to program the multi-function inputs
MI1~MI8.
ON: the activation current is 6.5mA 11Vdc
OFF: leakage current tolerance is 10μA 11Vdc

63-4528—04 30