Honeywell HA40 User Manual

HA40 4-Channel Controller

ALARM 1

ALARM 2

ALARM 3

COMMON

LEVEL

ALARMS

KEYPAD

CAL IN PROGRESS

FAULT ALARM

Magnetic

Keypad

(Keypad buttons

behind door)

HA40 Display & Alarm Controller

STATUS

LED's

Quad Channel

Edit

Alarm Reset

Classified to CSA C22.2 NO. 152 for combustibles detection. Class I, DIV.2, Group s A,B,C,D READ & UNDERSTAND MANUAL!

S/N 90-

or 10-30 VDC @ 3 WATTS

Power = 100-240 V~, 50/60 Hz, .45 A

Technical Manual

Version 1.04 and up

HA40 4-Channel Controller

Safety

Warning

Read and understand contents of this manual prior to operation. Failure to do so could result in serious injury or death.

IMPORTANT SAFETY

The following terms and symbols are used in this manual to alert the operator of important instrument operating issues:

This symbol is intended to alert the user to the presence of important operating and maintenance (servicing) instructions.

This symbol is intended to alert the user to the presence of dangerous voltage within the instrument enclosure that may be of sufcient magnitude to constitute a risk of electric shock.

This symbol signies the system’s ground terminal

DC refers to direct current voltages. VAC refers to alternating voltages.

WarningS

Shock Hazard - Disconnect or turn off power before servicing • this instrument.

mA input only).

This equipment is suitable for use in Class I, Division 2, Groups • A,B,C and D or non-hazardous locations only.

EXPLOSION HAZARD- SUBSTITUTION OF COMPONENTS MAY • IMPAIR SUITABILITY FOR CLASS I, DIVISION 2.

EXPLOSION HAZARD- DO NOT REPLACE FUSE UNLESS POWER • HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NONHAZARDOUS.

EXPLOSION HAZARD- DO NOT DISCONNECT EQUIPMENT UNLESS • POWER HAS BEEN SWITCHED OFF OR THE AREA IS KNOWN TO BE NON-HAZARDOUS.

CautionS

Use a properly rated CERTIFIED AC power (mains) cable • installed as per local or national codes.

For DC powered units, DC power must be from a SELV rated • source.

AcertiedACpower(mains)disconnectorcircuitbreaker•

should be mounted near the controller and installed according applicable local and national codes. If a switch is used instead of a circuit breaker, a properly rated CERTIFIED fuse or current limiter is required to be installed as per local or national codes. Markings for positions of the switch or breaker should state (I) for on and (O) for off.

NEMA 4X wall mount models should be tted witha locking•

mechanism after installation to prevent access to high voltages by unauthorized personnel (see Figure 4-1).

Only the combustible monitor portions of this instrument have been • assessed by CSA for 122.2 No. 152 performance requirements (for

HA40 Technical Manual i

Clean using only a damp cloth with no solvents.•

Equipment not used as prescribed within this manual may • impair overall safety

Revision 1 (07/08)

HA40 4-Channel Controller

Safety ��i

1 General Description

1 General Description ��1-2

1�1 Data Display Screens ��1-3

1.2.1 Engineering Unit Screen ...................................................................................................................................1-3

1.2.2 Bar Graph Screen .............................................................................................................................................1-3

1.2.3 Trend Screen .....................................................................................................................................................1-3

1�3 Specifications ��1-3

1.3.1 Power Supply Requirements .............................................................................................................................1-3

1.3.2 Relays ...............................................................................................................................................................1-4

1.3.3 Ambient Temperature Range ...........................................................................................................................1-4

1.3.4 Humidity Range ................................................................................................................................................1-4

1.3.5 Altitude ..............................................................................................................................................................1-4

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

1.3.3 Ambient Temperature Range ...........................................................................................................................1-5

1.3.4 Humidity Range ................................................................................................................................................1-5

1.3.5 Altitude ..............................................................................................................................................................1-5

1.3.6 Housings / Installation Categories ....................................................................................................................1-5

1.3.7 Approvals ..........................................................................................................................................................1-5

Table of Contents

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HA40 4-Channel Controller

2 Operation

2 Operation ��2-2

2�1 Setup Menu Configuration ��2-2 2�2 Changing Menu Variables Using the Keypad ��2-3

2.2.1 Setup Configuration Menus ..............................................................................................................................2-3

2.2.2 Channel Setup Entry Menu ...............................................................................................................................2-3

2.2.3 Fault / Alarm 1 / Alarm 2 / Alarm 3 Set-Up Menus ............................................................................................2-4

2.2.4 Configure Menu To Define Channel ..................................................................................................................2-4

Name / Eunits ASCII Data Fields .........................................................................................................................2-5

Input Measurement Range...................................................................................................................................2-5

Decimal Point Resolution .....................................................................................................................................2-5

Turning Off Unused Channels ..............................................................................................................................2-5

2.2.5 Cal Setup Menu ................................................................................................................................................2-6

2.2.6 Calibrate Input Menu .........................................................................................................................................2-6

2�3 System Configuration Menus ��2-7

2.3.1 Standard / Optional Relay Setup Menus ...........................................................................................................2-7

2.3.2 Clock / Delays Menu .........................................................................................................................................2-8

2.3.3 COMM Port Remote ID Menu ...........................................................................................................................2-8

2.3.4 Analog Setup Menu ..........................................................................................................................................2-9

2.3.5 Horn / Acknowledge Menu ................................................................................................................................2-9

2�4 HA40 System Security Menu ��2-10

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HA40 4-Channel Controller

3 Motherboard Interface PCB

3 Motherboard Interface PCB ��3-2

3�1 Input / Output Optional PCB’s ��3-3

3.1.2 Optional Analog Input PCB ............................................................................................................................3-4

3.1.3 Optional Discrete Relay PCB’s..........................................................................................................................3-4

3.1.4 Optional 4-20mA Analog Output Board ..........................................................................................................3-5

3.2 MODBUS RS-232 / RS-485 Interface Option ......................................................................................................3-6

3.2.1 MODBUS Register And Function Code Summary .........................................................................................3-6

4 Enclosures

4 Enclosures ��4-2

4�1 HA40N4 NEMA 4X Wall Mount Enclosure ��4-2 4�2 HA40XP NEMA 7 Explosion-Proof Wall Mount Enclosure��4-2

5 Parts List

5 Parts List ��5-2

6 Specifications

5 Specifications ��6-2

7 Warranty

Honeywell Analytics Warranty Statemen ��7-2

HA40 Technical Manual iv

Revision 1 (08/08)

HA40 4-Channel Controller

1 General Description

HA40 Technical Manual 1-1

Revision 1 (08/08)

HA40 4-Channel Controller

ALARM 1

ALARM 2

ALARM 3

COMMON

LEVEL

ALARMS

KEYPAD

CAL IN PROGRESS

FA ULT ALARM

Magnetic Keypad

(Keypad buttons

behind door)

HA40 Display & Alarm Controller

STAT US

LED's

Quad Channel

Edit

Alarm Reset

Classified to CSA C22.2 NO. 152 for combustibles detection. Class I, DIV. 2, Groups A,B,C,D READ & UNDERSTAND MANUAL!

S/N 90-

or 10-30 VDC @ 3 WATTS

Power = 100-240 V~, 50/60 Hz, .45 A

SW1-SW5 are the magnetic keypad allowing operator

interface w/o opening the enclosure. Touch key access requires

opening the enclosure.

Alarm 1 LED

LCD readout contrast

adjustment

UP DOWN NEXT EDIT RESET

LED Indicators

Piezo

Alarm 2 LED

Alarm 3 LED

Common Alarm

Level LEDs

KEYPAD

CAL IN PROGRESS

FA ULT ALARM

1 General Description

The Honeywell Analytics HA40 Quad Channel Controller is designed to display, and control alarm event switching for four inputs. Inputs are typically voltage or 4-20mA current from transmitters, monitors or other analog output devices. The HA40 is equipped with a Fault and three alarm levels per channel with features such as ON / OFF delays, latching relays and alarm Acknowledge. A dedicated horn driver circuit for a local audible annunciator is also standard. Two standard 5-amp alarm relays are congurable via the “alarm voting” menu to make relays trip based on various alarm combinations. A real-Time Clock and Calendar are also standard. Options such as 4-20mA outputs, discrete relays for each alarm and audible annunciators are easily added. RS-485 (Modbus RTU) or Ethernet (Modbus TCP) ports are also available for sending data to PC’s, PLC’s, DCS’s, or other Honeywell Analytics controllers.

A 128 x 64 pixel graphic LCD readout displays monitored data as bar graphs, 30-minute trends and engineering units. System conguration is via user friendly menus and all conguration data is retained in nonvolatile memory during power interruptions. The HA40 front panel is shown in Figure 1-1 displaying the bar graph data screen. The ve keypad symbols below the display are magnetically activated using the supplied magnetic wand without opening the enclosure. Opening the enclosure door provides access to the keypad buttons as shown in Figure 1-2.

Figure 1-1. Front Panel

Figure 1-2. Front Panel Display (open enclosure)

HA40 Technical Manual 1-2

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HA40 4-Channel Controller

1�1 Data Display Screens

The HA40 Controller offers three modes for displaying monitored data, shown in Figure 1-4.

Figure 1-4. Data Display Screens

1�2�1 Engineering Unit Screen

The Engineering Unit screen shown in Figure 1-4 allows each channel’s value and its 10-digit Eunits tag to be viewed simultaneously. A1, A2, A3, FL icons at lower right of each reading ash if ALARM 1, 2, 3 or FAULT alarms activate for this channel.

1�2�2 Bar Graph Screen

Values are displayed graphically as bar graphs with alarm levels indicated by vertical dashed lines across each bar. The bar graph screen is very useful for emphasizing current reading relative to the channel’s alarm set-point. Live readings and their Eunits tag appear above each bar graph.

1�3 Speciﬁcations

1�3�1 Power Supply Requirements

The HA40 is equipped with an integral 15 watt universal AC input / 24 VDC output switching power supply. Standard HA40 AC power requirements are 100-240 VAC 50/60 Hz @ .45 amp max (including inrush) and 20 watts steady state, applied to TB5 on the motherboard. If AC power is not available, the HA40 may also be powered with 24 VDC applied to TB1 on the motherboard. A primary DC source or back-up DC source capability should be determined by the total system power budget calculation with guard-band included. A back-up DC power source may also be connected to TB1 for automatic switchover if the AC power source fails. See Figures 3-1 & 3-2 for wiring information.

Warning

A back-up or external DC power source DOES NOT source aux power output (TB3 - see Figure 3.1)

1�2�3 Trend Screen

The HA40 also provides 30-minute trend screens for each channel as shown in Figure 1-4. Live readings and their Eunits tag are displayed across the top of each trend screen. Channel numbers are shown in the upper right and are selected by the Next key. A1. A2 and A3 alarm levels appear as horizontal dashed lines across the screen.

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HA40 4-Channel Controller

The basic HA40 consumes only 1.5 watts of 10-30 VDC from the integral power supply.

Optional features, and external devices such as remote transmitters, increase power consumption as described below:

Discrete Relay PCB option; add 1.5 watt.• 4-20mA Output PCB option; add .5 watt.• TB3 terminals 1 & 2 on the motherboard provide a maximum •

of 350mA output power for powering of auxiliary external devices such as relays, lamps or transmitters (see Figure 3-1 ). Power consumed from these terminals must be included when calculating system power consumption.10-0221-4, Analog Input PCB option; add wattage for each monitor connected to this board’s 24 VDC terminals.

Some applications require HA 40 controllers to source power for high power monitors. If the integral 15 watt power in not enough, a 24VDC, 50 watt power supply, UL rated for Div 2 hazardous areas is available. This option is also available with a Div 1 enclosure if an explosionproof enclosure is required. (See Section 5 - Specifications.)

Warning

A backup, or external DC power source DOES NOT source auxiliary

poweroutput(seegure3.1TB3).

1�3�2 Relays

Two mechanical (dry contact) Common Form C relays are standard and may be mapped to various alarm events as described in Section 2.3.1. HA40’s may also be equipped with optional solid-state common Form A relays (see Section 5 - Specifications for details) in applications requiring non-arcing switching. Solid-state relays are recommended for switching of highly inductive loads.

A six mechanical (dry contact) Discrete Relay option board (see

Section 3.1.6) provides dedicated Form C relays for ALARM 1, ALARM

2 and FAULT for all channels.

Warning

All mechanical (dry contact) relays are rated at 5 Amp for 28 VDC and 250 ~VAC RESISTIVE loads. IMPORTANT: Appropriate diode (DC

loads) or MOV (AC loads) snubber devices must be installed with inductive loads to prevent RFI noise spikes.

Optional solid state relays are rated at 2 Amp 12-280~VAC (600Vpk).

Relay wiring should be kept separate from low level signal wiring.

1�3�3 Ambient Temperature Range

-25 to 50 degrees C

1�3�4 Humidity Range

HA40 Technical Manual 1-4

0 to 90% R. H. Non-Condensing.

1�3�5 Altitude

Recommended up to 2000 meters

Revision 1 (08/08)

HA40 4-Channel Controller

1�3�6 Housings / Installation Categories

*NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • pollution degree 3; NEMA 4X; IP66*NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4 rating.*Includes standard non-intrusive magnetic keypad.

1�3�7 Approvals

CSA C22.2 No 1010.1 and ISA S82.02•

CSA C22.2 No 152 for combustibles using mA input

UL 1604/C22.2 No. 213 (Div 2 Groups A,B,C,D)

EN55011 & EN61000 (CE Mark) CSA File # = 219995

1�3�3 Ambient Temperature Range

-25 to 50 degrees C

1�3�4 Humidity Range

0 to 90% R. H. Non-Condensing.

1�3�5 Altitude

Recommended up to 2000 meters

1�3�6 Housings / Installation Categories

*NEMA 4X wall mount. DIV 2 Groups A,B,C,D; Category II and • pollution degree 3; NEMA 4X; IP66

*NEMA 7 wall mount for DIV 1 & 2 Groups B,C,D; includes • o-ring in door to satisfy NEMA 4 rating.

*Includes standard non-intrusive magnetic keypad.

1�3�7 Approvals

CSA C22.2 No 1010.1 and ISA S82.02•

CSA C22.2 No 152 for combustibles•

UL 1604 / C22.2 No 213 (Div 2 Groups A,B,C,D)•

EN55011 & EN61000 (CE Mark). CSA File # = 219995 and • may be seen at: www.CSA-International.org.

HA40 Technical Manual 1-5

Revision 1 (08/08)

HA40 4-Channel Controller

2 Operation

HA40 Technical Manual 2-1

Revision 1 (07/08)

HA40 4-Channel Controller

2 Operation

The HA40’s graphic LCD displays monitored data. The 5-button keypad and the display serve as the system’s operator interface. All HA40 conguration variables are entered using this operator interface through SETUP menus accessed by pressing Edit from either data screen. This Setup mode may be exited manually by pressing Next, or automatically when no keys are pressed for 5 minutes. Alarm relays and front panel alarm LED indicators remain active during the Setup mode. Alarm LED’s ash upon new alarms and become steady after Acknowledged by pressing the Alarm Reset key. A SECURITY menu offers a password feature to prevent tampering with HA40 parameters.

A “sign-on” screen appears briey after power is applied that indicates what type of input / output options are congured with the unit.

2�1 Setup Menu Conﬁguration

Variables inside the CHANNEL (see Section 2.2) and SYSTEM (see

Section 2.3) menu trees allow HA40 conguration for a wide range of

monitoring applications. Select the desired menu by scrolling with Up/ down arrows and then Edit to enter each menu. Figure 2-1 illustrates the menus tree for conguring Channel and System specic variables. Channel variables affect only the specic channel selected while System variables are related to features not specic to any channel.

HA40 Technical Manual 2-2

Revision 1 (07/08)