Honeywell GasAlertQuattro Operator's Manual
Operator’s Manual
1, 2, 3, and 4 Gas Detector
GasAlertQuattro
Table of Contents
Limited Warranty and Limitation Liability .............. 0
Contacting BW Technologies by Honeywell .........0
Introduction ..............................................................1
Zeroing the Sensors ................................................1
Safety Information - Read First ...............................2
Parts of the GasAlertQuattro ..................................5
Screen Elements ......................................................6
Pushbutton ...............................................................7
Sensor Poisons and Contaminants ........................8
Connecting the Gas Cylinder to the Detector ....... 9
Calibration ..............................................................10
Bump Test ............................................................... 12
Alarms .....................................................................14
User Options and Sensor Configuration .............17
Device Configuration ................................................... 17
Sensor Configuration ...................................................19
Maintenance ...........................................................20
Rechargeable Battery Capacity ................................... 20
Battery Pack Retaining Screw .....................................20
Replacing the Battery Pack ......................................... 21
Charging the Rechargeable Battery Pack ................... 21
Replacing the Alkaline Batteries .................................. 22
WEEE Directive and Battery Directive ................. 24
Removal and Disposal of the Alkaline Battery
Pack ........................................................................ 24
Removal and Disposal of the Rechargeable
Battery Pack ............................................................24
Removal and Disposal of the Coin Cell ............... 25
Replacing the Sensors .................................................26
Replacing the Sensor Filter .........................................27
Specifications ......................................................... 28
European Performance Approval ......................... 31
Performance Data According to EN 45544-1
Part 1 and 2: ............................................................34
Troubleshooting ..................................................... 35
Startup Troubleshooting .............................................. 40
Calibration Troubleshooting.........................................42
Bump Test Troubleshooting ......................................... 42
Replacement Parts and Accessories ................... 43
i
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
Limited Warranty and Limitation Liability
BW Technologies LP (BW) warrants the product to be free from defects in material and workmanship under normal use and service for a period of
two years, beginning on the date of shipment to the buyer. This warranty extends only to the sale of new and unused products to the original buyer.
BW’s warranty obligation is limited, at BW’s option, to refund of the purchase price, repair or replacement of a defective product that is returned to
a BW authorized service center within the warranty period. In no event shall BW’s liability hereunder exceed the purchase price actually paid by the
buyer for the Product.
This warranty does not include:
a) fuses, disposable batteries or the routine replacement of parts due to the normal wear and tear of the product arising from use;
b) any product which in BW’s opinion, has been misused, altered, neglected or damaged, by accident or abnormal conditions of operation,
handling or use;
c) any damage or defects attributable to repair of the product by any person other than an authorized dealer, or the installation of unapproved
parts on the product; or
The obligations set forth in this warranty are conditional on:
a) proper storage, installation, calibration, use, maintenance and compliance with the product manual instructions and any other applicable
recommendations of BW;
b) the buyer promptly notifying BW of any defect and, if required, promptly making the product available for correction. No goods shall be
returned to BW until receipt by the buyer of shipping instructions from BW; and
c) the right of BW to require that the buyer provide proof of purchase such as the original invoice, bill of sale or packing slip to establish that the
product is within the warranty period.
THE BUYER AGREES THAT THIS WARRANTY IS THE BUYER’S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICUL AR PURPOSE. BW SHALL NOT BE LIABLE FOR ANY
SPECIAL, INDIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES, INCLUDING LOSS OF DATA, WHETHER ARISING FROM BREACH OF WARRANTY OR
BASED ON CONTRACT, TORT OR RELIANCE OR ANY OTHER THEORY.
Since some countries or states do not allow limitation of the term of an implied warranty, or exclusion or limitation of incidental or consequential
damages, the limitations and exclusions of this warranty may not apply to every buyer. If any provision of this warranty is held invalid or
unenforceable by a court of competent jurisdiction, such holding will not affect the validity or enforceability of any other provision.
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Introduction
GasAlertQuattro
Introduction
The operator’s manual provides basic information to operate
the GasAlertQuattro gas detector. For complete operating
instructions, refer to the GasAlertQuattro Technical Reference
Guide provided on the CD-ROM. The GasAlertQuattro gas
detector (“the detector”) is designed to warn of hazardous gas
levels above user-defined alarm setpoints.
The detector is a personal safety device. It is your responsibility
to respond properly to the alarm.
Note
The detector is shipped with English as the default
displayed language. Additional languages provided
are French, German, Portuguese, and Spanish. The
screens for the additional languages are displayed on
the detector and in the corresponding operator’s
manual.
Zeroing the Sensors
To zero the sensors, refer to steps #1-3 in Calibration on
page 10.
1
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Operator’s Manual
Safety Information - Read First
Use the detector only as specified in this operator’s manual and
the technical reference guide, otherwise protection provided by
the detector may be impaired. Read the following Cautions
before using the detector.
• Warning: Substitution of components may impair
Intrinsic Safety.
• Before using the detector, refer to Sensor Poisons and
Contaminants on page 8.
• Protect the combustible sensor from exposure to lead
compounds, silicones, and chlorinated hydrocarbons.
Although certain organic vapors (such as leaded
gasoline and halogenated hydrocarbons) may
temporarily inhibit sensor performance, in most cases
the sensor will recover after calibration.
• Caution: For safety reasons, this equipment must be
operated and serviced by qualified personnel only. Read
and understand the technical reference guide
completely before operating or servicing.
• If using the detector near its upper or lower operating
temperature, BW Technologies by Honeywell
recommends zeroing or activating the detector in that
environment.
• Charge the detector before first-time use. BW
recommends the detector be charged after every
workday.
2
• Do not use an external power supply or charger to
operate the detector for periods greater than 24 hours. If
powering from an external source, power cycle the
detector once every 24 hours to ensure proper
operation. To power cycle the detector, press and hold
C until OFF is displayed. Release C, then press and
hold until the detector begins the start-up sequence.
• Do not use an external power source or charger to
operate the detector in a hazardous environment. The
chargers intended for use with the GasAlertQuattro
detector are not certified for use in hazardous or
potentially explosive environments.
• Calibrate the detector before first-time use and then on
a regular schedule, depending on use and sensor
exposure to poisons and contaminants. BW
recommends that the sensors must be calibrated
regularly and at least once every 180 days (6 months).
• Performance standards for European certification
EN 60079-29-2 and EN 45544-4 contain guidance on
implementing a suitable calibration routine.
• Calibrate only in a safe area that is free of hazardous
gas in an atmosphere of 20.9% oxygen.
• The combustible sensor is factory calibrated to 50%
LEL methane. If monitoring a different combustible gas
in the % LEL range, calibrate the sensor using the
appropriate gas.
• Only the combustible gas detection portion of this
instrument has been assessed for performance by CSA
International.
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
• BW recommends that the combustible sensor be
checked with a known concentration of calibration gas
after any exposure to contaminants/poisons such as
sulfur compounds, silicon vapors, halogenated
compounds, etc.
• BW recommends to bump test the sensors before each
day’s use to confirm their ability to respond to gas by
exposing the detector to a gas concentration that
exceeds the alarm setpoints. Manually verify that the
audible, visual, and vibrator alarms are activated.
Calibrate if the readings are not within the specified
limits.
• For an additional bump test caution relating to the
European performance certification, refer to Bump Test
on page 12.
• Caution: High off-scale LEL readings may indicate an
explosive concentration.
• Any rapid upscaling reading followed by a declining or
erratic reading may indicate a gas concentration
beyond upper scale limit, which can be hazardous.
• For use only in potentially explosive atmospheres
where oxygen concentrations do not exceed 20.9%
(v/v). Oxygen deficient atmospheres (<10% v/v) may
suppress some sensor outputs.
Safety Information - Read First
GasAlertQuattro
• Extended exposure of the GasAlertQuattro to certain
concentrations of combustible gases and air may stress
the detector element that can seriously affect its
performance. If an alarm occurs due to a high
concentration of combustible gases, a calibration
should be performed, or if needed, the sensor replaced.
• Before using common products around sensors, refer
to Sensor Poisons and Contaminants on page 8.
• High concentrations of certain toxic gases, for example
H
S, may have an adverse effect on the LEL sensor.
2
This effect, known as inhibition, is usually temporary
but in extreme circumstances can impair the sensitivity
of the LEL sensor.
After any gas exposure that causes an alarm in the toxic
gas sensors, the LEL sensor should be verified with a
bump test, and recalibrated if necessary.
• Warning: The lithium battery (QT-BAT-R01) may present
a risk of fire or chemical burn hazard if misused. Do not
disassemble, heat above 212°F (100°C), or incinerate.
• Warning: Do not use any other lithium batteries with the
GasAlertQuattro detector. Use of any other cell can
cause fire and/or explosion. To order and replace the
QT-BAT-R01 lithium battery, contact BW Technologies
by Honeywell.
• Warning: Lithium polymer cells exposed to heat at
266°F (130°C) for 10 minutes can cause fire and/or
explosion.
3
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Operator’s Manual
• e Warning: This instrument contains a lithium
polymer battery. Dispose of used lithium cells
immediately. Do not disassemble and do not dispose of
in fire. Do not mix with the solid waste stream. Spent
batteries must be disposed of by a qualified recycler or
hazardous materials handler.
• Keep lithium cells away from children.
• Deactivating the detector by removing the battery pack
may cause improper operation and harm the detector.
4
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
Parts of the GasAlertQuattro
11
22
3
22
5
6
7
4
8
2
9
10
11
12
Parts of the GasAlertQuattro
Item Description Item Description Item Description Item Description
1
IntelliFlash
(green LED)
2
Visual alarm indicator
(red LED)
3
Hydrogen sulfide
(H2S) sensor
4
Pushbutton
5
Combustible (LEL)
sensor
6
Carbon monoxide
(CO) sensor
7
Liquid crystal display
(LCD)
8
Audible alarm
9
Oxygen (O2) sensor
10
11
12
GasAlertQuattro
Alligator clip
Battery pack
Charging connector
and IR interface
5
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Operator’s Manual
Screen Elements
6
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
Pushbutton
Pushbutton Description
• To activate the detector, press and hold C in a safe area that is free of hazardous gas and in
an atmosphere of 20.9% oxygen.
• To deactivate the detector, press and hold C during the powering off countdown. Release
C when OFF displays.
• To view the date/time, current battery power, calibration due date, bump test due date, TWA,
STEL, and peak readings, press C twice rapidly. To clear the TWA, STEL, and peak
readings, press and hold C when the LCD displays Hold C to reset peaks, TWA, STEL.
C
• To initiate calibration, press and hold C while the detector performs the OFF countdown.
Continue holding C while the LCD briefly deactivates and then reactivates to begin the
calibration countdown. Release C when Calibration started displays.
• To activate the backlight, press C and release.
• To acknowledge latching alarms, press C.
• To acknowledge a low alarm and disable the audible alarm, press C. The Low Alarm
Acknowledge option must be enabled in FleetManager II.
• To acknowledge any of the “due today” messages (calibration and bump test) press C. If
enabled, the force calibration and force bump features cannot be bypassed.
GasAlertQuattro
Pushbutton
7
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Operator’s Manual
Sensor Poisons and Contaminants
Several cleaners, solvents, and lubricants can contaminate and
cause permanent damage to sensors. Before using cleaners,
solvents, and lubricants in close proximity to the detector
sensors, read the following caution and table.
Use only the following BW Technologies by Honeywell
recommended products and procedures:
• Use water based cleaners.
• Use non-alcohol based cleaners.
• Clean the exterior with a soft, damp cloth.
• Do not use soaps, polishes, or solvents.
8
The following table lists common products to avoid using
around sensors.
Cleaners and
Lubricants
Brake cleaners
Lubricants
Rust inhibitors
Window and glass
cleaners
Dishsoaps Mold releasing agents
Citrus based
cleaners
Alcohol based
cleaners
Hand sanitizer
Anionic
detergents
Methanol (fuels
and antifreezes)
Silicones Aerosols
Silicone cleaners and
protectants
Silicone based
adhesives, sealants,
and gels
Hand/body and
medicinal creams that
contain silicone
Tissues containing
silicone
Polishes
Bug
repellents
and sprays
Lubricants
Rust
inhibitors
Window
cleaners
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
Connecting the Gas Cylinder to the Detector
Gas Cylinder Connection
Read the following steps (1-5) prior to initiating calibration.
1. Verify the calibration gas being used matches the span concentration
value(s) that are set for the detector.
2. Connect the calibration hose to the 0.5 l/min regulator on the gas cylinder.
For use with the MicroDock II, use a demand flow regulator and refer to
the MicroDock II User Manual.
3. Connect the calibration hose to the intake inlet on the calibration cap.
Arrows on the calibration cap indicate the direction of gas flow.
4. Begin the calibration procedures. Do not attach the calibration cap until
instructed to apply gas. When instructed, place the calibration cap on the
detector and tighten the knob.
NOTE: Ensure the cap is securely fastened before applying gas.
5. When calibration is complete, disconnect the hose from the calibration cap
and the regulator. Remove the calibration cap from the detector.
Gas Cylinder Guidelines
Ɣ To ensure accurate calibration, use a premium-grade calibration gas. Use
gases approved by the National Institute of Standards and Technology.
Ɣ,IDFHUWLILHGFDOLEUDWLRQLVUHTXLUHGFRQWDFW%:7HFKQRORJLHVE\+RQH\ZHOO
Ɣ'RQRWXVe a gas cylinder past its expiration date.
Note
Only use the calibration cap
during the calibration process.
Connecting the Gas Cylinder to the Detector
GasAlertQuattro
9
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
OFF
Powering off...
OFF
Starting Calibration...
Continue holding
to calibrate
or zero
- 3 -
Operator’s Manual
Calibration
Calibration is performed to adjust the sensitivity levels of
sensors to ensure accurate responses to gas.
This calibration procedure is written as the procedure is intended.
If an error or alarm screen displays, refer to Calibration
Troubleshooting in the
Guide
.
Calibrate only in a safe area that is free of hazardous gas
in an atmosphere of 20.9% oxygen.
If performing single gas calibration, calibrate O
The maximum hose length for calibration is 3 ft. (1 m).
The following steps are written for use with a standard
quad gas cylinder.
Calibration can only be aborted after the sensors have
been zeroed. If C is pressed to abort, CALIBRATION
cancelled displays.
Aborting the calibration procedure after applying gas may
result in an undesired calibration being saved.
BW recommends calibrations be verified following an
adjustment operation.
10
GasAlertQuattro Technical Reference
first.
2
Note
1. Press and hold C as the detector
performs the Powering off countdown.
Continue holding C when OFF
displays and the detector briefly
deactivates.
2. The detector activates again and
performs the calibration countdown.
Continue holding until Starting
Calibration displays.
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
3. The detector enters the zero function.
H2S ppm CO ppm
O
2
%
00.0
20.9 0
zeroing . . .
LEL %
Calibration
IR loc k enabled...
Connect to
MicroDock or
Fleet Manager
Press to end
waiting... 24
Apply Calibration
gas now...
Press to end
H2S
CO
LEL
O
2
waiting... 17
Apply Calibration
gas now...
Press to end
H2S
CO
LEL
O
2
waiting... 0
H2S ppm CO ppm
LEL % O
2
%
22.0 86
15.0 37
25.0 100.0
Press to end
calibrating...
18.0 50.0
Turn gas off...
waiting... 17
Press to skip
CO
LEL
O
2
H2S
zeroing displays while the detector
zeros all of the sensors.
If a sensor fails to zero, it cannot be
calibrated. Refer to Startup Self-Test
Troubleshooting in the
GasAlertQuattro Technical Reference
Guide.
If the IR Lock option is enabled, the
following screen displays to indicate
calibration can only be performed using
an IR device (MicroDock II or IR Link).
4. When the following screen displays,
attach the calibration cap and apply
calibration gas at a flow rate of
250-500 ml/min. Refer to Connecting the
Gas Cylinder to the Detector on page 9.
If a sensor is not yet due for calibration,
its box will have a greyed out
checkmark.
5. The detector initially tests for gas.
When a sufficient amount of gas is
detected, displays beside each gas
that is detected.
6. The detector then begins calibrating
the sensors. The following activities
occur during the span:
• calibrating displays at the bottom of
the screen.
• Gas values adjust during the span.
• Target gas values that are defined in
FleetManager II display above or
below the adjusting gas value.
To abort calibration after the sensors
have been zeroed, press C.
7. When the following screen displays,
close the valve on the gas cylinder and
remove the calibration cap from the
detector.
A check mark displays beside each
sensor that has calibrated successfully.
GasAlertQuattro
Calibration
11
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
GasAlertQuattro
Calibration
complete
waiting... 0
Press to skip
H2S days
CO days
LEL daysO
2
days
180 180
180 180
NEXT
CAL
Press to skip
H2S ppm CO ppm
O
2
%
00.0
20.9 0
LEL %
Operator’s Manual
8. When calibration is complete , the
following screen displays.
Note
The calibration due date cannot
be reset for a sensor that fails
calibration. If a sensor fails or an
error screen displays, refer to
Calibration Troubleshooting in the
GasAlertQuattro Technical
Reference Guide.
9. All successfully calibrated sensors
automatically reset to the number of days
defined in the Cal Interval field in
FleetManager II.
The calibration due dates can be
changed in FleetManager II.
10. The detector now enters normal
operation.
12
Bump Test
A bump test applies test gas to force the detector into alarm. A
bump test should be performed regularly to confirm the sensors
are responding correctly to gas, and that the audible, visual and
vibrator alarms activate during an alarm condition.
The detector can also prompt for a bump test during startup
when the Bump Test Interval is defined. Refer to the
GasAlertQuattro Technical Reference Guide.
BW recommends to bump test the sensors before each
day’s use to confirm their ability to respond to gas by
exposing the sensors to a gas concentration that exceeds
alarm setpoints.
To operate the detector in accordance with performance
requirements for European certification, the user must
complete a bump test before each day’s use.
(Per EN 60079-29-1 and EN 60079-29-2.)
1. Connect the calibration hose to the 0.5 l/min regulator
on the gas cylinder. Refer to Connecting the Gas
Cylinder to the Detector on page 9.
To bump test using the MicroDock II station, refer to the
MicroDock II User Manual.
2. Connect the calibration hose to the intake inlet on the
calibration cap. Arrows on the calibration cap indicate
the direction of gas flow.
Shop for Gas products online at:
www.
CanarySense
.com
1.888.610.7664
Loading...