Honeywell FocusPRO TH6220D installation guide

Installation Guide
TH6220D
Programmable Thermostat
Product Application
This thermostat provides electronic control of 24 VAC single-stage and multi-stage heating and cooling systems, or 750 mV heating systems.
System Types (up to 2 heat/2 cool)
Gas, oil, or electric heat with air conditioning
Warm air, hot water, high-efficiency furnaces, heat pumps, steam, gravity
Heat only — two-wire systems, power to open and close zone valves (Series 20), and normally­open zone valves
Heat only with fan
Cool only
750 mV heating systems
Power Options
Battery power only
Common wire only
Common wire with battery backup
Changeover Options
Selectable manual or auto-changeover modes
System Settings
Heat, Off, Cool,Auto, Em Heat
Fan Settings
Auto, On
Must be installed by a trained, experienced technician
Read these instructions carefully. Failure to follow these instructions can damage the product or cause a hazardous condition.
Check the ratings in this booklet to verify that this product is suitable for your application (see page 17).
Always test for proper operation after installation (see page 13).
CAUTION: ELECTRICAL HAZARD
Can cause electrical shock or equipment damage. Disconnect power before beginning installation.
MERCURY NOTICE
If this product is replacing a control that contains mercury in a sealed tube, do not place the old control in the trash. Contact your local waste management authority for instructions regarding recycling and proper disposal.
® U.S. Registered Trademark. Patents pending.
Copyright © 2005 Honeywell International Inc. All rights reserved.
Table of contents
IInnssttaallllaattiioonn
Pre-installation checklist ................2
Wallplate installation ......................3
Wiring..............................................4
Wiring diagrams ..............................5
Power options ..............................10
Thermostat mounting ..................10
S
Seettuupp aanndd tteessttiinngg
Installer setup................................11
Installer system test ......................13
Explanation of features ................14
Installation tips
Appppeennddiicceess
A
Quick reference to controls..........15
Quick reference to display............15
Battery replacement......................15
In case of difficulty ......................16
Accessories/replacement parts ....17
Specifications ................................17
NO
Install the thermostat about 5 feet (1.5m) above the floor in an area with good air circulation at average temperature.
NO
Do not install in locations where the thermostat can be affected by:
• Drafts or dead spots behind doors and in corners
• Hot or cold air from ducts
• Sunlight or radiant heat from appliances
• Concealed pipes or chimneys
• Unheated/uncooled areas such as an outside wall behind the thermostat
NO
1
Installation Guide
Pre-installation checklist
Package contents
Check to make sure your package includes the following items:
Quick
FocusPRO™TH6220D
programmable thermostat
(wallplate attached to back)
reference
card
Operating manual
Wall anchors and mounting screws
(2 each)
AA alkaline
batteries (2)
Required tools & supplies
No. 2 Phillips screwdriver
Small pocket screwdriver
Drill
Drill bit (3/16” for drywall, 7/32” for plaster)
Hammer
Pencil
Electrical tape
Level (optional)
2
FocusPRO™TH6220D Programmable Thermostat
Wallplate installation
Insert finger into wire hole and pull to remove wallplate from thermostat.
Insert quick reference card
Remove the wallplate from the ther­mostat as shown at left, then follow directions below for mounting.
1 Insert quick reference card in slot
in back of thermostat.
2 Pull wires through wire hole.
3 Position wallplate on wall, level and
mark hole positions with pencil.
4 Drill holes at marked positions as
shown below, then tap in supplied wall anchors.
5 Place wallplate over anchors, insert
and tighten mounting screws.
Drill 3/16” holes for drywall. Drill 7/32” holes for plaster.
Wall anchors
Mounting screwsWire hole
3
Installation Guide
Wiring
CAUTION: ELECTRICAL HAZARD. Can cause electrical shock or equipment damage.
Disconnect power before wiring.
Keep wires in this shaded area
Heat Pump
Conventional
NOTES
R & Rc terminals
In single-transformer system, leave metal jumper in place between R & Rc. Remove metal jumper if two-transformer system.
C terminal
The C (common wire) terminal is optional when thermostat is powered by batteries.
W (O/B) terminal
If thermostat is configured for a heat pump in the Installer Setup, configure changeover valve for cool (“O” factory setting) or heat (“B”).
L terminal (Output)
Heat pump reset. L terminal powered contin­uously when thermostat is set to Em Heat. Configure thermostat for 2 heat / 1 cool heat pump in the Installer Setup.
Wire specifications
Use 18- to 22-gauge thermostat wire. Shielded cable is not required.
Wiring
1 Loosen screw terminals, insert
wires into terminal block, then re-tighten screws.
2 Push excess wire back into the
wall opening. Keep wires in shaded area as shown at left.
3 Plug the wall opening with non-
flammable insulation to prevent drafts from affecting thermostat operation.
Terminal Designations
Conventional Terminal Letters: Y2 2nd stage compressor contactor W2 2nd stage heat relay G Fan relay W 1st stage heat relay C Common wire from secondary side of
cooling system transformer
Y 1st stage compressor contactor R Heating power. Connect to secondary
side of heating system transformer.
Rc Cooling power. Connect to secondary
side of cooling system transformer.
Heat Pump Terminal Letters: L Heat pump reset. L terminal powered
continuously when System is set to Em Heat.
E Emergency heat relay Aux Auxiliary heat relay G Fan relay O/B Changeover valve for heat pumps C Common wire from secondary side of
cooling system transformer.
Y Compressor contactor R Heating power. Connect to secondary
side of heating system transformer.
Rc Cooling power. Connect to secondary
side of cooling system transformer.
4
FocusPRO™TH6220D Programmable Thermostat
Wiring diagrams
Power supply. Provide disconnect means and overload protection as required.
Factory-installed jumper. Remove for 2-transformer systems only.
Optional 24VAC common connection.
In Installer Setup, set system type to Heat Only
In Installer Setup, set system type to 1Heat/1Cool Heat Pump
In Installer Setup, set system type to 2Heat/1Cool Heat Pump
L terminal is powered continuously when thermostat is set to Em Heat.
Install field jumper between Aux and E if there is no emergency heat relay.
In Installer Setup, set system type to 2Heat/2Cool
Typical 1H/1C system: 1 transformer Typical 1H/1C system: 2 transformers
.
& changeover valve to 0 or B.
.
conventional.
Remove jumper
5
Installation Guide
Wiring diagrams
Power supply. Provide disconnect means and overload protection as required.
Factory-installed jumper. Remove for 2-transformer systems only.
Optional 24VAC common connection.
In Installer Setup, set system type to Heat Only
In Installer Setup, set system type to 1Heat/1Cool Heat Pump
In Installer Setup, set system type to 2Heat/1Cool Heat Pump
L terminal is powered continuously when thermostat is set to Em Heat.
Install field jumper between Aux and E if there is no emergency heat relay.
In Installer Setup, set system type to 2Heat/2Cool
Typical 1H/1C heat pump system Typical heat-only system
.
& changeover valve to 0 or B.
.
conventional.
6
FocusPRO™TH6220D Programmable Thermostat
Wiring diagrams
Power supply. Provide disconnect means and overload protection as required.
Factory-installed jumper. Remove for 2-transformer systems only.
Optional 24VAC common connection.
In Installer Setup, set system type to Heat Only
In Installer Setup, set system type to 1Heat/1Cool Heat Pump
In Installer Setup, set system type to 2Heat/1Cool Heat Pump
L terminal is powered continuously when thermostat is set to Em Heat.
Install field jumper between Aux and E if there is no emergency heat relay.
In Installer Setup, set system type to 2Heat/2Cool
Typical heat-only system with fan Heat-only system (Series 20)
.
& changeover valve to 0 or B.
.
conventional.
7
Installation Guide
Wiring diagrams
Power supply. Provide disconnect means and overload protection as required.
Factory-installed jumper. Remove for 2-transformer systems only.
Optional 24VAC common connection.
In Installer Setup, set system type to Heat Only
In Installer Setup, set system type to 1Heat/1Cool Heat Pump
In Installer Setup, set system type to 2Heat/1Cool Heat Pump
L terminal is powered continuously when thermostat is set to Em Heat.
Install field jumper between Aux and E if there is no emergency heat relay.
In Installer Setup, set system type to 2Heat/2Cool
Typical cool-only system Heat-only system (normally open zone valve)
.
& changeover valve to 0 or B.
.
conventional.
8
FocusPRO™TH6220D Programmable Thermostat
Wiring diagrams
Power supply. Provide disconnect means and overload protection as required.
Factory-installed jumper. Remove for 2-transformer systems only.
Optional 24VAC common connection.
In Installer Setup, set system type to Heat Only
In Installer Setup, set system type to 1Heat/1Cool Heat Pump
In Installer Setup, set system type to 2Heat/1Cool Heat Pump
L terminal is powered continuously when thermostat is set to Em Heat.
Install field jumper between Aux and E if there is no emergency heat relay.
In Installer Setup, set system type to 2Heat/2Cool
Typical 2H/2C system (1 transformer) Typical 2H/1C heat pump system
.
& changeover valve to 0 or B.
.
conventional.
9
Installation Guide
Power options & mounting
AC Power
The thermostat can be powered by 24 VAC power, or by batteries.
Connect common side of transformer to “C” terminal
Jumper
To wire the thermostat for AC power, connect the common side of the cool­ing transformer to the “C” terminal as shown at left.
I
Immppoorrttaanntt::
Remove R/Rc jumper for 2-transformer systems only. (See wiring diagram on page 5.)
Battery Power
The thermostat can be powered by batteries alone or, if used with AC power, can provide backup power. During power interruptions the batteries will save time/day settings and power the display.
Install batteries in back of thermostat (optional if AC powered).
After installation, batteries can be changed without removing the ther­mostat from the wall (see page 15).
To Mount Thermostat
Align the 4 tabs on the wallplate with corresponding slots on the back of the thermostat, then push gently until the thermostat snaps in place.
10
FocusPRO™TH6220D Programmable Thermostat
Installer setup
Follow the procedure below to configure the thermostat to match the installed heating/cooling system, and customize feature operation as desired.
FAANN
To begin, pr buttons until the display changes
ess and hold the and
F
Setup Function Settings & Options
1
System type
0 Gas, oil or electric heat with air conditioning
1 1 heat/1 cool heat pump 2 Heat only (2-wire systems/power to open & close zone valves/
normally open zone valves) 3 Heat only with fan 4 Cool only 5 2 heat/1 cool heat pump 6 2 heat/2 cool conventional 7 2 heat/1 cool conventional 8 1 heat/2 cool conventional
Function number
1
Press or to change settings Press Press
NNEEXXTT
to advance to next function
DOONNEE
D
to exit and save settings
Setting
0
NextDone
2
Changeover valve
(O/B terminal)
3
Fan control
(heating)
5
Heat cycle rate
(CPH: cycles/hour)
6
Second stage heat cycle rate/ Auxiliary heat
(CPH)
0 Changeover valve (O/B terminal energized in cooling)
1 Changeover valve (O/B terminal energized in heating)
0 Gas or oil furnace — equipment controls fan in heating
1 Electric furnace — thermostat controls fan in heating
5 For gas or oil furnaces of less than 90% efficiency
1 For steam or gravity systems 3 For hot water systems & furnaces of over 90% efficiency 9 For electric furnaces
[Other cycle rate options: 2, 4, 6, 7, 8, 10, 11 or 12 CPH]
5 For gas or oil furnaces of less than 90% efficiency
1 For steam or gravity systems 3 For hot water systems & furnaces of over 90% efficiency 9 For electric furnaces
[Other cycle rate options: 2, 4, 6, 7, 8, 10, 11 or 12 CPH]
Continued on next page >
11
Installation Guide
Installer setup
Follow the procedure below to configure the thermostat to match the installed heating/cooling system, and customize feature operation as desired.
FAANN
To begin, pr buttons until the display changes
ess and hold the and
F
Setup Function Settings & Options
8
Emergency heat cycle rate (CPH)
9 For electric emergency heat
1 For steam or gravity systems 3 For hot water systems & furnaces of over 90% efficiency 5 For gas or oil furnaces of less than 90% efficiency
[Other cycle rate options: 2, 4, 6, 7, 8, 10, 11 or 12 CPH]
Function number
1
Press or to change settings Press Press
NNEEXXTT
to advance to next function
DOONNEE
D
to exit and save settings
Setting
0
NextDone
9
Compressor cycle rate (CPH)
10
Second stage compressor cycle rate (CPH)
12
System setting adjustment
13
Adaptive Intelli­gent Recovery
14
Temperature display
15
Compressor protection
16
Schedule format
27
Heat temperature range stops
3 Recommended for most compressors
[Other cycle rate options: 1, 2, 4, 5 or 6 CPH]
3 Recommended for most compressors
[Other cycle rate options: 1, 2, 4, 5 or 6 CPH]
0 Manual changeover (Heat/Cool/Off)
1 Auto changeover (Heat/Cool/Auto/Off) 2 Auto changeover only (Auto) **See page 14
1On**See page 14
0Off
0 Fahrenheit
1 Celsius
5 Five-minute compressor off time **See page 14
[Other options: 0, 1, 2, 3 or 4-minute off time]
0 5/2 (programmable weekdays and weekends)
1 5/1/1 (weekdays, Saturday & Sunday programmable)
90 Highest heating temperature setting 40-89 Heating temperature range (increments of 1°F, or 0.5°C)
**See page 14
28
Cool temperature range stops
50 Lowest cooling temperature setting
51-99 Cooling temperature range (increments of 1°F, or 0.5°C)
12
FocusPRO™TH6220D Programmable Thermostat
Installer system test
Follow the procedure below to test the heating, cooling and fan.
To begin, press and hold the and buttons until the display changes
System Test System Status
10
Heating system
0 Heat and fan turn off 1 Heat turns on. Fan also turns on immediately if Function 1 is set
to “1” or “5,” or if Function 3 is set to “1” 2 Second stage heat turns on
System test number
System status
10
Press to turn on system
Press to turn off system
NEEXXTT
Press
Press
N
to advance to next test
D
DOONNEE
to terminate system test
**See page 11
0
NextDone
20
Emergency heating system
30
Cooling system
40
Fan system
70
Thermostat information
(for reference only)
CAUTION: EQUIPMENT DAMAGE HAZARD
Compressor protection (minimum off time) is bypassed during testing. To prevent equipment damage, avoid cycling the compressor quickly.
0 Heat and fan turn off 1 Heat and fan turn on 2 Second stage heat turns on (Aux)
0 Compressor and fan turn off 1 Compressor and fan turn on 2 Second stage compressor turns on
0 Fan turns off 1 Fan turns on
71 Software revision number (major revisions) 72 Software revision number (minor revisions) 73 Configuration identification code (major) 74 Configuration identification code (minor) 75 Production configuration date code (week) 76 Production configuration date code (year)
13
Installation Guide
Auto Changeover (Setup Function 12)
Auto Changeover is a feature used in climates where both air conditioning and
Set Clock/Day/
Schedule
Fan
Auto
System
Auto
heating are used on the same day.When the system is set to Auto, the thermostat automatically selects heating or cooling depending on the indoor temperature.
Heat and cool settings must be at least 3 degrees apart.The thermostat will automatically adjust settings to maintain this 3-degree separation (called “deadband”).
The 3-degree separation between heating and cooling set temperatures is fixed, and cannot be changed.
Adaptive Intelligent Recovery™(Setup Function 13)
Adaptive Intelligent Recovery eliminates guesswork when setting your schedule. It allows the thermostat to “learn” how long your furnace and air conditioner take to reach the temperature you want.
Just set your program schedule to the time you want the house to reach your desired temperature.The thermostat then turns on the heating or cooling at just the right time to reach your scheduled temperature at your scheduled time.
For example:Set the Wake time to 6 am, and the temperature to 70°.The heat will come on bef
ore 6 am, so the temperature is 70° by the time you wake at 6.
Built-in compressor protection (Setup Function 15)
Inside
°
75
Set Clock/Day/
Schedule
Message flashes until safe restart time has elapsed
6:30
Fan
Auto
AM
System
Cool
Setting
75
Cool On
Cool
This feature helps prevent damage to the
°
compressor in your air conditioning or heat pump system.
Damage can occur if the compressor is re­started too soon after shutdown.This feature forces the compressor to wait for a few minutes before restarting.
During the wait time, the message Cool On or Heat On (heat pumps only) will flash on the display.When the safe wait time has elapsed, the message stops flashing and the compressor turns on.
14
FocusPRO™TH6220D Programmable Thermostat
Quick reference to controls
Digital display screen Battery holder (see page 10)
Temperature buttons
Press to adjust temperature settings
Hold button
Press to override programmed temperature control
Function buttons
Press to select the function displayed just above each button. (Functions change depending on the task.)
Quick reference to display screen
Current inside temperature Low battery warning Current time/day
In Recovery
Adaptive Intelligent Recovery
Current program period
Wake/Leave/Return/Sleep
Set Clock/Day/Schedule
Press to set time, day or program schedules.
Function buttons
Press the button beneath each function to view or change settings (functions change depending on the task)
Inside
75
Wake Wed
Set Clock/Day/
Replace Battery
°
Schedule
In Recovery
6:30
Fan
Auto
AM
System
Heat
Heat
Setting
°
75
Auxiliary
Heat On
Temperature setting
Auxiliary heat
(Only for heat pumps with auxiliary heat)
System status
Heat On/Cool On (If flashing, see page 14)
System setting
Heat/Cool/Auto/Off/ Em Heat
Fan setting
Auto/On
Battery replacement
Press and pull to remove Insert fresh AA
alkaline batteries, then reinstall battery holder
15
Installation Guide
In case of difficulty
If you have difficulty with your thermostat, please try the suggestions below. Most problems can be corrected quickly and easily.
Display is blank Check circuit breaker and reset if necessary.
Make sure power switch at heating & cooling system is on.
Make sure furnace door is closed securely.
If thermostat is battery powered, make sure fresh AA alkaline batteries are correctly installed (see page 10).
Temperature settings do not change
Heating system does not respond (“Heat On” appears on screen)
Cooling system does not respond (“Cool On” appears on screen)
Make sure heating and cooling temperatures are set to acceptable ranges:
Heat: 40° to 90°F (4.5° to 32°C).
Cool: 50° to 99°F (10° to 37°C).
Check temperature range stop settings (Function 27 & 28 on page 12).
Check for 24 Vac at the equipment on the secondary side of the trans­former between power and common. If voltage is not present, check the heating equipment to find the cause of the problem.
Check for 24 Vac between the heat terminal (W) and the transformer common. If 24 Vac is present, the thermostat is functional. Check the heating equipment to find the cause of the problem.
Check for loose or broken wires between the thermostat and the heating equipment.
Check for 24 Vac at the equipment on the secondary side of the trans­former between power and common. If voltage is not present, check the cooling equipment to find the cause of the problem
Check for 24 Vac between the cooling terminal (Y) and the transformer common. If 24 Vac is present, the thermostat is functional. Check the cooling system to find the cause of the problem.
Fan does not turn on in a call for heat
Heat pump issues cool air in heat mode, or warm air in cool mode
Heat/cool both on at same time, or heat does not turn off
Check for loose or broken wires between the thermostat and the cooling equipment.
Check Installer Setup, Function 3 (Fan Control), to make sure the fan control is properly set to match the type of system (see page 11).
Check Installer Setup, Function 2 (Changeover Valve), to make sure it is properly configured for your system (see page 11).
Check Installer Setup, Function 1 (System Type), to make sure it is set to match the installed heating/cooling equipment (see page 11).
Check to make sure heating and cooling wires are not shorted together.
16
FocusPRO™TH6220D Programmable Thermostat
In case of difficulty
Heating equip­ment is running in cool mode
Cannot change system setting to “Heat”
Cannot change system setting to “Cool”
“Heat On” is not displayed
“Cool On” is not displayed
“Cool On” or “Heat On” is flashing
Check Installer Setup, Function 1 (System Type), to make sure it is set to match the installed heating/cooling equipment (see page 11).
Check Installer Setup, Function 1 (System Type), to make sure it is set to match the installed heating equipment (see page 11).
Change Installer Setup, Function 12 (System Setting) to Manual Changeover (see page 12).
Check Installer Setup, Function 1 (System Type), to make sure it is set to match the installed cooling equipment (see page 11).
Change Installer Setup, Function 12 (System Setting) to Manual Changeover (see page 12).
Change the System Setting to Heat the current room temperature.
Change the System Setting to Cool the current room temperature.
Compressor protection timeout is engaged. Wait 5 minutes for the system to restart safely, without damage to the compressor.
, and set the temperature level above
, and set the temperature level below
or Auto
or Auto
Accessories & replacement parts
Please contact your distributor to order replacement parts.
Battery holder ......................................................Part Number 50007072-001
Cover plate assembly ........................................Part Number 50002883-001
(Use to cover marks left by old thermostats.)
Specifications
Temperature Ranges
Heat: 40° to 90°F (4.5° to 32°C)
Cool: 50° to 99°F (10° to 37°C)
Operating Ambient Temperature
32° to 120°F (0° to 48.9°C)
Shipping Temperature
-20° to 120°F (-28.9° to 48.9°C)
Operating Relative Humidity
5% to 90% (non-condensing)
Electrical Ratings
Terminal Voltage (50/60Hz) Running Current
W (O/B) Heating 20-30 Vac 0.02-1.0 A
(Powerpile) 750 mV DC 100 mA DC
W2 (Aux) Heating 20-30 Vac 0.02-0.5 A
Y Cooling 20-30 Vac 0.02-1.0 A
Y2 Cooling 20-30 Vac 0.02-1.0 A
G Fan 20-30 Vac 0.02-0.5 A
Physical Dimensions
3-9/16” H x 5-13/16” W x 1-1/2” D
91 mm H x 147 mm W x 38 mm D
E Emergency heat 20-30 Vac 0.02-1.0 A
L Heat pump reset 20-30 Vac 0.02-0.5 A
17
Automation and Control Solutions
Honeywell International Inc. 1985 Douglas Drive North Golden Valley, MN 55422
® U.S. Registered Trademark. Patents pending. Copyright © 2005 Honeywell International Inc. All rights reserved. Printed in U.S. Document number 69-1785. Date 01-2005.
Honeywell Limited-Honeywell Limitée 35 Dynamic Drive Scarborough, Ontario M1V 4Z9
www.honeywell.com/yourhome
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