Honeywell F58F, F50F User Manual

208414, 208415 Replacement

Power Supply Kit for Electronic Air Cleaner

INSTALLATION INSTRUCTIONS

APPLICA TION

These kits replace the power supplies with W8600E solidstate performance indicators (SSPI) used in the F50F and F58F Electronic Air Cleaners. See Table 1.

NOTE: The W8600E Remote Performance Indicator

driver circuit board has been calibrated with the power supply in this kit. False wash indications will occur if used with a different power supply.

Table 1. Power Supply Replacement Guide.

EAC Electrical

Model Rating

F50F 120 Vac, 60 Hz 16 x 20 406 x 508 1.33 N/A 208414G

220/240 Vac, 50/60 Hz

F58F 120 Vac, 60 Hz 20 x 25 508 x 635 2.10 3 208414H

Nominal Size Ionizer Current

(in.) (mm) (mA) J6 Position

16 x 25 406 x 635 1.65 2 208414H 20 x 20 508 x 508 1.65 2 208414H 20 x 25 508 x 635 2.10 3 208414H 20 x 12-1/2 508 x 318 1.05 N/A 208414C 20 x 12-1/2 508 x 318 1.05 N/A 208415C

NOTE: Use the 120 Vac replacement power supply in

Table 1 when servicing the F50F or F58F Electronic Air Cleaners that were modified with the 203365A Transformer Kit to operate at 220/ 240 Vac.

The power supply board in the 208414H Kit has been calibrated to provide a selectable ionizer current output. Select the correct ionizer current by moving the J6 shorting bar to the correct position. See Tables 1 and 2. See Fig. 8 for location of J6. All other kits have single-current output.

Replacement Power Supply

(OS No.)

INST ALLATION

When Installing this Product…

1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition such as electrical shock.

2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.

3. Installer must be a trained, experienced service technician.

4. After installation is complete, check out product operation as provided in these instructions.

W ARNING

ELECTRICAL HAZARD. Can Cause Electrical Shock or Equipment Damage.

Disconnect power before removing old power supply board and installing replacement power supply board.

T o Remove Old Power Supply Board

NOTE: Observe the location of leadwires to be replaced

on the power supply. Label the leadwires to identify them for reconnecting later.

■ Open access door. See Fig. 1.

■ Open power box.

X-XX UL

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208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER

Table 2. Ionizer Current Output Guide

J6 Shorting Bar

Position Ionizer Current Output (mA)

32.10

21.65

11.05

REMOVING COVER FROM POWER BOX.

M5676A

Fig. 1. Remove cover from power box.

■ Disconnect the leads from 1, 2, 3, 4, P1, P2, P3, P4,

P5, P12, P14, P17, P18 and P21 on the old power supply. See Fig. 2 through 5.

POWER SUPPLY

M5764

Fig. 2. Power supply location on F50F and F58F.

■ Remove and discard W8600E terminal block and

wiring. Set aside screws for later use.

■ Remove and set aside the sheetmetal screws holding

the board in place.

■ Discard the old power supply.

Install New Power Supply

■ When replacing the power supply, reuse the remain-

ing leadwires in the air cleaner when removing the old power supply.

■ Install W8600E terminal block and wiring supplied

with this kit using screws previously removed.

■ Align the mounting holes and mount the new power

supply in the air cleaner, using the sheetmetal screws removed earlier. Orient the power supply so P1 and P2 are toward the front (closest to the switch and neon light).

■ Route the remaining leads so the P3 and P4 leads

are separate from the low voltage leads. Route all high voltage leads around, rather than over, the power supply board. Low voltage leads can go over the power supply board.

■ Connect leads to the terminals on the new power supply.

IMPORTANT

Do not splice ionizer and collector leads. These leads must be unbroken to avoid electrical shock through the connector or tape covering the splice.

■ Plug the electronic air cleaner directly into the correct

voltage and frequency outlet or reconnect power for directly wired devices. See Fig. 3 or 4 for internal schematic. The air cleaner operates correctly at any fan speed on a multispeed or modulated speed system wired with conduit or plugged in.

NOTE: To reduce the risk of electric shock, this product

has a grounding type plug with a third (grounding) pin. This plug fits only into a grounding type power outlet. If the plug does not fit into the outlet, contact a qualified electrician to install the proper outlet. Do

not

change the plug in any way.

CHECKOUT

IMPORTANT

The following instructions are for use only by qualified personnel.

With all components in place, turn on the air cleaner switch and energize the system blower. Check the following points of operation:

1. The neon light next to the on-off switch is on. If a W8600E is part of the installation, check the wall panel and make sure the ON LED is lighted. The W8600E CHECK LED comes on if there is a problem with the high voltage power supply.

2. Turn off the system blower. The neon light should go off after a few seconds. The neon light shows that the air cleaner is energized and the high voltage power supply is working properly.

3. Turn on the system blower. With the air cleaner energized, push the test button. A snapping sound indicates that the collector voltage is present on the cell. The W8600E CHECK LED comes on when the test button is held down.

4. With a multispeed blower, repeat steps 1 through 3 for each fan speed.

5. If operation is not as described, refer to the Troubleshooting and Service section.

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208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER

INTERNAL SCHEMATIC FOR ELECTRONIC AIR CLEANER WITH W8600E.

BLACK

TERMINAL STRIP

FRONT BACK

TO W8600E WALL PANEL

1 INTERLOCK SWITCH. 2 OUTPUT REDUCTION JUMPER. 3 AIRFLOW SWITCH DISABLE JUMPER. 4 RESISTOR FOR W8600 WASH INDICATION THRESHOLD. PRESENT ON POWER

SUPPLIES MANUFACTURED WITH DATE CODE 9430 AND EARLIER. 5 ONE-CELL UNIT SIMILAR, BUT WITH JUST ONE CELL. 6 P1, P2 TERMINALS ON 120V MODELS ONLY. POWER CONNECTIONS ON 240V MODELS ARE TO QUICK-CONNECTS ON POWER

SUPPLY TRANSFORMER. BROWN LEAD GOES TO TOP TERMINAL AND BLACK LEAD TO BOTTOM TERMINAL.

P21

P17

BLACK

P5 P12 2

P18

BLACK COLLECTOR

POWER SUPPLY

P14

R43

BLACK

RED IONIZER

GREEN

BROWN

BLACK

WHITE

RED

VIOLET BLACK

TEST BUTTON

BLACK

ORANGE

GRAY

GREEN

AIRFLOW SWITCH BOARD

W4 W2 W1 W3

Fig. 3. Internal schematic for F50F and F58F Electronic Air Cleaner with W8600E.

CONTACT BOARD

M15096

BLACK COLLECTOR

BLACK

BLUE

RED

YELLOW

GREEN

5 3 2 1

R3 Y2 G1

1 INTERLOCK SWITCH. 2 SHORTING BAR. 3 AIRFLOW SWITCH DISABLE JUMPER. 4 W8600E REMOTE PERFORMANCE INDICIATOR DRIVER. 5 NEON LIGHT.

E4 E3

BLACK

GRAY

VIOLET

ORANGE

AIRFLOW SWITCH BOARD

POWER SUPPLY

P1 BLACK

W4 W2 W1 W3

RED IONIZER

BROWN

BLACK

RED

BLACK

Fig. 4. Retrofitted schematic for F50F and F58F Electronic Air Cleaner with W8600E.

TEST BUTTON

BLACK

CONTACT BOARD

WHITE

GREEN

M15097

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