Honeywell F116 User Manual

F116 (Series 16000) Self-Contained
Ductable Commercial Air Cleaner
PRODUCT DA T A
FEATURES
• Variety of filter configurations available to customize the air cleaner for any application.
APPLICATION
The F116 (Series 16) Self-Contained Ductable Commercial Air Cleaner uses direct drive forward curve blower/motor with a variety of filter configurations to remove airborne contaminants. The air cleaner provides its own air circulation, so it can be used in any situation that requires the removal of contamination from an enclosed area. The air going to the unit and the discharged air may be transported by a network of ducting and plenums or the unit can be used independently.
• Three-speed direct drive forward curve blower/motor circulates up to 2500 cfm (72 m
• Negative and positive pressure rooms can be created with the air cleaner.
• Charcoal, permanganate and zeolite (CPZ™) disposable modules can be used for odor control.
• Two stage and three stage air cleaners are compatible with a wide range of applications.
• 120 Vac, 60 Hz and 208-220 Vac, 50/60 Hz models available.
READ AND SAVE THESE
3
/min) for large areas.
INSTRUCTIONS
The Honeywell Trademark is used under license from Honeywell Intellectual Properties, Inc. by Air-Pure Systems. Honeywell International Inc. makes no representations or warranties with respect to this product
Contents
Application .......................................................................... 1
Features.............................................................................. 1
Specifications...................................................................... 2
Ordering Information ........................................................... 2
Planning the Installation ...................................................... 6
Installation........................................................................... 7
Service ................................................................................ 12
Troubleshooting .................................................................. 13
Parts List ............................................................................. 14
Warranty ............................................................................. 16
68-0200-2 Revised 10-07
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not include normal manufacturing tolerances. Therefore, this unit may not exactly match the listed specifications. This product is tested and calibrated under closely controlled conditions, and some minor differences in performance can be expected if those conditions are changed.
Models:
The F116 (Series 16000) air cleaner is available in two cabinet sizes. The shorter cabinet uses a prefilter with one primary filter while the longer cabinet uses a prefilter with two primary filters. Refer to Table 1 for model descriptions.
Construction:
.0508 in., 16 GA unpainted aluminum
Table 1. F116 (Series 16000) Description.
Blower/Motor:
• three speed direct drive forward curve
• 1070 RPM nominal speed
• thermal circuit breaker
NOTE: Oil annually.
Static Pressure:
Minimum: 1.2" W.G. Maximum: 1.85" W.G.
Electrical Ratings:
Running Load (all three fan speeds): must not exceed
14A at 120V or 7A at 220V.
Refer to Table 2 for maximum starting loads.
ledoMegatloV
1201A611F
F
a
Primary filters must be ordered separately. The choices include a 95% D.O.P. filter, 95% or 65% ASHRAE dust spot filter or
7401A611
0211A611F
2211A611F
S1202A611F
1212A611F
8402A611F
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two sorbent media modules (CPZ).
ORDERING INFORMA TION
If you have additional questions, need further information, or would like to comment on our products or services, please write or phone:
1. Y our local Honeywell Commercial Air Product s Distributor.
2. Air-Pure Systems 16873 Fish Point Rd. SE Prior Lake, MN 55372-1714 Phone: (800) 998-1919 Fax: (800) 221-3248
68-0200-2 Revised 10-07
2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
T able 2. F116 (Series 16000) Maximum Starting Loads.
gnitteSnaFegatloVserepmA
Power:
Hardwire
HGIHV021A32
MUIDEMV021A51
WOLV021A51
Air V olume, Internal Static Pressure and Installation Weight:
Air volume, internal static pressure and installation weight are based on the air cleaner filter configuration. Refer to Table 3.
Filtration Efficiency:
See Table 4.
Table 3. F1 16 (Series 16000) Filter Configuration, Recommended Air V olume,
Internal Static Pressure and Hanging Weight with Filters.
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8402A611F
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Approvals:
UL and cUL pending.
Dimensions:
See Fig. 1 and 2 for dimensions.
Replacement Parts and Accessories:
See Parts List on page 14.
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3
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Table 4. F116 (Series 16000) Filter Description.
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68-0200-2 Revised 10-07
4
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
10
(254)
TOP
7
(178)
FRONT VIEW
12-1/8 (308)
7/8 (22) FLANGE
13-1/2 
(343)
5 TYP (127)
3/8 THREADED INSERT HOLE  FOR HANGING INSTALLATION
16 TYP (406)
24-1/4 (616)
26
(660)
48 (1219)
22-1/4
(565)
26
(660)
SORBENT MODULES
HEPA, D.O.P.  OR ASHRAE FILTER
ELECTROSTATIC  PRECIPITATOR COLLECTING CELLS
Fig. 1. Approximate dimensions of two stage filtering model in in. (mm).
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
PREFILTER 
M10810
5
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
FRONT VIEW
10
(254)
TOP
7
(178)
7/8 (22) FLANGE
13-1/2 (343)
5 TYP (127)
12-1/8 (308)
3/8 THREADED INSERT HOLE FOR A HANGING INSTALLATION
16 TYP
(406)
24-1/4
(616)
17
(432)
64
(1626)
21-1/4
(540)
26
(660)
SORBENT MODULES
CAN BE POSITIONED IN EITHER SPACE OR IN BOTH SPACES FOR DOUBLE PASS
D.O.P. OR ASHRAE FILTER
CAN BE POSITIONED IN EITHER SPACE OR IN BOTH SPACES FOR DOUBLE PASS
Fig. 2. Approximate dimensions of three stage filtering model in in. (mm).
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
PLANNING THE INST ALLATION
Application and Operation
The F116 (series 16000) self-contained ductable commercial air cleaner is designed for use in smoking areas, hospitals, in-plant office areas or plant satellite offices, printing shops, areas that do brazing, soldering or gluing and commercial cooking areas.
26
(660)
PREFILTER
ELECTROSTATIC  PRECIPITATOR COLLECTING CELLS
M10811
Because the air cleaner provides its own air circulation, it can be mounted in a duct system or independently. When used in a duct, the air cleaner air volume must be the same as the duct and plenum.
When the air cleaner is powered, the blower/motor draws the contaminated air into the air cleaner. Particles that are too small to be caught in the prefilter are trapped by the primary filter. The clean air is then discharged (two stage) or goes through a second primary filter (three stage) and is then discharged.
68-0200-2 Revised 10-07
6
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Static Pressure
The F116 (series 16000) uses a forward curve blower/ motor. The electrical current draw is determined by combining the air volume to be moved with the filter and ducting static pressure.
IMPORTANT
The net air volume at 1.2" W.G. will vary from 2150 cfm (62 m speed. The maximum allowable electrical current draw for all speeds is between 13.5A and 14A at 120 Vac.
The blower turns off when a sufficient amount of air can not be drawn through the intake (1.85" W.G.) and the blower spins in a vacuum. A maximum blower pressure of 2.25" W.G. can occur which can have an air volume of 100 cfm (3 m
NOTE: No damage will occur to the air cleaner if operating
The ideal system design has the ducting pressure combined with a clean filter pressure operating at 1.2" W.G. The motor should run at 14A at 120V. As the filters load, the resistance to airflow increases which causes the static pressure to increase while the electrical current draw and air volume decrease. The air volume loss is low for the first 0.5" W.G. of pressure increase from the initial 1.2" W.G.
EXAMPLE: At high speed the 1.2" W.G. air volume is
Motor overload will occur if the combined filter and ducting static pressure is less than 1.2" W.G.
3
/min) on low speed to 2350 cfm (68 m3/min) on high
3
/min).
at 1.85" W.G. pressure or higher.
approximately 2350 cfm (68 m
3
/min) and at 1.7" W.G. the air volume is approximately 2000 cfm (58 m3/min). But at 1.9" W.G. the air volume drops to approximately 1150 cfm (33 m
3
/min).
FAN PERFORMANCE
DIRECT DRIVE BLOWER (12-5/8 x 9-1/2 WHEEL)
TESTED WITH 3 FT (0.9M) OUTLET DUCT
2.200
2.000
1.900
1.800
1.700
1.600
1.500
1.400
1.300
1.200
STATIC PRESSURE (INCHES W.G.)
1.100
1.000
800 (23)
1200 (35)
1600 (46)
FLOW RATE IN CFM (M3/MIN)
2000 (58)
Fig. 3. Fan performance.
CAUTION
• Do not connect the power source until after the air cleaner is mounted. This will prevent electrical shock or equipment damage.
• Be sure to turn off the air cleaner before servicing it.
• If the air cleaner must be turned on for an electrical check, be extremely careful to avoid electrical shock. Also, take care when working near the air cleaner moving parts.
Choose Location and Mount
2400 (70)
M10794
Loading does not resist airflow when using the CPZ™ modules. However, a loaded prefilter does restrict the airflow. Refer to Fig. 3 and Table 3 for nominal air volume calculations and filter configuration pressures.
INSTALLA TION
When Installing this Product…
WARNING
Remove packing materials from Blower Wheel
prior to installation or initial power on.
1. Read these instructions carefully. Failure to follow them could damage the product or cause a hazardous condition.
2. Check the ratings given in the instructions and on the product to make sure the product is suitable for your application.
3. Installer must be a trained, experienced service technician.
4. After installation is complete, check out product operation as provided in these instructions.
Choose a location that is readily accessible for regular inspection and cleaning. Allow enough room for removing the prefilter and primary filters. Be sure there is room for servicing without removing pipes, ducts or other heating system components. See Fig. 4 through 12 for suggested locations.
The air cleaner must be attached to a structure capable of supporting the weight of the unit with filters, ducting and plenums when used. Roof trusses, bar joists and floor joists are examples of suitable structures.
IMPORTANT
All suspension points (either six or eight depending on the model) must be used for proper and safe installation. See Fig. 1 and 2 for dimensions between the suspension points.
Threaded rod, eyebolts with chains, or any standard practice and hardware for handing method can be used in the suspension of the air cleaner. See Fig. 13.
7
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Smoking
Section
Non-
Smoking
M7783
Fig. 4. Positioning air cleaners at the far end of the restaurant smoking section to draw the smoke away
from the nonsmoking section.
Fig. 5. Positioning air cleaners to create a negative pressure in polluted spaces and creating a positive pressure in
68-0200-2 Revised 10-07
nonpolluted areas. Use this positioning in in-plant offices and hospitals.
8
M7782
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
TOP VIEW
CURTAIN
CONVEYOR
DRYER HOOD
INPUT
CURTAIN
OUTPUT
DRYER
INPUT
SIDEVIEW
M10797
AIR CLEANER
AIR  CLEANER
POSITIVE PRESSURE ROOMS SUCH AS IN PLANT SATELLITE OFFICES
M10798
AIR CLEANER
AIR CLEANER
AIR CLEANER
M10795
Fig. 6. Positioning air cleaner for printing shop, brazing,
soldering or gluing vapor control.
Fig. 8. Positioning air cleaner to remove pollutants from a
conveyor feed process such as screen printing.
30 FT (9M)
Fig. 7. Positioning air cleaner to create a negative
pressure booth that contains a contamination
WORK AREA
30 FT
(9M)
AIRFLOW
30 FT
(9M)
generating process.
CURTAIN
AIR CLEANER
AIR CLEANER
M10796
Fig. 9. Positioning air cleaner to create positive pressure
for a plant satellite office.
9
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
AIR CLEANER
AIR CLEANER
FLEXIBLESTATIONARY
Fig. 10. Positioning air cleaner for suspended side draft applications.
M10799
AIR CLEANER
DO NOT INSTALL WHERE THERE IS  HEAVY OIL SMOKE, COOKING,  HEAVY WELDING OR HEAVY CUTTING.
M10800
Fig. 11. Connecting air cleaner directly to a canopy hood
with a minimum air entrance velocity of 120 fpm.
DO NOT INSTALL WHERE THERE IS  HEAVY OIL SMOKE, COOKING,  HEAVY WELDING OR HEAVY CUTTING.
AIR CLEANER
M10801
Fig. 12. Positioning air cleaner to recirculate existing
exhaust system air which contains light to medium
quantities of pollutants.
68-0200-2 Revised 10-07
10
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
FASTEN SECURELY TO STRUCTURAL SUPPORT SYSTEM I.E. BAR JOIST, CONCRETE SLAB, TIMBER FRAMING, ETC.
ALL EXTERNAL HARDWARE FURNISHED BY OWNER.
THREADED  ROD
JAM NUT
TOP OF  AIR CLEANER CABINET
3/8 x 16T NUTS INSTALLED IN CABINET CORNERS
CHAIN
HEX BOLT
LOCK  WASHER
EYEBOLT
JAM NUT 3/8 x 16T
M10802
Fig. 13. Fastening air cleaner to a structural support
system (bar joist, concrete slab or timber framing).
Install with Ducting
Use a transition or box plenum to attach the ducting to air cleaner inlet. A transition plenum is preferred. See Fig. 14. A diffusion screen must be installed when a box plenum is used. See Fig. 15. A box plenum can accommodate more than one inlet.
AIR CLEANER
Use a square-to-round or square-to-square connection when attaching the air cleaner outlet to the blower discharge flange. See Fig. 16. The outlet connection can be used with a Y-branch, distribution box or manifold as
AIR CLEANER
Y-BRANCH
SQUARE-TO-ROUND CONNECTION
M7792A
required.
Fig. 16. Square-to-round connection attached to the air
cleaner outlet.
Wire
All wiring must comply with applicable codes and ordinances. The power source must agree with the air cleaner electrical rating (120 Vac, 60 Hz; 220 Vac, 50/60 Hz).
1. Connect the power. See Fig. 17.
IMPORTANT
Ground the air cleaner for proper operation and safety.
2. Turn on the power and check that the blower operates at all three speed settings.
3. Check that the ON indicator lights when the fan is operating.
4. Turn off the power and install the filters in the cabinet.
M7793A
Fig. 14. Transition plenum connected to the
air cleaner inlet.
DIFFUSION SCREEN
AIR CLEANER
M10803
Fig. 15. Box plenum with diffusion screen and three inlets
connected to the air cleaner.
NOTE: Select models have a disposable aluminum
spacer. The spacer is necessary only when using the CPZ™ modules. All other filters need to remove and save the spacer for future needs.
5. Replace the air cleaner cover.
GROUND
120 VAC
LINE
WHITE (COMMON)
BLACK (HIGH)
BLOWER  MOTOR
BLUE (MEDIUM)
RED (LOW)
BROWN
BROWN
OIL FILLED CAPACITOR — CHECK NAMEPLATE FOR CORRECT VALUE
GROUND
M10805
Fig. 17. F116A1021, F1 16A1047 and F1 16A1 120 (120 V ac,
60 Hz); F116A1122, F116A2048, F116A2121 (220V ac, 50/60
Hz) air cleaner typical wiring diagram.
11
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Maintenance
SERVICE
1. Remove the air cleaner cover and set it aside.
IMPORTANT
Air cleaners and components are susceptible to damage. Take care when working with them to avoid equipment damage.
The air cleaner removes a variety of particulate contaminants from the air. In the process of cleaning the air, the air cleaner filters become dirty and the cleaning efficiency is lowered.
To maintain a high standard of reliability and efficiency, it is necessary to periodically service the air cleaner. The maintenance is determined by the quantity and type of contaminants present and the frequency of air cleaner use. The frequency of servicing can only be established after a period of use.
NOTE: Some full-service distributors provide regular
servicing to commercial establishments.
CAUTION
• Turn off power to the air cleaner.
• Stand on a stable platform when working with the air cleaner.
2. Remove the prefilter and primary filters.
3. Locate the blower/motor and apply 3 to 4 drops of light
weight oil to the shaft bearings. NOTE: Shaft bearings need oil once a year or every 3
or 4 months when the air cleaner operates 24 hours a day.
4. Use a detergent moistened cloth to annually wipe out the air cleaner cabinet.
Prefilter and Media Filters
1. Remove the air cleaner cover and set it aside.
2. Remove the prefilter and primary filters.
3. Check the prefilter and replace if it is fully coated with
dust and lint (approximately every 1 to 3 months).
4. Replace the CPZ™ modules when a continuous noticeable odor is emitted from the air cleaner (approximately every 4 to 12 months).
5. Replace the particle or HEPA filter when there is a noticeable loss of air volume circulation (approximately every 10 to 24 months).
6. Reassemble the air cleaner and turn the power on.
68-0200-2 Revised 10-07
12
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
TROUBLESHOOTING
WARNING
Electrical Shock Hazard Can cause personal injury or equipment damage.
The following procedures expose hazardous live parts. Disconnect power supply between checks and proceed carefully.
CAUTION
The following instructions are for use by only qualified personnel.
See Table 5 for troubleshooting procedures.
Table 5. T roubleshooting the F1 16 (Series 16000) Air Cleaner .
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tratstonlliwrotoM
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hC*
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titeser,deppirtsiyalernoitcetorplamreht-rotomtohrofkcehC*
leehwrewolbmorfgnikcapgnippihsevomeR*
noitarbiV
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esio
esioneltsihwrolaeuqS skaelriagulp-gnitcudrosroodtenibacehtniskaelriarofkcehC
leehwecalper
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gnirtelniehtforetnecehtnileehwnoitisopdnarewolb
roecnalabdnaevomer-decnalabsileehwrewolbtahtkcehC
ecuder-erusserp.G.W"0.2evobagnitareposimetsyssikcehC
tsujda-gnisuohrewolbehtgnihcuotsileehwrewolbehtfikcehC
13
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
PARTS LIST
Refer to Table 6 and Fig. 18 for the parts list and exploded view.
T able 6. F116 (Series 16000) Self-Contained Ductable Commercial Air Cleaner Parts List.
.oNecnerefeR.giFnoitpircseDytQkcaP
1
2
nwohstonstraP
3
retliferP6foxoB100200023930068
:sretliFyramirP
)%
79.99(retlifAPEH189100023320068 )%59(retlif.P.O.D159100023420068
)%59(retliftopstsudEARHSA169100023520068
tliftopstsudEARHSA179100023620068
crahC1200-87040023A/N
)2seri
uqer(
V021,rotom/rewolB1100-25500023A/N
)%56(re
)2seriuqer(eludomtnebrosZPC1100-87040023A/N
)2seriuqer(eludomtnebrosylnolao
)2seriuqer(eludomtnebrosylnoetiloeZ1300-87040023A/N
eludomtnebrosylnoetanagnamreP
1400-87040023A/N
redrO
rebmuN
ecnerefeR
.oN
V022,rotom/rewolB1200-25500023A/N
4
aC1100-15500023A/N
roticap
68-0200-2 Revised 10-07
14
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
1
2 (SORBENT MODULES)
(HEPA, D.O.P. 
2
OR ASHRAE FILTERS)
1
TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA.
(ELECTROSTATIC 
2
PRECIPITATOR COLLECTING CELL)
1 (PREFILTER)
M10812
Fig. 18. Exploded view of F116 (series 16000) self-cont ained duct able commercial air cleaner component s.
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
15
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
LIMITED TWO-YEAR W ARRANTY
Air-Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service, for a period of two (2) years from the date of purchase by the originial end-user. If at anytime during the warranty period the product is defective or malfunctions, Air-Pure Systems, through the distributor or dealer, from which the product was purchased, or through an authorized warranty repair station, shall at Air-Pure Systems option, replace or repair the defective product or component.
This warranty does not cover removal or installation costs. This warranty shall not apply if it is shown that the defect or malfunction was caused by damage which occurred during handling or shipment, improper electrical connections, improper use of the product or abuse.
Air-Pure Systems sole responsibility shall be to repair or replace the product within the terms stated above. AIR-PURE SYSTEMS SHALL
NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER FAILURE OF THIS PRODUCT. (Some states do not allow the exclusion or limitation or incidental or consequential damages, so this limitation may not apply to you.). THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND AIR-PURE SYSTEMS EXPRESSLY DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, IMPLIED OR STATUTORY, INCLUDING BUT NOT LIMITED TO ANY WARRANTIES OR MERCHANTABILITY, WORKMANSHIP, OR FITNESS FOR A PARTICULAR USE.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
How to make a warranty claim or have questions answered:
Should you have a warranty claim or questions about the warranty policy, contact the distributor or dealer from which you purchased the product or the authorized warranty repair stations nearest your location.
NOTE: Do not return any products or parts to the factory without a factory issued "Return Warranty Good Label" issued by Air-Pure Systems.
In the event you or other persons, have any questions concerning the use and care of this product of this warranty please call or write the factory.
Air-Pure Systems
16873 Fish Point Rd. SE Prior Lake, MN 55372-1714 Phone: (800) 998-1919 Fax : (800) 221-3248
Air-Pure Systems
16873 Fish Point Rd. SE Prior Lake, MN 55372-1714 Phone: (800) 998-1919 Fax: (800) 221-3248
68-0200-2 Revised 10-07
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