F116 (Series 16000) Self-Contained
Ductable Commercial Air Cleaner
PRODUCT DA T A
FEATURES
• Variety of filter configurations available to customize the
air cleaner for any application.
APPLICATION
The F116 (Series 16) Self-Contained Ductable Commercial Air
Cleaner uses direct drive forward curve blower/motor with a
variety of filter configurations to remove airborne contaminants.
The air cleaner provides its own air circulation, so it can be
used in any situation that requires the removal of
contamination from an enclosed area. The air going to the unit
and the discharged air may be transported by a network of
ducting and plenums or the unit can be used independently.
• Three-speed direct drive forward curve blower/motor
circulates up to 2500 cfm (72 m
• Negative and positive pressure rooms can be created with
the air cleaner.
• Charcoal, permanganate and zeolite (CPZ™) disposable
modules can be used for odor control.
• Two stage and three stage air cleaners are compatible
with a wide range of applications.
• 120 Vac, 60 Hz and 208-220 Vac, 50/60 Hz models
available.
READ AND SAVE THESE
•
3
/min) for large areas.
INSTRUCTIONS
The Honeywell Trademark is used under license from Honeywell
Intellectual Properties, Inc. by Air-Pure Systems.
Honeywell International Inc. makes no representations or
warranties with respect to this product
Contents
Application .......................................................................... 1
Features.............................................................................. 1
Specifications...................................................................... 2
Ordering Information ........................................................... 2
Planning the Installation ...................................................... 6
Installation........................................................................... 7
Service ................................................................................ 12
Troubleshooting .................................................................. 13
Parts List ............................................................................. 14
Warranty ............................................................................. 16
68-0200-2 Revised 10-07
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
SPECIFICATIONS
IMPORTANT
The specifications given in this publication do not
include normal manufacturing tolerances. Therefore,
this unit may not exactly match the listed
specifications. This product is tested and calibrated
under closely controlled conditions, and some minor
differences in performance can be expected if those
conditions are changed.
Models:
The F116 (Series 16000) air cleaner is available in two
cabinet sizes. The shorter cabinet uses a prefilter with one
primary filter while the longer cabinet uses a prefilter with
two primary filters. Refer to Table 1 for model descriptions.
Construction:
.0508 in., 16 GA unpainted aluminum
Table 1. F116 (Series 16000) Description.
Blower/Motor:
• three speed direct drive forward curve
• 1070 RPM nominal speed
• thermal circuit breaker
NOTE: Oil annually.
Static Pressure:
Minimum: 1.2" W.G.
Maximum: 1.85" W.G.
Electrical Ratings:
Running Load (all three fan speeds): must not exceed
14A at 120V or 7A at 220V.
Refer to Table 2 for maximum starting loads.
ledoMegatloV
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Primary filters must be ordered separately. The choices include a 95% D.O.P. filter, 95% or 65% ASHRAE dust spot filter or
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two sorbent media modules (CPZ).
ORDERING INFORMA TION
If you have additional questions, need further information, or would like to comment on our products or services, please write or
phone:
1. Y our local Honeywell Commercial Air Product s Distributor.
2. Air-Pure Systems
16873 Fish Point Rd. SE
Prior Lake, MN 55372-1714
Phone: (800) 998-1919
Fax: (800) 221-3248
68-0200-2 Revised 10-07
2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
T able 2. F116 (Series 16000) Maximum Starting Loads.
gnitteSnaFegatloVserepmA
Power:
Hardwire
HGIHV021A32
MUIDEMV021A51
WOLV021A51
Air V olume, Internal Static Pressure and
Installation Weight:
Air volume, internal static pressure and installation weight
are based on the air cleaner filter configuration. Refer to
Table 3.
Filtration Efficiency:
See Table 4.
Table 3. F1 16 (Series 16000) Filter Configuration, Recommended Air V olume,
Internal Static Pressure and Hanging Weight with Filters.
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Approvals:
UL and cUL pending.
Dimensions:
See Fig. 1 and 2 for dimensions.
Replacement Parts and Accessories:
See Parts List on page 14.
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3
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Table 4. F116 (Series 16000) Filter Description.
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68-0200-2 Revised 10-07
4
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
10
(254)
TOP
7
(178)
FRONT VIEW
12-1/8 (308)
7/8 (22) FLANGE
13-1/2
(343)
5 TYP
(127)
3/8 THREADED INSERT HOLE
FOR HANGING INSTALLATION
16 TYP
(406)
24-1/4
(616)
26
(660)
48
(1219)
22-1/4
(565)
26
(660)
SORBENT MODULES
HEPA, D.O.P.
OR ASHRAE FILTER
ELECTROSTATIC
PRECIPITATOR
COLLECTING CELLS
Fig. 1. Approximate dimensions of two stage filtering model in in. (mm).
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
PREFILTER
M10810
5
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
FRONT VIEW
10
(254)
TOP
7
(178)
7/8 (22) FLANGE
13-1/2 (343)
5 TYP
(127)
12-1/8 (308)
3/8 THREADED INSERT
HOLE FOR A HANGING INSTALLATION
16 TYP
(406)
24-1/4
(616)
17
(432)
64
(1626)
21-1/4
(540)
26
(660)
SORBENT MODULES
CAN BE POSITIONED IN EITHER SPACE
OR IN BOTH SPACES FOR DOUBLE PASS
D.O.P. OR ASHRAE FILTER
CAN BE POSITIONED IN EITHER SPACE
OR IN BOTH SPACES FOR DOUBLE PASS
Fig. 2. Approximate dimensions of three stage filtering model in in. (mm).
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
PLANNING THE INST ALLATION
Application and Operation
The F116 (series 16000) self-contained ductable
commercial air cleaner is designed for use in smoking
areas, hospitals, in-plant office areas or plant satellite
offices, printing shops, areas that do brazing, soldering or
gluing and commercial cooking areas.
26
(660)
PREFILTER
ELECTROSTATIC
PRECIPITATOR
COLLECTING CELLS
M10811
Because the air cleaner provides its own air circulation, it
can be mounted in a duct system or independently. When
used in a duct, the air cleaner air volume must be the same
as the duct and plenum.
When the air cleaner is powered, the blower/motor draws
the contaminated air into the air cleaner. Particles that are
too small to be caught in the prefilter are trapped by the
primary filter. The clean air is then discharged (two stage) or
goes through a second primary filter (three stage) and is
then discharged.
68-0200-2 Revised 10-07
6
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Static Pressure
The F116 (series 16000) uses a forward curve blower/
motor. The electrical current draw is determined by
combining the air volume to be moved with the filter and
ducting static pressure.
IMPORTANT
The net air volume at 1.2" W.G. will vary from 2150 cfm (62
m
speed. The maximum allowable electrical current draw for all
speeds is between 13.5A and 14A at 120 Vac.
The blower turns off when a sufficient amount of air can not be
drawn through the intake (1.85" W.G.) and the blower spins in a
vacuum. A maximum blower pressure of 2.25" W.G. can occur
which can have an air volume of 100 cfm (3 m
NOTE: No damage will occur to the air cleaner if operating
The ideal system design has the ducting pressure combined
with a clean filter pressure operating at 1.2" W.G. The motor
should run at 14A at 120V. As the filters load, the resistance
to airflow increases which causes the static pressure to
increase while the electrical current draw and air volume
decrease. The air volume loss is low for the first 0.5" W.G. of
pressure increase from the initial 1.2" W.G.
EXAMPLE: At high speed the 1.2" W.G. air volume is
Motor overload will occur if the combined filter and
ducting static pressure is less than 1.2" W.G.
3
/min) on low speed to 2350 cfm (68 m3/min) on high
3
/min).
at 1.85" W.G. pressure or higher.
approximately 2350 cfm (68 m
3
/min) and at 1.7"
W.G. the air volume is approximately 2000 cfm
(58 m3/min). But at 1.9" W.G. the air volume
drops to approximately 1150 cfm (33 m
3
/min).
FAN PERFORMANCE
DIRECT DRIVE BLOWER (12-5/8 x 9-1/2 WHEEL)
TESTED WITH 3 FT (0.9M) OUTLET DUCT
2.200
2.000
1.900
1.800
1.700
1.600
1.500
1.400
1.300
1.200
STATIC PRESSURE (INCHES W.G.)
1.100
1.000
800
(23)
1200
(35)
1600
(46)
FLOW RATE IN CFM (M3/MIN)
2000
(58)
Fig. 3. Fan performance.
CAUTION
• Do not connect the power source until after the air
cleaner is mounted. This will prevent electrical
shock or equipment damage.
• Be sure to turn off the air cleaner before servicing
it.
• If the air cleaner must be turned on for an
electrical check, be extremely careful to avoid
electrical shock. Also, take care when working
near the air cleaner moving parts.
Choose Location and Mount
2400
(70)
M10794
Loading does not resist airflow when using the CPZ™
modules. However, a loaded prefilter does restrict the airflow.
Refer to Fig. 3 and Table 3 for nominal air volume
calculations and filter configuration pressures.
INSTALLA TION
When Installing this Product…
WARNING
• Remove packing materials from Blower Wheel
prior to installation or initial power on.
1. Read these instructions carefully. Failure to follow them
could damage the product or cause a hazardous
condition.
2. Check the ratings given in the instructions and on the
product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
Choose a location that is readily accessible for regular
inspection and cleaning. Allow enough room for removing the
prefilter and primary filters. Be sure there is room for
servicing without removing pipes, ducts or other heating
system components. See Fig. 4 through 12 for suggested
locations.
The air cleaner must be attached to a structure capable of
supporting the weight of the unit with filters, ducting and
plenums when used. Roof trusses, bar joists and floor
joists are examples of suitable structures.
IMPORTANT
All suspension points (either six or eight depending
on the model) must be used for proper and safe
installation. See Fig. 1 and 2 for dimensions
between the suspension points.
Threaded rod, eyebolts with chains, or any standard practice
and hardware for handing method can be used in the
suspension of the air cleaner. See Fig. 13.
7
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Smoking
Section
Non-
Smoking
M7783
Fig. 4. Positioning air cleaners at the far end of the restaurant smoking section to draw the smoke away
from the nonsmoking section.
Fig. 5. Positioning air cleaners to create a negative pressure in polluted spaces and creating a positive pressure in
68-0200-2 Revised 10-07
nonpolluted areas. Use this positioning in in-plant offices and hospitals.
8
M7782
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
TOP VIEW
CURTAIN
CONVEYOR
DRYER HOOD
INPUT
CURTAIN
OUTPUT
DRYER
INPUT
SIDEVIEW
M10797
AIR CLEANER
AIR
CLEANER
POSITIVE PRESSURE ROOMS SUCH AS IN
PLANT SATELLITE OFFICES
M10798
AIR
CLEANER
AIR
CLEANER
AIR CLEANER
M10795
Fig. 6. Positioning air cleaner for printing shop, brazing,
soldering or gluing vapor control.
Fig. 8. Positioning air cleaner to remove pollutants from a
conveyor feed process such as screen printing.
30 FT
(9M)
Fig. 7. Positioning air cleaner to create a negative
pressure booth that contains a contamination
WORK AREA
30 FT
(9M)
AIRFLOW
30 FT
(9M)
generating process.
CURTAIN
AIR
CLEANER
AIR CLEANER
M10796
Fig. 9. Positioning air cleaner to create positive pressure
for a plant satellite office.
9
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
AIR CLEANER
AIR CLEANER
FLEXIBLESTATIONARY
Fig. 10. Positioning air cleaner for suspended side draft applications.
M10799
AIR
CLEANER
DO NOT INSTALL WHERE THERE IS
HEAVY OIL SMOKE, COOKING,
HEAVY WELDING OR HEAVY CUTTING.
M10800
Fig. 11. Connecting air cleaner directly to a canopy hood
with a minimum air entrance velocity of 120 fpm.
DO NOT INSTALL WHERE THERE IS
HEAVY OIL SMOKE, COOKING,
HEAVY WELDING OR HEAVY CUTTING.
AIR
CLEANER
M10801
Fig. 12. Positioning air cleaner to recirculate existing
exhaust system air which contains light to medium
quantities of pollutants.
68-0200-2 Revised 10-07
10
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
FASTEN SECURELY TO STRUCTURAL SUPPORT SYSTEM
I.E. BAR JOIST, CONCRETE SLAB, TIMBER FRAMING, ETC.
ALL EXTERNAL HARDWARE
FURNISHED BY OWNER.
THREADED
ROD
JAM
NUT
TOP OF
AIR CLEANER
CABINET
3/8 x 16T NUTS INSTALLED
IN CABINET CORNERS
CHAIN
HEX BOLT
LOCK
WASHER
EYEBOLT
JAM NUT
3/8 x 16T
M10802
Fig. 13. Fastening air cleaner to a structural support
system (bar joist, concrete slab or timber framing).
Install with Ducting
Use a transition or box plenum to attach the ducting to air
cleaner inlet. A transition plenum is preferred. See Fig. 14. A
diffusion screen must be installed when a box plenum is
used. See Fig. 15. A box plenum can accommodate more
than one inlet.
AIR CLEANER
Use a square-to-round or square-to-square connection
when attaching the air cleaner outlet to the blower
discharge flange. See Fig. 16. The outlet connection can
be used with a Y-branch, distribution box or manifold as
AIR CLEANER
Y-BRANCH
SQUARE-TO-ROUND
CONNECTION
M7792A
required.
Fig. 16. Square-to-round connection attached to the air
cleaner outlet.
Wire
All wiring must comply with applicable codes and
ordinances. The power source must agree with the air
cleaner electrical rating (120 Vac, 60 Hz; 220 Vac, 50/60 Hz).
1. Connect the power. See Fig. 17.
IMPORTANT
Ground the air cleaner for proper operation and
safety.
2. Turn on the power and check that the blower
operates at all three speed settings.
3. Check that the ON indicator lights when the fan is
operating.
4. Turn off the power and install the filters in the cabinet.
M7793A
Fig. 14. Transition plenum connected to the
air cleaner inlet.
DIFFUSION
SCREEN
AIR
CLEANER
M10803
Fig. 15. Box plenum with diffusion screen and three inlets
connected to the air cleaner.
NOTE: Select models have a disposable aluminum
spacer. The spacer is necessary only when
using the CPZ™ modules. All other filters
need to remove and save the spacer for
future needs.
5. Replace the air cleaner cover.
GROUND
120 VAC
LINE
WHITE (COMMON)
BLACK (HIGH)
BLOWER
MOTOR
BLUE (MEDIUM)
RED (LOW)
BROWN
BROWN
OIL FILLED CAPACITOR —
CHECK NAMEPLATE FOR
CORRECT VALUE
GROUND
M10805
Fig. 17. F116A1021, F1 16A1047 and F1 16A1 120 (120 V ac,
60 Hz); F116A1122, F116A2048, F116A2121 (220V ac, 50/60
Hz) air cleaner typical wiring diagram.
11
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
Maintenance
SERVICE
1. Remove the air cleaner cover and set it aside.
IMPORTANT
Air cleaners and components are susceptible to
damage. Take care when working with them to
avoid equipment damage.
The air cleaner removes a variety of particulate contaminants
from the air. In the process of cleaning the air, the air cleaner
filters become dirty and the cleaning efficiency is lowered.
To maintain a high standard of reliability and efficiency, it is
necessary to periodically service the air cleaner. The
maintenance is determined by the quantity and type of
contaminants present and the frequency of air cleaner use.
The frequency of servicing can only be established after a
period of use.
NOTE: Some full-service distributors provide regular
servicing to commercial establishments.
CAUTION
• Turn off power to the air cleaner.
• Stand on a stable platform when working
with the air cleaner.
2. Remove the prefilter and primary filters.
3. Locate the blower/motor and apply 3 to 4 drops of light
weight oil to the shaft bearings.
NOTE: Shaft bearings need oil once a year or every 3
or 4 months when the air cleaner operates 24
hours a day.
4. Use a detergent moistened cloth to annually wipe out
the air cleaner cabinet.
Prefilter and Media Filters
1. Remove the air cleaner cover and set it aside.
2. Remove the prefilter and primary filters.
3. Check the prefilter and replace if it is fully coated with
dust and lint (approximately every 1 to 3 months).
4. Replace the CPZ™ modules when a continuous
noticeable odor is emitted from the air cleaner
(approximately every 4 to 12 months).
5. Replace the particle or HEPA filter when there is a
noticeable loss of air volume circulation
(approximately every 10 to 24 months).
6. Reassemble the air cleaner and turn the power on.
68-0200-2 Revised 10-07
12
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
TROUBLESHOOTING
WARNING
Electrical Shock Hazard
Can cause personal injury or equipment damage.
The following procedures expose hazardous live
parts. Disconnect power supply between checks and
proceed carefully.
CAUTION
The following instructions are for use by only
qualified personnel.
See Table 5 for troubleshooting procedures.
Table 5. T roubleshooting the F1 16 (Series 16000) Air Cleaner .
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tsujda-gnisuohrewolbehtgnihcuotsileehwrewolbehtfikcehC
13
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
PARTS LIST
Refer to Table 6 and Fig. 18 for the parts list and exploded view.
T able 6. F116 (Series 16000) Self-Contained Ductable Commercial Air Cleaner Parts List.
.oNecnerefeR.giFnoitpircseDytQkcaP
1
2
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3
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tliftopstsudEARHSA179100023620068
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eludomtnebrosylnoetanagnamreP
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roticap
68-0200-2 Revised 10-07
14
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
1
2 (SORBENT MODULES)
(HEPA, D.O.P.
2
OR ASHRAE FILTERS)
1
TWO STAGE MODELS WILL HAVE ONLY ONE PRIMARY FILTER AREA.
(ELECTROSTATIC
2
PRECIPITATOR
COLLECTING CELL)
1 (PREFILTER)
M10812
Fig. 18. Exploded view of F116 (series 16000) self-cont ained duct able commercial air cleaner component s.
Please Note : Electrostatic Precipitator Collecting Cells are no longer available.
15
68-0200-2
F116 (SERIES 16000) SELF-CONTAINED DUCTABLE COMMERCIAL AIR CLEANER
LIMITED TWO-YEAR W ARRANTY
Air-Pure Systems warrants its air cleaner products to be free from defects in workmanship or materials under normal use and service, for a
period of two (2) years from the date of purchase by the originial end-user. If at anytime during the warranty period the product is defective
or malfunctions, Air-Pure Systems, through the distributor or dealer, from which the product was purchased, or through an authorized
warranty repair station, shall at Air-Pure Systems option, replace or repair the defective product or component.
This warranty does not cover removal or installation costs. This warranty shall not apply if it is shown that the defect or malfunction was
caused by damage which occurred during handling or shipment, improper electrical connections, improper use of the product or abuse.
Air-Pure Systems sole responsibility shall be to repair or replace the product within the terms stated above. AIR-PURE SYSTEMS SHALL
NOT BE LIABLE FOR ANY LOSS OR DAMAGE OF ANY KIND, INCLUDING ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
RESULTING, DIRECTLY OR INDIRECTLY, FROM ANY BREACH OF WARRANTY, EXPRESS OR IMPLIED, OR ANY OTHER
FAILURE OF THIS PRODUCT. (Some states do not allow the exclusion or limitation or incidental or consequential damages, so this
limitation may not apply to you.). THE WARRANTIES SET FORTH HEREIN ARE EXCLUSIVE AND AIR-PURE SYSTEMS EXPRESSLY
DISCLAIMS ALL OTHER WARRANTIES, WHETHER WRITTEN OR ORAL, IMPLIED OR STATUTORY, INCLUDING BUT NOT
LIMITED TO ANY WARRANTIES OR MERCHANTABILITY, WORKMANSHIP, OR FITNESS FOR A PARTICULAR USE.
This warranty gives you specific legal rights and you may have other rights which vary from state to state.
How to make a warranty claim or have questions answered:
Should you have a warranty claim or questions about the warranty policy, contact the distributor or dealer from which you purchased the
product or the authorized warranty repair stations nearest your location.
NOTE: Do not return any products or parts to the factory without a factory issued "Return Warranty Good Label" issued by Air-Pure
Systems.
In the event you or other persons, have any questions concerning the use and care of this product of this warranty please call or write the
factory.
Air-Pure Systems
16873 Fish Point Rd. SE
Prior Lake, MN 55372-1714
Phone: (800) 998-1919
Fax : (800) 221-3248
Air-Pure Systems
16873 Fish Point Rd. SE
Prior Lake, MN 55372-1714
Phone: (800) 998-1919
Fax: (800) 221-3248
68-0200-2 Revised 10-07
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