Honeywell DR Operating Manual
GR Series and DR Graphic Recorders
DR Graphic, Multitrend GR, Minitrend GR and eZtrend GR
See, Store and Send Data Securely
For the best in Display Versatility, Analysis and
Communications ..
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ii 43-TV-25-41 Iss.4 GLO May 2015 UK
User manual
Table of Contents
Section 1: Preface .............................................................................. 1
Preface ...........................................................................................................1
Thank you for choosing a Honeywell GR Series recorder ....................................... 1
Documentation.......................................................................................................... 1
Notes......................................................................................................................... 1
Trademarks............................................................................................................... 1
Safety ............................................................................................................. 2
Symbols..................................................................................................................... 2
Static Electricity........................................................................................................ 3
Protocols used in this manual ........................................................................ 3
Safety and Symbol Identification .............................................................................. 3
Warnings and Safety Precautions .................................................................. 3
Do’s and Don’ts......................................................................................................... 3
Hazardous Voltage.................................................................................................... 4
For use in hazardous locations................................................................................. 5
Section 2: Installation .........................................................................................7
Environment and Location ............................................................................ 7
Mechanical Installation .................................................................................. 8
Installation Instructions........................................................................................... 11
Electrical Installation ................................................................................... 22
Installation Category.............................................................................................. 22
Analogue Input Card.............................................................................................. 29
eZtrend GR Analogue Input (Standard) card.................................................. 32
Analogue Output Card............................................................................................ 33
Pulse Input Card..................................................................................................... 35
Transmitter Power Supply Card............................................................................. 37
Alarm Relay Cards & Digital Input/Output Cards................................................. 38
Communications Connections .............................. ... ............................. .. ................ 42
USB Devices ........................................................................................................... 44
Section 3: Overview ..........................................................................................45
Functions and Features ................................................................................ 45
Recorder Functionality........................................................................................... 47
Features.................................................................................................................. 49
Options - Hardware................................................................................................ 55
Section 4: Recorder Setup ................................................................................63
Power up ...................................................................................................... 63
1. Menu Access ....................................................................................................... 63
2. Log On/Off.......................................................................................................... 64
4. Time and Date Settings...................... .......................................................... .. ..... 65
5. Firmware Options.............. .......................................................... .. ..................... 65
Menu Path................. .......................................................... .................................... 65
Help ........................................................................................................................ 66
Configure Menu...................................................................................................... 67
Setup Menu ............................................................................................................. 68
Edit Recording...................................................................................................... 148
43-TV-25-41 Iss.4 GLO May 2015 UK iii
Reports Menu........................................................................................................ 153
Layout .................... ............................. .................................................................. 157
Passwords.................................... ... ............................ .......................................... 164
Settings................. ................................................................................................. 173
Alarms Menu....................... ............................. ... ............................. .. ................... 175
Screen Menu.......................................................................................................... 176
Batch Setup/Batch Groups.................................................................................... 180
Recording Menu.................................................................................................... 184
Messages Menu..................................................................................................... 187
Process Menu.. ...................................................................................................... 190
Status Menu........................................................................................................... 194
Finish ..................... ............................................................................................... 206
Section 5:Security .......................................................................................... 207
Password Security................................................................................................. 207
Users and Groups................................................................................................. 207
Administrator............................................. ............................. .............................. 208
Password Policy.................................................................................................... 210
User Interface requirements ................................................................................. 210
Audit Trail..................... ....................................................................................... . 210
Level Permissions ................................................................................................. 211
Default Password Access...................................................................................... 214
Hardware Configuration Lock.............................................................................. 224
Section 6: Screen Configuration ................................................................... 225
Process Screen Overview................................. ..................................................... 225
Menu Bar .............................................................................................................. 226
Screen Menu Bar..................................................... .............................................. 227
Replay ............. ...................................................................................................... 228
Chart Speeds............................ ............................................................................. 235
Hot Button....................... .......................................................... .. .......................... 235
Screen Activity....................................................................................................... 236
Section 7: Firmware Options ......................................................................... 241
Firmware Credit System .............................................................................241
Firmware Options................................................................................ ................. 243
Section 8: Communication ............................................................................245
Comms Configuration ................................................................................245
Standard Communication Interfaces ..........................................................245
Protocols..................................................................... .......................................... 246
Hardware Installation .................................................................................247
Getting connected - IP Address ............................................................................ 248
Local Area Network setup..................................................................................... 249
Links to Remote Networks..................................... ................................................ 249
Data Logging and Transfer................................................................................... 249
Comms and Trend Manager Suite ..............................................................251
System Requirements........................................................ ..................................... 252
Software Installation............................................................................................. 253
Start Up................................................................................................................. 254
iv 43-TV-25-41 Iss.4 GLO May 2015 UK
Communications Server .............................................................................258
Comms Server Overview ....................................................................................... 258
Comms Server Start up.......................................................................................... 258
Comms Server Setup.............................................................................................. 261
Comms Server Logging ......................................................................................... 266
Comms Server Database ............................................................................ 274
System Setup.......................................................................................................... 274
Shutdown Server ........................................................................................274
.Modbus Capabilities:.......... ................................................................................. 275
Web Browser ..............................................................................................276
Internet Security Settings ...........................................................................277
Section 9: PC Software Suite .........................................................................279
The TrendManager Pro Software Suite................................................................. 279
X Series & GR Recorder Screen Designer.......... .................................................. 279
Database Management Tool.................................................................................. 280
Report Generation Tool - AMS2750...................................................................... 280
System Requirements............................................................................................. 280
Section 10: Spares List ..................................................................................281
Minitrend GR Recorder......................................................................................... 281
Multitrend
eZtrend GR Recorder............................................................................................. 291
DR Graphic Recorder........................................................................................... 295
GR Recorder...................................................................................... 285
Section 11: Instrument Care and Maintenance ............................................ 301
Instrument Care and Maintenance .............................................................301
Cleaning Instructions................................. ... ............................. .. ......................... 301
Backlights.............................................................................................................. 301
Operating T emperature ......................................................................................... 301
Touch Screen.......................................................................................................... 302
Calibration ............................................................................................................ 302
Section 12: Technical Data & Specifications ...............................................303
Field IO Specification ................................................................................303
Analogue Input ...........................................................................................304
Relay Alarm/Digital Input Specification ....................................................304
Relay/Alarm Output Card Options........................................................................ 304
Digital Input Cards ............................................................................................... 305
Specification Tables................................................................................. .............. 307
Input Range Performance Accuracy Table............................................................ 312
Input Actuation
(Linear).................................................................................................................. 312
Input Actuation...................................................................................................... 313
LED Flash Codes .................................................................................................. 317
Appendix A: Quality and Safety ....................................................................319
CE Mark .....................................................................................................319
Safety ..........................................................................................................319
43-TV-25-41 Iss.4 GLO May 2015 UK v
Appendix B: Maths Expressions ................................................................... 321
Full Maths & Script Processing .................................................................321
Maths Credit Options............................................................................................ 321
Maths Variable and Function Tables ............................................................ .. ...... 322
Full Maths............................................................................................................. 330
Script Function Application Examples ............ ..................................................... 331
Maths Error Messages................. ......................................................................... 336
Appendix C: Thermocouple Connections ....................................................337
How Thermocouples work .........................................................................337
Thermocouple CJC Compensation ............................................................. 338
Internal Automatic ...................................................................................... .. ........ 338
Ext 0°C Reference................................................................................................. 339
External with a Specified Temperature................................................................. 339
External Input Reference ................ ...................................................................... 340
Appendix D: Alarms .......................................................................................341
Alarms Menu....................... ............................. ... ............................. ..................... 341
Appendix E: Ethernet ..................................................................................... 343
Ethernet..... ............................................................................................................ 343
Email............... ....................................................................................... .. ............. 344
General operation of the e-mail system............................................. ................... 344
Appendix F: Fuzzy Logging ........................................................................... 345
Appendix G: F sub zero Sterilisation ............................................................ 349
The significance of F0........................................................................................... 349
Appendix H: Calibration ................................................................................. 351
AI Calibration and CJC Calibration ...........................................................351
Sensor Compensation .................................................................................351
Appendix I: Battery Data ................................................................................ 353
Location: Processor Board .........................................................................353
Safety Guidelines .................................................................................................. 353
Appendix J: Function Codes and Memory Maps ......................................... 355
Modbus Memory Map Supplement: ..........................................................355
Totalisers.............. ................................................................................................. 360
Input Text message................................................................................................ 360
Analogue Input Value............................................................................................ 360
Communications Input.......................................................................................... 360
Pen Values..................... ........................................................................................ 361
Modbus Function Codes .............................................................................362
Appendix K: Troubleshooting ....................................................................... 363
Error Messages ...........................................................................................363
vi 43-TV-25-41 Iss.4 GLO May 2015 UK
Appendix L: GR Series AMS2750 capabilities ..............................................377
AMS2750 and the GR Series Recorders ................................................... 377
AMS2750 Process mode ............................................................................ 378
AMS2750 Credit Option....................................................................................... 378
AMS2750 Process Menu....................................................................................... 379
AMS2750 Process Screen..................................................................................... 379
SAT........................................................................................................................ 383
I/O + AMS2750 (Process Mode).......................................................................... 383
AMS2750 Button (Process Mode)......................................................................... 385
Pens for TC’s (Process Mode).............................................................................. 389
Thermocouple Usage Tracking (AMS2750)......................................................... 390
TUS mode ..................................................................................................392
Temperature Uniformity Survey (TUS) Mode....................................................... 392
AMS2750 (TUS) - Credit Option.......................................................................... 393
AMS2750 (TUS) Screen........................................................................................ 394
I/O + AMS2750 (TUS).......................................................................................... 394
AMS2750 Menu (TUS).......................................................................................... 395
Pens for TC’s (TUS Mode).................................................................................... 401
TUS survey process screen................................................................................... 402
Start a Survey........................................................................................................ 410
During survey ....................................................................................................... 410
Events (AMS2750)................................................................................................ 416
Audit Trail (AMS2750)......................................................................................... 417
TUS Data file........................................................................................ ................ 417
TUS Logged data.................................................................................................. 418
Passwords (AMS2750) .............................................................................. 419
TrendManager SuiteSoftware (AMS2750) ................................................ 420
Screen Designer (AMS2750) .....................................................................420
AMS2750 Report Generation Tool ............................................................ 421
Installation............................................................................................................ 421
Introduction .......................................................................................................... 423
Report T ool User Interface................................................................................... 423
Browse Logo......................................................................................................... 424
SAT Report Wizard.................... ............................ ... ............................. ................ 425
TUS Report Wizard............................................................................................... 428
Index .................................................................................................................449
43-TV-25-41 Iss.4 GLO May 2015 UK vii
viii 43-TV-25-41 Iss.4 GLO May 2015 UK
Section 1: Preface
Preface
Thank you for choosing a Honeywell GR Series recorder
Thank you for purchasing the newest in our range of electronic data recording for GR Ad-
vanced Graphic Recorders.
The Minitrend GR, Multitrend GR eZtrend GR and DR Graphic paperless chart recorders are the latest development of the solid-state replacement for traditional paper recorders.
Many options, features and functions are available to meet a wide range of applications and
requirements including: Power, Water Treatment, Therm al Processing, Food and Beverage,
Pharmaceutical/Biotech and Manufacturing industries.
This manual explains the product functionality operati on, configuration and com munication
as well as Safety Precautions, Installation & Wiring, Recorder Setup, Troubleshooting and
Spares List. It is recommended that the user reads the manual before installing and operating the recorder.
Documentation
A full set of manuals for the software and the recorders (including some language versions) are available on the CD provided and from our website
www.honeywellprocess.com
Also Application Notes and Installation Instructions, first time password setup and database tool information.
Supplementary documentation to accompany these recorders are:
TrendManager Pro Software Suite 43-TV-25-11
Screen Designer 43-TV-25-31
.
Table 1.1 : Supplementary documentation
Manual Part number
Notes
• The contents of this manual are correct at the time of issue. The contents may
change at any time without prior notification. This is due to continuous developments to the recorder and it’s functionality.
• Every effort has been made to ensure the accuracy of this document, however
should there be any anomalies found, please contact your nearest
supplier. See back page for contact addresses.
• All rights are reserved. No part of this manual should be copied or reproduced, stored on a retrieval system or transmitted in any form without the
prior permission from Honeywell International Inc.
Honeywell
Trademarks
• Microsoft, MS-DOS, Windows 7, Windows 8, Windows Server 2008 and Windows 2012
Server are all registered trademarks of Microsoft corporation.
43-TV-25-41 Iss.4 GLO May 2015 UK 1
Safety
Safety
• *SD, SDHC and SDXC are trademarks or registered trademarks of
SD-3C, LLC in the United States, other countries or both.
• For the purpose of this manual the and symbols will not follow their own trademark names or registered trademark names in every instance.
• Company names and Product names mentioned in this manual are trademarks or
registered trademarks of their individual owners.
The GR Series range of instruments is compliant with the requirements of BS EN 610101:2010 “Safety Requirements for Electrical Equipment for Measurem ent, Control and Laboratory Use” and UL 61010-1 (3rd Edition) and CAN/CSA-C22-2 No.61010-1-12, as options.
If the equipment is used in a manner not specified, the protection provided by the equipment
may be impaired.
The GR Series range of instruments are compliant to the requirements for Class 1, Div.2
Hazardous (Classified) Locations. Refer to the Model Selection Guide.
Symbols
One or more of the following symbols may appear on the recorder labelling.
Table 1.2 : Safety Symbols
Symbol Meaning
Caution - refer to manual for
instructions
Caution - risk of electric
shock
Direct Current
Protective conductor terminal
Earth (ground) terminal
Static Electricity
Directive 2002/96/EC
WEEE: Waste Electrical and
Electronic Equipment
2 43-TV-25-41 Iss.4 GLO May 2015 UK
Protocols used in this manual
WARNING
IMPROPER INTERRUPTION OF CONNECTIONS
Any interruption of the protective conductor outside the recorder, or disconnection of
the protective earth terminal is likely to make the recorder d angerous under some fault
conditions. Intentional interruption of the protective conductor is dangerous.
Failure to comply with these instructions could result in death or serious injury.
Static Electricity
All circuit boards and electronic modules associated with this recorder contain components
which are susceptible to damage caused by elec trostatic discharge. Should it be necessa ry
to handle such components, appropriate precautions in accordance with ANSI/ESD S20.20
Electrostatic Discharge Control Program Standard, should be observed.
Protocols used in this manual
Safety and Symbol Identification
Symbol Description
Table 1.3 :
WARNING
CAUTION
NOTICE
Warnings and Safety Precautions
Do’s and Don’ts
1. DC inputs to the product should be provided by SELV power supply
2. The inputs of the product are supplied from SELV and should not exceed 50V.
3. Before any connections are made to the recorder, ensure the protective earth terminal
is connected to a protective conductor before applying power or any other connections.
The WARNING symbol indicates a potentially
hazardous situation, which, if not avoided, could
result in death or serious injury.
This CAUTION symbol may in dicates a potentially hazardous situation, which, if not avoided, may
result in property damage.
A NOTICE symbol indicates important information that must be remembered and aids in job
performance.
In order to comply with the requirements of safety standard EN 61010-1:2010, the
recorder should have one of the following as a disconnecting device, located within
easy reach of the operator, and be clearly labelled as the disconnecting safety device:
43-TV-25-41 Iss.4 GLO May 2015 UK 3
• A switch or circuit breaker which complies with the requirements of IEC 60947-1 and
IEC 60947-3.
Warnings and Safety Precautions
WARNING
IMPROPER SIGNAL AND SUPPLY WIRING
Signal and supply wiring should be kept separate. Where this is impractical, shielded cables should
be used for the signal wiring. Where signal wiring is carrying, or could carry under fault conditions,
hazardous voltage (defined as >30 V rms and 42.4 V peak, or >60 Vd.c.), double insulation must
be used for all signal wiring.
Failure to comply with these instructions could result in death or serious injury.
WARNING
HAZARDOUS VOLTAGE LEVELS
Voltage levels above 30V rms and 42.4V peak or 60V dc are deemed to be
"Hazardous Live". Ensure operators are not exposed to hazardous voltage levels.
Failure to comply with these instructions could result in dea th or serious in jur y.
• A separable coupler which can be disconnected without the use of a tool.
• A separable plug, without a locking device, to mate with a socket outlet in
the building.
4. Whenever it is likely that protection has been impaired, the recorder should be made
inoperative and secured against operation. The manufacturer's service centre should
be contacted.
5. Repair is not to be attempted by a customer. Any adjustment or maintenance expected
of an operator as part of the normal operation of the product is referred to as Operational Maintenance. Any maintenance not expected of the operator is referred to as
Corrective Maintenance and is to be carried out only by authorized service personnel
or returned to an authorized repair centre.
6. Where conductive pollution such as condensation or conductive dust is present, adequate air conditioning, filtering and/or sealing must be installed.
7. This recorder contains one battery on the Processor board which must be treated and
disposed of with care. Batteries must not be short circuited. Batteries should be disposed of in accordance with local regulations, they must not be disposed of with normal
refuse.
Improper signal and supply wiring - WARNING
8.
9. If the equipment is used in a manner not specified by the manufacturer, the protection
provided by the equipment may be inadequate.
10. The protective earth terminal must remain connected (even if the recorder is isolated
from the mains supply) if any of the measuring, communications, or relay terminals are
connected to hazardous voltages.
Hazardous Voltage
Hazardous Voltages are defined by EN61010-1 as follows:
4 43-TV-25-41 Iss.4 GLO May 2015 UK
Warnings and Safety Precautions
WARNING
EXPLOSION HAZARD
Do not remove or replace the Connectors, Fuse holders while circuit is live when
Flammable or Combustible atmosphere is present
WARNING
EXPLOSION HAZARD
Do not disconnect equipment when a flammable or combustible atmosphere is
present.
WARNING
EXPLOSION HAZARD
Do not open the enclosure or replace the battery when a flammable or combustibl e
atmosphere is present
WARNING
EXPLOSION HAZARD
Do not connect ro disconnect the equipment or memory card or USB device unless
the power has been swithced off or the area is known to be hazardou s
NOTICE
The Front door is tool secured and do not intende d to op e n du ring live cond itio n or
when flammable or combustible atmosphere is present. Ensure to lock the door for
use in hazardous location.
In case of GR Mini /Multi the front door is tool secured with cable tie whereas in DR
graphic recorder the front door is tool secured with Hex head Screw.
For use in hazardous locations
(only applicable to recorders with FM approval)
43-TV-25-41 Iss.4 GLO May 2015 UK 5
Warnings and Safety Precautions
6 43-TV-25-41 Iss.4 GLO May 2015 UK
Section 2: Installation
NOTICE
Should the original packing be destroyed or lost, new packaging can be ordered or as a
last alternative, then ONLY pack the recorder in polystyrene granules if the recorder is
FIRST sealed in a strong plastic bag. Failure to do this will invalidate your warranty.
Damage checks
Any damage caused to the recorder or the contents should be reported immediate ly to your
shipper.
Unpacking
Remove the contents, check the packaging and remove all d ocumentation and ac cessories
supplied. Retain the box and any packaging for future transportation.
Contents
Check that the contents and accessories are correct against the order or Model Selection
Guide using the model number on the recorder. Contact your authorised Honeywell dis-
tributor or Honeywell immediately should there be any query.
The contents are based on Unit Model Number ordered and will vary from unit to unit. The
following list is provided as a general guide and not specific to any single unit.
• Recorder - specification as ordered (check against the Model Selection Guide)
• Mounting fixings - Mounting clamps and panel gasket
• Connector kit - mating half connectors to recorder spec. Including a CJC connector for
Thermocouple operation.
• Quick Start Guide - to get you started
• First time Password system instructions - for ESS recorders only
• CD - Viewer software + documentation
• Plastic stylus x 2 (for use with the touch screen)
• Manual (optional) - Hard copy English, French or German
• Any other items ordered as an option (Model Selection Guide)
Re-packing
Environment and Location
• The recorder is designed to be mounted into a panel. See “Installation Instruc-
tions” on page 11.
• Mounting angle is unlimited. Choose a suitable location with an ideal viewing angle.
See “Mounting and Viewing Angles” on page 8.
• The location should be free from vibration.
• The environment should be of non-condensing humidity.
• The ambient temperature should be between 0C and 50C (32F to 122F).
• The relative humidity should be between 10% to 90%.
• In the presence of sustained strong EM Field (~10V/m or higher), deviation from the
accuracy specifications may occur. To improve performance under such installation
scenarios we recommend using twisted pair cables and/or ferrite cylinders (over
individual wires)
43-TV-25-41 Iss.4 GLO May 2015 UK 7
Mechanical Installation
Please note the recommended
spacing for adjacent mounting
Panel
Cut-out
Panel
Cut-out
Panel
Cut-out
138.00
(5.43”)
138.00
(5.43”)
>7.00
(0.28”)
>6.00
(0.237”)
+1
- 0
+1
- 0
Figure 2.1 Minitrend GR and eZtrend GR Panel cut-out
Mounting and Viewing Angles
Mounting - The Minitrend GR, Multitrend GR and eZtrend GR recorders have an unlimited mounting angle.
Mechanical Installation
Viewing - For the best view of the display the v
iewing angle should not exceed:
Minitrend GR 55from the left or right, 40looking down and 50 looking up at the recorder dis-
play.
Multitrend GR and DR Graphic70from the left or right, 45looking down and 55 look-
ing up at the recorder display.
eZtrend GR 45from the left or right, 10looking down and 30 looking up at the recorder display.
Panel cut-out size for the Minitrend GR and eZtrend GR recorders
8 43-TV-25-41 Iss.4 GLO May 2015 UK
Mechanical Installation
Panel
Cut-out
Panel
Cut-out
Panel
Cut-out
281.00
(11.06”)
281.00
(11.06”)
>20.00
(0.787”)
>20.00
(0.787”)
Please note the recommended
spacing for adjacent mounting
Figure 2.2> Multitrend GR Panel cut-out
Figure 2.3>
DR Graphic recorder
Panel cut-out
Panel cut-out size for the Multitrend GR recorder
The Minitrend GR, Multitrend GR and eZtrend GR recorders are DIN Standard sizes
and should be panel mounted.
Panel cut-out size for the D R G r a p h i c recorder
Physical considerations
The recorder can be mounted flush in a panel or on the surface of a p anel or wa ll using th e
mounting kit supplied with the recorder. Adequate access space must be available at the
back of the panel for installation and servicing.
Overall dimensions
The overall dimensions and panel cutout requiremen ts for mounting the recorder are shown
in Figure 2.3
43-TV-25-41 Iss.4 GLO May 2015 UK 9
Mechanical Installation
4 Mounting clamp positions for 2 - 20mm panel thickness. For standard units fit
only two brackets on opposite sides of the unit, either top and bottom or left and
right slots. NEMA 4X rated recorders require all four mounting brackets to be fitted.
Figure 2.4> Miniitrend GR Recorder Dimensions and Mounting slots (including
45mm panel thickness)
Minitrend GR Dimension details
10 43-TV-25-41 Iss.4 GLO May 2015 UK
Mechanical Installation
Figure 2.5> Multiitrend GRRecorder Dimensions and Mounting slots
(including 45mm panel thickness)
Mu l t i t r e n d G R Dimension details
Installation Instructions
• Minimum panel thickness = 2mm (0.078”), max = 20mm (0.78”)
• Alternate panel mounting available thickness = 45mm (1.77”)
• Both recorders must be inserted from the front of the panel,
• Two mounting clamps are supplied and can be fixed either on the top and bottom
sides or on the left and right sides of the case.
43-TV-25-41 Iss.4 GLO May 2015 UK 11
Mechanical Installation
4 Mounting clamp positions. For standard units fit only two
brackets on opposite sides of the unit, either top an d bo tt om
or left and right slots. NEMA 4X rated recorders require all four
mounting brackets to be fitted.
Figure 2.6 eZtrend GRrecorder dimensions
Figure 2.7 DR Graphic recorder dimensions
eZ t r e n d G R Dimension details
DR Graphic recorder Dimension details
12 43-TV-25-41 Iss.4 GLO May 2015 UK
Mechanical Installation
CAUTION
CONTROL UNIT DAMAGE
Do not over tighten mounting clamp screws.
Minitrend GR
and eZtrend GR torque setting should be 0.5 - 0.75Nm/4.4 - 6.6lbf-in
Multitrend GR torque setting should be 0.5 - 0.70Nm/4.4 - 6.2lbf-in
Failure to comply with these instructions may result in product damage
Panel Mounting Clamp Installation
The Minitrend GR, Multitrend GR and the eZtrend recorders slide into the panel cut-
out and are held in place by two or four panel clamps (6 clamps for Minitrend GR recorder
with 45mm panel thickness). The panel clamps should be fitted on diagonally opposite sides
of the unit and tightened against the rear of the panel using two fixing screws.
The mounting clamp assembly and fitting instructions differ slightly for the two recorders.
Minitrend GR and eZtrend GR See Figure 2.6
1. Insert the panel gasket onto the recorder so it goes between the back of the
recorder bezel and the panel. From the front p anel, place u nit in the pa nel and
push through the panel.
2. To loosen each clamp, unscrew the long screw to accommodate the panel
thickness. Use either a Number 1 Phillips or Straight slot screw driver.
3. From behind the panel, the orientation of the clamp should be with the screw
head towards the rear of the unit.
4. Take the first clamp and locate the two lugs on the clamp into the slots on the
unit.
5. Take the second clamp and do the same but in the diagonal position to the
opposite side. Repeat for all other clamps.
6. Tighten the screw using a Number 1 Phillips or Straight slot screw driver and
the clamp will secure against the panel.
Multitrend GR See Figure 2.7
1. Insert the panel gasket onto the recorder so it goes between the back of the
recorder bezel and the panel. From the front p anel, place u nit in the pa nel and
push through the panel.
2. To loosen each clamp, unscrew the long screw to accommodate the panel
thickness. Use either a Number 1 Phillips or Straight slot screw driver.
3. From behind the panel, the orientation of the clamp should be with the screw
head towards the rear of the unit.
4. Position the circular mounting boss in the hole on one side of the case with the
lip of the boss inside the case. Ensure the front of the clamp is up against the
43-TV-25-41 Iss.4 GLO May 2015 UK 13
panel.
5. Fix the second clamp on the opposite side of the unit.
6. Tighten the screw using a Number 1 Phillips or Straight slot screw driver and
the clamp will secure against the panel.
Mechanical Installation
Figure 2.8 DR Graphic recorder dimensions
DR Graphic recorder See Figure 2.8
This section provides instructions for mounting the DR Graphic recorder using one of the
following methods:
• Flush in a panel
• Flush in a panel for recorders with NEMA 4
• On the surface of a wall for panel
Choose the method that meets your mounting requirements. use the associated dimension
drawings for reference.
How to remove knockouts for conduits
Before you mount the recorder, remove the appropriate plugs in the bottom and/or sides of
the recorder case for wire entry via 1/2" (12.7 mm) conduits. Refer to Figure 2.8 for plug
locations. To see recommended use of conduits for various types of wiring, refer to Figure
2.12 and Figure 2.13.
Mounting Flush in panel (new cut-out)
Procedure
1. At the appropriate location, make a square cutout in the panel. Cutout dimensions
should be 12.7 ±0.060 inches by 12.7 ±0.060 inches (322.56 ±1.52 by 322.56 ±1.52
millimeters).
2. Orient the recorder case properly and slide it into the cutout from the front of the panel.
Support the recorder as shown in Steps 3 and 4.
3. Refer to
side of the recorder case using a 1/4-20 x 1/2 inch hex screw for each bracket (mounting hardware supplied with recorder). Leave the screws slightly loose so you can adjust
the brackets.
4. While holding the recorder firmly against the panel, slide each bracket against the back
of the panel and tighten the screws.
14 43-TV-25-41 Iss.4 GLO May 2015 UK
See Figure 2.9.
Figure 2.9. From the back of the panel, attach a mounting bracket to each
Mechanical Installation
Figure 2.9 Flush Mounting in a panel cutout
NOTE: Mounting brackets and attaching hardware are included in kit 30755065-501
43-TV-25-41 Iss.4 GLO May 2015 UK 15
Mechanical Installation
2 mounting clamp
positions required on
two opposite sides of
the recorder. Nema 4X
requires all 4 clamps to
be fitted.
Mounting clamp slots
Figure 2.10 Minitrend GR Mounting Clamps
4 mounting clamp
positions (2 shown).
2 clamps are required on opposite
sides of the recorder
Figure 2.11 Multitrend GR Mounting Clamps
Mounting Clamp Diagram
16 43-TV-25-41 Iss.4 GLO May 2015 UK
Mechanical Installation
Figure 2.12 Minitrend GR 45mm Mounting Clamps
6 mounting clamp positions
(3 shown) for mounting in 45mm
panel thickness. Mounting slots
shown in Figure 2.4 . Only 2
mountimg brackets need to be
fixed, in opposite positions.
Figure 2.13 Multitrend GR - 45mm
Mounting Clamps
4 mounting clamp positions (1 shown)
for mounting in 45mm panel thickness
on opposite sides of the unit. Mounting
slots shown in Figure 2.4 Both mounting clamps are required to be fitted
Mounting Clamp Diagram for 45mm panel thickness
43-TV-25-41 Iss.4 GLO May 2015 UK 17
Mechanical Installation
Panel mounting recorder with NEMA4
Refer to Figure 2.14 and follow the procedure below to panel mount your re co rder if it ha s
a NEMA4.
1. Place the panel gasket onto the rear flange of the recorder case.
2. Install four #8-32 screws on each of the three mounting brackets so the ends of the
screw threads are flush with the face of the bracket.
NOTE: Screw heads to be flange side of brackets.
3. Insert the case with gasket into the panel opening.
4. Install one left hand and one right hand bracket with 1/4 x 3/8 long bolts and lockwashers on each side of the case.
NOTE: The notch on each bracket should be facing upward towards the top of the unit.
Do not tighten the hex bolts at this time.
5. Install the remaining right hand bracket on the top with the 1/4 x 3/4 long bolt and lockwasher. Do not tighten the bolt at this time.
6. Place a screwdriver blade on the notch of each bracket and firmly tap so that each
bracket firmly mates the case with gasket to the panel.
NOTE: Keep brackets parallel to case. Tighten the three 1/4 hex bolts to hold the brackets in place.
7. Start to tighten the #8-32 x 1/2 screws on the right side bracket. Alternate screws at
opposite ends until all four screws have a minimum of 10 lb-in of torque applied. Do the
same to both the left side and top brackets.
When completed all twelve screws should have a minimum of 10 lb-in of torque
applied. This assures the case and panel gasket are adequately sealed against the
panel.
18 43-TV-25-41 Iss.4 GLO May 2015 UK
Mechanical Installation
Figure 2.14 Panel Mounting with NEMA4
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Mechanical Installation
Mounting on Surface of panel or wall
Procedure
Refer to Figure 2-15 and follow the procedure below to mount your recorder on a surface
(panel or wall).
NOTE: Three (3) screws must be supplied by the user for attaching the mounting hardware
(brackets and support hook) to panel or wall.
Using two flat-head 10-32 x 1/4-inch screws supplied with the recorder, fasten the su pport
hook into the recess at the back of the recorder case as shown in Figure 2-15.
1. Using 1/4-20 x 1/2-inch hex screws and lockwashers, attach a mounting bracket to
each side of the case. Leave the screws slightly loose so as to permit some adjustments of the brackets.
2. On the panel, mark the locations for the three holes, as shown by the hole pattern in
Figure 2-15.
3. Using a drill of appropriate size for user-supplied screws, drill a hole in the front of the
panel for the eye of the support hook.
4. Insert the screws for the support hook into the panel, allowing the screw head to protrude approximately 5/16-inch.
5. Hang the recorder support hook on the screw. Make sure that the locations for the other
two holes (marked in Step 3) are correct. If not, make sure that the recorder is aligned
vertically, and use the brackets as templates to mark the proper locations.
6. Remove the recorder from the panel and drill the other two holes.
7. Hang the recorder on the screw by the support hook and insert the other two user-supplied screws through the brackets into the panel. Tighten the two hex screws that
attach the brackets to the case.
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Mechanical Installation
Figure 2.15 Surface Mount on wall or panel
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Electrical Installation
WARNING
ENSURE SAFETY EARTH CONNECTION
Always ensure the unit is connected to safety earth when connecting to an AC or DC
supply.
Failure to comply with these instructions could result in death or serious injury.
Installation Category
• Installation category - Installation category II, Pollution degree 2
• Follow National and local electrical codes for installation in a Class 1, Div.2 area.
For voltage, frequency and power refer to the appropriate Specification sheet: See “Sec-
tion 12: Technical Data & Specifications” on page 303.
Fuses
There is a fuse situated on the DC input version power supply, type 2A time-delay, this can
be replaced by the user. Replacement of fuse s sho u ld be car rie d ou t by qualified service
personnel.
If the fuse should blow again there is probably a problem elsewhere within the unit and the
recorder should be returned for inspection to your authorised Honeywell distributor or
Honeywell Service department.
Cables
Electrical Installation
To fully comply with the requirements of the CE Mark, all cables connected to the rear of
the unit should use screened cable terminated at both ends. A low impedance earth cable
(<50 m) must be connected to the earthing stud on the rear of the recorder, to ensure
that the recorder is always earthed.
Before performing any installation please read the section on “Safety” on page 2.and
“Warnings and Safety Precautions” on page 3.
All connections to the unit are made via the rear panel, the layout of which is shown in
page 24
Note: The eZtrend GR
to the recorder case using a low impedance bond. Also avoid use of a length of wire between
the cable screen and the recorder case.
Analogue Input card (Slot A). Cable screen must be well conne c te d
Signal Wiring
Your recorder is intended fo r panel- mou nt use, and on ly the fron t face is inte nded to be
exposed to the operator. Disconnection from the supply MUST be made possible by
means of a switch, circuit breaker or other means of supply isolation.
The disconnection device must be included in the panel installation, clearly marked, in
close proximity to the recorder, and within easy reach of the operator. The protective earth
22 43-TV-25-41 Iss.4 GLO May 2015 UK
terminal must remain connected (even if the recorder is isolated from the mains supply) if
any of the analogue or relay terminals are connected to hazardous voltage.
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