Honeywell DC300K-E User Manual

Page 1
UDC3000
L
Versa-Pro
Universal Digital Controller
Overview
The UDC3000 Universal Digital Controller is Honeywell’s general purpose microprocessor-based, stand alone digital controller. It combines the highest degree of functionality and operating sim­plicity offered in a 1/4 DIN size. The bright dual displays with multi­language prompts make the operator interface easy to read, understand, and operate.
Programmed sequences of dis­plays assure quick and accurate entry of all configurable parame­ters. Simple keystrokes let you select input and range configura­tion, set the operating parameters that meet your process control needs now, and change them later to meet new ones.
Features
Dual Displays -
cent alphanumeric displays and indicators with dedicated PV display.
Deviation Bargraph -
indication or up to ± 10% deviation display.
Easy Configuration -
language prompts, in programmed sequence, provide guidance during configuration. Individual, reliable tactile keys provide positive operator feedback. There are no internal jumpers to set.
Universal Isolated Input -
Input 1 accepts 10 thermocouple types, RTDs, Radiamatic RHs, mA, mV or voltage inputs through keyboard configuration. It is isolated from Input 2 and all other circuits. (See Table 1.)
Thermocouple Failsafe -
Configurable upscale or downscale burnout and failsafe output level.
Decimal Point Location -
Configurable for none, one, or two places.
Vacuum fluores-
“On Control”
Multi-
Figure 1 - UDC3000 Versa-Pro Controller
Accutune II
truly plug and play tuning algorithm, which will, at the touch of a button or through a digital input, accurately identify and tune any process including those with deadtime and integrating processes. This speeds­up and simplifies startup plus allows retuning at any setpoint. Also included is the original Accutune SP Adaptive tuning that can automatically retune whenever a SP step change is implemented.
Fuzzy Logic -
uses fuzzy logic to suppress process variable overshoot due to SP changes or externally induced process disturbance. It operates independently from Accutune tuning. It does not change the PID constants, but temporarily modifies the internal controller response to suppress overshoot. This allows more aggressive tuning to co-exist with smooth PV response. It can be enabled or disabled depending on the application or the control criteria.
TM
ALM
DI
RSP OUT
FUNCTION
SET UP
- Provides a new,
This new feature
F C
1 2 1 2
1 2
SP 3000
LOWER
DISPLAY
L
51-52-03-07
Specification
MAN
3000
MANUAL
AUTO
Manual/Automatic Modes -
Bumpless, balanceless transfer between control modes.
Two Local Setpoints -
configured to provide two local setpoints, keyboard or optional remote switch selectable.
Universal Switching Power -
Operates on any line voltage from 90 to 264 Vac 50/60 Hz without jumpers. 24V ac/dc instrument power available as an option.
Limit Control -
relay which is activated whenever the PV goes above or below a preset setpoint value. An alarm indicator will light when the output is activated. Reset is through a key on the front of the controller or an external switch.
Setpoint Rate -
ramp rate to be applied to any local setpoint change. A separate upscale or downscale rate is configurable. A single setpoint ramp is also available as an alternative.
%
SETPOINT
SELECT
RUN
HOLD
22069
Can be
provides a latching
Lets you define a
2/97
Industrial Automation and Control, 110 Virginia Drive, Fort Washington, PA 19034
Printed in U.S.A. Copyright 1997 Honeywell Inc.
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51-52-03-07 Page 2
Features, continued
CE
Mark-
73/23/EEC, Low Voltage Directive and 89/336/EEC, the EMC Directive
Moisture Resistant Front Panel -
Capable of meeting NEMA 3 and IEC529 IP65 (i.e. hosedown) requirements.
Timer -
vides a configurable time period of 0 to 99 hours, 59 minutes. Alarm 1 is dedicated to be active at the end of the timeout period. Timer “start” is selectable as either the RUN/HOLD key or Alarm 2. The optional Digital Input can also be configured to start the Timer in addition to either the keyboard or Alarm 2. The Timer status shown in the lower display is selectable as either time remaining or elapsed time.
Two Sets of Tuning Constants -
Two sets of PID parameters can be configured for each loop and automatically selected.
Heat/Cool Capability -
split range control with independent PID tuning constants - one for heating, one for cooling, plus mixed output forms.
Alarm Selection -
two relays to activate external equipment when preset high/low setpoints are reached. There is an indicator for each alarm.
Setpoint Ramp -
programmable setpoint ramp of up to 255 minutes duration which is repeatable and activated by the Run/Hold key.
Output Rate Limiter -
output rate may be configured for both the upscale and downscale output directions.
Data Security -
board security protect tuning, configuration, and calibration data, accessed by a configurable 4-digit code. Nonvolatile EEPROM memory assures data integrity during loss of power.
Quality/Support -
covered by a 2-year warranty and backed up by a toll-free phone number for technical assistance.
Conformity with
This standard feature pro-
Provides
None, one, or
Provides single
A maximum
Five levels of key-
The UDC3000 is
Optional Features (Fig. 4)
Second Input - Isolated high level
input available for remote setpoint signal, PV signal via digital inputs, or motor slidewire input. (Table 1)
Auxiliary Output* - This isolated Auxiliary Output can be scaled from 4-20 mA for 0 to 100% for any range. It can be configured to represent Input 1, Input 2, PV, active Setpoint, Local SP1, Deviation, or the Control Output.
Communications* - Provides a link between the UDC3000 and a Honeywell supplied interface device capable of communicating via RS232 (DMCS), or direct communication via the RS422/485 communications option to a host computer.
Approval Body Options - FM approval, CSA certification and UL Recognition are available options. UL Recognition applies to regulatory use only.
2 Digital Inputs - Allows remote dry contact closure to select one of the following for each digital input:
Manual control mode
Local setpoint 1
Local setpoint 2
Direct controller action
Reset of Limit Controller
Hold SP Ramp/Programming
Select PID set 2
PV = Input 2
External program reset
Disable PID integral action
To Run - SP Ramp/Program
To Automatic output value
Manual mode, failsafe output
Disable keyboard
Start Timer
To Auto/Manual Station
• ToTune Also allows the following selections to be combined with the above selections:
Select PID set 2
Direct controller action
Local setpoint 2
Disable adaptive tune
Transmitter Power - Provides up to 30 volts to power a 2 wire transmitter (requires use of alarm 2 open collector output selection or auxiliary output.)
* AuxOut and communications are mutually exclusive (only one may be specified).
Optional Features continued
Auto/Manual Station Plus Backup Control - You can use a single
UDC3000 to act as both an Auto/Manual Station PLUS a back­up PID Controller, should the primary loop controller fail. Since the PID control is sometimes implemented in the PLC, this feature provides a very cost­effective way to insure the process does not have to shutdown or remain in manual mode if the PLC should fail. Switching from the Auto/Manual Station to the back-up control mode is accomplished using the Digital Input option.
Setpoint Ramp/Soak Programming - Enables you to
program and store 6 Ramp and 6 Soak segments for setpoint programming. Run or Hold of program is keyboard or remote switch selectable.
Physical Description
The controller is housed in a 5.8 inch deep, black metal case with a dark gray elastomer bezel, that can be panel mounted in a 1/4 DIN cutout, (see Figure 5.) The plug-in chassis allows easy access to the controller board and its various option boards. All power, input, and output wiring are connected to screw terminals on the rear panel, (see Fig 6.) Blue and tan elastomer bezels are optionally available.
Inputs
Each analog input is sampled 3 times a second, amplified and then converted to a digital signal which is isolated and passed to the microprocessor. The primary input can be one of various Thermocouple, Radiamatic, or Linear actuations, (see Table 1.) A second input provides a remote setpoint function and accepts a 4 to 20 mA or 1 to 5 Vdc range that can be characterized. All ranges are keyboard selectable. External cold junction compensation is provided. You can select upscale downscale, or failsafe sensor break protection. A configurable digital filter of 0 to 120 seconds for each Input provides input signal smoothing, if required.
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Page 3
Output Types
The following output types are available per the model selection guide:
Current output
Electromechanical relays
Solid state relays
Open collector output
Solid state relay (10 amp)
externally mounted (optional)
Auxiliary current output
(optional)
Output Algorithms
The UDC3000 is available with one or more of the following output algorithms:
Time Proportional - provides On­Off or Time Proportional (Relay) output.
Current Proportional - supplies proportional direct current output for final control elements which require a 4-20 mA signal.
Position Proportional - positions a reversible motor with a feedback slidewire in proportion to the output of the control algorithm. Requires 2 output relays.
Time Proportional Duplex - depending on which control algorithm you select, this duplex output algorithm can provide On­Off Duplex, Time Proportional Duplex, or 3 Position Step Control. The time proportional duplex output provides independent PID tuning constants and two time proportional outputs; one for heat zone above the 50% output, and one for cool zone below 50% output.
Current Proportional Duplex - similar to current proportional but provides a second set of tuning parameters and a split range current output or a second current output via the Auxiliary output option, for the heat and cool zones.
Output Algorithms, cont
Current/Relay Duplex (Relay = Heat) - a variation of Duplex with
Current active for 0 to 50% output (Tuning Set 2) and Relay active 50 to 100% output (Tuning Set 1).
Current/Relay Duplex (Relay = Cool) - a variation of Duplex with
Current active for 50 to 100% output and Relay is active for 0 to 50% output.
“Universal” Output Model ­Flexibility of the Output Algorithms allows the Current Output Model with 2 Alarms (DC300K-E) to be also configured for time simplex, time duplex, or three position step control plus, of course, the original capability of current simplex and current/time duplex control. A Relay Output Model with Auxiliary Output can also be configured for these output algorithms.
Control Algorithms
Depending on the output algorithms specified, the controller can be configured for the following control algorithms:
On-Off
PID-A
PID-B
PD with Manual Reset
Three Position Step Control
The Three Position Step Control algorithm allows the control of a valve (or other actu­ator), with an electric motor driven by two controller output relays; one to move the motor upscale, the other downscale without a feedback slidewire linked to the motor shaft. Accutune does not apply to this algorithm. Features of this algorithm are:
1. The controller can use all three modes of control (PID) instead of PI only.
2. Three Position Step is an automatic backup mode to Position Proportional Control if the feedback slidewire signal should fail.
Configuration
You decide how the controller is to interact with the process by select­ing, through simple keystrokes, the functions you want.
Multi-language prompts guide the operator step-by-step through the configuration process assuring quick and accurate entry of all configurable parameters. There are no internal jumpers, all configu­ration is via the keyboard. Five languages are available via configuration; English, French, German, Spanish and Italian.
Control Modes
Manual or Automatic control with bumpless, balanceless transfer between modes is a standard feature. In the manual mode, the operator directly controls the controller output level. In the automatic mode, the controller will operate from a local setpoint, or a remote setpoint provided at the second input or via communications.
Alarms
Alarm output terminals are located at the rear terminal panel. One or two electromechanical alarm relays are available to activate external equipment when preset alarm set points are reached. Each of the two alarms can be set to monitor two independent set points. Each alarm setpoint can be either high or low alarm. The alarm type can be selected to be either of the inputs, the Process Variable, Deviation, Output, Shed from communications or to alarm on manual mode. It can also be used as an On or Off event at the beginning or end of a Ramp/Soak segment. The alarm hysteresis is configurable from 0 to 100% of range.
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Page 4
R - Run SP Ramp/Program H - Hold SP Ramp/Program
Indicator definition when lit
ALM - Alarm conditions exist
DI - Digital Input active
RSP - Remote SP or SP2 active
OUT - Control Relay 1 or 2 on
Keys - See below
Upper Display - Six Characters
• Normal Operation - four digits dedicated to display the process variable
• Configuration Mode - displays parameter value or selection Lower Display - eight characters
• Normal Operation - displays operating parameters and values
• Configuration Mode - displays function groups and parameters
Indicator definition when lit
F - °Fahrenheit being used
C - °Centigrade being used
ALM
1 2
DI
1 2
RSP OUT
1 2
SP 3000
FUNCTION
SET UP
LOWER
DISPLAY
F C
R
MAN - controller in manual mode A - controller in automatic mode
MAN
3000
MANUAL
AUTO
%
SETPOINT
SELECT
RUN
HOLD
Deviation Bargraph
• Center bar indicates PV is within ± 1% of setpoint.
• Next bar will light if PV is between ±1% but less than ±2% in deviation.
• If PV is equal to or greater than ±10% deviation, the center bar plus all ten deviation bars will light.
MAN and A off — communications option active
Figure 2 - Operator Interface
Operator Interface (Fig. 2)
Indicators - They provide alarm,
control mode, and temperature units indication. There is also indication of when Remote Setpoint is active, the status of the control relays, and whether a setpoint program is in Run or Hold mode.
A 21-segment bargraph displays deviation to ±10% of span and an “On-Control” indicator.
Displays - A 4-digit upper display is dedicated to the process vari­able during normal operation with alternate 6-character information displayed when in the configure mode.
During normal operation, the lower display shows key-selected operat­ing parameters such as Output, Setpoints, Inputs, Deviation, active Tuning Parameter Set, Timer Status, or minutes remaining in a setpoint ramp (4 digits). It also provides guidance, through prompts, for the operator during controller configuration (8-characters).
SET UP
FUNCTION
LOWER
DISPLAY
MANUAL
AUTO
SETPOINT
SELECT
RUN
HOLD
Figure 3 - Key Functions
Sequentially displays Set Up groups and allows Function key to display individual functions.
Selects functions within each Set Up group.
Selects an operating parameter to be shown in the lower display.
Selects Manual or Automatic control mode. (may be disabled via configuration)
Alternately selects Local setpoint 1 and Remote setpoint or between two local setpoints. (may be disabled via configuration)
Initiates or holds the single setpoint ramp or Ramp/Soak program. (may be disabled via configuration)
Increases the setpoint, output, or configuration values displayed.
Decreases the setpoint, output, or configuration values displayed.
22816
22071
Page 5
Design
CE Conformity (Europe)
Product Classification:
Enclosure Rating:
Installation Category (Overvoltage Category):
Pollution Degree:
EMC Classification:
Method of EMC Assessment: Declaration of Conformity:
Accuracy
51-52-03-07
Page 5
Specifications
This product is in conformity with the protection requirements of the following European Council Directives: 73/23/EEC, the Low Voltage Directive, and 89/336/EEC, the EMC Directive. Conformity of this product with any other “CE Mark” Directive(s) shall not be assumed.
Class I: Permanently Connected, Panel Mounted Industrial Control Equipment with protective earthing (grounding). (EN61010-1)
Panel Mounted Equipment, IP 00, this controller must be panel mounted. Terminals must be enclosed within the panel. Front panel IP 65 (IEC 529).
Category II: Energy-consuming equipment supplied from the fixed installation. Local level appliances, and Industrial Control Equipment. (EN 61010-1)
Pollution Degree 2: Normally non-conductive pollution with occasional conductivity caused by condensation. (Ref. IEC 664-1)
Group 1, Class A, ISM Equipment (EN 55011, emissions), Industrial Equipment (EN 50082-2, immunity)
Technical File (TF) 51309303-000.
± 0.20% of span typical (± 1 digit for display) 15 bit resolution typical
Temperature Stability Input Signal Failure Protection
Input Impedance
Stray Rejection
± 0.01% of Full Scale / ˚C change
Thermocouple Inputs: Burnout Current: Failsafe Output Level:
4-20 Milliampere Input: 0-10 Volt Input: All Other:
10 Megohms
Upscale or downscale burnout
0.13 microamps Configurable 0-100%
250 Ohms
200K Ohms
Common Mode
AC (50 or 60 Hz): 120 dB (with maximum source impedance of 100 Ohms) or ± 1 LSB ((least significant bit) whichever is greater.
Normal Mode
AC (50 or 60 Hz): 60 dB (with 100% span peak-to-peak maximum)
Alarm Output One SPDT electromechanical relay.
A second alarm is available using the second control relay. This is not available with Relay Duplex, Position Proportional, or Three Position Step control.
Up to four setpoints are independently set as high or low alarm, two for each relay. Setpoint can be on either Input, Process Variable, Deviation, Communication Shed, or Output. A single adjustable hysteresis of 0.0 to 100.0% is provided. The controller can also be set to alarm on shed from communications. The alarm can also be set as an on or off event at the beginning of a setpoint ramp/soak segment.
Alarm Relay Contacts Rating Resistive Load:
5 ampere at 120 Vac or 30 Vdc, 2.5A at 240 Vac.
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51-52-03-07 Page 6
Design (continued)
Specifications (continued)
Controller Output Types
Current Output (Isolated)
Range can be set anywhere between 0 to 21 mA, and as direct or reverse action.
Resolution: Accuracy: Temperature Stability: Load Resistance:
11 bits for 0 to 21 mA
0.5% full scale
0.1% F.S. / ˚C
0 to 1000 ohms
Electromechanical Relays (One or Two)
SPDT contacts. Both Normally Open and Normally Closed contacts are brought out to the rear terminals.
Internally socketed
Resistive Load: Inductive Load: Motor:
1/6 H.P.
5 amps @ 120 Vac, 2.5A at 240 Vac or 30 Vdc 50 VA @ 120 Vac or 240 Vac
Solid State Relays (One or Two)
SPST solid state contacts consisting of a triac N.O. output.
Internally socketed
Resistive Load: Inductive Load:
1.0 amp @ 25 ˚C and 120 or 240 Vac
0.5 amp @ 55 ˚C and 120 or 240 Vac 50 VA @ 120 Vac or 240 Vac
Open Collector Outputs (One or Two)
Maximum Sink Current: Overload Protection:
Internally powered @ 30 Vdc Opto-isolated from all other circuits except current output, but not from each other. Socketed jumper assembly replaces relay.
20 mA
100 mA
Solid State Relays (10 amps)
One or two externally mounted triac N.O. outputs for use with open collector outputs.
Resistive Load: Inductive Load:
Motor Rating:
15 amps @ 25 ˚C and 120 or 240 Vac
10 amps @ 55 ˚C and 120 or 240 Vac
50 VA @ 120 Vac or 240 Vac
1 HP @ 25 ˚C
0.75 HP @ 55 ˚C
Controller Output Algorithms On-Off or Time Proportional
One relay or open collector output. Control action can be set for direct or reverse.
Time Proportional Relay Resolution:
On-Off Duplex, Three Position Step Control, or Time Proportional Duplex
Two relays or open collector outputs. Control action can be set for direct or reverse.
Time Proportional Relay Resolution:
Current Proportional
A single 4-20 mA current output signal which can be configured for direct or reverse action.
Current Proportional Duplex
A single split current output for both heat and cool (4-12 cool, 12-20 heat) or a combination of current proportional output (Heat = 50 to 100% of range) and auxiliary current output (Cool = 0 to 50% of range). Both are 4-20 mA signals which can be set for direct or reverse action.
Position Proportional
Two SPDT electromechanical or solid state relays operate motor having a 100 ohm to 1000 ohm feedback slidewire.
Current/Time Duplex
Variation of time proportional duplex for Heat/Cool applications. Time proportional output (heat or cool) is a relay. Current proportional output (Heat or Cool) is a 4-20 mA signal that can be fed into a negative or positive grounded load of 0 to 1000 ohms and is operational over 50% of range or the entire range.
Sampling Rate Inputs sampled 3 times a second
3.3 msec
3.3 msec
Page 7
Design (continued)
51-52-03-07
Page 7
Specifications (continued)
Auxiliary Linear Output (Optional)
(Isolated)
Communications Interface (Optional)
DMCS
RS422/485
Digital Inputs (Optional) +15 Vdc source for external dry contacts or isolated solid state contacts. The
Input Filter
21 mA dc maximum into a negative or positive grounded load or non-grounded load of 0 to 1000 ohms.
Output range can be set anywhere between 0 to 21 mA, and as direct or reverse action. It can be configured to represent either Input, PV, Setpoint, Deviation, or Control output. The range of the auxiliary output, as a function of the selected variable, can be scaled. This output can be used as a second current output for current duplex outputs.
Resolution: Accuracy: Temperature Stability:
Baud Rate: Length of Link: Link Characteristics:
Baud Rate: Parity:
Odd or Even
Length of Link: Link Characteristics:
drops maximum
Digital Input option detects the state of external contacts for either of the two inputs. On contact closure the controller will respond according to how each digital input is configured. Opening contact causes return to previous state.
Software
seconds available on both analog inputs.
12 bits over 0 to 21 mA
0.2% of full scale
0.01% F.S. / ˚C
19200 baud
4000 ft maximum
Two wire, multi-drop proprietary protocol, 31 drops maximum
300, 600, 1200, 2400, 4800, or 19,200 baud
4000 ft maximum
Two wire or four wire, multi-drop RS422 ASCII protocol, 15
: Single pole lowpass section with selectable time constants, off to 120
Digital Displays Vacuum fluorescent, alphanumeric.
Indicators Alarm Relay Status (ALM 1 or 2)
Bargraph 21 segment, vertical Deviation bargraph
Modes of Operation Manual
Dimensions See Figure 5. Mounting Panel-mounted, 5.82 inch depth Wiring Connections Screw terminals on the rear of the case. (See Figure 6.) Power Consumption 18 VA maximum
Power Inrush Current
A six-character upper display dedicated to the process variable (4 digits). Alternate information displayed during configuration mode. A eight-character lower display primarily shows key selected operating parameters (4 digits). Also provides guidance during controller configuration.
Control Mode (A or MAN) Temperature Units (F or C) Remote Set Point or SP2 Active (RSP) Control Relay Status (OUT 1 or 2) Digital Input Status (DI 1 and 2)
Center bar lit when “on” control Deviation to ± 10% of PV span in 1% increments
Automatic with local setpoint Automatic with remote setpoint (2-input units only)
10A Max. for 4 ms (under operating conditions)
CAUTION
sufficient power is supplied. Otherwise, the controllers may not start up normally due to voltage drop from the inrush current.
When applying power to more than one UDC3000, make sure that
Weight 1.3 kg (3 lbs.)
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51-52-03-07 Page 8
Specifications (continued)
Environmental and Operating Conditions
Parameter Reference Rated Operative Limits Transportation and storage Ambient
Temperature Relative Humidity 10 to 55* 10 to 90* 5 to 90* 5 to 95*
Vibration
Frequency (Hz) Acceleration (g)
Mechanical Shock
Acceleration (g) Duration (ms))
Voltage (Vdc) +24 ± 1 20 to 27 20 to 27 - - Voltage (Vac)
90 to 264Vac
(CSA models rated to 250V max.)
25 ± 3˚C 77 ± 5˚F
0 0
0 0
120 ± 1 240 ± 2
15 to 55 58 to 131
0 to 70
0.1
1 30
90 to 264
˚C
˚F
0 to 55˚C 32 to 131
0 to 200
0.5
5 30
90 to 264
˚F
-40 to 66˚C
-40 to 151
0 to 200
0.5
20 30
- -
- -
˚F
24Vac
Frequency (Hz)
(For Vac)
* The maximum rating only applies up to 40˚C (104˚F). For higher temperatures, the RH specification is derated to maintain constant moisture content.
24 ± 1 50 ± 0.2
60 ± 0.2
20 to 27 49 to 51
59 to 61
20 to 27 48 to 52
58 to 62
- -
- -
- -
Table 1 - Input Actuations
Range
PV Input ˚F ˚C Thermocouples
B* E* E (low) J J (low) K K (low) NiNiMoly (NNM) NiNiMoly (NNM low)) NIC (Nicrosil Nisil) R S T T (low) W5W26 W5W26 (low)
RTD
(IEC) ALPHA = 0.00385 100 Ohms 100 Ohms (low) 500 Ohms
Radiamatic RH 1400 to 3400 760 to 1871 Linear**
Milliamps Millivolts
Volts
0 to 3300
-454 to 1832
-200 to 1100 0 to 1600
20 to 770
0 to 2400
-20 to 1000 32 to 2500 32 to 1260
0 to 2372 0 to 3100 0 to 3100
-300 to 700
-200 to 500 0 to 4200 0 to 2240
-300 to 1200 0 to 300
-300 to 1200
4 to 20 mA 0 to 10 mV
10 to 50 mV
1to5V 0 to 10V
-18 to 1815
-270 to 1000
-129 to 593
-18 to 871
-7 to 410
-18 to 1316
-29 to 538 0 to 1371 0 to 682
-18 to 1300
-18 to 1704
-18 to 1704
-184 to 371
-129 to 260
-18 to 2316
-18 to 1227
-184 to 649
-18 to 149
-184 to 649
Optional 2nd Input
Milliamps Volts
Slidewire for Position Proportioning
* May require Field calibration to achieve rated accuracy below 1000 ˚F for type B and below -200 ˚F for type E thermocouple. ** Not available on FM approved Limit models.
4 to 20 mA 1to5V
100 to 1000
Page 9
Data
Isolation (Functional)
Surge Withstand Capability (SWC)
Radio Frequency Interference (RFI)
51-52-03-07
Page 9
General Reference Data
AC Power :
1900Vdc for 2 seconds per Annex K of EN61010-1.
Analog Inputs and Outputs: Digital Input and Digital Output: Relay Contacts:
345 Vdc for 2 seconds.
Immunity:
input and relay contact outputs: 2.5 kV, Common Mode and Differential Mode. All other circuits: 1.0 kV, Common Mode and Differential Mode.
Immunity
meter from the controller.
is electrically isolated from all other inputs and outputs to withstand a HIPOT potential of
are isolated from each other and all other circuits at 850Vdc for 2 seconds.
are isolated from all other circuits at 850Vdc for 2 seconds.
with a working of 115/230 Vac, isolated from each other and all other circuits at
ANSI/IEEE C37.90.1, Surge Withstand Capability (SWC) (Formerly IEEE 472) Mains power
: No effect on performance from a 5 W walkie-talkie operated at 27, 151 or 450 MHz, one
Model Number Interpretation
Table 1 Table 2 Table 3 Table 4 Table 5Key Number
DC3 00
0
Output #1 C = Current 4 – 20mA without Alarms
K = Current 4 – 20mA with Alarm 1 E = Relay, Electromechanical – 5AMP with Alarm 1 A = Relay, Solid State AC – 1AMP with Alarm 1
T = Open Collector Output – 20mA with 1 Alarm
Output #2 or Alarm #2 O = None
E = Relay, Electromechanical – 5AMP (SPDT) A = Relay, Solid State AC – 1AMP (SPST) T = Open Collector Output – 20mA
External Interface O – – = None
1 – – = RS422/485 2 – – = Auxiliary Output
4 – – = DMCS
Software Options – O – = None
A – = Accutune – B – = Setpoint Program and Accutune
Digital Inputs – – O = None
– – 3 = Digital Inputs (2)
Options 0 – – – = 1 – – – =
B – – – =
T – – – =
C – – – =
D – – – = – 0– – =
– A – – =
– F – – = – – 0– =
– – T – = – – – 0 = – – – D =
Optional Input – 0 = – 1 =
– 2 =
PV Input 1 – =
T/C, RTD, mV, 1–5V
2 – =
T/C, RTD, mV, 1–5V, 4–20mA
3 – =
T/C, RTD, mV, 1–5V, 4–20mA,0–10V
90-264Vac Power 24Vac/dc Power
Blue Bezel with 90-264Vac Power
Tan Bezel with 90-264 Vac Power Blue Bezel with
24Vac/dc Power Tan Bezel with 24Vac/dc Power
None Approvals ­CSA,FM,UL
Approvals - FM, CSA None
Customer I.D. Tag None DIN Cutout
Adapter
None 4–20mA or 1–5V
Slidewire Input for Position Proportional or 3 Position Step with motor position
indication
22603
Figure 4 - Model Number Interpretation
Page 10
51-52-03-07
L
L
L
Page 10
Dimensions
24
.945
96
3.780
Max Panel Thickness
ALM
ALM
AL
DI
PV
DI
M
RSP
RSP
OUT%1 2
OUT
FUNCTION
SET UP
1 2
1 2
1
1 2 3 4
1 2
1
2
2
1 2
1 2
96
3.780
F C
F C
LOWER
DISPLAY
F C MAN
MAN
M A N
MANUAL
AUTO
%
%
SETPOINT
SELECT
RUN
HOLD
10
.394
Max (2)
92
3.622
+0.008
-0.0
+0.03
-0.0
Panel Cutout
2.4
.093
92
3.622
+0.008
-0.0
+0.03
-0.0
with optional rear cover
21.6
.850
Figure 5 - UDC3000 Versa-Pro Controller dimensions - not to scale
147.3
5.82
90.7
3.57
22073
Page 11
Wiring Diagram
51-52-03-07
Page 11
L1/H
Instrument Power
L2/N 22
23 24
25 26
27
NOTE: The product manual should be consulted for specific details and precautions regarding wiring.
Figure 6 - External Wiring Diagram
0
IN 2
IN 1
UDC 3000 EXTERNAL WIRING
10 11
12 13
14
15 16
17
DI 1
DI 2
SHIELD RX+/TX+ RX-/TX-
TX+ or AUX+ TX- or AUX-
1 2
3 4
5 6
7 8
9
!
CTL 1
4-20 MA
CTL 2 ALM 2
ALM 1
22840
Page 12
51-52-03-07 Page 12
Ordering Information
For the complete ordering information, request Model Selection Guide: 51-51-16-32 for UDC3000 Universal Digital Controller or .
.
Honeywell offers a full Iine of Sensors, Transmitters, and Final Control Devices for use with the UDC3000 Universal Digital Controller. These devices include: Thermocouples, RTDs Pressure Transmitters, Flow Transmitters, Liquid Level Transmitters. Valve, Actuators, and Electric Motors.
Specifications are subject to change without notice.
Distributor :
For more information, contact your nearest Honeywell Response Center listed below.
Industrial Automation and Control
Honeywell Inc.
In the U.S.A.: In Europe:
In Japan: In Asia: In the Mediterranean: Honeywell Pacific Division: In Canada:
In Latin America:
Honeywell Industrial Automation and Control, 16404 North Black Canyon HWY., Phoenix, AZ 85023, (800) 343-0228
Honeywell S.A., 80084 Amiens Cedex 2, (33) 22.54.56.56
Honeywell Control System Ltd., Honeywell House, Bracknell, UK-RG 12 1 EB, (44) 1344 826000
Yamatake-Honeywell Co. Ltd., Nagai Int’l Bldg., 2 - 12 - 19 Shibuya-Ku, Tokyo 150 Japan, 81-3-3486-2051
Honeywell Asia Pacific Inc., Room 3213-3225, Sun Hung kai Centre, No. 30 Harbor Road, Wanchai, Hong Kong, (852) 829-8298
The Honeywell centre, 155 Gordon Baker Road., Ontario M2H 3N7, 1-800-461-0013
Africa and Middle East Region, Honeywell SpA, Via Vittor Pisani 13, 20124 Milano, Italy (39-2) 67731
Honeywell Pty Ltd., 5 Thomas Holt Drive, North Ryde Sydney, NSW Australia 2113, (61-2) 353 7000
Honeywell Inc.,14505 Commerce Way, Suite 500, Miami Lakes, Florida 33016-1556, (305) 364-2300
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