Honeywell DC 1010, DC 1020, DC 1030, DC 1040 User Manual

10/06

30-10-10-06-EN

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DC1010/DC1020/DC1030/DC1040 DIGITAL CONTROLLERS Specification

Overview

The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 48x48 (1/16 DIN), 48x96 (1/8 DIN), 72x72 (3/16 DIN), 96x96 (1/4 DIN). This controller series is ideal for the control of temperature, humidity, pressure, flow etc. in a variety of applications including:

z Plastic Processing z Package Machinery z Painting and coating z Semiconductor packaging / Testing z Dryers

Features

z Easy to Configure

Different configuration level s provide easy access to parameters.

z Various Control Algorithm

Several different algorithms are available as follows:

- PID or ON/OFF Control

- Heat/Cool Control with 2 PID sets

- Motor Position Control (without slidewire feedback)

z Auto-Tuning Capability

Advanced auto-tuning function calculates the optimized PID values for your specific control system.

z Dual Display and Bar graph

Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to 8 LEDs display the status of the different outputs (Control, Alarm, …) and also provide indication of the Auto/Manual and programmer states.

z Setpoint Programming

Two programs are available with a maximum of 8 segments. The 2 programs can be linked together and perform as a single 16 segment program.

z Extended Alarm Capability

Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output.

z Communications

RS232 or RS485 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.

z IP65 Front Face Protection

IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions.

z Remote Setpoint Capability

The setpoint can be defined from a remote PLC or other controller.

z Manual & Automatic Modes

The control mode can be switched between Automatic and manual by clicking A/M key. (The A/M key is available with DC1020, DC1030 and DC1040)

z Global Approvals – CE & cUL

All models are CE certified as a standard, and UL approved version for all models are available optionally.

z Parameter Lock

A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-conf iguration of the unit.

Specifications General

Rated power supply voltage 100 to 240V AC 50/60Hz, 8VA max.

15 to 50V DC, 10VA max.

Insulation Resistance

Over 10㏁ under DC500V megger between input terminal and

case(ground).

Over 10㏁ under DC500V megger between output terminal and

case(ground).

Withstand voltage 1000V AC 50/60Hz for 1min across input terminal and case(ground)

1500V AC 50/60Hz for 1min across output terminal and case(ground)

Standard

Conditions

Ambient Temp.

Ambient Humi. 60 ± 5% RH

23 ± 2 °C

Rated Power Supply 110V AC

Power Frequency 50 ± 1Hz or 60 ± 1HZ

Operating

Conditions

Ambient Temp.

Ambient Humi. 20 to 90%RH (non-condensing)

0 to 50°C

Rated Power Supply 100 to 240V AC

20 to 50V DC

Allowable Power

85 to 264V AC

Supply

15 to 55VDC

Power Frequency 50 ± 2Hz or 60 ± 2Hz

(approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions

-20 to +65 °C

(Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions

Transportatio

n and storage

conditions

Vibration Resistance 10m/s

Ambient Temp.

Ambient Humi. 10 to +95% RH (non-condensing)

Vibration Resistance 20m/s

Exterior Case and front panel : plastic

Mounting Panel-mount

Model DC1010 DC1020 DC1030 DC1040

Exterior Size (unit:

inch

)

50 X 50 X 97

(1.97X1.97X 3.82)

50 X 96 X 97

(1.97X3.78X3.82)

74 X 74 X 97

(2.91X2.91X3.82)

: W X H X D

Panel Cutout (unit:

inch

)

44.5 X 44.5

(1.75 X 1.75)

44.5 X 90.5

(1.75 X 3.56)

68.5 X 68.5

(2.97 X 2.97)

: W X H

Global Approvals CE, cUL

96 X 96 X 97

(3.78X3.78X3.82)

90.5 X 90.5

(3.56 X 3.56)

Interval = 20.5mm (0.807 in)

Specifications

Input/Output

Analog

Input 1

Analog

Input 2

Number of Point 1 point (TC, RTD or Linear)

TC: K, J, R, S, B, E, T, N, W, U, PLII, L

RTD : DPt100, JPt100, JPt50

Type

Linear : 4~20mA / 1~5V / 2~10V * Note 1

0~20mA / 0~5V / 0~10V * Note 1

Refer to Table 1-1.

Range

* Temperature unit : ºC, ºF ( switchable)

Sampling cycle 250 ms

Indication

± 0.2% FS ± 1digit (for details Table1-1)

Accuracy

Cold junction

±1.0ºC (under standard conditions)

accuracy

Input bias (offset) LSPL ~ USPL

Digital Filter 0 - 200 sec (0: filter off)

Decimal Point 0000, 000.0, 00.00, 0.000

0~20mA / 0~5V / 0~10V

Type

4~20mA / 1~5V / 2~10V

Sampling Cycle 250ms

CT Input

Type

Sampling Cycle 500msec

Indication

Accuracy

Resolution 0.1A ac

Weight

Dielectric strength 2500Vac, for 1 min between terminal and case

Measure AC current of single phase

SC-80T : 0.0~80.0A

1% FS

12g

NOTE 1. When OUT1 is ON and CT input value is less than HBA set value for 5 seconds, AL1 is activated.

Otherwise, AL1 is not activated.

Specification

Input/Output

Model DC1010 DC1020 DC1030 DC1040

Analog

Output 1

Analog

Output 2

(* Note 1)

Relay

Voltage Pulse

Linear

Relay

Voltage pulse

Linear

SPST SPDT SPST SPDT

3A, 220Vac, Resistive Load(100,000 time electrical life)

PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)

Open Time Terminal Voltage: 20 Vdc or less

Time Proportional Cycle Time: 0-150 sec

DC Current (mA) : 0~20mA, 4~20mA (load resistance 500Ω)

DC Voltage (V) : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA)

Accuracy ± 5% of Span

Update Cycle 500m sec

SPST SPST SPST SPST

3A, 220Vac, Resistive Load(100,000 time electrical life)

PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA)

Open Time Terminal Voltage: 20 Vdc or less

Time Proportional Cycle Time: 0-150 sec

DC Current (mA) : 0~20mA, 4~20mA (load resistance 500Ω)

DC Voltage (V) : 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA)

Accuracy ± 5% of Span

Update Cycle 500m sec

Output Direction (OUD) HEAT(Direct)/COOL(Reverse) (Selectable)

Auto/Manual operation is switchable.

Control Mode

Object SP, PV

No. of point 1 point

Transmission

Type 4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

Output

Accuracy +/- 0.2% of span

Update Cycle 500 ms

AL1 SPST SPDT SPST SPDT

AL2 SPST SPDT SPST SPDT

Digital Output Relay

AL3 - SPST SPST SPST

3A, 220Vac, Resistive Load(100,000 time electrical life)

*Manual output : Bumpless in normal mode

OUTL in abnormal mode

* For Heat/Cool Control Output only.

Specification PID Control & Auto-Tuning

Proportional Band (P1,P2) Proportional Band: 0.0 ~ 200.0%

Integral time (I1, I2) Integral time : 0 ~ 3600 sec

Derivative time (D1, D2) 0 ~ 900 sec

Auto-Tuning Value 0 ~ USPL

HYS1, HYS2 0 ~ 1000 (for ON/OFF control)

Dead Band (DB1) Not defined.

GAP1, GAP2 0 ~ 1000(for HEAT/COOL control)

Cycle Time 0 ~ 150 sec

Communication

Speed 1200, 2400, 4800, 9600, 19200, 38400 bps

Protocol ModBus RTU, ModBus ASCII

Parity check Odd / Even

Bit length 8

Communication RS232C, RS485

Events(ALARMS)

01 / 11 Deviation-High alarm (inhibit / no-inhibit)

02 / 12 Deviation-Low alarm (inhibit / no-inhibit)

Code

PV Event

SET VALUE -1999~ USPL (Absolute value, Deviation value)

Activation Hysterisis 0 ~ 1000

On Delay Time

Program Code

03 / 13 Deviation High/Low Limit alarm (inhibit / no-inhibit)

04 / 14 Deviation High/Low Limit range alarm (inhibit / no-inhibit)

05 / 15 Absolute High alarm by PV (inhibit / no-inhibit)

06 / 16 Absolute Low alarm by PV (inhibit / no-inhibit)

0 : Flicker

99M 59S : Continuance

00M 01S to 99M 58S : Time Delay

07 Segment End alarm(in progress of program)

17 Program RUN

08 System Error ON

System Code

18 System Error OFF

TIME Code 19 Delaying timer (00Hours 00Min ~ 99Hour 59Min)

HBA Code 09 Heater Break Alarm

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