DC1010/DC1020/DC1030/DC1040
DIGITAL CONTROLLERS
Overview
The DC1000 Series are microprocessorbased controllers designed with a high degree of functionality and reliability at a competitive price. The controllers are available in different formats: 48x48 (1/16 DIN), 48x96 (1/8 DIN), 72x72 (3/16 DIN), 96x96 (1/4 DIN). This controller series is ideal for the control of temperature, humidity, pressure, flow etc. in a variety of applications including:
zPlastic Processing
zPackage Machinery
zPainting and coating
zSemiconductor packaging / Testing
zDryers
Features
z Easy to Configure
Different configuration levels provide easy access to parameters.
z Various Control Algorithm
Several different algorithms are available as follows:
-PID or ON/OFF Control
-Heat/Cool Control with 2 PID sets
-Motor Position Control
(without slidewire feedback)
z Auto-Tuning Capability
Advanced auto-tuning function calculates the optimized PID values for your specific control system.
z Dual Display and Bar graph
Two large 4 digits display PV, SP and configuration parameters. One 10 LED bar-graph displays the control output (MV), and up to 8 LEDs display the status of the different outputs (Control, Alarm, …) and also provide indication of the Auto/Manual and programmer states.
z Setpoint Programming
Two programs are available with a maximum of 8 segments. The 2 programs can be linked together and perform as a single 16 segment program.
z Extended Alarm Capability
Up to three different alarm outputs are available per instrument and 17 kinds of event modes can be assigned to each of alarm output.
z Communications
RS232 or RS485 (with ASC II & Modbus RTU Protocol) is optionally available with a maximum communication speed of 38400 bps.
10/06 30-10-10-06-EN Page 1 of 16
Specification
z IP65 Front Face Protection
IP65 rated front face permits use in applications where it may be subjected to moisture, dust conditions.
z Remote Setpoint Capability
The setpoint can be defined from a remote PLC or other controller.
z Manual & Automatic Modes
The control mode can be switched between Automatic and manual by clicking A/M key. (The A/M key is available with DC1020, DC1030 and DC1040)
z Global Approvals – CE & cUL
All models are CE certified as a standard, and UL approved version for all models are available optionally.
z Parameter Lock
A 4-digit security code prevents any unauthorized changes of parameters or configurations. Parameters can be hidden to user to prevent any mis-configuration of the unit.
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Rated power supply voltage |
100 to 240V AC 50/60Hz, 8VA max. |
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15 to 50V DC, 10VA max. |
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Over 10 under DC500V megger between input terminal and |
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Insulation Resistance |
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case(ground). |
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Over 10 under DC500V megger between output terminal and |
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case(ground). |
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Withstand voltage |
1000V AC 50/60Hz for 1min across input terminal and case(ground) |
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1500V AC 50/60Hz for 1min across output terminal and case(ground) |
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23 ± 2 °C |
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Standard |
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Ambient Temp. |
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Conditions |
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Ambient Humi. |
60 ± 5% RH |
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Rated Power Supply |
110V AC |
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Power Frequency |
50 ± 1Hz or 60 ± 1HZ |
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0 to 50°C |
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Operating |
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Ambient Temp. |
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Conditions |
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Ambient Humi. |
20 to 90%RH (non-condensing) |
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Rated Power Supply |
100 to 240V AC |
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20 to 50V DC |
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Allowable Power |
85 to 264V AC |
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Supply |
15 to 55VDC |
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Power Frequency |
50 ± 2Hz or 60 ± 2Hz |
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10m/s2 (approx. 1G), 10 to 55Hz for 10min each X, Y, Z directions |
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Vibration Resistance |
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Transportatio |
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Ambient Temp. |
-20 to +65 °C |
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n and storage |
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Ambient Humi. |
10 to +95% RH (non-condensing) |
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conditions |
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Vibration Resistance |
20m/s2 (Approx. 2G), 10 to 55Hz for 2 hours each in X, Y, Z directions |
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Exterior |
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Case and front panel : plastic |
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Mounting |
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Panel-mount |
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Model |
DC1010 |
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DC1020 |
DC1030 |
DC1040 |
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Exterior Size (unit: |
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mm |
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50 X 50 X 97 |
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50 X 96 X 97 |
74 X 74 X 97 |
96 X 96 X 97 |
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inch |
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: W X H X D |
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(1.97X1.97X 3.82) |
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(1.97X3.78X3.82) |
(2.91X2.91X3.82) |
(3.78X3.78X3.82) |
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Panel Cutout (unit: |
mm |
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44.5 X 44.5 |
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44.5 X 90.5 |
68.5 X 68.5 |
90.5 X 90.5 |
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inch |
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: W X H |
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(1.75 X 1.75) |
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(1.75 X 3.56) |
(2.97 X 2.97) |
(3.56 X 3.56) |
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Global Approvals |
CE, cUL |
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Interval = 20.5mm (0.807 in)
Specifications
Input/Output
Analog |
Number of Point |
1 point (TC, RTD or Linear) |
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Input 1 |
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TC: |
K, J, R, S, B, E, T, N, W, U, PLII, L |
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Type |
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RTD : |
DPt100, JPt100, JPt50 |
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Linear : 4~20mA / 1~5V / 2~10V * Note 1 |
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0~20mA / 0~5V / 0~10V * Note 1 |
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Refer to Table 1-1. |
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Range |
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* Temperature unit : ºC, ºF ( switchable) |
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Sampling cycle |
250 ms |
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Indication |
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± 0.2% FS ± 1digit (for details Table1-1) |
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Accuracy |
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Cold |
junction |
±1.0ºC (under standard conditions) |
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accuracy |
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Input bias (offset) |
LSPL ~ USPL |
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Digital Filter |
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0 - 200 sec (0: filter off) |
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Decimal Point |
0000, 000.0, 00.00, 0.000 |
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Analog |
Type |
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0~20mA / 0~5V / 0~10V |
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Input 2 |
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4~20mA / 1~5V / 2~10V |
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Sampling Cycle |
250ms |
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CT Input |
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Measure AC current of single phase |
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Type |
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SC-80T : 0.0~80.0A |
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Sampling Cycle |
500msec |
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Indication |
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1% FS |
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Accuracy |
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Resolution |
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0.1A ac |
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12g |
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Weight |
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Dielectric strength |
2500Vac, for 1 min between terminal and case |
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NOTE 1. When OUT1 is ON and CT input value is less than HBA set value for 5 seconds, AL1 is activated. Otherwise, AL1 is not activated.
Specification
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Model |
DC1010 |
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DC1020 |
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DC1030 |
DC1040 |
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Input/Output |
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Relay |
SPST |
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SPDT |
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SPST |
SPDT |
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3A, 220Vac, Resistive Load(100,000 time electrical life) |
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PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) |
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Analog |
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Voltage Pulse |
Open Time Terminal Voltage: 20 Vdc or less |
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Time Proportional Cycle Time: 0-150 sec |
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Output 1 |
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DC Current (mA) |
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: 0~20mA, 4~20mA (load resistance 500Ω) |
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Linear |
DC Voltage (V) |
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: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) |
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Accuracy |
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± 5% of Span |
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Update Cycle |
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500m sec |
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Relay |
SPST |
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SPST |
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SPST |
SPST |
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3A, 220Vac, Resistive Load(100,000 time electrical life) |
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PWM(SSR drive), ON: 20 Vdc, OFF: 0 V (max. load current 20mA) |
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Voltage pulse |
Open Time Terminal Voltage: 20 Vdc or less |
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Output 2 |
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Time Proportional Cycle Time: 0-150 sec |
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(* Note 1) |
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DC Current (mA) |
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: 0~20mA, 4~20mA (load resistance 500Ω) |
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Linear |
DC Voltage (V) |
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: 0~5V, 0~10V, 1~5V, 2~10V (max. load current 20mA) |
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Accuracy |
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± 5% of Span |
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Update Cycle |
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500m sec |
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Output Direction (OUD) |
HEAT(Direct)/COOL(Reverse) (Selectable) |
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Auto/Manual operation is switchable. |
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Control Mode |
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*Manual output : Bumpless in normal mode |
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OUTL in abnormal mode |
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Object |
SP, PV |
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Transmission |
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No. of point |
1 point |
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Type |
4-20mA, 0~20mA, 0~5V, 0~10V, 1~5V, |
2~10V |
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Output |
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Accuracy |
+/- 0.2% of span |
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Update Cycle |
500 ms |
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AL1 |
SPST |
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SPDT |
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SPST |
SPDT |
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Digital Output |
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Relay |
AL2 |
SPST |
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SPDT |
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SPST |
SPDT |
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AL3 |
- |
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SPST |
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SPST |
SPST |
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3A, 220Vac, Resistive Load(100,000 time electrical life) |
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* For Heat/Cool Control Output only.
Specification
PID Control & Auto-Tuning
Proportional Band (P1,P2) |
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Proportional Band: 0.0 ~ 200.0% |
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Integral time (I1, I2) |
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Integral time : 0 ~ 3600 sec |
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Derivative time (D1, D2) |
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0 |
~ 900 sec |
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Auto-Tuning Value |
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0 |
~ USPL |
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HYS1, HYS2 |
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0 |
~ 1000 (for ON/OFF control) |
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Dead Band (DB1) |
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Not defined. |
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GAP1, GAP2 |
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0 |
~ 1000(for HEAT/COOL control) |
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Cycle Time |
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0 |
~ 150 sec |
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Communication |
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Speed |
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1200, 2400, 4800, 9600, 19200, 38400 bps |
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Protocol |
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ModBus RTU, ModBus ASCII |
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Parity check |
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Odd / Even |
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Bit length |
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8 |
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Communication |
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RS232C, RS485 |
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Events(ALARMS) |
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01 / 11 |
Deviation-High alarm (inhibit / no-inhibit) |
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02 / 12 |
Deviation-Low alarm (inhibit / no-inhibit) |
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Code |
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03 / 13 |
Deviation High/Low Limit alarm (inhibit / no-inhibit) |
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04 / 14 |
Deviation High/Low Limit range alarm (inhibit / no-inhibit) |
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05 / 15 |
Absolute High alarm by PV (inhibit / no-inhibit) |
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PV Event |
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06 / 16 |
Absolute Low alarm by PV (inhibit / no-inhibit) |
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SET VALUE |
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-1999~ USPL (Absolute value, Deviation value) |
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Activation Hysterisis |
0 |
~ 1000 |
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0 |
: Flicker |
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On Delay Time |
99M 59S : Continuance |
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00M 01S to 99M 58S : Time Delay |
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Program |
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Code |
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07 |
Segment End alarm(in progress of program) |
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17 |
Program RUN |
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System |
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Code |
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08 |
System Error ON |
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18 |
System Error OFF |
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TIME |
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Code |
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19 |
Delaying timer (00Hours 00Min ~ 99Hour 59Min) |
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HBA |
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Code |
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09 |
Heater Break Alarm |
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