Honeywell DC1010, DC1020, DC1030, DC1040 Data Sheet

DC1010 - DC1020 - DC1030 - DC1040

PRODUCT SPECIFICATION SHEET

OVERVIEW

The DC1000 family of microprocessor based controllers combine a high degree of functionality and reliability at a very low price. Available in 4 different formats : 1/16 DIN, 1/8 DIN, 3/16 DIN, 1/4 DIN. These controllers are ideal for regulating temperature in a variety of applications, including :

• Dryers.

• Semiconductor packaging /

testing.

• Plastic processing.

• Packaging machinery.

• Painting and coating.

• Climatic chambers.

The DC1000 family provides basic control requirements, plus advanced features such as motor position control, phase angle power control and Setpoint programming.

FEATURES

Easy to configure

Two different configuration levels provide easy access to parameters. A 4-digit security code prevents unauthorized changes. Parameters can also be hidden to the user to prevent mis-configuration of the unit.

Various Control algorithms

The DC1000 series of controllers provide several different algorithms:

• PID or ON/OFF control.

• Heat/Cool algorithms with 2

different PID sets.

• Motor position control without slidewire feedback.

• Single phase control, with or without zero crossover control.

• Three phase control, with or

without zero crossover control.

Dual display and Bargraph

Two large 4 digits displays and one 10 LED bargraph display PV, SP and configuration parameters. Up to 8 LEDs display the status of the different Outputs (Control, Alarm, …) and also provides indication of the Auto/Manual and Programmer states.

Setpoint Programming

Two programs are available, with a maximum of 8 segments. The 2 programs can be linked together to form a single 16 segment program.

Extended Alarm capability

Three different alarm outputs are available per instrument, 17 alarm modes are configurable.

Autotuning capability.

General Purpose DIGITAL CONTROLLERS

DC1010 (1/16 DIN) DC1020 (1/8 DIN)

DC1030 (3/16 DIN) DC1040 (1/4 DIN)

Communications

RS232 or RS485 ASCII protocol is optionally available. Up to 30 DC1000 Controllers can be connected to a single host computer. The host computer can change the SP, monitor the PV, the output or change the configuration of the unit.

Remote Setpoint capability.

Manual / Automatic modes.

Universal Power supply

Operates on any voltage from 85Vac to 265Vac at 50/60Hz.

Large operating range These instruments can operate from –20°C to +65°C (-4°F~149°F)

SPECIFICATIONS

Technical data

Thermocouples : K, J, R, S, B, E, N, T, W, PL II, U, L

PV Input

Indication

Control Mode

Type of Input

Input Sampling Time 500 ms

Input Resolution 14 bit (each)

PV/SP Indication 4-digit, 7 segment display

Constant Value Storage System Non-volatile memory (E2PROM)

Indication Accuracy 0.5%FS

Proportional Band ( P ) 0~200% (On/Off action at P=0)

Integral Time ( I ) 0~3600 sec (PD action at I=0)

Derivative Time ( D ) 0~900 sec (PI action at D=0)

Cycle Time 0~150 sec (4~20mA=0, SSR=1, Relay=10)

Dead Band Time 0~1000 sec (dead time compensation)

Relay Output Electromechanical relay

Static relay driver output Voltage Pulse, 20VDC/20mA

RTD : Pt100, JPt100, JPt50

Linear : 4~20mA

• SPDT contacts

• 3A/240Vac

Output

Alarm

Current & Voltage outputs 0~20mA, 4~20mA,

0~5V, 0~10V, 1~5V, 2~10V

Motor Control Output Servo motor valve control (open loop circuit)

Others Phase angle control :

 1ϕ SSR, 3ϕ SSR, 1ϕ SCR, 3ϕ SCR

Number Up to 3 (optional)

Modes 17 alarm modes available, hability to ignore the alarm

the first time it occurs :

 Deviation high or low alarms.

 Deviation alarms.

 Band alarm.

 High or low alarm.

 End of segment alarm.

 Program run indication alarm.

 Timer alarm.

Timer One timer is associated with each alarm.

Retransmission

output

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Output Signal SP, PV

Type of Output 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

2nd Input

Type of Input 4~20mA, 0~20mA, 0~5V, 0~10V, 1~5V, 2~10V

(Remote SP)

Programs

Communication

Operating

conditions

Approvals

Sampling Time 500 ms.

Number 2 programs of 8 segments each.

Type of Communication RS-232 or RS-485.

Rated Power Supply Voltage & Frequency

Power Consumption 8VA (110V), 12VA (220V)

Ambient Temperature -20°C ~ 65°C (-4°F ~ 149°F)

Ambient Humidity 50 ~ 85% RH (non condensing)

TC & RTD Types & ranges

ASCII protocol.

AC 85 ~ 265V, 50/60Hz

UL Pending.

CE Mark.

°C °F

TC

K

J

R

S

B

E

N

T

W

PL II

U

L

Pt

100

0.0~200.0 °C 0.0~400.0 °C 0.0~600.0 °C 0.0~392.0 °F 0.0~752.0 °F 0.0~1112.0 °F

0.0~800.0 °C 0.0~1000 °C 0.0~1200 °C 0.0~1472.0 °F 0.0~1832.0 °F 0.0~2192.0 °F

0.0~200.0 °C 0.0~400.0 °C 0.0~600.0 °C 0.0~392.0 °F 0.0~752.0 °F 0.0~1112.0 °F

0.0~800.0 °C 0.0~1000 °C 0.0~1200 °C 0.0~1472.0 °F 0.0~1832.0 °F 0.0~2192.0 °F

0.0~1769 °C 0.0~1769 °C 0.0~3216.0 °F 0.0~3216.0 °F

0.0~1820 °C 0.0~3308.0 °F

0.0~800 °C 0.0~1000 °C 0.0~1472.0 °F 0.0~1832.0 °F

0.0~1200 °C 0.0~1300 °C 0.0~2192.0 °F 0.0~2372.0 °F

-199.9~400.0 °C -199.9~200.0 °C 0.0~350.0 °C -199.9~752.0 °F -199.9~392.0 °F 0.0~662.0 °F

0.0~2000 °C 0.0~2320 °C 0.0~3632.0 °F 0.0~4208 °F

0.0~1300 °C 0.0~1390 °C 0.0~2372.0 °F 0.0~2372.0 °F

-199.9~600.0 °C -199.9~200.0 °C 0.0~400.0 °C -199.9~999.9 °F -199.9~392.0 °F 0.0~752.0 °F

0.0~400.0 °C 0.0~800.0 °C 0.0~752.0 °F 0.0~1472.0 °F

-199.9~600.0 °C -199.9~400.0 °C -199.9~200.0 °C -199.9~999.9 °F -199.9~752.0 °F -199.9~392.0 °F

0.0~200.0 °C 0.0~400.0 °C 0.0~600.0 °C 0.0~392.0 °F 0.0~752.0 °F 0.0~1112.0 °F

RTD

JPt 100

JPt

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-199.9~600.0 °C -199.9~400.0 °C -199.9~200.0 °C -199.9~999.9 °F -199.9~752.0 °F -199.9~392.0 °F

0.0~200.0 °C 0.0~400.0 °C 0.0~600.0 °C 0.0~392.0 °F 0.0~752.0 °F 0.0~1112.0 °F

-199.9~600.0 °C -199.9~400.0 °C -199.9~200.0 °C -199.9~999.9 °F -199.9~752.0 °F -199.9~392.0 °F

50

0.0~200.0 °C 0.0~400.0 °C 0.0~600.0 °C 0.0~392.0 °F 0.0~752.0 °F 0.0~1112.0 °F

r

Control Algorithms

• PID or ON/OFF control.

• Heat/Cool algorithms with 2 different PID sets.

• Phase angle control

Single Phase

Controller

G1

K1

K2

G2

LN

Thyristor

Module

PROT

1φ LOAD

L

Three Phase

Controller

G1

K1 G2

K2 G3

K3

P R O T

RST

Thyr ist or

Modul e

L

3φLOAD

OFF

ON

In phase angle control, power is regulated by changing the point at which the SCR is turned on within each 1/2 period.

Single Phase

Three Phase

: Output is changed every half-cycle in response to output signals from the Temperature Controller.

: The outputs are changed every 120° in response to signals from the Temperature Controller.

Using this form of control, high-precision temperature control is possible.

• Zero-crossover control

Single Phase

Controller

LN

G1

G2

Three Phase

Controller

RG1

RG2

TG1

TG2

RS T

Thy rist o Module

P R O T

Thyristor

Module

L

1φLOAD

The term Zero-Crossover means that the SCR's are turned on only when

the instantaneous value of the sinusoidal wave is zero. Power is then

applied for a several continuous half-cycles and then removed for

several half-cycles to achieve the desired load power.

ON

OFF

• Motor position control without slidewire Feedback.

MOTOR VALVE

COM

CLOSE

OPEN

R

S

CONTROLLER

CLOSE

OPEN

COM

OUT2 Relay

OUT1 Relay

Motor position is achieved by using time proportional control

without the need for slidewire feedback from the motor shaft.

Slidewires wear over a period of time, which can result in

poor or intermittent control. This type of control reduces

maintenance requirements and removes the need for the

controller to be calibrated to the motor feed back

potentiometer.

P R O T

L

3φLOAD

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EXTERNAL DIMENSIONS, PANEL CUTOUT

DC1010

68 mm - 2.68 in

50 mm - 1.97 in

6 mm

0.24 in

44 mm - 1.73 in

74.5 mm - 2.97 in

13.5 mm

0.53 in

50 mm - 1.97 in

60 mm - 2.36 in

DC1020

48 mm - 1.89 in

6 mm

0.24 in

86 mm

3.39 in

74.5 mm - 2.97 in

13.5 mm

0.53 in

116 mm

4.57 in

96 mm - 3.78 in

45.5 mm - 1.79 in

60 mm - 2.36 in

91mm

3.58 in

45.5mm

1.79 in

DC1030

72 mm - 2.83 in

6 mm

0.24 in

66 mm - 2.60 in

74.5 mm - 2.97 in

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13.5 mm

0.53 in

91 mm - 3.58 in

69.55 mm

2.74 in

69.55 mm

91 mm - 3.58 in

72 mm - 2.83 in

2.74 in

EXTERNAL DIMENSIONS, PANEL CUTOUT

DC1040

96 mm - 3.78 in

6 mm

0.24 in

74.5 mm - 2.97 in

13.5 mm

0.53 in

n

i

n

i

7

8

5

.

7

.

4

3

-

m

6

1

9

1

HUMAN / MAN INTERFACE

Higher display : 4 digits dedicated to display the PV. In configuration mode, this display indicates the value of the parameter or the patameter selected.

Lower display : 4 digits dedicated to display the SP ; In configuration mode, indicates the name of the parameter.

Bargraph : A 10 green LEDs bargraph indicates the value of the output in percentage.

LEDs : OUT1 : Status of output 1. OUT2 : Status of output 2. AT : When the AL1 : Status of alarm 1. AL2 : Status of alarm 2. AL3 : Status of alarm 3. MAN : ON if we are in Auto mode. OFF if manuel mode. PRO : Flickers when a program is running. Continuously ON when a program is suspended. OFF when no program is running.

LED is ON an automatic tuning of the parameters is on going.

SET allows to change from one parameter to another. Pressing it for 5 seconds grants access to the configuration level 1 (PID parameters+locking the instrument). Pressing simultaneously for 5 seconds on the left arrow and SET grants access to the configuration level 2 (input type, alarmes, SP limits, field calibration, communication parameters, …).

A/M allows to switch from Auto to Manual.

When modifying a parameter, pressing this key allows to change the digit to modify.

116 mm - 4.57 in

90 mm

3.54 in

90 mm

3.54 in

Pressing this key decreases the parameter or digit being modified.

Pressing this key increases the parameter or digit being modified.

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MODEL SELECTION GUIDE

• Select the desired Key Number.

• Make One selection each from Tables I through III.

Industrial Measurement and Control

Honeywell Inc. Japan : Industrial Operations Tokyo, 4-28-1 Nishi-Rokugo Othu-ku, Tokyo 144, Japan, Asia : Honeywell Asia Pacific Inc., Room 3213-3225, Sun Hung Kai Centre, No. 30 Harbour Road, Wanchai, Hong Kong Pacific Division : Honeywell Pty Ltd., 5 Thomas Holt Drive, North Ryde NSW Australia 2113 Northern Europe and Southern Africa : Honeywell Ltd., Honeywell House, Arlington Business Park, Bracknell, RG 12 1 EB, U.K. Central Europe : Honeywell A.G., Kaiserleistraße 39, 63067 Offenbach, Germany Western and Southern Europe : Honeywell S.A., Bourgetlann 1, 1140 Brussels, Belgium Eastern Europe : Honeywell Praha, s.r.o., Budejovicka1, 140 00 Prague 4, Czech Republic Middle East : Honeywell Middle East Ltd., Khalifa Street, Sheikh Faisal Building, Abu Dhabi, U.A.E

Key Number

Dimension

1 48*48mm

1 48*48mm 2 48*96mm

2 48*96mm

2 48*96mm 3 72*72mm

3 72*72mm

3 72*72mm 4 96*96mm

4 96*96mm

Program

C None

C None P Program

P Program

Table I

Output 1

0 None

0 None 1 Relay

1 Relay

1 Relay 2 Voltage

2 Voltage

2 Voltage 3 4~20mA

3 4~20mA

3 4~20mA 5 1 ϕSSR

5 1 ϕSSR

5 1 ϕSSR 6 3ϕSSR

6 3ϕSSR

6 3ϕSSR 7 Motor V

7 Motor V

7 Motor V 8 1 ϕSCR

8 1 ϕSCR

8 1 ϕSCR 9 3ϕSCR

9 3ϕSCR

9 3ϕSCR A 0~5V

A 0~5V

A 0~5V B 0~10V

B 0~10V

B 0~10V C 1~5V

C 1~5V

C 1~5V D 2~10V

D 2~10V

Input

R RTD

R RTD T TC

T TC

T TC L Linear

L Linear

Output 2

0 None

0 None 1 Relay

1 Relay

1 Relay 2 Voltage

2 Voltage

2 Voltage 3 4~20mA

3 4~20mA

3 4~20mA A 0~5V

A 0~5V

A 0~5V B 0~10V

B 0~10V

B 0~10V C 1~5V

C 1~5V

C 1~5V D 2~10V

D 2~10V

Distributor :

DC10 0

Alarm

0 None

0 None 1 1 alarm

1 1 alarm

1 1 alarm 2 2 alarms

2 2 alarms

2 2 alarms 3 3 alarms

3 3 alarms

---

Table II

Aux. Output

0 None

0 None 1 4~20mA

1 4~20mA

1 4~20mA 2 0~20mA

2 0~20mA

2 0~20mA A 0~5V

A 0~5V

A 0~5V B 0~10V

B 0~10V

B 0~10V C 1~5V

C 1~5V

C 1~5V D 2~10V

D 2~10V

2nd Input

0 None

0 None 1 4~20mA

1 4~20mA

1 4~20mA 2 0~20mA

2 0~20mA

2 0~20mA A 0~5V

A 0~5V

A 0~5V B 0~10V

B 0~10V

B 0~10V C 1~5V

C 1~5V

C 1~5V D 2~10V

D 2~10V

Table III

Manual

E English

E English F French

F French

F French I Italian

I Italian

I Italian GGerman

GGerman

GGerman S Spanish

S Spanish

Comm.

0 None

0 None 1 RS232

1 RS232

1 RS232 2 RS485

2 RS485

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Honeywell DC1010, DC1020, DC1030, DC1040 Data Sheet

Specifications and Main Features

Frequently Asked Questions

User Manual

Various Control algorithms