Honeywell CORE Drive Quick Start Manual

62-0410-04

Honeywell CORE Drive

HVAC CONTROL VARIABLE FREQUENCY DRIVE

QUICK START GUIDE

CONTENTS

Installation and Safety ........................................................................ ..............................................2

Environment for Operation, Storage and Transportation............................................................. 3

Specification Tables......................................................................................................................... 4

Minimum Mounting Clearances ...................................................................................................... 7

Specifications for Wiring Terminals ............................................................................................... 9

Frame A........................................................................................................................................... 11

Frame B........................................................................................................................................... 12

Frame C........................................................................................................................................... 12

Frame D........................................................................................................................................... 13

Frame E........................................................................................................................................... 14

Keypad Basics .................................................. ............................................................... ...............15

Start-up Wizard Guide ................................................................................................................... 17

Menu Structure............................................................................................................................... 18

Warning Codes and Descriptions................................................................................................. 19

Fault Codes and Descriptions ...................................................................................................... 20

Wiring Diagrams ............................................................................................................................ 23

5012613200

2011-11

HWQ0

HONEYWELL CORE DRIVE

CAUTION

WARNING

CAUTION

INSTALLATION

• Please read this instruction sheet thoroughly before
installation and keep this instruction sheet and the CD
shipped with the product at hand and distribute to all
users for reference.

• To ensure the safety of operators and equipment, only
qualified personnel familiar with AC motor variable
frequency drives (VFD) are allowed to do installation,
trial run and parameter settings. Always read this
instruction sheet thoroughly before using the AC motor
VFD, especially the WARNING, DANGER and
CAUTION notes. If you have any questions, please
contact your dealer.

Please read prior to installation for safety.

 The ground terminal of the VFD must be

grounded correctly. The grounding method must
comply with the laws of the country and local codes
where the VFD is to be installed.

 After power has been turned off to the VFD, the VFD's

capacitors may still be holding a high voltage charge.
Do not work with the VFD while the POWER indicator
light is ON. To prevent personal injury, DO NOT touch
the internal circuits and components until the voltage
between +1 and – is less than 25VDC. Please wait at
least 5 minutes for 22kW/30hp models to discharge to
a safe voltage level. (10 minutes for 30kW/40hp
models).

 The CMOS ICs on the internal circuit boards of the

VFD are sensitive to static electricity. DO NOT touch
the circuit boards with bare hands before taking anti­static measures. Never reassemble the internal
components or circuits.

 If the wiring needs to be changed, please turn off the

power of the VFD before wiring. The internal DC-bus
capacitors need time to discharge; wiring changes
made before the voltage is discharged to the safe level
may cause short circuit and fire. To ensure personal
safety, only perform wiring changes after the safety
voltage level is reached.

 DO NOT install the VFD in a place subjected to high

temperature, direct sunlight and inflammable materials.
See specification data in this manual for details.

 Never apply power to the output terminals U/T1, V/T2,

W/T3 of the VFD.

 Please stop operation immediately when a fault occurs

during operation of the VFD and motor and refer to
fault code information to reset the drive.

 DO NOT use Hi-pot test for internal components. The

semi-conductors in the VFD are easily damaged by
high-voltage.

 When the motor cable between the VFD and motor is

too long (see motor cable data on page 3), the layer
insulation of the motor may be damaged. Please use a
frequency inverter duty motor and add an output
reactor to prevent damage to the motor and the VFD.

 The rated voltage of the VFD must be ≤ 240V for 208V

and 230V models and ≤ 480V for 460V models and the
mains supply current capacity must be ≤ 5000A RMS
(≤10000A RMS for the ≥ 30kW/40hp models).

 The VFD must be placed in a clean, well-ventilated and

dry location, free from corrosive gases or liquids.

 The VFD must be stored within an ambient

temperature range of –25C/-13F ~ +75C/167F and
relative humidity range of 0% to 95% without
condensation.

 DO NOT place the VFD on the ground directly. It

should be stored properly. Moreover, if the surrounding
environment is humid, you should put exsiccator in the
package. To prevent condensation and frost, please
DO NOT store in an area with rapid changes in
temperature. DO NOT install the VFD in a place
subjected to direct sunlight or vibration.

 If the VFD is stored for more than 3 months, the

temperature should not be higher than 30° C (86° F).
Storage longer than one year is not recommended, it
could result in the degradation of the electrolytic
capacitors.

 Please turn on the power after the front cover is

installed. DO NOT operate with moist hands. Make
sure that the VFD is not under load at first. After a fault
occurs, please wait 5 seconds after a fault has been
cleared before pressing RESET key.

62-0410—04 2

HONEYWELL CORE DRIVE

ENVIRONMENT FOR OPERATION, STORAGE AND TRANSPORTATION

DO NOT expose the VFD to an improper environment, such as dust, direct sunlight, corrosive/inflammable gases,
humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm

2

every year.

Installation location IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only

o

Surrounding
Temperature

Rated Humidity

Storage: -25
Non-condensation, non-frozen
Operation: Max. 90% Storage/Transportation: Max. 95%

C / -13oF ~ +70oC / 167oF Transportation: -25 oC / -13oF ~ +70 oC / 167oF

No condensing water

Air Pressure Operation/ Storage: 86 to 106 kPa Transportation: 70 to 106 kPa

IEC721-3-3

Environment

Pollution Level

Operation: Class 3C2; Class 3S2 Storage: Class 2C2; Class 2S2 Transportation: Class 1C2; Class 1S2
No concentrate
Conformal coated boards

If VFD is installed at altitude 0~1000m, follow normal operation restriction. If it is installed

at altitude 1000~3000m, decrease 2% of rated current or lower 0.5

o

C of temperature for

every 100m increase in altitude. Maximum altitude for Corner Grounded is 2000m.

o

(under normal installation

Package

Drop

Vibration

Impact

Operation

Position

Plenum

Rating

Altitude Operation

Storage
Tra ns por ta tio n

ISTA procedure 1A(according to weight) IEC60068-2-31

1.0mm, peak to peak value range from 2Hz to 13.2 Hz; 0.7G~1.0G range from 13.2Hz to 55Hz; 1.0G range from 55Hz to
512 Hz. Comply with IEC 60068-2-6
IEC/EN 60068-2-27

Max. allowed offset angle ±10
position)
Compliance with UL 508C, the Standard for Power Conversion Equipments, 3rd Edition, and the Canadian Standard for
Industrial Control Equipment, C22.2-No. 14.

Motor Cable Lengths

For Models 7.5HP/5.5kW and above:

Insulation Level of Motor 1000V 1300V 1600V

460VAC Input Voltage 66ft 328ft 1312ft

230VAC Input Voltage 1312ft 1312ft 1312ft

For Models 5HP/3.7kW and below:

Insulation Level of Motor 1000V 1300V 1600V

460VAC Input Voltage 66ft 165ft 165ft

230VAC Input Voltage 328ft 328ft 328ft

Model Frame Top cover Conduit Box

HCRDAxxxxx1000T
HCRDCxxxxx1000T

Frame A~C
230V: 0.75-33kW
1-40hp
460V: 0.75~37kW
1-50hp

Frame D~E
230V:≥37kW/50hp
460V:≥45kW/60hp

Remove top
cover Standard

Standard with
top cover

N/A With conduit

conduit plate

box

Protection

Level

IP20/UL Open
Ty pe

IP20/UL Type1/
NEMA1

IP20/UL Type1/
NEMA1

Temperature*

HD: -10-50

ND: -10-40

HD: -10-40

ND: -10-40

HD: -10-40

ND: -10-40

Operation

o

C (14-120o F)

o

C (14-104o F)

o

C (14-104o F)

o

C (14-104o F)

o

C (14-104o F)

o

C (14-104o F)

* HD = Heavy Duty, higher overload rating. ND = Normal Duty, Standard HVAC applications

NOTE: To prevent personal injury, please make sure that the case and wiring are installed according to this instruc-

tion. The figures in this instruction are only for reference, they may be slightly different from the one you have
but it will not affect your customer rights. The installation instruction may revise without prior notice. Please
refer to our distributors or download the updated version at http://www.customer.honeywell.com/VFD.

3 62-0410—04

HONEYWELL CORE DRIVE

SPECIFICATION TABLES

Table 1. GENERAL SPECIFICATIONS

Control Method 1: V/F (V/F control); 2: SVC (Sensorless Vector Control)

Starting Torque Reach up to 150% or above at 0.5Hz.

V/F Curve 4 point adjustable V/F curve and square curve

Speed Response
Ability 5Hz

Torque Limit Heavy Duty: Max.170% torque current

Torque Accuracy ±5%

Max. Output
Frequency (Hz)

Frequency Output
Accuracy

Output Frequency
Resolution

Overload Tolerance

Frequency Setting
Signal 0~+10V, 4~20mA, 0~20mA, pulse input

Accel./Deccel. Time 0.00~600.00/0.0~6000.0 seconds

Control Characteristics

Main control
function

Fan Control

Motor Protection Electronic thermal relay protection

Over-current
Protection

Over-voltage
Protection

Over-temperature
Protection Built-in temperature sensor

Stall Prevention Stall prevention during acceleration, decceleration and running independently

Restart After
Instantaneous

Protection Characteristics

Power Failure Parameter setting up to 20 seconds

Grounding Leakage
Current Protection Leakage current is higher than 50% of rated current of the AC motor drive

International

Certifications CE, GB 12668.3

62-0410—04 4

230V series: 600.00Hz (55kw and above: 400.00Hz);

460V series: 600.00Hz (90KW and above: 400.00Hz)

Digital command:±0.01%, -10C~+ 40C, Analog command: ±0.1%, 25±10C

Digital command: 0.01Hz, Analog command: max. output frequency x 0.03/60 Hz (±11 bit)

Normal duty: 120% of rated current for 1 minute

Heavy duty: 120% of rated current for 1 minute;160% of rated current for 3 seconds

Fault restart Parameter copy Dwell BACnet COMM Momentary power

Speed search Over-torque

S-curve accel/
deccel

Slip compensation Torque

Smart Stall PID control (with

230V series

Model HCRDA0200B1000T (20HP) and above are PWM controlled

Model HCRDA0150B1000T (15HP) and below are on/off switch controlled

460V series

Model HCRDC0200B1000T and above are PWM controlled

Model HCRDC0150B1000T (15HP) and below are on/off switch controlled

Normal Duty: Over-current protection for 240% rated current

Current clamp Normal duty: 170~175%

230: drive will stop when DC-BUS voltage exceeds 410V

460: drive will stop when DC-BUS voltage exceeds 820V

detection

3-wire sequence Auto-Tuning

compensation

sleep function)

Torque limit 16 preset speed

(rotational,
stationary)

JOG frequency MODBus

Energy saving
control

options

Frequency upper/
lower limit settings

communication
(RS-485 RJ45,
max. 115.2 kbps)

loss ride thru

Accel/Deccel. time
switch

Cooling fan on/off
switch

DC injection braking
at start/stop

HONEYWELL CORE DRIVE

Table 2. 230V Series

Frame size A B C D E

Model HCRDAxxxxx1000T

Rated Output
Capacity (kVA) 2 3 4 6 8.4 12 18 24 30 36 42 58 72 86 110 128

Rated Output
Current (A) 5 7.5 10 15 21 31 46 61 75 90 105 146 180 215 276 322

Applicable
Motor Output
(kW)

Normal
“HVAC”

Applicable

Duty -

Motor Output

Variable

(HP)

Torque

Overload
tolerance 120% of rated current for 1 minute

Max. output
frequency (Hz) 600.00Hz (55KW~: 400.00Hz)

Carrier
Frequency
(kHz)

Rated Output

Output Rating

Capacity (kVA)

Rated Output
Current (A)

Applicable
Motor Output
(kW)

Heavy

Applicable

Duty -

Motor Output

Constant

(HP)

Torque

Overload
tolerance

Max. output
frequency (Hz)

Carrier
Frequency
(kHz)

Input Current (A) Normal
Duty

Input Current (A) Heavy
Duty

Rated Voltage/Frequency 3-phase AC 200V~240V (-15% ~ +10%), 50/60Hz

Input Rating

Operating Voltage Range 170~265Vac

Frequency Tolerance 47~63Hz

Cooling method

Braking Chopper Frame A,B,C: Built-in Frame D and above: Optional

DC choke Frame A, B,C: Optional Frame D and above: 3% built-in

EMI Filter Optional

1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

1 2 357.510152025 3040506075100125

2~15kHz (8KHz) 2~10kHz (6kHz) 2~9kHz (4KHz)

1.823.24.46.81013202630364858 72 86 102

4.6 5 8 11 17 25 33 49 65 75 90 120 146 180 215 255

0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

120% of rated current for 1 minute, 160% of rated current for 3 seconds

600.00Hz(55KW~: 400.00Hz)

2~15kHz (8KHz) 2~10kHz (6kHz)` 2~9kHz(4KHz)

6.4 9.6 15 22 25 35 50 65 83 100 116 146 180 215 276 322

3.9 6.4 12 16 20 28 36 52 72 83 99 124 143 171 206 245

Natural

Fan Cooling

Cooling

5 62-0410—04

HONEYWELL CORE DRIVE

Table 3. 460V Series

Frame A B C D

Models HCRDCxxxxx1000T 1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

Output Rating

Input Rating

Rated Output
Capacity (kVA) 2.4 2.9 4 6 9.6 11.2 18 24 29 36 45 57 73 88 115 143
Rated Output
Current (A) 3 3.7 5 7.5 12 14 22.5 30 36 45 56 72 91 110 144 180
Applicable Motor
Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

Normal

Applicable Motor

“HVAC”

Output (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125

Duty -

Overload

Variable

Torque

tolerance
Max. output
frequency (Hz)

120% of rated current for 1 minute

600.00Hz (90KW~: 400.00Hz)

Carrier Frequency

2~15kHz (8KHz) 2~10kHz (6kHz)

120% of rated current for 1 minute;160% of rated current for 3 seconds

600.00Hz(90KW~: 400.00Hz)

Heavy
Duty -

Constant

Torque

(kHz)

Rated Output
Capacity (kVA)
Rated Output
Current (A)
Applicable Motor
Output (kW)
Applicable Motor
Output (HP)
Overload
tolerance
Max. output
frequency (Hz)

2.2 2.4 3.2 4.8 8.4 10 14 19 25 30 36 48 58 73 88 120

2.8 3 4 6 10.5 12 18 24 32 38 45 60 73 91 110 150

0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

Carrier Frequency
(kHz)

Input Current (A) Normal
Duty
Input Current (A) Heavy Duty

4.3 5.4 7.4 11 18 20 25 33 39 47 58 76 91 110 144 180

3.5 4.3 5.9 8.7 15.5 17 20 26 35 40 47 63 74 101 114 157

2~15kHz (8KHz) 2~10kHz (6kHz)

Rated Voltage/Frequency 3-phase AC 380V~480V (-15%~+10%), 50/60Hz
Operating Voltage Range 323~528Vac
Frequency Tolerance 47~63Hz

Cooling method Natural Cooling Fan Cooling

Braking Chopper

DC choke

EMI Filter

Frame A,B,C: Built-in

Frame A, B,C: Optional

Frame A, B, C - EMI filter NOT built-in

2~9
kHz

(4KHz

2~9
kHz

(4KHz

Frame D and above:

Optional

Frame D and above: 3%

DC built-in

Frame D and above:

Optional

62-0410—04 6

MINIMUM MOUNTING CLEARANCES

AA

A

A

A

A

B

B

A

A

B

A

A

C

A

A

B

A

A

D

A

A

B

A

A

2B

A

A

B

A

A

D

A

A

B

A

A

A

A

D

B

B

A

A

B

A

D

Ta*

B

A

A

C

B

B

A

A

C

B

50 mm

Ta

50 mm

Ta

50 mm

Ta

50 mm

Ta

A

A

D

Ta*

A

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

FRAME D, E

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION IN HORIZONTAL

INSTALL A BARRIER BETWEEN THE
DRIVES

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT
INSTALLATION

TA: FRAME A~E

IT IS SUGGESTED TO INSTALL A
BARRIER BETWEEN THE DRIVES.
ADJUST THE SIZE OF THE BARRIER TILL
THE TEMPERATURE OF THE FAN ON THE
INFLOW SIDE IS LOWER THAN THE
OPERATION TEMPERATURE.

(REFER TO THE RIGHT FIGURE)
OPERATION TEMPERATURE IS THE
TEMPERATURE MEASURED 50MM AWAY
FROM THE INFLOW SIDE OF THE FAN.

MINIMUM MOUNTING CLEARANCE

FRAME
A~C

A (mm/in) B (mm/in) C (mm/in)

D (mm/in)

D~F

60/1.2
100/3.3

30/0.6
50/1.7

10/0.2

0
0

-

A

B

B

A

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTERINVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

INVERTER

NOTE:

THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A
CONFINED SPACE (SUCH AS CABINET OR ELECTRIC BOX). WHEN INSTALLING IN A CONFINED SPACE,
BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES, IT NEEDS TO HAVE THE VENTILATION
EQUIPMENT OR AIR ONDITIONER TO KEEP THE SURROUNDING TEMPERATURE LOWER THAN THE
OPERATION TEMPERATURE.
THE FOLLOWING TABLE SHOWS HEAT DISSIPATION AND THE REQUIRED AIR VOLUME WHEN INSTALLING
A SINGLE DRIVE IN A CONFINED SPACE. WHEN INSTALLING MULTIPLE DRIVES, THE REQUIRED AIR
VOLUME SHALL BE MULTIPLIED BY THE NUMBER OF DRIVES.
REFER TO THE CHART (AIR FLOW RATE FOR COOLING) FOR VENTILATION EQUIPMENT DESIGN AND
SELECTION.
REFER TO THE CHART (POWER DISSIPATION) FOR AIR CONDITIONER DESIGN AND SELECTION.
IT IS THE MINIMUM DISTANCE REQUIRED FOR FRAME A~D. IF DRIVES ARE INSTALLED CLOSER THAN
THE MINIMUM MOUNTING CLEARANCE, THE FAN MAY NOT FUNCTION PROPERLY.

(BLUE ARROW) INFLOW
(FRAME A-E)
SINGLE DRIVE: INDEPENDENT INSTALLATION

(RED ARROW) OUTFLOW
(FRAME A-C)
PARALLEL MOUNTING IN HORIZONTAL

M31500

(Appearances shown in the following figures are only for reference)

HONEYWELL CORE DRIVE

7 62-0410—04

Fig. 1. Minimum Mounting Clearances.

HONEYWELL CORE DRIVE

Table 4. Air Flow Requirements

Air flow rate for cooling Power Dissipation

Flow Rate (cfm) Flow Rate (m3/hr)

Power Dissipation (Watts)

Loss

External

Model 230Vac

Frame

External Internal Total External Internal Total

Size

(Heat
sink)

Internal Total

HCRDA0010A1000T A - - - - - - 40 31 71

HCRDA0020A1000T A - - - - - - 61 39 100

HCRDA0030A1000T A 14 - 14 24 - 24 81 45 126

HCRDA0050A1000T A 14 - 14 24 - 24 127 57 184

HCRDA0075A1000T A 10 - 10 17 - 17 158 93 251

HCRDA0100B1000T B 40 14 54 68 24 92 291 101 392

HCRDA0150B1000T B 66 14 80 112 24 136 403 162 565

HCRDA0200B1000T B 58 14 73 99 24 124 570 157 727

HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840

HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974

HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100

HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582

HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885

HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251

HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594

HCRDA1250E1000T E 246 73 319 418 124 542 2242 584 3026

Model 460Vac

HCRDC0010A1000T A - - - - - - 35 32 67

HCRDC0020A1000T A - - - - - - 44 31 75

HCRDC0030A1000T A - - - - - - 58 43 101

HCRDC0050A1000T A 14 - 14 24 - 24 92 60 152

HCRDC0075A1000T A 10 - 10 17 - 17 135 99 234

HCRDC0100A1000T A 10 - 10 17 - 17 165 164 439

HCRDC0150B1000T B 40 14 54 68 24 92 275 93 380

HCRDC0200B1000T B 66 14 80 112 24 136 370 194 564

HCRDC0250B1000T B 58 14 73 99 24 124 370 194 564

HCRDC0300C1000T C 99 21 120 168 36 204 455 358 813

HCRDC0400C1000T C 99 21 120 168 36 204 609 363 972

HCRDC0500C1000T C 126 21 147 214 36 250 845 405 1250

HCRDC0600D1000T D 179 30 209 304 51 355 1056 459 1515

HCRDC0750D1000T D 179 30 209 304 51 355 1163 669 1832

HCRDC1000D1000T D 179 30 209 304 51 355 1639 657 2296

HCRDC1250D1000T D 186 30 216 316 51 367 1787 955 2742

The required airflow shown in chart is for installing single drive in a confined space.
When installing the multiple drives, the required air volume should be the required air volume for single drive multiplied

by the number of the drives.

Heat dissipation for each model is calculated by rated voltage, current and default carrier at full load, full speed, and

maximum ambient temperature

62-0410—04 8

SPECIFICATIONS FOR WIRING TERMINALS

M31491

FIGURE 1

26.5 MAX.

8.2 MIN.

31 MAX.

70 MAX.

16

+0

-4

17 MAX.

65 MAX.

8.2 MIN.

28 MAX.

FIGURE 2

WIRE

HEAT
SHRINK
TUBE

RING LUG

FIGURE 3

13 MIN.

Table 5. Specifications for Wiring Terminals (refer to wiring diagram)

Control terminals

Main terminals

Max. Wire

Models VFD-

HCRDA0010A1000T

HCRDA0020A1000T

HCRDA0030A1000T 12 AWG (3.3mm2)

HCRDA0050A1000T 10 AWG (5.3mm2)

HCRDA0075A1000T 10 AWG (5.3mm

HCRDC0010A1000T 14 AWG (2.1mm

HCRDC0020A1000T 14 AWG (2.1mm

(8.4mm2)

HCRDC0030A1000T 14 AWG (2.1mm

HCRDC0050A1000T 14 AWG (2.1mm2)

HCRDC0075A1000T 10 AWG (5.3mm2)

HCRDC0100A1000T 10 AWG (5.3mm

HCRDA0100B1000T

HCRDA0150B1000T 4 AWG (21.2mm2)

HCRDA0200B1000T 4 AWG (21.2mm2)

HCRDC0150B1000T 8 AWG (8.4mm2)

HCRDC0200B1000T 8 AWG (8.4mm2)

(21.2mm

HCRDC0250B1000T 6 AWG (13.3mm2)

HCRDA0250C1000T

HCRDA0300C1000T 1/0 AWG (53.5mm2)

HCRDA0400C1000T 1/0 AWG (53.5mm2)

HCRDC0300C1000T 4 AWG (21.2mm2)

HCRDC0400C1000T 4 AWG (21.2mm2)

1/0 AWG

(53.5mm2)

HCRDC0500C1000T 2 AWG (33.6mm2)

HCRDA0500D1000T

HCRDA0600D1000T 4/0 AWG (107mm2)

HCRDC0600D1000T 1/0 AWG (53.5mm2)

HCRDC0750D1000T 2/0 AWG (67.4mm2)

HCRDC1000D1000T 4/0 AWG (107mm2)

4/0 AWG

(107mm2)

HCRDC1250D1000T 4/0 AWG (107mm2)

HCRDA0750E1000T

HCRDA1000E1000T

4/0 AWG*2

(107mm2*2)

HCRDA1250E1000T

Wire Gauge: 26-16AWG. (0.1281-1.318mm2)
Torque (±10%): 5kg-cm[4.31 lb-in.] (0.49Nm), 5kg-cm[4.31 lb-in.] (0.49Nm)

Gauge Min. Wire Gauge Torque (±10%) Note

14 AWG (2.1mm2)

14 AWG (2.1mm2)

2

)

2

8 AWG

4 AWG

8 AWG (8.4mm2)

2

)

)

2

)

2

)

2

)

M4 20kg-cm

(17.4 lb-in.)

(1.962Nm)

M5 35kg-cm

(30.4 lb-in.)

(3.4335Nm)

Terminal D+[+2 & +1]:
Torque 45 Kg-cm [39.0 lb-in.] (4.415Nm) (±10%)

Use 600V, 90oC wired for UL installation for
HCRDA0200B1000T install in ambient temperature

exceeds 40oC.

1 AWG (42.4mm2)

M8 80kg-cm

(69.4 lb-in.)

(7.848Nm)

Terminal D+[+2 & +1]:
Torque 90 Kg-cm [78.2 lb-in.] (8.83Nm) (±10%)

Use 600V, 90oC wired for UL installation for
HCRDA0400C1000T install in ambient temperature

exceeds 40oC.

4/0 AWG (107mm2)

Use the specified insulated heat shrink tubing that

complies with UL (600C, YDPU2). Must use 90oC wire
for HCRDA0600D1000T & HCRCD1250D1000T.

28 MAX.

8.2 MIN.

RING
LUG

28 MAX.

(Figure 1) The usage of ring terminals should comply
with the specifications shows in the figure.
(Figure 2) Grounding wire specification: 300MCM*2
[152 mm2*2]
Torque M8 180Kg-cm [156 lb-in.] (17.64Nm) (±10%)
(Figure 3) The figure shows the specification of
insulated heat shrink tubing that complies with UL
(600C, YDPU2)

1/0 AWG*2

2

(53.5mm
2/0 AWG*2

(67.4mm2*2)

3/0AWG*2

(85mm2*2)

M8 200kg-cm

(173 lb-in.)
(19.62Nm)

*2)

M8 200kg-cm

(173 lb-in.)

HONEYWELL CORE DRIVE

RING LUG

17 MAX.

HEAT

13 MIN.

SHRINK

48 MAX.

WIRE

TUBE

M31492

9 62-0410—04

HONEYWELL CORE DRIVE

Table 6. Fuse and Non-fuse Circuit Breaker

Input Current I(A) Line Fuse Recommended non-

Model 230V

Normal Duty Heavy Duty

I (A) Bussmann P/N

fuse breaker (A) **

HCRDA0010A1000T 6.4 3.9 15 JJN-15 15

HCRDA0020A1000T 9.6 6.4 20 JJN-20 20

HCRDA0030A1000T 15 12 30 JJN-30 30

HCRDA0050A1000T 22 16 40 JJN-40 40

HCRDA0075A1000T 25 20 50 JJN-50 50

HCRDA0100B1000T 35 28 60 JJN-60 60

HCRDA0150B1000T 50 36 100 JJN-100 100

HCRDA0200B1000T 65 52 125 JJN-125 125

HCRDA0250C1000T 83 72 150 JJN-150 150

HCRDA0300C1000T 100 83 200 JJN-200 200

HCRDA0400C1000T 116 99 225 JJN-225 225

HCRDA0500D1000T 146 124 250 JJN-250 250

HCRDA0600D1000T 180 143 300 JJN-300 300

HCRDA0750E1000T 215 171 400 JJN-400 400

HCRDA1000E1000T 276 206 450 JJN-450 450

HCRDA1250E1000T 322 245 600 JJN-600 600

Input current (A) Line Fuse Recommended non-

Model 460V

Normal Duty Heavy Duty

I (A) Bussmann P/N

fuse breaker (A) **

HCRDC0010A1000T 4.3 3.5 10 JJS-10 5

HCRDC0020A1000T 5.4 4.3 10 JJS-10 10

HCRDC0030A1000T 7.4 5.9 15 JJS-15 15

HCRDC0050A1000T 11 8.7 20 JJS-20 20

HCRDC0075A1000T 18 15.5 30 JJS-30 30

HCRDC0100A1000T 20 17 40 JJS-40 40

HCRDC0150B1000T 25 20 50 JJS-50 50

HCRDC0200B1000T 33 26 60 JJS-60 60

HCRDC0250B1000T 39 35 75 JJS-75 75

HCRDC0300C1000T 47 40 100 JJS-100 100

HCRDC0400C1000T 58 47 125 JJS-125 125

HCRDC0500C1000T 76 63 150 JJS-150 150

HCRDC0600D1000T 91 74 175 JJS-175 175

HCRDC0750D1000T 110 101 250 JJS-250 250

HCRDC1000D1000T 144 114 300 JJS-300 300

HCRDC1250D1000T 180 157 300 JJS-300 300

** To comply with UL standard: Per UL 508, paragraph 45.8.4, part a:
The rated current of the breaker shall be 2~4 times of the maximum rated input current of AC motor drive.

NOTE: Fuses with specification smaller than the data in the following table are allowed

62-0410—04 10

Table 7. Dimensions for Frames A, B, C in mm [inch].

208/230Vac 460Vac HP Weight

HCRDA0010A1000T HCRDC0010A1000T 1 2.8 A 130

HCRDA0020A1000T HCRDC0020A1000T 2 2.8

HCRDA0030A1000T HCRDC0030A1000T 3 2.8

HCRDA0050A1000T HCRDC0050A1000T 5 2.8

HCRDA0075A1000T HCRDC0075A1000T 7.5 2.8

HCRDC0100A1000T 10 2.8

HCRDA0100B1000T 10 4.6 B 190

HCRDA0150B1000T HCRDC0150B1000T 15 4.6

HCRDA0200B1000T HCRDC0200B1000T 20 5.6

HCRDC0250B1000T 25

HCRDA0250C1000T 25 10.5 C 250

HCRDA0300C1000T HCRDC0300C1000T 30 10.5/8.7

HCRDA0400C1000T HCRDC0400C1000T 40 10.5/8.7

HCRDC0500C1000T 50 9.4

Frame W H D W1 H1 D1* S1

(kg.)

[5.12]

[7.48]

[9.84]

D1*: Flange mounting Unit: mm [inch]

FRAME A

W

W1

CORE

250

[9.84]

[6.69]

320

[12.60]

[7.48]

400

[15.75]

[8.27]

SEE DETAIL A

170

190

210

116

[4.57]

173

[6.81]

231

[9.09]

HONEYWELL CORE DRIVE

236

45.8

D

[1.80]

77.9

[3.07]

92.9

[3.66]

6.2

[.24]

8.5

[0.33]

8.5

[0.33]

[9.29]

303

[11.93]

381

[15.00]

φ1 φ2 φ3

22.2

[.87]

22.2

[0.87]

22.2

[0.87]

D1

34

[1.34]

34

[1.34]

34

[1.34]

28

[1.1]

28

[1.10]

50

[1.97]

SEE DETAIL B

H

H1

CORE

1

1

3

2

SEE DETAIL B

3

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

Fig. 2. Frame A: Units in mm (inches). See also Table 7.

11 62-0410—04

S1

S1

M31495

HONEYWELL CORE DRIVE

M31497

SEE DETAIL A

SEE DETAIL B

DETAIL A (MOUNTING HOLE)

DETAIL B (MOUNTING HOLE)

S1

S1

W1

W

D1

D

H1

H

1

3

2

1

1

1

3

CORE

CORE

FRAME B

W

W1

CORE

CORE

SEE DETAIL A

H

H1

D

D1

FRAME C

SEE DETAIL B

1

3

1

2

1

3

Fig. 3. Frame B: Units in mm (inches). See also Table 7.

S1

DETAIL A (MOUNTING HOLE)

S1

DETAIL B (MOUNTING HOLE)

M31496

62-0410—04 12

Fig. 4. Frame C: Units in mm (inches). See also Table 7.

Tab le 8 . Dimensions for Frames D and E.

SEE DETAIL A

SEE DETAIL B

W1

W

D1

D

H1

H

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S1

S1

1

1

3

3

2

2

M31498

CORE

CORE

208/230Vac 460Vac HP Weight

HCRDA0500D1000T 50 35.5 D 330

HCRDA0600D1000T HCRDC0600D1000T 60 35.5

HCRDC0750D1000T 75 35.5

HCRDC1000D1000T 100 40.5

HCRDC1250D1000T 125 40.5

HCRDA0750E1000T

75 45.7

HCRDA1000E1000T 100 46.2

HCRDA1250E1000T 125 54.7

Frame W H D W1 H1 D1* S1

(Kg.)

[12.99]

E 370

[14.57]

*D1 Flange mounting

FRAME D

688.3

[27.10]

715.8

[28.18]

275

[10.83]

300

[11.81]

285

[11.22]

335

[13.19

550

[21.65]

589

[23.19]

HONEYWELL CORE DRIVE

φ1 φ2 φ3

107.2

11.0

76.2

[4.22]

143.0
[5.63]

[0.43]

13.0

[0.51]

[3.00]

22.0

[0.87]

34.0

[1.34]

34.0

[1.34]

22.0

[0.87]

92.0

[3.62]

Fig. 5. Frame D: Units in mm (inches). See also Table 8.

13 62-0410—04

HONEYWELL CORE DRIVE

SEE DETAIL A

SEE DETAIL B

DETAIL B

(MOUNTING HOLE)

DETAIL A

(MOUNTING HOLE)

S3

D2

S1

S2

D1

D

W1

W

H1

H2

H3

H

M31499

1

1

2

2

2

2

3

3

CORE

CORE

FRAME E

Fig. 6. Frame E: Units in mm (inches). See also Table 8.

62-0410—04 14

KEYPAD BASICS

M31501

CORE

F1

F2

F3

F4

ESC

MENU

AUTO

HAND

STOP

RESET

FWD

REV

FWD

ENTER

ERR

COMM

RUN

RUN

REV

FWD

ENTER

ESC

MENU

Table 9. Descriptions of Keypad Functions

Key Descriptions

This is the RUN/START command to the VFD when in Hand/Keypad control only.

HONEYWELL CORE DRIVE

RUN

STOP

RESET

It can operate the AC motor drive by the function setting and the RUN LED will be ON.

Stop Command Key. This key has the highest processing priority in any situation. Drive will
always STOP when this button is pressed.

The RESET key can be used to reset the drive after the fault occurs. For those faults that can’t
be reset by the RESET key, see the fault records after pressing MENU key for details.

This key controls the operational direction of the motor. NOT activated out of the box.

Press ENTER and go to the next submenu. If at the parameter level, press enter to modify and
press enter to save changes

ESC key function is to leave current menu and return to the last menu. It is also functioned as a
return key in the sub-menu.

Press menu to return to main menu. See main menu descriptions on following pages.

15 62-0410—04

HONEYWELL CORE DRIVE

HAND

AUTO

RUN

STOP

RESET

REV

FWD

HAND

AUTO

RIGHT and LEFT arrows to move the cursor with a numeric parameter, or to enter into and out
of menus.

UP and DOWN arrows used to change numeric parameter values, or cycle through menu
options.

Table 9. Descriptions of Keypad Functions

F1

F3

LED Descriptions

Function Keys - will have different functions at different times as displayed on the screen. Used

F2

during Wizard Mode.

F4

Pressing the HAND key will take the VFD into Hand control, where the user can control the
motor Frequency and START and STOP.

Pressing this key will revert the VFD to remote/Automatic control from a remote speed and start
command source.

Table 10. Descriptions of LED Functions

Steady ON: operation indicator for the VFD, including DC brake, zero speed, standby, restart
after fault and speed search.

Blinking: VFD is decelerating to stop.

Steady OFF: VFD is not running.

Steady ON: VFD is stopped.

Blinking: VFD is in the standby status.

Steady OFF: VFD running.

Operation Direction LED (green: forward running, red: reverse running).

Blinking: drive is changing the operation direction.

HAND LED: When HAND LED is on (HAND mode); when HAND LED is off (AUTO mode).

AUTO LED: When AUTO LED is on (AUTO mode); when AUTO LED is off (HAND mode).

62-0410—04 16

START-UP WIZARD GUIDE

Table 11. Honeywell Commissioning Start-Up Wizard

Screen #Screen

Verbiage

1 Boot

Screen

2 Selection

Screen

3 Select

Language

4 Clock Time

and DATE

5 Motor

Voltage

6 Motor

Current

7 Motor

FREQ

8 Motor RPM Motor's rated RPM based upon Motor Name

9 ACCEL

TIME

10 DECEL

TIME

11, 12, 13PRESET

SPEED
1,2,3

14 Analog

Input

15 MIN

Frequency

16 MAX

Frequency

17 PRESS F4

to SAVE
ALL

Honeywell displayed for 3 seconds N/A

Choose how to interact with the VFD:
Recommendation: Press function key F4 to
start the wizard

Choose the keypad programming language
Use UP and DOWN arrows to change from
default. Press ENTER to accept change.
F1 BACK up one menu (SAME function
throughout WIZARD)
F4 Next Parameter (SAME function
throughout WIZARD)

Select the time (Military) HH:MM:SS and date
YY/MM/DD

Motor's rated voltage based upon Motor
Name Plate data

Motor's rated current in FLA, Full Load AMPs
based upon Motor Name Plate data. Do not
use motor service factor amperage for this
value.

Motor's rated frequency based upon Motor
Name Plate data

Plate data

The time required to accelerate from the
motor’s current speed reference to a new
speed reference

The time required to decelerate from the
motor’s current speed reference to a new
speed reference

Present Speed options. On digital input
closure the VFD will ignore the speed
reference from the analog input and will run at
the programmed speed.

Select the speed reference signal type. 0. 0-10V - Use AVI (Analog Voltage Input terminal)

The minimum frequency at which the motor
will operate

The maximum frequency at which the motor
will operate

Saves all parameter updates - VFD is ready
to operate

Screen Description Screen options

HONEYWELL CORE DRIVE

F4: Initials the START UP WIZARD
Menu: redirects to MAIN MENU
ESC: redirects to MONITOR Screen

1. English

2. Spanish

3. Chinese

4. Portuguese

5. French
Use arrow keys to adjust. Press ENTER to save
changes, F4 to advance without changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Acceleration time is factory set for typical Fan and
Pump needs. Use arrow keys to adjust. Press ENTER
to save changes, F4 to advance without changes.

Decceleration time is factory set for typical Fan and
Pump needs. Use arrow keys to adjust. Press ENTER
to save changes, F4 to advance without changes.

With the use of MFI (Multifunction inputs) 1, 2, or 3 the
drive can be sent to the programmed speed on digital
input closure (Usage not required in the field). Adjust as
needed or press F4 to accept factory defaults.

1. 4-20mA - Use ACI (Analog current input terminals)

2. 2-10V - Use AVI

3. 0-20mA - Use ACI

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

Press F4 to accept factory defaults. Use arrow keys to
adjust ONLY if needed. PRESS ENTER to save
changes.

F1 will escape the user back to the Selection Screen
agai

n
F4 will save parameters and take the user to the display
screen

17 62-0410—04

HONEYWELL CORE DRIVE

Copy/Save

1.

2.

3.

Copy/Save

1.2009/05/04

2.

3.

File 1

1.Keypad->VFD

2.VFD->Keypad

3.

Quick Setup

1: V/F Mode
2: SVC Mode
3: My Mode

Keypad Lock
Press ENTER to
Lock Key

Keypad Lock
Press ESC 3sec
to UnLock Key

Displ Setup

1:Contrast
2:Back-Light
3:Text Color

MENU STRUCTURE

NOTE: This menu is accessed when the MENU button is pressed.

Start Wizard Restart the Start-up Wizard: See Wizard instructions

Copy/Save 1. Copy Parameters (4 parameter copies can be stored per keypad)

2. Press Enter on row 1-4, then select save to save parameters or load to upload
parameters to the connect VFD from the saved parameter list.

Fault Record 1. Records the last 6 fault records

2. The first fault is the current or most recent fault

3. Select the fault code for time, date, frequency output, current, voltage, and DC Bus
Voltage at time of fault

4. Press ENTER to view a particular fault and scroll UP and DOWN to see data

Time Setup

Quick Setup Quick Settings Menu contains a list of optional parameter lists for different applications.

MY MODE, where frequency used parameters can be saved is located here.
STARTUP WIZARD parameters are also listed in this menu.

Table 12. Main Menu Structure.

Keypad Lock The keypad is locked when ENTER is pressed. When any key is pressed the following

Language Use the arrow key to move up and down to change the language selection

Display Setup Display Setup Menu allows the user to adjust the backlight time and contract. UP and

Advanced Parameters Full Parameter list setup. Refer to the Full User Manual on the accompanying CD or at

Splash Screen See Full User Manual for details

Main Page See Full User Manual for details

PLC Enabled See Full User Manual for details

Copy PLC See Full User Manual for details

PC Link See Full User Manual for details or customer.honeywell.com

62-0410—04 18

screen will appear.

DOWN arrows are used to adjust settings. ENTER must be pressed for changes to be
saved.

customer.honeywell.com for access

HONEYWELL CORE DRIVE

1
2
3

1
2
3

Display error signal
Abbreviated error code
Display error description

WARNING CODES

Table 13. Warning Codes

Warning

Code Keypad Display

CE01 Comm. Error 1 Modbus function code error

CE02 Comm. Error 2 Address of Modbus data is error

CE03 Comm. Error 3 Modbus data error

CE04 Comm. Error 4 Modbus communication error

CE10 Comm. Error 10 Modbus transmission time-out

CP10 Keypad Time Out Keypad transmission time-out

SE1 Save Error 1 Keypad COPY error 1

SE2 Save Error 2 Keypad COPY error 2

SE3 Save Error 3 Keypad COPY error 3

oH1 Over heat 1 warn IGBT over-heating warning

oH2 Over heat 2 warn Capacity over-heating warning

PID PID FBK Error PID feedback error

ANL Analog loss ACI signal error

uC Under Current Low current

AUE Auto-Tune Error Auto tuning error

oSPD Over Speed Warn Over-speed warning

DAvE Deviation Warn Over speed deviation warning

PHL Phase Loss Warn Phase loss

ot1 Over Torque 1 Over torque 1

ot2 Over Torque 2 Over torque 2

oH3 Motor Over Heat Motor over-heating

oSL Over Slip Warn Over slip

tUn Auto Tuning Auto tuning processing

OPHL Output PHL Warn Output phase loss warning

Ecid ExCom ID failed Duplicate MAC ID error

ECLv ExCom pwr loss Low voltage of communication card

Ectt ExCom Test Mode Communication card in test mode

ECFF ExCom Facty def Factory default setting error

ECiF ExCom Inner err Serious internal error

Ecio ExCom IONet brk IO connection break off

ECEF ExCom Link fail Ethernet Link fail

Ecto ExCom Inr T-out Communication time-out for communication card and drive

ECCS ExCom Inr CRC Check sum error for Communication card and drive

ECrF ExCom Rtn def Communication card returns to default setting

ECo0 ExCom MTCP over Modbus TCP exceed maximum communication value

ECo1 ExCom EIP over EtherNet/IP exceed maximum communication value

ECiP ExCom IP fail IP fail

EC3F ExCom Mail fail Mail fail

Ecby ExCom Busy Communication card busy

19 62-0410—04

Description

HONEYWELL CORE DRIVE

FAULT CODES AND DESCRIPTIONS

Display error signal

1

2
3

1

Abbreviated error code

2

3

Display error description

NOTE: Additional details and screen shots of the error messages can be found in the full manual.

Fault

Keypad

Code

Fault Desc

ocA oc at accel Over-current during acceleration 1. Short-circuit at motor output: Check for possible poor

(Output current exceeds triple rated current
during acceleration) 2. Acceleration Time too short: Increase the Acceleration Time.

ocd oc at decel Over-current during decceleration 1. Short-circuit at motor output: Check for possible poor

(Output current exceeds triple rated current
during decceleration.)

ocn oc at normal

SPD

ocS oc at stop Hardware failure in current detection Return to the factory

GFF Ground fault Ground fault When (one of) the output terminal(s) is grounded, short circuit

occ Short Circuit Short-circuit is detected between upper

ovA ov at accel DC BUS over-voltage during acceleration

ovd ov at decel DC BUS over-voltage during decceleration

Over-current during steady state operation 1. Short-circuit at motor output: Check for possible poor

(Output current exceeds triple rated current
during constant speed.)

bridge and lower bridge of the IGBT module Return to the factory

(230V: DC 450V; 460V: DC 900V)

(230V: DC 450V; 460V: DC 900V)

Table 14. Fault Codes and Descriptions

Fault Descriptions

Corrective Actions

insulation at the output.

3. AC motor drive output power is too small: Replace the AC
motor drive with the next higher power model.

insulation at the output.

2. Decceleration Time too short: Increase the Decceleration
Time.

3. AC motor drive output power is too small: Replace the AC
motor drive with the next higher power model.

insulation at the output.

2. Sudden increase in motor loading: Check for possible motor
stall.

3. AC motor drive output power is too small: Replace the AC
motor drive with the next higher power model.

current is more than 50% of AC motor drive rated current, the
AC motor drive power module may be damaged.

NOTE: The short circuit protection is provided for AC motor
drive protection, not for protecting the user.

1. Check the wiring connections between the AC motor drive
and motor for possible short circuits, also to ground.

2. Check whether the IGBT power module is damaged.

3. Check for possible poor insulation at the output.

1. Check if the input voltage falls within the rated AC motor
drive input voltage range.

2. Check for possible voltage transients.

3. If DC BUS over-voltage due to regenerative voltage, please
increase the Decceleration Time or add an optional brake
resistor.

1. Check if the input voltage falls within the rated AC motor
drive input voltage range.

2. Check for possible voltage transients.

3. If DC BUS over-voltage due to regenerative voltage, please
increase the Decceleration Time or add an optional brake
resistor.

62-0410—04 20

HONEYWELL CORE DRIVE

NOTE: Additional details and screen shots of the error messages can be found in the full manual.

ovn ov at normal

SPD

ovS ov at stop Hardware failure in voltage detection 1. Check if the input voltage falls within the rated AC motor

LvA Lv at accel DC BUS voltage is less than

Lvd Lv at decel DC BUS voltage is less than

Lvn Lv at normal

SPD

LvS Lv at stop DC BUS voltage is less than Pr.06-00 at stop 1. Check if the input voltage is normal

OrP Phase

lacked

oH1 IGBT over

heat

oH2 CAP over

heat

oH3 Motor over

heat

PWR Power RST

OFF Power off

oL Over load Overload, The AC motor drive detects

ot1 Over Torque 1These two fault codes will be displayed when

ot2 Over Torque

2

uC Under

Ampere

LMIT Limit Error Limit error

DC BUS over-voltage at constant speed
(230V: DC 450V; 460V: DC 900V)

Pr.06-00 during acceleration

Pr.06-00 during decceleration

DC BUS voltage is less than
Pr.06-00 in constant speed 1. Check if the input voltage is normal

Phase Loss Check Power Source Input if all 3 input phases are connected

IGBT overheating 1. Ensure that the ambient temperature falls w ithin the specified

IGBT temperature exceeds protection level 2. Make sure that the ventilation holes are not obstructed.

1 to15HP: 90 oC

20 to 100HP: 100 oC 4. Check the fan and clean it.

Heatsink overheating 1. Ensure that the ambient temperature falls within the specified

Capacitance temperature exceeds 90oC
cause heatsink overheating.

Motor overheating 1. Make sure that the motor is not obstructed.

The AC motor drive detects that the internal
temperature exceeds
Pr.06-30 (PTC level)

excessive drive output current.

output current exceeds the over-torque
detection level (Pr06-06 or Pr06-09) and
exceeds over-torque detection (Pr06-07 or
Pr06-10) and it is set to 2 or 4 in Pr06-05 or
Pr06-08.

Low current detection

Table 14. Fault Codes and Descriptions

1. Check if the input voltage falls within the rated AC motor
drive input voltage range.

2. Check for possible voltage transients.

3. If DC BUS over-voltage due to regenerative voltage, please
increase the Decceleration Time or add an optional brake
resistor.

drive input voltage range.

2. Check for possible voltage transients.

1. Check if the input voltage is normal

2. Check for possible sudden loa d

1. Check if the input voltage is normal

2. Check for possible sudden loa d

2. Check for possible sudden loa d

2. Check for possible sudden loa d

without loose contacts.

For models 40hp and above, please check if the fuse for the AC
input circuit is blown.

temperature range.

3. Remove any foreign objects from the heatsinks and check for
possible dirty heat sink fins.

5. Provide enough spacing for adequate ventilation.

temperature range.

2. Make sure heat sink is not obstructed. Check if the fan is
operating

3. Check if there is enough ventilation clearance for AC motor
drive.

2. Ensure that the ambient temperature falls within the specified
temperature range.

3. Take the next higher power AC motor drive model.

Check if the motor is overloaded, if yes, replace with next larger
drive

1. Check whether the motor is overloaded.

2. Check whether motor rated current setting (Pr.05-01) is
suitable

3. Take the next higher power AC motor drive model.

Check Pr.06-61, Pr.06-62, Pr.06-63.

21 62-0410—04

HONEYWELL CORE DRIVE

NOTE: Additional details and screen shots of the error messages can be found in the full manual.

cF1 EEPROM

write Err

cF2 EEPROM

read Err

cd1 las sensor

Err

cd2 lbs sensor

Err

cd3 lcs sensor

Err

AFE PID Fbk

error

ACE ACI loss ACI loss 1. Check the ACI wiring

EF External

EF1 Emergency

bb Base block External Base Block 1. When the external input terminal (B.B) is active, the AC

Pcod Password

ccod SW Code

CE1 PC Err

command

CE2 PC Err

address

CE3 PC Err data Illegal data value Check if the data value exceeds max./min. value

CE4 PC slave

CE10 PC time out Modbus transmission time-out

CP10 Keypad time

dEb Dec Energy

S1 S1-emergy

Fire On Fire Fire Mode

Uoc,

A, B, or C

Voc,

phase short

Woc

OPHL U, V, or W

Internal EEPROM can not be programmed. 1. Press “RESET” key to the factory setting

Internal EEPROM can not be read. 1. Press “RESET” key to the factory setting

U-phase error Reboots the power. If fault code is still displayed on the keypad

V-phase error Reboots the power. If fault code is still displayed on the keypad

W-phase error Reboots the power. If fault code is still displayed on the keypad

PID loss (ACI) 1. Check the wiring of the PID feedback

External Fault 1. Input EF (N.O.) on external terminal is closed to GND. Output

fault

Emergency stop 1. When the multi-function input terminals MI1 to MI6 are set to

stop

Password is locked. Keypad will be locked. Cycle power OFF and then ON to re-

error

Error Software code error

Illegal function code Check if the function code is correct (function code must be 03,

Illegal data address (00H to 254H)

Data is written to read-only address

fault

out Keypad transmission time-out

When Pr07-12 is not set to 0 and momentary

back

power off or power cut, it will display dEb
during accel./decel. stop.

stop Emergency stop for external safety

Phase A, B, or C short circuit

phase

lacked Output phase loss (Phase U), (Phase V), (phase W)

Table 14. Fault Codes and Descriptions

2. Return to the factory.

2. Return to the factory.

please return to the factory

please return to the factory

please return to the factory

2. Check the PID parameters settings

2. Check if the ACI signal is less than 4mA

U, V, W will be turned off.

2. Give RESET command after fault has been cleared.

emergency stop, the AC motor drive stops output U, V, W and
the motor coasts to stop.

2. Press RESET after fault has been cleared.

motor drive output will be turned off.

2. Deactivate the external input terminal (B.B) to operate the AC
motor drive again.

enter the correct password. See Pr.00-07 and 00-08.

06, 10, 63)

Check if the communication address is correct

Check if the communication address is correct

1. Set Pr07-12 to 0

2. Check if input power is stable

62-0410—04 22

WIRING DIAGRAMS

HONEYWELL CORE DRIVE

3-PHASE POWER IS PROVIDED

FRAME E

R

S

FUSE/NO FUSE BREAKER

NFB

R(L1)

S(L2)

T(L3)

FACTORY SETTING:
PNP SOURCE

FWD/STOP
REV/STOP

PRESET SPD 1

PRESET SPD 2

FACTORY
SETTING

PRESET SPD 3

PRESET SPD 4

AULT

EXT F

FAULT RESET
NA
NA

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

POWER REMOVAL SAFETY FUNCTION

DIGITAL SIGNAL COMMON TERMINAL

FOR EMERGENCY STOP

+10V/20mA

0~10V/0~20mA

3

5KΩ

2
1

0-20mA/0~10V

0~+10V

ANALOG SIGNAL

COMMON TERMINAL

MAIN CIRCUIT
(POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG­PIN 5: SG+

SG+

SG-

r

s

R(L1)

S(L2)

T(L3)

DCM

COM
+24V

+24V
FWD
REV

MI1
MI2
MI3
MI4
MI5
MI6
MI7
MI8

DCM
S1

SCM

+10V

AVI1

ACI

AVI2

ACM

8 1

+1/DC+

8 1

-/DC+
U(T1)

V(T2)

W(T3)

RA1

RB1

RC1

RA2

RC2

RA3

RC3

AFM1

ACM

AFM2

OPTION SLOT 1

OPTION SLOT 3

MOTOR

IM
3~

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT
RA3 (RELAY OUT 3): READY

MULTI-FUNCTION
OUTPUT TERMINALS

250VAC/6A

30VDC/6A

250VAC/5A

30VDC/5A

MULTI-FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI-FUNCTION OUTPUT
FREQUENCY TERMINALS
30VDC/5A

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT
ACI: ANALOGUE CURRENT INPUT

M31522

Fig. 7. Wiring Diagram for Frames D and E

23 62-0410—04

HONEYWELL CORE DRIVE

R(L1)

S(L2)

T(L3)

FWD

R(L1)

S(L2)

T(L3)

NFB

U(T1)

V(T2)

W(T3)

MOTOR

JUMPER

DC CHOKE
(OPTIONAL)

BREAKING RESISTOR
(OPTIONAL)

IM
3~

REV
MI1

FWD/STOP
REV/STOP

3-PHASE POWER IS PROVIDED

FUSE/NO FUSE BREAKER

FACTORY SETTING:
PNP SOURCE

PRESET SPD 1
PRESET SPD 2
PRESET SPD3

PRESET SPD 4
EXT F

AULT
FAULT RESET
NA
NA

MI3

MI2

MI4
MI5

MI6

MI7
MI8

MULTI-FUNCTION
OUTPUT TERMINALS

RA1

RB1

RC1

RA2

RC2

RA3

RC3

250VAC/6A

30VDC/6A

30VDC/5A

MULTI-FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

MULTI-FUNCTION OUTPUT
FREQUENCY TERMINALS
250VAC/5A

30VDC/5A

DCM

SCM

S1

DIGITAL SIGNAL COMMON TERMINAL WHILE

USING INTERNAL POWER TO RUN SINK MODE

FACTORY
SETTING

POWER REMOVAL SAFETY FUNCTION

FOR EMERGENCY STOP

DIGITAL SIGNAL COMMON TERMINAL

+10V/20mA

0~10V/0~20mA

0-20mA/0~10V

ANALOG SIGNAL

COMMON TERMINAL

3
2
1

5KΩ

MAIN CIRCUIT (POWER)
TERMINALS

CONTROL
TERMINALS

SHIELDED
LEADS &
CABLES

+10V

AVI1

ACI

AVI2
ACM

AFM1

ACM

AFM2

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

ANALOG SIGNAL
COMMON TERMINAL

ANALOG MULTI-FUNCTION
OUTPUT TERMINAL
0~10V/0~20mA

OPTION SLOT 1

OPTION SLOT 3

COMMUNICATION EXTENSION CARD

I/O & RELAY EXTENSION CARD

8 1

8 1

MODBUS RS-485

PIN 1~2, 7, 8:
RESERVED
PIN 3, 6: GND
PIN 4: SG­PIN 5: SG+

SG+

SG-

M31490

0~+10V

COM

DCM

+24V

RA1 (RELAY OUT 1): RUN
RA2 (RELAY OUT 2): FAULT
RA3 (RELAY OUT 3): READY

MI: MULTIFUNCTION INPUT
AVI: ANALOGUE VOLTAGE INPUT

ACI: ANALOGUE CURRENT INPUT

+24V

M1

M2

M8

+24V

DCM

COM

INTERNAL CIRCUIT

M31523

Automation and Control Solutions

Honeywell International Inc.

1985 Douglas Drive North

Golden Valley, MN 55422

customer.honeywell.com

Fig. 8. Wiring Diagram for Frames A-C

Fig. 9. Source Mode with internal power (+24VDC)

® U.S. Registered Trademark
© 2011 Honeywell International Inc.
62-0410—04 M.S. Rev. 11-11
Printed in Taiwan