Honeywell CORE Drive Quick Start Manual

62-0410-04

Honeywell CORE Drive

HVAC CONTROL VARIABLE FREQUENCY DRIVE

QUICK START GUIDE

Installation and Safety ........................................................................ ..............................................2

Environment for Operation, Storage and Transportation............................................................. 3

Specification Tables......................................................................................................................... 4

Minimum Mounting Clearances ...................................................................................................... 7

Specifications for Wiring Terminals ............................................................................................... 9

Frame A........................................................................................................................................... 11

Frame B........................................................................................................................................... 12

Frame C........................................................................................................................................... 12

Frame D........................................................................................................................................... 13

Frame E........................................................................................................................................... 14

Keypad Basics .................................................. ............................................................... ...............15

Start-up Wizard Guide ................................................................................................................... 17

Menu Structure............................................................................................................................... 18

Warning Codes and Descriptions................................................................................................. 19

Fault Codes and Descriptions ...................................................................................................... 20

Wiring Diagrams ............................................................................................................................ 23

5012613200

2011-11

HWQ0

HONEYWELL CORE DRIVE

CAUTION

WARNING

CAUTION

INSTALLATION

• Please read this instruction sheet thoroughly before installation and keep this instruction sheet and the CD shipped with the product at hand and distribute to all users for reference.

• To ensure the safety of operators and equipment, only qualified personnel familiar with AC motor variable frequency drives (VFD) are allowed to do installation, trial run and parameter settings. Always read this instruction sheet thoroughly before using the AC motor VFD, especially the WARNING, DANGER and CAUTION notes. If you have any questions, please contact your dealer.

Please read prior to installation for safety.

 The ground terminal of the VFD must be

grounded correctly. The grounding method must comply with the laws of the country and local codes where the VFD is to be installed.

 After power has been turned off to the VFD, the VFD's

capacitors may still be holding a high voltage charge. Do not work with the VFD while the POWER indicator light is ON. To prevent personal injury, DO NOT touch the internal circuits and components until the voltage between +1 and – is less than 25VDC. Please wait at least 5 minutes for 22kW/30hp models to discharge to a safe voltage level. (10 minutes for 30kW/40hp models).

 The CMOS ICs on the internal circuit boards of the

VFD are sensitive to static electricity. DO NOT touch the circuit boards with bare hands before taking antistatic measures. Never reassemble the internal components or circuits.

 If the wiring needs to be changed, please turn off the

power of the VFD before wiring. The internal DC-bus capacitors need time to discharge; wiring changes made before the voltage is discharged to the safe level may cause short circuit and fire. To ensure personal safety, only perform wiring changes after the safety voltage level is reached.

 DO NOT install the VFD in a place subjected to high

temperature, direct sunlight and inflammable materials. See specification data in this manual for details.

 Never apply power to the output terminals U/T1, V/T2,

W/T3 of the VFD.

 Please stop operation immediately when a fault occurs

during operation of the VFD and motor and refer to fault code information to reset the drive.

 DO NOT use Hi-pot test for internal components. The

semi-conductors in the VFD are easily damaged by high-voltage.

 When the motor cable between the VFD and motor is

too long (see motor cable data on page 3), the layer insulation of the motor may be damaged. Please use a frequency inverter duty motor and add an output reactor to prevent damage to the motor and the VFD.

 The rated voltage of the VFD must be ≤ 240V for 208V

and 230V models and ≤ 480V for 460V models and the mains supply current capacity must be ≤ 5000A RMS (≤10000A RMS for the ≥ 30kW/40hp models).

 The VFD must be placed in a clean, well-ventilated and

dry location, free from corrosive gases or liquids.

 The VFD must be stored within an ambient

temperature range of –25C/-13F ~ +75C/167F and relative humidity range of 0% to 95% without condensation.

 DO NOT place the VFD on the ground directly. It

should be stored properly. Moreover, if the surrounding environment is humid, you should put exsiccator in the package. To prevent condensation and frost, please DO NOT store in an area with rapid changes in temperature. DO NOT install the VFD in a place subjected to direct sunlight or vibration.

 If the VFD is stored for more than 3 months, the

temperature should not be higher than 30° C (86° F). Storage longer than one year is not recommended, it could result in the degradation of the electrolytic capacitors.

 Please turn on the power after the front cover is

installed. DO NOT operate with moist hands. Make sure that the VFD is not under load at first. After a fault occurs, please wait 5 seconds after a fault has been cleared before pressing RESET key.

62-0410—04 2

HONEYWELL CORE DRIVE

ENVIRONMENT FOR OPERATION, STORAGE AND TRANSPORTATION

DO NOT expose the VFD to an improper environment, such as dust, direct sunlight, corrosive/inflammable gases, humidity, liquid and vibration environment. The salt in the air must be less than 0.01mg/cm

every year.

Installation location IEC60364-1/IEC60664-1 Pollution degree 2, Indoor use only

Surrounding Temperature

Rated Humidity

Storage: -25 Non-condensation, non-frozen Operation: Max. 90% Storage/Transportation: Max. 95%

C / -13oF ~ +70oC / 167oF Transportation: -25 oC / -13oF ~ +70 oC / 167oF

No condensing water

Air Pressure Operation/ Storage: 86 to 106 kPa Transportation: 70 to 106 kPa

IEC721-3-3

Environment

Pollution Level

Operation: Class 3C2; Class 3S2 Storage: Class 2C2; Class 2S2 Transportation: Class 1C2; Class 1S2 No concentrate Conformal coated boards

If VFD is installed at altitude 0~1000m, follow normal operation restriction. If it is installed

at altitude 1000~3000m, decrease 2% of rated current or lower 0.5

C of temperature for

every 100m increase in altitude. Maximum altitude for Corner Grounded is 2000m.

(under normal installation

Package

Drop

Vibration

Impact

Operation

Position

Plenum

Rating

Altitude Operation

Storage Tra ns por ta tio n

ISTA procedure 1A(according to weight) IEC60068-2-31

1.0mm, peak to peak value range from 2Hz to 13.2 Hz; 0.7G~1.0G range from 13.2Hz to 55Hz; 1.0G range from 55Hz to 512 Hz. Comply with IEC 60068-2-6 IEC/EN 60068-2-27

Max. allowed offset angle ±10 position) Compliance with UL 508C, the Standard for Power Conversion Equipments, 3rd Edition, and the Canadian Standard for Industrial Control Equipment, C22.2-No. 14.

Motor Cable Lengths

For Models 7.5HP/5.5kW and above:

Insulation Level of Motor 1000V 1300V 1600V

460VAC Input Voltage 66ft 328ft 1312ft

230VAC Input Voltage 1312ft 1312ft 1312ft

For Models 5HP/3.7kW and below:

Insulation Level of Motor 1000V 1300V 1600V

460VAC Input Voltage 66ft 165ft 165ft

230VAC Input Voltage 328ft 328ft 328ft

Model Frame Top cover Conduit Box

HCRDAxxxxx1000T HCRDCxxxxx1000T

Frame A~C 230V: 0.75-33kW 1-40hp 460V: 0.75~37kW 1-50hp

Frame D~E 230V:≥37kW/50hp 460V:≥45kW/60hp

Remove top cover Standard

Standard with top cover

N/A With conduit

conduit plate

box

Protection

Level

IP20/UL Open Ty pe

IP20/UL Type1/ NEMA1

Temperature*

HD: -10-50

ND: -10-40

HD: -10-40

ND: -10-40

HD: -10-40

ND: -10-40

Operation

C (14-120o F)

C (14-104o F)

* HD = Heavy Duty, higher overload rating. ND = Normal Duty, Standard HVAC applications

NOTE: To prevent personal injury, please make sure that the case and wiring are installed according to this instruc-

tion. The figures in this instruction are only for reference, they may be slightly different from the one you have but it will not affect your customer rights. The installation instruction may revise without prior notice. Please refer to our distributors or download the updated version at http://www.customer.honeywell.com/VFD.

3 62-0410—04

HONEYWELL CORE DRIVE

SPECIFICATION TABLES

Table 1. GENERAL SPECIFICATIONS

Control Method 1: V/F (V/F control); 2: SVC (Sensorless Vector Control)

Starting Torque Reach up to 150% or above at 0.5Hz.

V/F Curve 4 point adjustable V/F curve and square curve

Speed Response Ability 5Hz

Torque Limit Heavy Duty: Max.170% torque current

Torque Accuracy ±5%

Max. Output Frequency (Hz)

Frequency Output Accuracy

Output Frequency Resolution

Overload Tolerance

Frequency Setting Signal 0~+10V, 4~20mA, 0~20mA, pulse input

Accel./Deccel. Time 0.00~600.00/0.0~6000.0 seconds

Control Characteristics

Main control function

Fan Control

Motor Protection Electronic thermal relay protection

Over-current Protection

Over-voltage Protection

Over-temperature Protection Built-in temperature sensor

Stall Prevention Stall prevention during acceleration, decceleration and running independently

Restart After Instantaneous

Protection Characteristics

Power Failure Parameter setting up to 20 seconds

Grounding Leakage Current Protection Leakage current is higher than 50% of rated current of the AC motor drive

International

Certifications CE, GB 12668.3

62-0410—04 4

230V series: 600.00Hz (55kw and above: 400.00Hz);

460V series: 600.00Hz (90KW and above: 400.00Hz)

Digital command:±0.01%, -10C~+ 40C, Analog command: ±0.1%, 25±10C

Digital command: 0.01Hz, Analog command: max. output frequency x 0.03/60 Hz (±11 bit)

Normal duty: 120% of rated current for 1 minute

Heavy duty: 120% of rated current for 1 minute;160% of rated current for 3 seconds

Fault restart Parameter copy Dwell BACnet COMM Momentary power

Speed search Over-torque

S-curve accel/ deccel

Slip compensation Torque

Smart Stall PID control (with

230V series

Model HCRDA0200B1000T (20HP) and above are PWM controlled

Model HCRDA0150B1000T (15HP) and below are on/off switch controlled

460V series

Model HCRDC0200B1000T and above are PWM controlled

Model HCRDC0150B1000T (15HP) and below are on/off switch controlled

Normal Duty: Over-current protection for 240% rated current

Current clamp Normal duty: 170~175%

230: drive will stop when DC-BUS voltage exceeds 410V

460: drive will stop when DC-BUS voltage exceeds 820V

detection

3-wire sequence Auto-Tuning

compensation

sleep function)

Torque limit 16 preset speed

(rotational, stationary)

JOG frequency MODBus

Energy saving control

options

Frequency upper/ lower limit settings

communication (RS-485 RJ45, max. 115.2 kbps)

loss ride thru

Accel/Deccel. time switch

Cooling fan on/off switch

DC injection braking at start/stop

HONEYWELL CORE DRIVE

Table 2. 230V Series

Frame size A B C D E

Model HCRDAxxxxx1000T

Rated Output Capacity (kVA) 2 3 4 6 8.4 12 18 24 30 36 42 58 72 86 110 128

Rated Output Current (A) 5 7.5 10 15 21 31 46 61 75 90 105 146 180 215 276 322

Applicable Motor Output (kW)

Normal “HVAC”

Applicable

Duty -

Motor Output

Variable

(HP)

Torque

Overload tolerance 120% of rated current for 1 minute

Max. output frequency (Hz) 600.00Hz (55KW~: 400.00Hz)

Carrier Frequency (kHz)

Rated Output

Output Rating

Capacity (kVA)

Rated Output Current (A)

Applicable Motor Output (kW)

Heavy

Applicable

Duty -

Motor Output

Constant

(HP)

Torque

Overload tolerance

Max. output frequency (Hz)

Carrier Frequency (kHz)

Input Current (A) Normal Duty

Input Current (A) Heavy Duty

Rated Voltage/Frequency 3-phase AC 200V~240V (-15% ~ +10%), 50/60Hz

Input Rating

Operating Voltage Range 170~265Vac

Frequency Tolerance 47~63Hz

Cooling method

Braking Chopper Frame A,B,C: Built-in Frame D and above: Optional

DC choke Frame A, B,C: Optional Frame D and above: 3% built-in

EMI Filter Optional

1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

1 2 357.510152025 3040506075100125

2~15kHz (8KHz) 2~10kHz (6kHz) 2~9kHz (4KHz)

1.823.24.46.81013202630364858 72 86 102

4.6 5 8 11 17 25 33 49 65 75 90 120 146 180 215 255

0.4 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

120% of rated current for 1 minute, 160% of rated current for 3 seconds

600.00Hz(55KW~: 400.00Hz)

2~15kHz (8KHz) 2~10kHz (6kHz)` 2~9kHz(4KHz)

6.4 9.6 15 22 25 35 50 65 83 100 116 146 180 215 276 322

3.9 6.4 12 16 20 28 36 52 72 83 99 124 143 171 206 245

Natural

Fan Cooling

Cooling

5 62-0410—04

HONEYWELL CORE DRIVE

Table 3. 460V Series

Frame A B C D

Models HCRDCxxxxx1000T 1hp 2hp 3hp 5hp 7.5hp 10hp 15hp 20hp 25hp 30hp 40hp 50hp 60hp 75hp 100hp 125hp

Output Rating

Input Rating

Rated Output Capacity (kVA) 2.4 2.9 4 6 9.6 11.2 18 24 29 36 45 57 73 88 115 143 Rated Output Current (A) 3 3.7 5 7.5 12 14 22.5 30 36 45 56 72 91 110 144 180 Applicable Motor Output (kW) 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90

Normal

Applicable Motor

“HVAC”

Output (HP) 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100 125

Duty -

Overload

Variable

Torque

tolerance Max. output frequency (Hz)

120% of rated current for 1 minute

600.00Hz (90KW~: 400.00Hz)

Carrier Frequency

2~15kHz (8KHz) 2~10kHz (6kHz)

120% of rated current for 1 minute;160% of rated current for 3 seconds

600.00Hz(90KW~: 400.00Hz)

Heavy Duty -

Constant

Torque

(kHz)

Rated Output Capacity (kVA) Rated Output Current (A) Applicable Motor Output (kW) Applicable Motor Output (HP) Overload tolerance Max. output frequency (Hz)

2.2 2.4 3.2 4.8 8.4 10 14 19 25 30 36 48 58 73 88 120

2.8 3 4 6 10.5 12 18 24 32 38 45 60 73 91 110 150

0.4 0.75 1.5 2.2 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75

0.5 1 2 3 5 7.5 10 15 20 25 30 40 50 60 75 100

Carrier Frequency (kHz)

Input Current (A) Normal Duty Input Current (A) Heavy Duty

4.3 5.4 7.4 11 18 20 25 33 39 47 58 76 91 110 144 180

3.5 4.3 5.9 8.7 15.5 17 20 26 35 40 47 63 74 101 114 157

2~15kHz (8KHz) 2~10kHz (6kHz)

Rated Voltage/Frequency 3-phase AC 380V~480V (-15%~+10%), 50/60Hz Operating Voltage Range 323~528Vac Frequency Tolerance 47~63Hz

Cooling method Natural Cooling Fan Cooling

Braking Chopper

DC choke

EMI Filter

Frame A,B,C: Built-in

Frame A, B,C: Optional

Frame A, B, C - EMI filter NOT built-in

2~9 kHz

(4KHz

2~9 kHz

(4KHz

Frame D and above:

Optional

Frame D and above: 3%

DC built-in

Frame D and above:

Optional

62-0410—04 6

MINIMUM MOUNTING CLEARANCES

Ta*

50 mm

Ta*

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT INSTALLATION IN HORIZONTAL

FRAME D, E

MULTIPLE DRIVES: INDEPENDENT INSTALLATION IN HORIZONTAL

INSTALL A BARRIER BETWEEN THE DRIVES

FRAME A, B, C

MULTIPLE DRIVES: INDEPENDENT INSTALLATION

TA: FRAME A~E

IT IS SUGGESTED TO INSTALL A BARRIER BETWEEN THE DRIVES. ADJUST THE SIZE OF THE BARRIER TILL THE TEMPERATURE OF THE FAN ON THE INFLOW SIDE IS LOWER THAN THE OPERATION TEMPERATURE.

(REFER TO THE RIGHT FIGURE) OPERATION TEMPERATURE IS THE TEMPERATURE MEASURED 50MM AWAY FROM THE INFLOW SIDE OF THE FAN.

MINIMUM MOUNTING CLEARANCE

FRAME A~C

A (mm/in) B (mm/in) C (mm/in)

D (mm/in)

D~F

60/1.2 100/3.3

30/0.6 50/1.7

10/0.2

0 0

INVERTER

INVERTERINVERTER

INVERTER

NOTE:

THE MOUNTING CLEARANCES SHOWN IN THE LEFT FIGURE ARE NOT FOR INSTALLING THE DRIVE IN A CONFINED SPACE (SUCH AS CABINET OR ELECTRIC BOX). WHEN INSTALLING IN A CONFINED SPACE, BESIDES THESE SAME MINIMUM MOUNTING CLEARANCES, IT NEEDS TO HAVE THE VENTILATION EQUIPMENT OR AIR ONDITIONER TO KEEP THE SURROUNDING TEMPERATURE LOWER THAN THE OPERATION TEMPERATURE. THE FOLLOWING TABLE SHOWS HEAT DISSIPATION AND THE REQUIRED AIR VOLUME WHEN INSTALLING A SINGLE DRIVE IN A CONFINED SPACE. WHEN INSTALLING MULTIPLE DRIVES, THE REQUIRED AIR VOLUME SHALL BE MULTIPLIED BY THE NUMBER OF DRIVES. REFER TO THE CHART (AIR FLOW RATE FOR COOLING) FOR VENTILATION EQUIPMENT DESIGN AND SELECTION. REFER TO THE CHART (POWER DISSIPATION) FOR AIR CONDITIONER DESIGN AND SELECTION. IT IS THE MINIMUM DISTANCE REQUIRED FOR FRAME A~D. IF DRIVES ARE INSTALLED CLOSER THAN THE MINIMUM MOUNTING CLEARANCE, THE FAN MAY NOT FUNCTION PROPERLY.

(BLUE ARROW) INFLOW (FRAME A-E) SINGLE DRIVE: INDEPENDENT INSTALLATION

(RED ARROW) OUTFLOW (FRAME A-C) PARALLEL MOUNTING IN HORIZONTAL

M31500

(Appearances shown in the following figures are only for reference)

HONEYWELL CORE DRIVE

7 62-0410—04

Fig. 1. Minimum Mounting Clearances.

HONEYWELL CORE DRIVE

Table 4. Air Flow Requirements

Air flow rate for cooling Power Dissipation

Flow Rate (cfm) Flow Rate (m3/hr)

Power Dissipation (Watts)

Loss

External

Model 230Vac

Frame

External Internal Total External Internal Total

Size

(Heat sink)

Internal Total

HCRDA0010A1000T A - - - - - - 40 31 71

HCRDA0020A1000T A - - - - - - 61 39 100

HCRDA0030A1000T A 14 - 14 24 - 24 81 45 126

HCRDA0050A1000T A 14 - 14 24 - 24 127 57 184

HCRDA0075A1000T A 10 - 10 17 - 17 158 93 251

HCRDA0100B1000T B 40 14 54 68 24 92 291 101 392

HCRDA0150B1000T B 66 14 80 112 24 136 403 162 565

HCRDA0200B1000T B 58 14 73 99 24 124 570 157 727

HCRDA0250C1000T C 166 12 178 282 20 302 622 218 840

HCRDA0300C1000T C 166 12 178 282 20 302 777 197 974

HCRDA0400C1000T C 146 12 158 248 20 268 878 222 1100

HCRDA0500D1000T D 179 30 209 304 51 355 1271 311 1582

HCRDA0600D1000T D 179 30 209 304 51 355 1550 355 1885

HCRDA0750E1000T E 228 73 301 387 124 511 1762 489 2251

HCRDA1000E1000T E 228 73 301 387 124 511 2020 574 2594

HCRDA1250E1000T E 246 73 319 418 124 542 2242 584 3026

Model 460Vac

HCRDC0010A1000T A - - - - - - 35 32 67

HCRDC0020A1000T A - - - - - - 44 31 75

HCRDC0030A1000T A - - - - - - 58 43 101

HCRDC0050A1000T A 14 - 14 24 - 24 92 60 152

HCRDC0075A1000T A 10 - 10 17 - 17 135 99 234

HCRDC0100A1000T A 10 - 10 17 - 17 165 164 439

HCRDC0150B1000T B 40 14 54 68 24 92 275 93 380

HCRDC0200B1000T B 66 14 80 112 24 136 370 194 564

HCRDC0250B1000T B 58 14 73 99 24 124 370 194 564

HCRDC0300C1000T C 99 21 120 168 36 204 455 358 813

HCRDC0400C1000T C 99 21 120 168 36 204 609 363 972

HCRDC0500C1000T C 126 21 147 214 36 250 845 405 1250

HCRDC0600D1000T D 179 30 209 304 51 355 1056 459 1515

HCRDC0750D1000T D 179 30 209 304 51 355 1163 669 1832

HCRDC1000D1000T D 179 30 209 304 51 355 1639 657 2296

HCRDC1250D1000T D 186 30 216 316 51 367 1787 955 2742

The required airflow shown in chart is for installing single drive in a confined space. When installing the multiple drives, the required air volume should be the required air volume for single drive multiplied

by the number of the drives.

Heat dissipation for each model is calculated by rated voltage, current and default carrier at full load, full speed, and

maximum ambient temperature

62-0410—04 8

+ 16 hidden pages

Honeywell CORE Drive Quick Start Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

CONTENTS

INSTALLATION

Please read prior to installation for safety.

ENVIRONMENT FOR OPERATION, STORAGE AND TRANSPORTATION

SPECIFICATION TABLES

MINIMUM MOUNTING CLEARANCES