Honeywell Automatic Pitch Trim Installation Manual

Automatic Pitch Trim
Installation Manual
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Honeywell International,
Albuquerque, New Mexico 87113 U.S.A.
Telephone: 855-250-7027 (Toll Free U.S.A./Canada)
Telephone: 602-365-7027 (International/Direct)
RESTRICTION ON USE, DUPLICATION, OR DISCLOSURE OF
PROPRIETARY INFORMATION
THIS DOCUMENT CONTAINS PROPRIETARY INFORMATION OF
BENDIXKING. AND MAY NOT BE REPRODUCED, COPIED, DISCLOSED OR UTILIZED IN ANY
WAY, IN WHOLE OR IN PART, WITHOUT THE PRIOR WRITTEN CONSENT OF
BENDIXKING.
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Table of Contents
1. Document Revision History ............................................................................. 4
Warning: ................................................................................................................... 5
2. Electrical Pinout ............................................................................................... 5
3. Retrofit to Existing Autopilot Harness ............................................................ 6
4. Pitch Auto Trim Block Diagram ...................................................................... 7
5. 28 Volt Aircraft with 12 Volt Trim System ..................................................... 8
6. Troubleshooting ............................................................................................... 9
7. Autotrim Installation ....................................................................................... 9
8. Autotrim Ground Setup .................................................................................... 9
9. Autotrim Ground Checkout ........................................................................... 10
10. Autotrim Status Lamp Indications ............................................................ 10
11. Autotrim Checkout Flowchart ................................................................... 11
12. Autotrim Troubleshooting ......................................................................... 12
13. Autotrim Dimensions ................................................................................. 14
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1. Document Revision History
Rev Description Pages Date C New Auto Trim Module All D Updated Trouble Guide 1, 5& 6 E Updated for new autotrim design All F Corrected Diagrams for LED 4-6 3/2/2015 G Corrected setup procedure 9 3/30/2015 H Added note to diagrams for LED polarity 4-6 7/13/2017 I Corrected Pin 16 Connection 4 10/23/2017 J Corrected Flow Chart 9 10/30/2017 K Updated for BendixKing All 2/15/2021
12/22/2009 6/3/2011 2/23/2015
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Warning:
IT IS THE INSTALLERS RESPONSIBILITY TO ENSURE THAT THE TRIM SYSTEM DOES NOT EXCEED THE ABILITY OF THE PILOT TO CONTROL THE AIRCRAFT AT ANY SPEED WITH THE TRIM TAB AT FULL DEFLECTION IN EITHER POSITION. IF UNABLE TO MAINTAIN FLIGHT CONTROL WITH THE TRIM TABS AT FULL DEFLECTION THEN STOPS WILL BE NEEDED IN THE AIRCRAFT TRIM SYSTEM.
2. Electrical Pinout
The Trim motor control from the pilot trim switch system will pass through the Auto Trim module when the Auto Pilot is NOT ENGAGED through a normally closed relay internally. Once the Auto Pilot is engaged the Auto Trim will open the relay and pulse the voltage that is applied to pin 12 / 13 and ground on pins 9 and 10 according to which direction the sense voltage from the Pitch Servo indicates to drive the trim motor. This control voltage and ground MUST be connected to the trim motor ONLY, it will not drive the trim relay system.
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3. Retrofit to Existing Autopilot Harness
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4. Pitch Auto Trim Block Diagram
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5. 28 Volt Aircraft with 12 Volt Trim System
The Voltage that is supplied to the Auto Trim system will drive the trim motor with the same voltage when the Auto Trim system is in operation. The pitch servo and the auto trim system do NOT need to be supplied with the same voltage to work correctly.
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6. Troubleshooting
7. Autotrim Installation
The autotrim module can be mounted in any location, in any orientation. Generally it is installed near the pitch servo to minimize the wire length required for installation. The LED status lamp can also be installed in any location desired. However, it must be visible for the setup procedure. The lamp will also indicate a failure so having it visible even during normal operation is beneficial.
NOTE: The status lamp is NOT the LED on the side of the autotrim module itself.
8. Autotrim Ground Setup
The autotrim ground setup is a simple process outlined below. The autotrim module pulses the trim motor instead of running it continuously. This prevents a rapid trim runaway in case the ground check was not completed properly. This ground setup process describes
1) Power up the autopilot system. The LED status lamp should illuminate and stay lit for no more than five seconds. Once the lamp goes out, move to step 2.
2) Engage the autopilot then press and hold one direction on the aircraft trim switch for 10 seconds. After 10 seconds, the status lamp will illuminate again and stay lit until the trim switch is released. Release the trim switch.
3) The status lamp will now flash at the currently selected autotrim speed. Tapping one of the trim switches will adjust the speed slower, tapping the other switch will adjust it faster. Which is which depends on how it was wired, so it is not a constant. The speed of the lamp flash will adjust with each switch tap.
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4) Once the desired speed is set, simply do not press any trim switch for 10 seconds. The status lamp will stop flashing. This indicates the autotrim is no longer in setup mode and the desired trim speed has been saved.
5) Setup is complete, disengage the autopilot and proceed to Autotrim Ground Checkout.
9. Autotrim Ground Checkout
Once installation and setup is complete, follow the below checkout procedure before flying with the autotrim for the first time. Following this procedure will prevent runaway trim conditions in flight.
1) Verify that the manual trim control moves the trim tab in the appropriate direction.
2) Center the elevator control then engage the autopilot.
3) Gently apply pressure downward on the elevator, not from the stick but from the actual elevator.
4) The trim tab should move downward as well. If the trim tab moves up, the autotrim direction is reversed so the switch on the side of the autotrim will need to be flipped. Once it is flipped, repeat steps 2-4.
10. Autotrim Status Lamp Indications
The LED status lamp four different indications:
1) Steady On at Power Up: This is the self-test of the autotrim module. This lasts no more than five seconds right as power is applied to the autopilot system.
2) Steady On during Ground Setup: This indicates that the autotrim is entering setup mode so the autotrim speed can be adjusted.
3) Flashing during Ground Setup: This flashing indicates the speed the autotrim will pulse the trim motor.
4) Steady On during Normal Flight Operation: This indicates that the autotrim has detected an internal failure and will no longer function. Manual trim control will be restored if this occurs.
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11. Autotrim Checkout Flowchart
All tests performed at the elevator surface, not at the stick/yoke.
Note: If the above technique has been completed and the automatic trim module still does not run the trim, then first try applying more force to the system when holding the up elevator. If the pitch servo slips easily when holding the force, ensure that the pitch servo torque is set at the maximum value and hold as much force as possible without slipping the servo. If the torque is set at the maximum and the system still does not function, check automatic trim wiring. See trouble shoot guide in back
The switch in the first slot of the controller is to switch trim motor direction, see above diagram.
Two small slots are control indication LEDs, see above.
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12. Autotrim Troubleshooting
Does the Trim bar always show on the display with the Auto pilot programmer engaged? Does the Auto trim drive the trim motor with no pressure on the elevator?
AUTO PILOT PROGRAMMER TEST Disconnect Auto trim harness 25 pin connector. Insert test contact pin into pin location 3 (Trim Sense 2.5v no control surface load) Insert test pin contact into pin location 15 (Ground) Apply power to Autopilot system Engage Autopilot Check for trim sense voltage at (pin 3) to ground (pin 15) should be 2.5 volts. This should be checking the voltage on the trim sense wire from the autopilot programmer. If yes, continue Programmer test good. Reconnect Auto trim harness
AUTO TRIM MODULE TEST Disconnect Pitch servo harness 9 pin connector Insert test contact pin into pin location 9 of servo connector (Ground) Insert test contact pin into pin location 7 of servo connector (Trim Sense 2.5v) Apply power to Auto pilot system Engage Auto pilot Check for trim sense voltage at (pin 7) to ground (pin 9) should be 2.5 volts. This should be checking the voltage on the trim sense wire from the Auto trim module. If yes, continue Module test good. Reconnect Pitch servo harness
SERVO TRIM SENSE TEST Remove cover from Pitch servo 9 pin connector to access pin contacts. Connect volt meter to aircraft ground. (confirm good ground by check for resistance to pin 9 of servo connector). Must be 0 ohms. Connect volt meter to pin 7 of servo connector. Apply power to autopilot system Engage autopilot Test voltage at pin 7 of servo, Must be @ 2.5 with no load on elevator. Apply pressure to elevator in both directions. Should be able to vary voltage up or down according to amount of force applied. Voltage range 0-5 volts. If yes, continue Servo test good. Reassemble connector shell.
TRIM MOTOR CONTROL TEST Disconnect Auto Trim Module harness connector
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Insert test contact pin into pins 8 & 11 Connect volt meter across pins, there should be aircraft voltage when trim system is actuated with pilot trim control. This voltage must be positive one direction and negative in the other. If a Relay Deck is installed in the Trim System it MUST be wire BEFORE the Auto Trim Module and Trim motor. Reconnect Auto Trim Module harness Connect volt meter across Trim motor output pins 9 & 10 Engage auto pilot, there should be pulsing voltage when trim system is actuated with pressure on the elevator. This voltage must be positive one direction and negative in the other.
This concludes the trim system testing
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13. Autotrim Dimensions
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