Honeywell AML User Manual

Manual Switches AML Series

Advanced Manual Line

IN FRONT OF THE PANEL
Coordinated, attractive appearance.

AML features innovations designed byin­dustrial designers to achieve the best bal­ance of human factors and aesthetic ap­pearance. Operator height, bezel size,
and the compatibility of square and rect­angular shapes blend with other compo­nents to harmonize your panel. There’s
no visual clutter to distract from man/
machine communication.

This comprehensive line of lighted and
unlighted manual controls features:
1 Pushbuttons for high and

intermediate frequency functions;

1 Rocker and paddle switches, with 2 or

3 positions, for less frequent control
functions;

1 Plus lighted indicators and

annunciators which complement
AML’s universal appeal.

Various controls can be matched with
their functions to accommodate the most
natural and efficient habit pattern reflex.
Keylock operated switches can be used
to assure ‘‘authorized personnel only’’
access.

Display flexibility. AML offers a choice of
five legend sizes, four button heights, full
or split section display, and illumination
by incandescent lamps, LED’s or neons.
Colors are brightanduniform, providing a
strong definition andgood visibility. (Non­illuminated devices have the sameattrac­tive colors.)

BEHIND THE PANEL

AML’s simple, cost effective design pro­vides many behind-panel benefits for the
designer and installer/user.

Simple to install. They snap in from the
panel front individually or in vertical or
horizontal strips; or in subpanel mounted
strips and matrices that can be pre-as­sembled and pre-wired to assure accu­rate alignment and efficient panel build­ing.

Electrical flexibility. Solid state switches
with Hall effect integrated circuits
interface directly with microprocessors
and other logic level devices. These IC’s
were first applied inMICRO SWITCH solid
state keyboards. Today, many MICRO
SWITCH products incorporate the Hall
effect technology to meet a wide range of
position sensing and manual control
needs.

Electronic control switches with gold or
silver contacts, and 1, 2, or 4 poles, will
handle up to 3 amps. Including an encod­ed version which generates different bi­nary coded outputs merely by changing
cam-keyed buttons.

Power duty switches meet line discon­nect application needswith 10-amp push­buttons and 15-amp paddle and rocker
switches.

Easy to wire. All AML devices present
single level termination. This means fas­ter, easier, neater, and more economical
wiring. And there is a choice of solder,
quick-connect, push-on, and printed cir­cuit termination.

MATING RECEPTACLES

The .110 × .020 quick-connect/solder ter­minal (types 2 and 8) is designed for use
with receptacles that comply with the UL
standard for insertion and withdrawal
forces. Maximum insertion force is 12 lbs.
max., withdrawal force is 14 lbs. These
receptacles are supplied by: AMP Inc.,
Berg, Augat, Hollingsworth, MALCO,
Zierick, and others. Refer to Thomas Reg­ister or the Yellow Pages for the location
of your local supplier.

Manuals

Color display options include:
1 Transmitted color — color can be

distinguished whether lamp is On or
Off.

1 Dead front — display appears black,

until illumination causes legend and
color to appear.

1 Projected color — white display is

diffused with color when illuminated.

Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada17

Manual Switches AML Series
Advanced Manual Line

FEATURES

1 Complete selection of pushbutton,

rocker and paddle (toggle type)
switches accommodates different
functions and promotes operator
efficiency.

1 Solid state, electronic, and power

duty control.

1 Full or split screen incandescent

display switches and indicators
provide vivid transmitted color,
projected color (for neutral display
when unlit), and dead front (hidden
color).

1 Wide-angle visibility LED and line

voltage neon display switches and
indicators.

1 Annunciators back-lighted by LED’s

enable high density message display.

1 Keylock switches available for

controlled access applications.

1 All AML terminations at the same

shallow depth (1.7 in. /43,1 mm) for
convenient wiring or PC board
termination.

1 Snap-in surface mount or sub-panel

(hidden bezel) mount with mounting
hardware.

1 Pad printed legends with a clear

polyurethane overcoat available in a
choice of five standard sizes.

1 Metric design for worldwide accept-

ance.

1 UL recognized, CSA certification.
1 Selected listings are certified by VDE

and CE. (For compliance status,
contact the 800 number.)

MICRO SWITCH AML Advanced Manual
Line combines functional flexibility with
electrical versatility to provide a broad
range of options to choose from.

EASY TO RELAMP

Relamping of T-1-3/4 incandescent
AML91 lamps is accomplished from the
front of the panel without tools. (AML92
T-1-3/4 LEDs can be added in the same
manner.)

High Intensity LEDs For Full-face AML Lighted Display
AML92 Series

1 Full-face illumination for high visibility lighted colors.
1 Advanced illumination technology combines high-intensity LED in standard

T-1-3/4 wedge base lamp package.

1 Easy plug-in installation in AML lighted switches and indicators.
1 Low operating temperature permits high density, continuous operation with

minimal heat build-up.

FULL GUARD BEZEL OPTION

As an alternative to standard height be­zels (.06 in./1,5 mm), pushbutton switch­es can be furnished with full guard bezels
extending .19 in./5.0 mm from the mount­ing surface. In the free position, standard
buttons are flush with full guard bezels.

The raised bezel guards against acciden­tal operation by someone leaning against
or dropping something on a control con­sole.

AML92 Series LEDs have a quad chip assembled in a T-1-3/4 wedge base lamp
package. They provide full-face illumination when used with lighted pushbutton,
rocker and paddle switches, or indicators equipped with incandescent lamp
sockets. For ordering information, refer to page 58.

18Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada

Manual Switches AML Series
Advanced Manual Line

AML CHARACTERISTICS

AML 10 Series AML 20 Series AML 30 Series AML 40 Series

Electrical/Mechnical Life* N/A

Pushbuttons–Momentary 1,000,000 25,000 (silver)/

Pushbuttons–Alternate 25,000 25,000 25,000 --­Rockers 25,000 25,000 25,000 --­Paddles 25,000 25,000 25,000 ---

Agency Ratings

(May not apply to every

series division)

UL File E53576 File E12252 File E12252 File E58932
CSA File LR4442 File LR4442 File LR4442 File LR4442
VDE None File 0630/10.78+ File 0630/10.78++ None
CE Rating 1710 Rating 1710

*95% Survival

+ Exception: Four-Pole AML’s are not included in VDE Approval
++ Exception: Only the 2-pole AML33 and AML34 are certified by VDE

100,000 (gold)

No. 4275.5788 No. 4275.5788

25,000 ---

AML ELECTRICAL DATA

1

AML10 Series

Electrical Characteristics Absolute Maximum Rating4

Output

Integrated Supply Output Current Rise Fall Supply Externally Loads

Circuit Current Voltage max. 10% to 90% to Voltage Applied to to Storage

Function (Max.) (Operated) (Released) 90% 10% (V

5 VDC 3.5 mA +.4 Volt 2.0 µA 1.0µsec 1.0µsec –.5 to +7.0 –.5 Volt min. 20 mA –40°Cto

Sinking1 (Released) (Sinking (Sinking (Sinking VDC +15 Volts max. (Sinking) +65°C

6-16 VDC 6.5 mA @ + .4 Volt 20 µA 1.5µsec 0.5µsec –1.2 to +20 +20 VDC max. in 40 mA –40°Cto
Sinking2 6 VDC. (Sinking (Sinking (Sinking VDC Off condition only +65°C

4.5-24 VDC
Sinking

1 Over temperature range of 0°to +55°C(+32°to 2 Over temperature range of 0°to +55°C(+32°to 4 As with all solid state components, performance can be

+131°F) and supply voltage of 4.5 to 5.5 VDC. +131°F) and supply voltage of 16 VDC. expected to deteriorate as rating limits are approached;

6.5mA 8 mA) 8 mA) 8 mA) 0° to +65°C (Off condition) (–40° to

(Operated — (+32° to +149°F)

no load) +149°F)

10.0 mA @ 20mA 20 mA) 20 mA) –0.5 VDC min. in (–40° to
16 VDC max.) Off or On +149°F)

(Plus load condition.
current)3

5V

7.0 mA

(Released)

24 V

9.0 mA

(Released)

14.0 mA

(Operated-

no load)

+.4 Volt
(Sinking

10 mA)

Leakage Voltage

10 µA 1.5 µsec

3 At 24°C. (+75°F)

Switching Time

Max.

(Sinking

10 mA)

0.5 µ sec

(Sinking

10 mA)

) Output Output Temperature

S

–30 to +30

VDC

–0.5 Volt min. +24

Volts max. (Off

condition)

however, they will not be damaged unless the limits are
exceeded.

20 mA

(Sinking)

–40−Cto

+65°C (–40°

to +149°F)

1 AML20 Series

Contacts Voltage Current Load Type

Silver 250 VAC 2 Amps 75% Power Factor

or 125 VAC 3 Amps 75% Power Factor

Gold-plated Silver 24 VDC 2 Amps Resistive

Gold 125 VAC/DC 100 mA Resistive

Manuals

1 AML30 Series

Current

Voltage Pushbuttons Rockers or Paddles Load Type

125 VAC 10 amps 15 amps 60% power factor

250 VAC 10 amps 15 amps 60% power factor

Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada19

Manual Switches AML41/42 Series
Lighted Indicators

To order lamps see page 58.

FEATURES

1 Pushbutton style indicators match

display of standard bezel lighted
switches. Choice of incandescent
or LED illumination.

1 Lens style indicators use a special

cap-like button which covers the
bezel to present a larger display area,
without affecting family appearance.
Up to 3-lamp split screen capability.
Incandescent illumination.

AML41 AML41

(Use AML51 push- (Use AML51-J/-K/-L

buttons only. lens buttons only.

Page 42.) Page 42.)

AML41 INCANDESCENT DISPLAY INDICATORS ORDER GUIDE

AML41 C B A 2

Housing Type

Pushbutton Lens Bezel Lamp Terminal

Style: Style: Color Type Type

AML41 C AML41 J B A 2

Square

1 lamp ckt.

AML41 D

Square

2 lamp ckts.

AML41 F

Rectangular

1 lamp ckt.

AML41 G

Rectangular
2 lamp ckts.

Rectangular

1 lamp ckt.

AML41 K

Rectangular
2 lamp ckts.

AML41 L

Rectangular
3 lamp ckts.

* Lamps will be installed per each lamp circuit specified in the Housing Type.

Black No lamp

Examples:

AML41CBA2

Square (pushbutton style) indicator
housing with one lamp circuit; black be­zel; .110 × .020 termination.

AML41JBA2

Rectangular (lens style) indicator hous­ing with onelamp circuit; black bezel; .110
× .020 termination.

AML42 LED DISPLAY INDICATORS ORDER GUIDE

LEDs are not replaceable.

Incand.

installed

B

6 V Lamp*

C

14 V Lamp*

E

28 V Lamp*

.110 × .020

(Solder or Quick-

Connect)

.025 × .025

or Push-On)

AML42 S B C 2

3

(Printed

Circuit

AML42C AML42S

(Use AML52-C/-A

pushbuttons only.

Page 43.)

Housing Bezel LED Color/ Terminal Type/

Type Color Voltage Diode Protection

AML42 C B Red 2 8

Square Black B V* .110 × .020 .110 × .020

1 LED C 5 V (Solder or Q.C.) w/diode to

AML42 S E 15 V 3

Compact F 24 V .025 × .025 9

1 LED Yellow Green (Printed Circuit .025 × .025

H V* R V* or Push-On) w/diode to
J 5V S 5 V protect LED
K 10 V T 10 V
L 15 V W 15 V
M 24 V X 24 V

Example: AML42SBC2
Compact indicator with black bezel; 5volt

D 10 V protect LED

* See LED application data, page 58, for these

devices without current-limiting resistor.

red LED; .110 × .020 termination.

36Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada