Honeywell AML User Manual

Manual Switches AML Series

Advanced Manual Line

Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada17

IN FRONT OF THE PANEL

Coordinated, attractive appearance.

AML features innovations designed byin-

dustrial designers to achieve the best bal-

ance of human factors and aesthetic ap-

pearance. Operator height, bezel size,

and the compatibility of square and rect-

angular shapes blend with other compo-

nents to harmonize your panel. There’s

no visual clutter to distract from man/

machine communication.

This comprehensive line of lighted and

unlighted manual controls features:

1 Pushbuttons for high and

intermediate frequency functions;

1 Rocker and paddle switches, with 2 or

3 positions, for less frequent control

functions;

1 Plus lighted indicators and

annunciators which complement

AML’s universal appeal.

Various controls can be matched with

their functions to accommodate the most

natural and efficient habit pattern reflex.

Keylock operated switches can be used

to assure ‘‘authorized personnel only’’

access.

Display flexibility. AML offers a choice of

five legend sizes, four button heights, full

or split section display, and illumination

by incandescent lamps, LED’s or neons.

Colors are brightanduniform, providing a

strong definition andgood visibility. (Non-

illuminated devices have the sameattrac-

tive colors.)

Color display options include:

1 Transmitted color — color can be

distinguished whether lamp is On or

Off.

1 Dead front — display appears black,

until illumination causes legend and

color to appear.

1 Projected color — white display is

diffused with color when illuminated.

BEHIND THE PANEL

AML’s simple, cost effective design pro-

vides many behind-panel benefits for the

designer and installer/user.

Simple to install. They snap in from the

panel front individually or in vertical or

horizontal strips; or in subpanel mounted

strips and matrices that can be pre-as-

sembled and pre-wired to assure accu-

rate alignment and efficient panel build-

ing.

Electrical flexibility. Solid state switches

with Hall effect integrated circuits

interface directly with microprocessors

and other logic level devices. These IC’s

were first applied inMICRO SWITCH solid

state keyboards. Today, many MICRO

SWITCH products incorporate the Hall

effect technology to meet a wide range of

position sensing and manual control

needs.

Electronic control switches with gold or

silver contacts, and 1, 2, or 4 poles, will

handle up to 3 amps. Including an encod-

ed version which generates different bi-

nary coded outputs merely by changing

cam-keyed buttons.

Power duty switches meet line discon-

nect application needswith 10-amp push-

buttons and 15-amp paddle and rocker

switches.

Easy to wire. All AML devices present

single level termination. This means fas-

ter, easier, neater, and more economical

wiring. And there is a choice of solder,

quick-connect, push-on, and printed cir-

cuit termination.

MATING RECEPTACLES

The .110 × .020 quick-connect/solder ter-

minal (types 2 and 8) is designed for use

with receptacles that comply with the UL

standard for insertion and withdrawal

forces. Maximum insertion force is 12 lbs.

max., withdrawal force is 14 lbs. These

receptacles are supplied by: AMP Inc.,

Berg, Augat, Hollingsworth, MALCO,

Zierick, and others. Refer to Thomas Reg-

ister or the Yellow Pages for the location

of your local supplier.

Manuals

Manual Switches AML Series

Advanced Manual Line

18Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada

FEATURES

1 Complete selection of pushbutton,

rocker and paddle (toggle type)

switches accommodates different

functions and promotes operator

efficiency.

1 Solid state, electronic, and power

duty control.

1 Full or split screen incandescent

display switches and indicators

provide vivid transmitted color,

projected color (for neutral display

when unlit), and dead front (hidden

color).

1 Wide-angle visibility LED and line

voltage neon display switches and

indicators.

1 Annunciators back-lighted by LED’s

enable high density message display.

1 Keylock switches available for

controlled access applications.

1 All AML terminations at the same

shallow depth (1.7 in. /43,1 mm) for

convenient wiring or PC board

termination.

1 Snap-in surface mount or sub-panel

(hidden bezel) mount with mounting

hardware.

1 Pad printed legends with a clear

polyurethane overcoat available in a

choice of five standard sizes.

1 Metric design for worldwide accept-

ance.

1 UL recognized, CSA certification.

1 Selected listings are certified by VDE

and CE. (For compliance status,

contact the 800 number.)

MICRO SWITCH AML Advanced Manual

Line combines functional flexibility with

electrical versatility to provide a broad

range of options to choose from.

EASY TO RELAMP

Relamping of T-1-3/4 incandescent

AML91 lamps is accomplished from the

front of the panel without tools. (AML92

T-1-3/4 LEDs can be added in the same

manner.)

FULL GUARD BEZEL OPTION

As an alternative to standard height be-

zels (.06 in./1,5 mm), pushbutton switch-

es can be furnished with full guard bezels

extending .19 in./5.0 mm from the mount-

ing surface. In the free position, standard

buttons are flush with full guard bezels.

The raised bezel guards against acciden-

tal operation by someone leaning against

or dropping something on a control con-

sole.

High Intensity LEDs For Full-face AML Lighted Display

AML92 Series

1 Full-face illumination for high visibility lighted colors.

1 Advanced illumination technology combines high-intensity LED in standard

T-1-3/4 wedge base lamp package.

1 Easy plug-in installation in AML lighted switches and indicators.

1 Low operating temperature permits high density, continuous operation with

minimal heat build-up.

AML92 Series LEDs have a quad chip assembled in a T-1-3/4 wedge base lamp

package. They provide full-face illumination when used with lighted pushbutton,

rocker and paddle switches, or indicators equipped with incandescent lamp

sockets. For ordering information, refer to page 58.

Manual Switches AML Series

Advanced Manual Line

Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada19

AML CHARACTERISTICS

AML 10 Series AML 20 Series AML 30 Series AML 40 Series

Electrical/Mechnical Life* N/A

Pushbuttons–Momentary 1,000,000 25,000 (silver)/

100,000 (gold)

25,000 ---

Pushbuttons–Alternate 25,000 25,000 25,000 ---

Rockers 25,000 25,000 25,000 ---

Paddles 25,000 25,000 25,000 ---

Agency Ratings

(May not apply to every

series division)

UL File E53576 File E12252 File E12252 File E58932

CSA File LR4442 File LR4442 File LR4442 File LR4442

VDE None File 0630/10.78+ File 0630/10.78++ None

CE Rating 1710 Rating 1710

No. 4275.5788 No. 4275.5788

*95% Survival

+ Exception: Four-Pole AML’s are not included in VDE Approval

++ Exception: Only the 2-pole AML33 and AML34 are certified by VDE

AML ELECTRICAL DATA

1

AML10 Series

Electrical Characteristics Absolute Maximum Rating4

Switching Time

Max.

Output

Leakage Voltage

Integrated Supply Output Current Rise Fall Supply Externally Loads

Circuit Current Voltage max. 10% to 90% to Voltage Applied to to Storage

Function (Max.) (Operated) (Released) 90% 10% (V

S

) Output Output Temperature

5 VDC 3.5 mA +.4 Volt 2.0 µA 1.0µsec 1.0µsec –.5 to +7.0 –.5 Volt min. 20 mA –40°Cto

Sinking1 (Released) (Sinking (Sinking (Sinking VDC +15 Volts max. (Sinking) +65°C

6.5mA 8 mA) 8 mA) 8 mA) 0° to +65°C (Off condition) (–40° to

(Operated — (+32° to +149°F)

no load) +149°F)

6-16 VDC 6.5 mA @ + .4 Volt 20 µA 1.5µsec 0.5µsec –1.2 to +20 +20 VDC max. in 40 mA –40°Cto

Sinking2 6 VDC. (Sinking (Sinking (Sinking VDC Off condition only +65°C

10.0 mA @ 20mA 20 mA) 20 mA) –0.5 VDC min. in (–40° to

16 VDC max.) Off or On +149°F)

(Plus load condition.

current)3

4.5-24 VDC

Sinking

5V

7.0 mA

(Released)

24 V

9.0 mA

(Released)

14.0 mA

(Operated-

no load)

+.4 Volt

(Sinking

10 mA)

10 µA 1.5 µsec

(Sinking

10 mA)

0.5 µ sec

(Sinking

10 mA)

–30 to +30

VDC

–0.5 Volt min. +24

Volts max. (Off

condition)

20 mA

(Sinking)

–40−Cto

+65°C (–40°

to +149°F)

1 Over temperature range of 0°to +55°C(+32°to 2 Over temperature range of 0°to +55°C(+32°to 4 As with all solid state components, performance can be

+131°F) and supply voltage of 4.5 to 5.5 VDC. +131°F) and supply voltage of 16 VDC. expected to deteriorate as rating limits are approached;

however, they will not be damaged unless the limits are

exceeded.

3 At 24°C. (+75°F)

1 AML20 Series

Contacts Voltage Current Load Type

Silver 250 VAC 2 Amps 75% Power Factor

or 125 VAC 3 Amps 75% Power Factor

Gold-plated Silver 24 VDC 2 Amps Resistive

Gold 125 VAC/DC 100 mA Resistive

1 AML30 Series

Current

Voltage Pushbuttons Rockers or Paddles Load Type

125 VAC 10 amps 15 amps 60% power factor

250 VAC 10 amps 15 amps 60% power factor

Manuals

Manual Switches AML41/42 Series

Lighted Indicators

36Honeywell1SensingandControl11-800-537-6945USA1F1-815-235-6847International11-800-737-3360Canada

To order lamps see page 58.

FEATURES

1 Pushbutton style indicators match

display of standard bezel lighted

switches. Choice of incandescent

or LED illumination.

1 Lens style indicators use a special

cap-like button which covers the

bezel to present a larger display area,

without affecting family appearance.

Up to 3-lamp split screen capability.

Incandescent illumination.

AML41 AML41

(Use AML51 push- (Use AML51-J/-K/-L

buttons only. lens buttons only.

Page 42.) Page 42.)

AML41 INCANDESCENT DISPLAY INDICATORS ORDER GUIDE

AML41 C B A 2

Housing Type

Incand.

Pushbutton Lens Bezel Lamp Terminal

Style: Style: Color Type Type

AML41 C AML41 J B A 2

Square

1 lamp ckt.

AML41 D

Square

2 lamp ckts.

AML41 F

Rectangular

1 lamp ckt.

AML41 G

Rectangular

2 lamp ckts.

Rectangular

1 lamp ckt.

AML41 K

Rectangular

2 lamp ckts.

AML41 L

Rectangular

3 lamp ckts.

Black No lamp

installed

B

6 V Lamp*

C

14 V Lamp*

E

28 V Lamp*

.110 × .020

(Solder or Quick-

Connect)

3

.025 × .025

(Printed

Circuit

or Push-On)

* Lamps will be installed per each lamp circuit specified in the Housing Type.

Examples:

AML41CBA2

Square (pushbutton style) indicator

housing with one lamp circuit; black be-

zel; .110 × .020 termination.

AML41JBA2

Rectangular (lens style) indicator hous-

ing with onelamp circuit; black bezel; .110

× .020 termination.

AML42C AML42S

(Use AML52-C/-A

pushbuttons only.

Page 43.)

AML42 LED DISPLAY INDICATORS ORDER GUIDE

LEDs are not replaceable.

AML42 S B C 2

Housing Bezel LED Color/ Terminal Type/

Type Color Voltage Diode Protection

AML42 C B Red 2 8

Square Black B V* .110 × .020 .110 × .020

1 LED C 5 V (Solder or Q.C.) w/diode to

D 10 V protect LED

AML42 S E 15 V 3

Compact F 24 V .025 × .025 9

1 LED Yellow Green (Printed Circuit .025 × .025

H V* R V* or Push-On) w/diode to

J 5V S 5 V protect LED

K 10 V T 10 V

L 15 V W 15 V

M 24 V X 24 V

* See LED application data, page 58, for these

devices without current-limiting resistor.

Example: AML42SBC2

Compact indicator with black bezel; 5volt

red LED; .110 × .020 termination.