Honeywell 7820 User Manual

7820 Solaris

Bar Code Scanner

User’s Guide

Disclaimer

Honeywell International Inc. (“HII”) reserves the right to make changes in specifications and other information contained in this document without prior notice, and the reader should in all cases consult HII to determine whether any such changes have been made. The information in this publication does not represent a commitment on the part of HII.

HII shall not be liable for technical or editorial errors or omissions contained herein: nor for incidental or consequential damages resulting from the furnishing, performance, or use of this manual.

This document contains propriety information that is protected by copyright. All rights reserved. No part of this document may be photocopied, reproduced, or translated into another language without the prior written consent of HII.

Trademarks

MetroSelect and MetroSet are trademarks or registered trademarks of Metrologic Instruments, Inc. in the United States and/or other countries.

Microsoft, Windows 95, and Windows are registered trademarks of Microsoft Corporation.

IBM is a trademark of International Business Machines Corporation. Checkpoint is a registered trademark of Checkpoint Systems, Inc. Sensormatic is a registered trademark of Sensormatic Electronics Corporation. Other product names mentioned in this manual may be trademarks or

registered trademarks of their respective companies and are the property of their respective owners.

Patents

For patent information, please refer to www.honeywellaidc.com/patents.

INTRODUCTION

Product Overview ............................................................................................. 1

Applications and Protocols ................................................................................ 2

Scanner and Accessories ................................................................................. 3

Basic Kit Components ................................................................................... 3

Optional Accessories ..................................................................................... 3

7820 Scanner Design Specifications ................................................................ 7

BASE MODEL CHARACTERISTICS

7820 Scanner ................................................................................................... 9

Components .................................................................................................. 9

Dimensions ................................................................................................. 10

Connector Panel .......................................................................................... 10

Caution and Serial Number Label ............................................................... 11

Dust Label ................................................................................................... 12

INSTALLATION

Cable Installation (Interface Specific) ............................................................. 13

Keyboard Wedge ......................................................................................... 13

USB ............................................................................................................. 14

RS232 ......................................................................................................... 15

RS485 ......................................................................................................... 16

Cable Installation (Secondary Honeywell Scanner) ........................................ 17

EAS Deactivation ............................................................................................ 20

Flex Stand Installation, PN 46-00868 ............................................................. 21

Wall Mount Stand Installation, PN 46-00869 .................................................. 24

SCANNER OPERATION

Scan Zone ...................................................................................................... 28

Depth of Field by Minimum Bar Code Element Width ..................................... 29

Indicator Descriptions ..................................................................................... 33

Audible ........................................................................................................ 33

Visual .......................................................................................................... 34

Failure Modes.............................................................................................. 35

Diagnostic Indicator Display ........................................................................ 36

TABLE OF CONTENTS

Power Save Modes ......................................................................................... 37

Touch Button Panel ........................................................................................ 38

MAINTENANCE

Replaceable Protective Outer Window ........................................................... 39

Daily Maintenance .......................................................................................... 39

Cable Removal ............................................................................................... 40

TROUBLESHOOTING GUIDE

Troubleshooting Symptom / Solution Chart .................................................... 41

CONFIGURATION MODES ............................................................................ 46

UPGRADING THE FIRMWARE ....................................................................... 47

SCANNER AND CABLE TERMINATIONS

Scanner Pinout Connection ............................................................................ 48

Cable Connector Configurations (Host End) ................................................... 50

REGULATORY COMPLIANCE

Safety ............................................................................................................. 52

EMC ................................................................................................................ 53

Class A Devices .......................................................................................... 53

Class B Devices .......................................................................................... 54

CUSTOMER SUPPORT ................................................................................ 55

Technical Assistance ...................................................................................... 55

Product Service and Repair ............................................................................ 55

LIMITED WARRANTY .................................................................................. 56

INDEX ....................................................................................................... 57

iii

INTRODUCTION

PRODUCT OVERVIEW

The 7820 Solaris vertical mini-slot scanner increases productivity with an unmatched feature set that aggressively scans high-density codes and fits easily into any existing enclosure found in small item, high-volume retail environments. Every scanner comes standard with an integrated RF EAS antenna, Checkpoint and Sensormatic interlock and the ability to be remotely configured or Flash upgraded. These features, in combination with multiple on-board interfaces and a diagnostic display, make the 7820 ideal for retailers seeking a lower total cost of ownership on their next scanner investment. Firmware updates are easily loaded into Flash memory.

The 7820 bar code scanner is equipped with a multitude of standard features including:

• Automatic Scanning Operation

• EAS Deactivation Antenna

• Supports Multiple Interfaces (USB, KBW, RS232, RS485)

• Custom Parsing Bar Code Data

• OPOS and JPOS System Compatible

• RS232 Auxiliary Port for Adding Peripherals (Scanners or Scales)

• User Replaceable Cables

• Coplanar Scanner Surface

• Sunrise 2005 Compliant

• Single-Digit Diagnostic Indicator

• Remote Management Capabilities

INTRODUCTION

APPLICATIONS AND PROTOCOLS

The model number on each scanner includes the scanner number and factorydefault communications protocol.

SCANNER COMMUNICATION PROTOCOL(S)

7820 RS232, Keyboard Wedge, USB, Auxiliary, RS485

The 7820 bar code scanner with Built-in PC Keyboard Wedge Interface is designed to be used for keyboard emulation only. Many RS232 configurable functions available in other Honeywell scanners are also available as keyboard wedge functions.

The following are the most important selectable options specific to the keyboard wedge.

Keyboard Type

• AT (includes IBM

• IBM PS2 (includes models 30, 70, 8556)

• *USA • Italian • Swiss

• Belgium • Japanese • Swedish/Finnish

• French

• German

• Hungarian

PS2 models 50, 55, 60, 80)

Keyboard Country Type

• Russian Cyrillic

• Slovenian

• Spanish

• Turkish

• United Kingdom

INTRODUCTION

SCANNER AND ACCESSORIES

BAS I C KIT COMPONENTS

Part # Description

MS7820 Bar Code Scanner 00-02407 MetroSelect® Configuration Guide 00-02283 7820 Bar Code Scanner User’s Guide

57-57312-3 7820 EAS Cable - Checkpoint (External) 57-57313-3 7820 EAS Cable - Sensormatic (External)

Guides also available for download at www.honeywellaidc.com.

OPTIONAL ACCESSORIES

Part # Description

7820 Scanner Interface Cables

5S-5Sxxx-3*

5S-5Sxxx-N-3*

5S-5S002-3 Keyboard Wedge VLink Cable with Adapter Cable 5S-5S006-N-3 RS485 (IBM) Direct Cable 5S-5S213-N-3 USB Direct 12V (Type A Plus Power) Cable

5S-5S235-3 USB 12VLink Cable (Type A)

57-57170-3 RS232 Scanner AUX 12VLink Cable 57-57500-N-3 RS232 Scale AUX Cable (Mettler-Toledo Viva) 57-57501-N-3 AUX Cable (MT Viva Scale Handheld Scanner)

xxx* Specifies connection to the host.

Contact a customer service representative for additional information. See page 55 for contact information.

Straight, VLink Cable with short strain relief Straight, Direct Cable with short strain relief

INTRODUCTION

SCANNER AND ACCESSORIES

OPTIONAL ACCESSORIES

Part # Description

AC to DC Power Transformer – Regulated 12V@ 1.25A output

46-00862 Power Supply, United States / Japan 46-00863 Power Supply, Continental Europe 46-00864 Power Supply, United Kingdom 46-00865 Power Supply, China 46-00866 Power Supply, Australia

Part # Description

7800 External Window Option

46-00867 7800 Replaceable Protective Outer Window

** For 7800 Replacement Protective Outer Window removal / installation instructions see

page 39 of this manual.

Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor, or customer service. See page 55 for contact information.

INTRODUCTION

SCANNER AND ACCESSORIES

OPTIONAL ACCESSORIES

Part # Description

46-00868 7820 Flex Stand Kit

Flex Stand, Kit Components

1. Tall Flex Pole Cover ...................................................................... Qty. 1

2. Tall Flex Pole ................................................................................. Qty. 1

3. Stand Base .................................................................................... Qty. 1

4. Plastic Stand Base Cover .............................................................. Qty. 1

5. M4 x 0.7 x 10-10N Flat Head Screw ............................................ Qty. 2

6. #8 x 1.00" Wood Screw ................................................................. Qty. 4

7. ¼" Lock Washer ........................................................................... Qty. 2

INTRODUCTION

SCANNER AND ACCESSORIES

OPTIONAL ACCESSORIES

Part # Description

46-00869 7820 Wall Mount Stand Kit

Wall Mount Stand, Kit Components

1. Short Flex Pole .............................................................................. Qty. 1

2. Short Flex Pole Cover ................................................................... Qty. 1

3. Plastic Housing .............................................................................. Qty. 1

4. Plastic Stand Base Cover .............................................................. Qty. 1

5. Wall Mounting Bracket ................................................................... Qty. 1

6. ¼" Lock Washer ............................................................................ Qty. 2

7. M4 x 0.7 x 10-10N Flat Head Screw ............................................ Qty. 3

8. #8 x 1.00" Wood Screw ................................................................ Qty. 4

Other items may be ordered for the specific protocol being used. To order additional items, contact the dealer, distributor, or customer service. See page 55 for contact information.

INTRODUCTION

7820 SCANNER DESIGN SPECIFICATIONS



OPERATIONAL

Light Source:

Laser Power: 0.900 mW (peak)

Embedded Laser:

Depth of Field:

Width of Scan Field:

Scan Speed: 1800 scans/second

Scan Pattern: 5 fields of 4 parallel lines (omnidirectional)

Scan Lines: 20

Min Bar Width: 0.127 mm (5.0 mil)

Decode Capability:

System Interfaces: Keyboard Wedge, RS232, USB, RS485

isible Laser Diode (VLD) @ 650 nm

Max Optical Power: 10 mW

Wavelength: 650 nm

0 mm to 255.0 mm (0"- 10.0") for

0.33 mm (13 mil) bar code 38 mm (1.5") @ 15 mm (0.6");

135 mm (5.3") @ 191 mm (7.5")

Auto-discriminates all standard bar codes; for other symbologies contact a customer service, see page 55.

Print Contrast: 35% minimum reflectance difference

No. Characters Read:

Roll, Pitch, Yaw: 360°, 60°, 60°

Beeper Operation: 7 tones or no beep

Indicators (LED): Blue = laser on, ready to scan, and good read.

MECHANICAL

Dimensions:

Footprint of Stand 152 mm (6.0") x 64 mm (2.5")

Weight: 0.706 Kg (1.56 lbs)

Termination:

Cable:

up to 80 data characters (Maximum number will vary based on symbology and density)

152 mm (6.0") H, 92 mm (3.6") D, 152 mm (6.0") W

Two: 10-pin modular RJ45 jacks One: 6-pin modular RJ45 jack

Standard 2.1m (7') straight; for other cables contact a customer service representative, see page 55.

INTRODUCTION

7820 SCANNER DESIGN SPECIFICATIONS

ELECTRICAL

Input Voltage: 12VDC ± 0.25V

Power: 4.8 W

Operating Current: 320 mA

DC Transformers: Class II; 12VDC @ 1.25A

For Regulatory Compliance information, see pages 52 - 54.

ENVIRONMENTAL

Operating Temperature: 0°C to 40°C (32°F to 104°F)

Storage Temperature: -40°C to 60°C (-40°F to 140°F)

Humidity: 5% to 95% relative humidity, non-condensing

Light Levels: Up to 4842 LUX (450 foot candles)

Contaminants: Sealed to resist airborne particulate contaminants

Ventilation: None required



BASE MODEL CHARACTERISTICS

7820 SCANNER

Components

Figure 1. 7820 Bar Code Scanner Parts

      

Scratch Resistant Output Window (Laser Aperture)

Power Save Button

Volume Button

Blue Indicator LED

Speaker

Tone Button

Cable Connection Area

BASE MODEL CHARACTERISTICS

7820 SCANNER

Dimensions

Connector Panel

Figure 2. 7820 Bar Code Scanner Dimensions

Figure 3. 7820 Connector Panel Layout

BASE MODEL CHARACTERISTICS

7820 SCANNER

Caution and Serial Number Labels

Figure 4. 7820 Label Location (Top) & Sample Label (Below)

Caution To maintain compliance with applicable standards, all circuits connected to the

scanner must meet the requirements for SELV (Safety Extra Low Voltage) according to EN/IEC 60950-1.

To maintain compliance with standard CSA C22.2 No. 60950-1/UL 60950-1 and norm

EN/IEC 60950-1, the power source should meet applicable performance requirements for a limited power source.

BASE MODEL CHARACTERISTICS

7820 SCANNER

Dust Labels

The EAS and AUX Connectors are covered by dust labels, shown below. Peel off the label to access the connector needed. Keep the dust label on the connector not in use.

Figure 5. 7820 Label Location (Top) & Label (Below)

INSTALLATION

CABLE INSTALLATION (INTERFACE SPECIFIC)

Keyboard Wedge

1. Turn off the host system.

2. Disconnect the keyboard from the host.

3. Connect the keyed VLink cable to the 10-pin Multi-Interface jack. It is the only circular keyed jack located on the bottom of the 7820 (see figure 6).

4. Connect the “Y” end of the VLink cable to the keyboard and the keyboard port on the host. If necessary, use the male/female adapter cable supplied with the scanner for proper connections.

Before continuing, verify the VLink cable is connected to the appropriate interface jack on the scanner. An incorrect cable connection can cause communication problems or potential damage to the scanner.

5. Connect the external power supply to the power jack on the scanner.

6. Check the AC input requirements of the power supply to make sure the voltage matches the AC outlet.

7. Connect AC power to the transformer. The outlet should be near the equipment and easily accessible.

8. Scan the Recall Defaults bar code to configure the 7820 for Keyboard Wedge communication.

9. Turn on the host system.

10. Snap on the cable cover.

Keyboard Wedge Interfaces

³999998

See SELV Power caution statement located on page 11 of this manual.

Figure 6.

Recall Defaults

INSTALLATION

CABLE INSTALLATION (INTERFACE SPECIFIC)

USB

1. Connect the keyed VLink cable to the 10-pin Multi-Interface jack. It is the only circular keyed jack located on the bottom of the 7820 (see figure 7).

2. Connect the other end of the USB cable to the host.

Before continuing, verify the USB cable is connected to the appropriate interface jack on the scanner. An incorrect cable connection can cause communication problems or potential damage to the scanner.

Plugging the scanner into the USB port of the PC does not guarantee that scanned information will appear at the PC. A software driver and correct configuration setting may also be required for proper communication depending on settings.

3. Scan the Recall Defaults bar code to configure the 7820 for USB communication.

4. Turn on the host system.

5. Snap on the cable cover. For additional communication

options for USB interfaces refer to the MetroSelect Configuration Guide (PN 00-02407).

Figure 7. USB, Interface

³999998

See SELV Power caution statement located on page 11 of this manual.

Recall Defaults

INSTALLATION

CABLE INSTALLATION (INTERFACE SPECIFIC)

RS232

1. Turn off the host system.

2. Connect the keyed VLink cable to the 10-pin Multi-Interface jack. It is the only circular keyed jack located on the bottom of the 7820 (see figure 8).

3. Connect the other end of the VLink cable to the host.

4. Connect the external power supply to the power jack on the scanner.

5. Check the AC input requirements of the power supply to make sure the voltage matches the AC outlet.

6. Connect AC power to the transformer. The outlet should be near the equipment and easily accessible.

7. Scan the Recall Defaults bar code to configure the 7820 for RS232 communication.

8. Turn on the host system.

9. Snap on the cable cover.

See SELV Power caution statement located on page 11 of this manual.

Figure 8. RS232 Interface

³999998

Recall Defaults

INSTALLATION

CABLE INSTALLATION (INTERFACE SPECIFIC)

RS485

1. Turn off the host system.

2. Connect the keyed cable to the 10-pin Multi-Interface jack. It is the only circular keyed jack located on the bottom of the 7820

3. Connect the other end of the cable to the host.

Before continuing, verify the cable is connected to the proper communication jack on the scanner. Incorrect cable connection can cause communication problems or potential damage to the scanner.

Plugging the scanner into the serial port of the PC does not guarantee that scanned information will appear at the PC. A software driver and correct configuration setting are also required for proper communication to occur.

4. Turn on the host system.

5. Scan the Recall Defaults bar code to configure the 7820 for RS232/IBM communication.

6. Snap on the cable cover For additional communication

options for IBM interfaces refer to the MetroSelect Configuration Guide (PN 00-02407).

(see figure 9).

Figure 9. RS485 Interface

³999998

See SELV Power caution statement located on page 11 of this manual.

Recall Defaults

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