Honeywell 50045947-002, 50045947-001, 50045947-003 User Manual

69-2379EF—01
50045947-001 50045947-002 50045947-003
Safety Guides
Installation
Operation
Maintenance
Printed in U.S.A.
7312212 (Rev. B 9/25/09)
2
TABLE OF CONTENTS
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Reverse Osmosis Filtration System . . . . . . . . . . 3
Parts Included . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Tools Needed . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Other Requirements . . . . . . . . . . . . . . . . . . . . . . 3
Safety Guidelines . . . . . . . . . . . . . . . . . . . . . . . . 3
RO System Assembly Installation. . . . . . . . . . . . 4
Plumbing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7
RO System with Storage Tank. . . . . . . . . . . . . 5
RO System with Pump & Storage Tank. . . . . . 6
RO System. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance Parts . . . . . . . . . . . . . . . . . . . . . . 11
Specifications listed are based on average filter life of one year (one operating season for the steam humidifier).
Water Hardness 0-25 grains per gallon (gpg)
Water Pressure 30-120 pounds per square inch (psi)
Water Temperature
40°F - 100°F (only use on cold water supply)
Weight (RO System with water) 7 lbs.
DIMENSIONS
3-1/2”
16”
11-3/8”
11”
17”
SPECIFICATIONS
FIG. 1
3
REVERSE OSMOSIS FILTRATION SYSTEM
This Reverse Osmosis (RO) filtration system removes dissolved solids and organic matter from water by passing it through a membrane which separates and flushes minerals and impurities from the water.
Install this system upstream of the steam humidi­fier’s water inlet. It is recommended that the RO system’s filters be replaced at least once per year to ensure optimal humidifier performance.
SAFETY GUIDELINES
Read, understand and follow all steps, guides
and requirements before installing the Reverse Osmosis (RO) filtration system.
All water connections must comply with local
and state plumbing and sanitation codes. Reference, understand and comply with all gov­erning codes before installing the RO filtration system.
Do not install on hot water supply. Only use
cold water supply.
Do not install outside or in unconditioned space
where there is potential for the water system to freeze.
OTHER REQUIREMENTS
If the RO filtration system or the humidifier are installed in finished space or above ceilings, it is required
to install a water drip pan with a shutoff sensor under all water connections. See steam humidifier manual, Appendix C.
TOOLS NEEDED
Crescent wrenchPhilips screwdriver
PARTS INCLUDED
ALL MODELS
RO System Assembly
RO manifold assemblySupply tubing (one 20 ft. long 1/4” dia.
white tube)
Adapter elbow (3/8” x 1/4”)Drain line assembly (including one 6.5 ft.
long 1/4” dia. red tube, one 1 ft. long 1/4” dia. red tube, and drain flow restric­tor assembled in drain line fitting)
– Mounting screws and washers
Water Filters
#1 - Sediment filter#2 - Reverse osmosis filter#3 - Staging tank
SELECT MODELS (as listed)
Water Storage Tank
(Models 50045947-001 & 50045947-002)
Storage tankStorage tank tubing (one 6 ft. long 3/8”
dia. yellow tube)
Shutoff valveTeflon tape
Permeate Pump (Model 50045947-002)
Permeate pumpMounting bracket and screwsTee fitting
Plug Fitting (Model 50045947-003)
4
FIG. 2
RO SYSTEM ASSEMBLY INSTALLATION
1. Choose a location for the RO system
assembly capable of holding up to 7 lbs.
2. Mark screw/washer location 9 inches apart.
3. Fasten screws and hanger washers.Sheet metal install – use sheet metal
screws (not provided).
– Wood stud install – use provided wood
screws and hanger washers.
4. Hang the RO system assembly on the
hanger washers.
5. Connect Filter Assembly top cover.
6. Connect three filter cartridges in the order
below by turning cartridge to the right, ensuring thread is properly engaged and seal is tight.
Align #3 staging tank with RO system
assembly connection #3.
Align #2 RO filter with RO system
assembly connection #2.
Align #1 sediment filter with RO system
assembly connection #1.
7. Move water storage tank into place on the
floor surface. Use the included tank stand and position the tank upright or on its side (Models 50045947-001 & 50045947-002).
8. Apply PTFE thread seal (Teflon) tape on
the storage tank thread and install the shut­off valve (Models 50045947-001 & 50045947-002).
9”
NOTE: Be sure to allow a minimum space of 1-1/2" under the system for removing and replacing the filters.
Shutoff
Valve
Storage
Tank
Hanger Washer
(2)
Screw
(2)
Top Cover
#3
Staging Tank
#2
RO Filter
#1
Sediment Filter
(level)
5
PLUMBING
Cut 1/4” dia. tubing lines to fit your installation.
Ensure all cuts are evenly made with no nicks, scratches or rough spots on the tube end.
Longer tubing lengths – nylon or copper – may
also be used (not provided). Ends of tubing must be round and free of burrs and scratches to seal properly.
Install 3/8” x 1/4” adapter elbow into blue outlet
port.
Install 3/8” dia. yellow tube between yellow inlet
port and storage tank valve (Models 50045947­001 & 50045947-002). Insert plug from parts bag in yellow port for Model 50045947-003.
Locate drain line assembly (1/4” dia. red tubes
assembled to flow control coupling). Install 1 ft. long end of 1/4” dia. red drain line into red port in the RO system. Route the longer 1/4” dia. red drain line to a drain. Note that the coupling contains a flow control that is critical to the function of the RO system. Make sure the drain line assembly is installed correctly.
Push tubing completely into applicable fitting by
pushing past initial resistance and then applying light pulling force to ensure a tight fit.
– To remove tube from connection, depress
collar and pull tubing.
FIG. 4
Water tube connections to the water supply, fil-
ter and steam humidifier must be checked for leaks after installation and a short period of operation.
Tube Fully Engaged with Fitting
Collar O-Ring
Tubing
Collar (depress to
remove tubing)
Tubing
FIG. 5
Storage Tank
Open
Closed
1/4” White Tubing
3/8” x 1/4” Adapter Elbow
Cold Water
Supply
1/4” White Tubing
3/8”
Yellow Tubing
Drain Flow
Control
Drain Points for Reject Water
Follow local codes for proper installationRefer to additional drain requirements in steam
humidifier manual when coupling RO drain and humidifier drain
Standpipe
Sump
Laundry
Tub
Floor Drain
air gap
air
gap
air
gap
air
gap
RO System with Storage Tank
(Model 50045947-001)
#1 #2 #3
To Steam
Humidifier
Shutoff
Control Valve
1/4”
Red Tubing
Floor Drain
Condensate
Pump
air
gap
FIG. 3
6
PLUMBING (continued)
FIG. 7
Connect
1/4” White
Tubing
Route tube through hole
Install water pump (labeled permeate pump)
with mounting bracket and screws. Make sure pump is level and is oriented with arrow point­ing up.
Remove top cover of RO system and connect a
1/4” tube to the auto shutoff assembly. Route the tube through the hole provided and to the permeate inlet on the pump. Snap top cover back on RO system.
1/4” White
Tubing
3/8”
Yellow Tubing
1/4”
Red Tubing
Drain Flow
Control
Standpipe
Sump
Laundry
Tub
Floor Drain
air gap
air
gap
air
gap
air
gap
#1 #2 #3
1/4”
Red Tubing
1/4” White
Tubing
brine
out
permeate
out
brineinpermeate
in
Water Pump
(must be installed with
arrow pointing up)
1/4” White Tubing
Connect
1/4” White
Tubing
UP
RO System with Water Pump & Storage Tank
(Model 50045947-002)
Drain Points for Reject Water
Follow local codes for proper installationRefer to additional drain requirements in steam
humidifier manual when coupling RO drain and humidifier drain
1/4” White Tubing
3/8” x 1/4” Adapter Elbow
Storage Tank
Open
Closed
Floor Drain
Condensate
Pump
air
gap
Cold Water
Supply
To Steam
Humidifier
Shutoff
Control Valve
FIG. 6
7
PLUMBING (continued)
Floor Drain
Condensate
Pump
air
gap
Plug Fitting (insert into yellow port)
1/4”
Red Tubing
Drain Flow
Control
Standpipe
Sump
Laundry
Tub
Floor Drain
air gap
air
gap
air
gap
air
gap
#1 #2 #3
RO System
(Model 50045947-003)
Drain Points for Reject Water
Follow local codes for proper installationRefer to additional drain requirements in steam
humidifier manual when coupling RO drain and humidifier drain
1/4” White Tubing
3/8” x 1/4” Adapter Elbow
Cold Water
Supply
1/4” White Tubing
To Steam
Humidifier
Shutoff
Control Valve
FIG. 8
8
OPERATION
RO System Assembly
The RO System Assembly directs the flow of water into the filters in numeric order, and out to the steam humidifier. A built-in backflow preven­tion valve prevents the backward flow of water from the storage tank. The shutoff/check valve provided with the steam humidifier must still be installed between the RO system and the steam humidifier.
#1 Sediment Filter
Cold water enters the sediment filter, reducing chlorine, sand, silt, dirt and other sediment. This filters the feed water before entering the RO filter.
#2 Reverse Osmosis (RO) Cartridge
Filtered water enters the RO filter where dis­solved minerals are removed, effectively ‘soften­ing’ the hardness of the water. This reduces the amount of solid mineral (scale/sediment) fallout inside the steam humidifier’s tank. Reducing the amount of scale and sediment increases the time between manual cleanings of the steam humidifi­er.
#3 Staging Tank Canister
After leaving the storage tank, but before going to the steam humidifier, water enters the #3 staging tank canister. This canister holds the initial water that enters steam humidifier when the solenoid fill valve opens.
Storage Tank
The storage tank holds filtered water. A diaphragm inside the tank keeps water pressur­ized when the tank is full, to provide fast flow from the RO outlet. The tank is charged with 5-7 psi air. The automatic shutoff valve fills and pres­surizes the tank when low, and stops the flow of water when the tank is full.
NOTE: It is normal to hear the RO System oper-
ating the first few days after the initial installation. This will dissipate as air is purged from the system.
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