Honeywell 50025034 User Manual

OneWireless

XYR 6000 Wireless Valve Position Sensor

Model: WCX Series

User's Manual

50040849 Revision 1 1/15/09

.

Notices and Trademarks

Copyright 2009 by Honeywell International Inc.

Revision 1 Jan. 15, 2009

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.

Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Automation and Control Solutions

Sensing and Control

Honeywell

1985 Douglas Drive North

Minneapolis, MN 55422

www.honeywell.com/sensing

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About This Document

This document describes preparation, operation and maintenance of the WCX Series Valve Position Sensor and antennas. Mounting and installation are covered in other documents.

Honeywell does not recommend using devices for critical control where there is a single point of failure or where single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory control, and controls that do not have environmental or safety consequences. As with any process control solution, the end-user must weigh the risks and benefits to determine if the products used are the right match for the application based on security, safety, and performance. Additionally, it is up to the end-user to ensure that the control strategy sheds to a safe operating condition if any crucial segment of the control solution fails.

Revision Information

Document Name	Document ID	Revision	Publication
		Number	Date
XYR 6000 Wireless Valve Position Sensor,	50040849	1	1/15/09
Model WCX Series User's Manual

References

The following list identifies all documents that may be sources of reference for material discussed in this publication.

Document Title

XYR 6000 Wireless Valve Position Sensor, Model WCX Series Quick Start Guide

Getting Started with Honeywell OneWireless Solutions

OneWireless Wireless Builder User’s Guide

OneWireless Builder Parameter Reference

Support and contact info

WARNING

Risk of death or serious injury from explosion or fire.

If sensor is to be returned to Honeywell for any reason, both batteries MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children. Do not disassemble and do not dispose of in fire.

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Sales and Service

Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing or name of the nearest Authorized Distributor, contact your local sales office or:

E-mail: [e-mail]

Internet: www.honeywell.com/sensing

Phone and Fax:
Asia Pacific	+65	6355-2828
	+65	6445-3033 Fax
Europe	+44	(0)	1698 481481
	+44	(0)	1698 481676 Fax
Latin America	[phone]
	[phone] Fax

USA/Canada [phone]

[phone]

[phone] Fax

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Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol	Definition

ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advice or hints for the user, often in terms of performing a task.

CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate

the process.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

CAUTION symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death.

WARNING symbol on the equipment refers the user to the product manual for additional information. The symbol appears next to required information in the manual.

WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS

LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices.

Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal: Used for non-safety purposes such as noise immunity improvement. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements.

Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with

national and local electrical code requirements. continued

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Symbol	Description
	Note: These are for reference only. See Section 2 for actual
	approvals
	The Canadian Standards mark means the equipment has been
	tested and meets applicable standards for safety and/or
	performance.
	The Ex mark means the equipment complies with the requirements
	of the European standards that are harmonised with the 94/9/EC
	Directive (ATEX Directive, named after the French "ATmosphere
	EXplosible").
	For radio equipment used in the European Union in accordance
	with the R&TTE Directive the CE Mark and the notified body (NB)
	identification number is used when the NB is involved in the
	conformity assessment procedure. The alert sign must be used
	when a restriction on use (output power limit by a country at certain
	frequencies) applies to the equipment and must follow the CE
	marking.
	The C-Tick mark is a certification trade mark registered to ACMA
	(Australian Communications and Media Authority) in Australia under
	the Trade Marks Act 1995 and to RSM in New Zealand under
	section 47 of the NZ Trade Marks Act. The mark is only to be used
	in accordance with conditions laid down by ACMA and RSM. This
	mark is equal to the CE Mark used in the European Union.
	N314 directly under the logo is Honeywell’s unique supplier
	identification number.

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		Contents
Support and contact info........................................................................................................................			iii
1.	INTRODUCTION ....................................................................................................		1
1.1	Purpose ..........................................................................................................................................		1
1.2	Scope..............................................................................................................................................		1
1.3	OneWireless Network Overview ..................................................................................................		1
1.4	About the Sensor ..........................................................................................................................		1
Input .......................................................................................................................................................................			1
2.	SPECIFICATIONS .................................................................................................		3
2.1	European Union Usage.................................................................................................................		3
2.2	Certifications and Approvals .......................................................................................................		4
Sensor ....................................................................................................................................................................			4
Authentication Device.............................................................................................................................................			4
2.3	Agency Compliance Information.................................................................................................		5
FCC compliance statements ..................................................................................................................................			5
IC compliance statements ......................................................................................................................................			5
Radio Frequency (RF) statement ...........................................................................................................................			5
European Union restriction .....................................................................................................................................			6
2.4	Honeywell European (CE) Declaration of Conformity (DoC) ....................................................		6
European Declaration of Conformity statements ....................................................................................................			6
For more information about the R&TTE Directive...................................................................................................			8
3.	PREPARATION .....................................................................................................		9
3.1	Battery Connecting Procedure ....................................................................................................		9
3.2	Installation	...................................................................................................................................	10
3.3	Antenna Adjustment and Mounting ..........................................................................................		11
3.4	Configuration...............................................................................................................................		13
3.5	Connecting to Network...............................................................................................................		13
3.6	Calibrating the Sensor................................................................................................................		13
Methods................................................................................................................................................................			14
Wireless Builder....................................................................................................................................................			14
4.	FUNCTION BLOCKS...........................................................................................		20
4.1	Introduction .................................................................................................................................		20
4.2	Block Description........................................................................................................................		20
Block types ...........................................................................................................................................................			20
Block diagram.......................................................................................................................................................			20
4.3	Parameter Details........................................................................................................................		21
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60BContents
5.	OPERATION ........................................................................................................	22
5.1	Overview ......................................................................................................................................	22
Display modes .....................................................................................................................................................		22
Authentication Device ..........................................................................................................................................		22
5.2	Sensor Connection Status .........................................................................................................	23
5.3	Sensor PV Display.......................................................................................................................	23
5.4	Sensor Quick View of Parameters.............................................................................................	26
5.5	Sensor Menu................................................................................................................................	28
Menu tree.............................................................................................................................................................		28
5.6	Authentication Device Menus ....................................................................................................	29
Overview ..............................................................................................................................................................		29
Main menu ...........................................................................................................................................................		29
Security and Node Deployment ...........................................................................................................................		30
Device Local Configuration ..................................................................................................................................		32
Read Node Information ........................................................................................................................................		33
Advanced Options................................................................................................................................................		35
6.	MAINTENANCE/REPAIR ....................................................................................	36
6.1	Replacing Batteries.....................................................................................................................	36
When to replace...................................................................................................................................................		36
Tools required ......................................................................................................................................................		36
Procedure ............................................................................................................................................................		36
6.2	Replacing Antenna......................................................................................................................	41
Tools required ......................................................................................................................................................		41
Procedure ............................................................................................................................................................		41

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			60BContents
			63BTables
Tables
Table 1 Battery Connecting Procedure .........................................................................................................			9
Table 2 User Calibration ..............................................................................................................................			15
Table 3 Calibration Error Messages ............................................................................................................			17
Table 4 Restore Calibration.........................................................................................................................			18
Table 5 Clear Calibration .............................................................................................................................			19
Table 6	WCX Sensor Connection Status ....................................................................................................		23
Table 7	PV Engineering Units......................................................................................................................		24
Table 8	PV Status........................................................................................................................................		24
Table 9	Device Status..................................................................................................................................		24
Table 10 Menu Tree ....................................................................................................................................			28
Table 11		Buttons for Device Local Configuration ........................................................................................	32
Table 12		Advanced Options ........................................................................................................................	35
Table 13		Battery Replacement Procedure ..................................................................................................	37
Table 14		Antenna Replacement Procedure ................................................................................................	42

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60BContents
64BFigures
Figures
Figure 1 WCX Series Valve Position Sensor Functional Diagram	...............................................................2
Figure 2 Battery connecting.........................................................................................................................	10
Figure 3 Battery connecting detail ...............................................................................................................	10
Figure 4 Elbow antenna adjustment ............................................................................................................	12
Figure 5 Integral straight antenna................................................................................................................	12
Figure 6 Calibration Angles Permitted.........................................................................................................	13
Figure 7 Block Diagram ...............................................................................................................................	20
Figure 8 IR Sensor Locations ......................................................................................................................	22
Figure 9 Main Menu.....................................................................................................................................	29
Figure 10 Security and Device Deployment ................................................................................................	30
Figure 11 Device Local Configuration Screen.............................................................................................	32
Figure 12 Read Node Information ...............................................................................................................	33
Figure 13 Advanced Options .......................................................................................................................	35
Figure 14 Low Battery Warning ...................................................................................................................	36
Figure 15 Battery Replacement...................................................................................................................	39
Figure 16 Battery Replacement Details.......................................................................................................	40
Figure 17 Antenna Replacement.................................................................................................................	43
Figure 18 Antenna Replacement Details.....................................................................................................	44

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1. 0BIntroduction

1.1. Purpose

1. Introduction

1.1Purpose

This manual describes the Honeywell OneWireless WCX Series Valve Position Sensor function, operation and maintenance.

1.2Scope

The manual includes:

•Details of topics that relate uniquely to the Honeywell WCX Series Valve Position Sensor,

•This manual does not cover installation, mounting, or wiring. See XYR 6000 Wireless Valve Position Sensor, Model WCX Series Quick Start Guide (document 50040850).

1.3OneWireless Network Overview

OneWireless is an all-digital, serial, two-way communication mesh network that interconnects industrial field sensors to a central system.

OneWireless has defined standards to which field devices and operator stations communicate with one another. The communications protocol is built as an "open system" to allow all field devices and equipment that are built to OneWireless standard to be integrated into a system, regardless of the device manufacturer. This interoperability of devices using OneWireless technology is to become an industry standard for automation systems.

1.4About the Sensor

The WCX Series Valve Position Sensor is furnished with OneWireless interface to operate in a compatible distributed OneWireless system. The sensor will interoperate with any OneWireless-registered device.

The sensor includes OneWireless electronics for operating in a 2.4GHz network. It features function block architecture.

Input

The WCX Series Valve Position Sensor supports no electrical signal inputs.

The sensor measures a mechanical angular position and transmits a digital output signal proportional to the measured value. Figure 1 shows the functional diagram.

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1. 0BIntroduction

1.4. About the Sensor

Figure 1 WCX Series Valve Position Sensor Functional Diagram

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2. 1BSpecifications

2.1. European Union Usage

2.Specifications

2.1European Union Usage

This product may be used in any of the following European Union nations.

	Country	ISO 3166	Country	ISO 3166
		2 letter code		2 letter code
	Austria	AT	Latvia	LV
	Belgium	BE	Liechtenstein	LI
	Bulgaria	BG	Lithuania	LT
	Cyprus	CY	Malta	MT
	Czech Republic	CZ	Netherlands	NL
	Denmark	DK	Norway	NO
	Estonia	EE	Poland	PL
	Finland	FI	Portugal	PT
	France	FR	Romania	RO
	Germany	DE	Slovakia	SK
	Greece	GR	Slovenia	SI
	Hungary	HU	Spain	ES
	Iceland	IS	Sweden	SE
	Ireland	IE	Switzerland	CH
	Italy	IT	United Kingdom	BG

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2. 1BSpecifications

2.2. Certifications and Approvals

2.2Certifications and Approvals

Sensor

See the product label for applicable approvals and ratings.

	Approval / Item	Ratings / Description
	cCSAus Explosion Proof	Class I, Division 1, Groups A, B, C & D
		Class II, Division 1, Groups E, F & G
	with IS outputs
		Class III
	ATEX Flameproof with IS	II 2 G Ex d [ia] IIB T4
		II 2 D Ex tD A21 IP66 T85C
	outputs
	IEC Ex Flameproof with	Ex d [ia] IIB T4: DIP A21 IP66 T85C
	IS outputs
	Enclosure Type	Types 1, 3, 4, 4X, 6, 6P, 13 and IP66/67

Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entries be sealed with a Zone 1 certified seal fitting. Seal fittings are supplied by Honeywell.

For detailed sensor specifications see the following Specification and Model Selection Guide.

•WCX Series Valve Position Sensor Installation Drawing

Authentication Device

Install the Authentication Device application on any PDA having

•Windows Mobile version 4.2+

•infrared port.

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2. 1BSpecifications

2.3. Agency Compliance Information

2.3Agency Compliance Information

This section contains the Federal Communications Commission (FCC), Industry Canada (IC) and Radio Frequency compliance statements for the OneWireless Multinode device.

ATTENTION

WCX Series Valve Position Sensor units must be professionally installed in accordance with the requirements specified in the OneWireless XYR6000 Agency Compliance Professional Installation Guide.

FCC compliance statements

•This device complies with Part 15 of FCC Rules and Regulations. Operation is subject to the following two conditions: (1) This device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

•This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses, and can radiate radiofrequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

•Intentional or unintentional changes or modifications must not be made to the Multinode unless under the express consent of the party responsible for compliance. Any such modifications could void the user’s authority to operate the equipment and will void the manufacturer’s warranty.

IC compliance statements

•To reduce potential radio interference to other users, the antenna type and its gain should be so chosen that the equivalent isotropic radiated power (EIRP) is not more than that permitted for successful communication.

•Operation is subject to the following two conditions: (1) this device may not cause interference, and

(2)this device must accept any interference, including interference that may cause undesired operation of the device.

•This Class A digital apparatus complies with Canadian ICES-003.

•French: Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Radio Frequency (RF) statement

To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna installation and device operating configurations must be satisfied.

•Remote Point-to-Multi-Point antenna(s) for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna(s) of greater than 20cm and a separation distance of at least 20cm from all persons.

•Remote Fixed Point–to-Point antenna(s) for this unit must be fixed and mounted on outdoor permanent structures with a separation distance between the antenna(s) of greater than 20cm and a separation distance of at least 100cm from all persons.

•Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other antenna or transmitter device and have a separation distance of at least 20cm from all persons.

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2. 1BSpecifications

2.4. Honeywell European (CE) Declaration of Conformity (DoC)

European Union restriction

France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz. Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of 2,454 – 2,483.5MHz.

2.4Honeywell European (CE) Declaration of Conformity (DoC)

This section contains the European Declaration of Conformity (DoC) statement, for the OneWireless product line.

R&TTE

1999/5/EC

LVD

2006/95/EC

EMC

2004/108/EC

ATEX

94/9/EC

Directive

Directive

Directive

Directive

Harmonized Standards

Emissions Specification and Method: EN 300 328 V1.7.1

Emissions Spec and Method: EN 301 893 V1.4.1

Immunity Specification: EN 301 489-17 V1.2.1

Immunity Method: EN 301 489-1 V1.6.1

Product Standard: IEC61326-1 (1st Edition, 2002-02, Industrial Locations)

EN 60079-0, "Electrical Apparatus for Potentially Explosive Atmospheres –

General Requirements"

EN 60079-15, "Electrical Apparatus for Potentially Explosive Atmospheres –

Type of Protection "n"

Manufacturer’s Name and

Honeywell Sensing and Control

Address

11 West Spring Street Freeport, IL

USA

Compliance Statement

The product herewith complies with the harmonized standards listed above.

Typical product line systems and configurations have been tested, for

compliance.

European Declaration of Conformity statements

Language

Statement

Česky

Honeywell tímto prohlašuje, že tento Multinode je ve shodě se

(Czech):

základními požadavky a dalšími příslušnými ustanoveními směrnice

1999/5/ES.

Dansk

Undertegnede Honeywell erklærer herved, at følgende udstyr

(Danish):

Multinode overholder de væsentlige krav og øvrige relevante krav i

direktiv 1999/5/EF.

Deutsch

Hiermit erklärt Honeywell, dass sich das Gerät Multinode in

(German):

Übereinstimmung mit den grundlegenden Anforderungen und den

übrigen einschlägigen Bestimmungen der Richtlinie 1999/5/EG

befindet.

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		2. 1BSpecifications
		2.4. Honeywell European (CE) Declaration of Conformity (DoC)
Language		Statement
Eesti		Käesolevaga kinnitab Honeywell seadme Multinode vastavust
(Estonian):		direktiivi 1999/5/EÜ põhinõuetele ja nimetatud direktiivist tulenevatele
		teistele asjakohastele sätetele.
English		Hereby, Honeywell, declares that this Multinode is in compliance with
		the essential requirements and other relevant provisions of Directive
		1999/5/EC.
Español		Por medio de la presente Honeywell declara que el Multinode cumple
(Spanish):		con los requisitos esenciales y cualesquiera otras disposiciones
		aplicables o exigibles de la Directiva 1999/5/CE.
Ελληνική		ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Honeywell ΔΗΛΩΝΕΙ ΟΤΙ Multinode
(Greek):		ΣΥΜΜΟΡΦΩΝΕΤΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩΔΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ
		ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ΔΙΑΤΑΞΕΙΣ ΤΗΣ ΟΔΗΓΙΑΣ 1999/5/ΕΚ.
Français		Par la présente Honeywell déclare que l'appareil Multinode est
(French):		conforme aux exigences essentielles et aux autres dispositions
		pertinentes de la directive 1999/5/CE.
Italiano		Con la presente Honeywell dichiara che questo Multinode è conforme
(Italian):		ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla
		direttiva 1999/5/CE.
Latviski		Ar šo Honeywell deklarē, ka Multinode atbilst Direktīvas 1999/5/EK
(Latvian):		būtiskajām prasībām un citiem ar to saistītajiem noteikumiem.
Lietuvių		Šiuo Honeywell deklaruoja, kad šis Multinode atitinka esminius
(Lithuanian):		reikalavimus ir kitas 1999/5/EB Direktyvos nuostatas.
Nederlands		Hierbij verklaart Honeywell dat het toestel Multinode in
(Dutch):		overeenstemming is met de essentiële eisen en de andere relevante
		bepalingen van richtlijn 1999/5/EG.
Malti		Hawnhekk, Honeywell, jiddikjara li dan Multinode jikkonforma mal-
(Maltese):		ħtiġijiet essenzjali u ma provvedimenti oħrajn relevanti li hemm fid-
		Dirrettiva 1999/5/EC.
Magyar		Alulírott, Honeywell nyilatkozom, hogy a Multinode megfelel a
(Hungarian):		vonatkozó alapvetõ követelményeknek és az 1999/5/EC irányelv egyéb
		elõírásainak.
Polski		Niniejszym Honeywell oświadcza, że Multinode jest zgodny z
(Polish):		zasadniczymi wymogami oraz pozostałymi stosownymi
		postanowieniami Dyrektywy 1999/5/EC.
Português		Honeywell declara que este Multinode está conforme com os
(Portuguese):		requisitos essenciais e outras disposições da Directiva 1999/5/CE.
Slovensko		Honeywell izjavlja, da je ta Multinode v skladu z bistvenimi zahtevami
(Slovenian):		in ostalimi relevantnimi določili direktive 1999/5/ES.
Slovensky		Honeywell týmto vyhlasuje, že Multinode spĺňa základné požiadavky a
(Slovak):		všetky príslušné ustanovenia Smernice 1999/5/ES.
Suomi		Honeywell vakuuttaa täten että Multinode tyyppinen laite on direktiivin
(Finnish):		1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden
		ehtojen mukainen.
Svenska		Härmed intygar Honeywell att denna Multinode står I
(Swedish):		överensstämmelse med de väsentliga egenskapskrav och övriga
		relevanta bestämmelser som framgår av direktiv 1999/5/EG.
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