Honeywell 50025034 User Manual

OneWireless

XYR 6000 Wireless Valve Position Sensor

Model: WCX Series

User's Manual

50040849

Revision 1

1/15/09

.

Notices and Trademarks

Copyright 2009 by Honeywell International Inc.

Revision 1 Jan. 15, 2009

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.

Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Automation and Control Solutions

Sensing and Control

Honeywell

1985 Douglas Drive North

Minneapolis, MN 55422

www.honeywell.com/sensing

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About This Document

This document describes preparation, operation and maintenance of the WCX Series Valve Position Sensor and
antennas. Mounting and installation are covered in other documents.

Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. OneWireless is targeted at open loop control, supervisory
control, and controls that do not have environmental or safety consequences. As with any process control solution,
the end-user must weigh the risks and benefits to determine if the products used are the right match for the
application based on security, safety, and perfo rmance. Additionally, it is up to the end-user to ensure that the
control strategy sheds to a safe operating condition if any crucial segment of the control solu tion fails.

Revision Information

Document Name Document ID

Revision

Number

Publication

Date

XYR 6000 Wireless Valve Position Sensor,
Model WCX Series User's Manual

50040849 1 1/15/09

References

The following list identifies all documents that may be sources of reference for material discussed in this
publication.

Document Title

XYR 6000 Wireless Valve Position Sensor, Model WCX Series Quick Start Guide

Getting Started with Honeywell OneWireless Solutions

OneWireless Wireless Builder User’s Guide

OneWireless Builder Parameter Reference

Support and contact info

WARNING

Risk of death or serious injury from explosion or fire.

If sensor is to be returned to Honeywell for any reason, both batteries MUST
be removed prior to shipping. Dispose of used batteries promptly per local
regulations or the battery manufacturer’s recommendations. Keep away from
children. Do not disassemble and do not dispose of in fire.

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Sales and Service

Honeywell serves its customers through a worldwide network of sales offices, representatives and
distributors. For application assistance, current specifications, pricing or name of the nearest Authorized
Distributor, contact your local sales office or:

E-mail: [e-mail]

Internet: www.honeywell.com/sensing

Phone and Fax:

Asia Pacific [phone]
[phone] Fax

Europe [phone]
[phone] Fax

Latin America [phone]
[phone] Fax

USA/Canada [phone]
[phone]
[phone] Fax

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Symbol Definitions

The following table lists those symbols used in this document to denote certain conditio ns.

Symbol Definition

CAUTION

continued

ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advice or hints for the user, often in terms of performing a task.

Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may
result in minor or moderate injury. It may also be used to alert against unsafe
practices.

CAUTION symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.

WARNING symbol on the equipment refers the user to the product manual for
additional information. The symbol appears next to required information in the
manual.

WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS
LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ESD HAZARD: Danger of an electro-static discharge to which equipment may be
sensitive. Observe precautions for handling electrostatic sensitive devices.

Protective Earth (PE) terminal: Provided for connection of the protective earth
(green or green/yellow) supply system conductor.

Functional earth terminal: Used for non-safety purposes such as noise immunity
improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.

Earth Ground: Functional earth connection. NOTE: This connection shall be
bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

Chassis Ground: Identifies a connection to the chassis or frame of the equipment
shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

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Symbol Description

Note: These are for reference only. See Section 2 for actual

approvals

The Canadian Standards mark means the equipment has been
tested and meets applicable standards for safety and/or
performance.

The Ex mark means the equipment complies with the requirements
of the European standards that are harmonised with the 94/9/EC
Directive (ATEX Directive, named after the French "ATmosphere
EXplosible").

For radio equipment used in the European Union in accordance
with the R&TTE Directive the CE Mark and the notified body (NB)
identification number is used when the NB is involved in the
conformity assessment procedure. The alert sign must be used
when a restriction on use (output power limit by a country at certain
frequencies) applies to the equipment and must follow the CE
marking.

The C-Tick mark is a certification trade mark registered to ACMA
(Australian Communications and Media Authority) in Australia under
the Trade Marks Act 1995 and to RSM in New Zealand under
section 47 of the NZ Trade Marks Act. The mark is only to be used
in accordance with conditions laid down by ACMA and RSM. This
mark is equal to the CE Mark used in the European Union.

N314 directly under the logo is Honeywell’s unique supplier
identification number.

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Contents

Support and contact info........................................................................................................................ iii

1. INTRODUCTION .................................................................................................... 1

1.1 Purpose .......................................................................................................................................... 1

1.2 Scope .............................................................................................................................................. 1

1.3 OneWireless Network Overview .................................................................................................. 1

1.4 About the Sensor .......................................................................................................................... 1

Input ....................................................................................................................................................................... 1

2. SPECIFICATIONS ................................................................................................. 3

2.1 European Union Usage ................................................................................................................. 3

2.2 Certifications and Approvals ....................................................................................................... 4

Sensor .................................................................................................................................................................... 4

Authentication Device ............................................................................................................................................. 4

2.3 Agency Compliance Information ................................................................................................. 5

FCC compliance statements .................................................................................................................................. 5

IC compliance statements ...................................................................................................................................... 5

Radio Frequency (RF) statement ........................................................................................................................... 5

European Union restriction ..................................................................................................................................... 6

2.4 Honeywell European (CE) Declaration of Conformity (DoC) .................................................... 6

European Declaration of Conformity statements .................................................................................................... 6

For more information about the R&TTE Directive ................................................................................................... 8

3. PREPARATION ..................................................................................................... 9

3.1 Battery Connecting Procedure .................................................................................................... 9

3.2 Installation ................................................................................................................................... 10

3.3 Antenna Adjustment and Mounting .......................................................................................... 11

3.4 Configuration ............................................................................................................................... 13

3.5 Connecting to Network ............................................................................................................... 13

3.6 Calibrating the Sensor ................................................................................................................ 13

Methods ................................................................................................................................................................ 14

Wireless Builder.................................................................................................................................................... 14

4. FUNCTION BLOCKS ........................................................................................... 20

4.1 Introduction ................................................................................................................................. 20

4.2 Block Description ........................................................................................................................ 20

Block types ........................................................................................................................................................... 20

Block diagram ....................................................................................................................................................... 20

4.3 Parameter Details ........................................................................................................................ 21

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60BContents

5. OPERATION ........................................................................................................ 22

5.1 Overview ...................................................................................................................................... 22

Display modes ..................................................................................................................................................... 22

Authentication Device .......................................................................................................................................... 22

5.2 Sensor Connection Status ......................................................................................................... 23

5.3 Sensor PV Display ....................................................................................................................... 23

5.4 Sensor Quick View of Parameters ............................................................................................. 26

5.5 Sensor Menu ................................................................................................................................ 28

Menu tree ............................................................................................................................................................. 28

5.6 Authentication Device Menus .................................................................................................... 29

Overview .............................................................................................................................................................. 29

Main menu ........................................................................................................................................................... 29

Security and Node Deployment ........................................................................................................................... 30

Device Local Configuration .................................................................................................................................. 32

Read Node Information ........................................................................................................................................ 33

Advanced Options ................................................................................................................................................ 35

6. MAINTENANCE/REPAIR .................................................................................... 36

6.1 Replacing Batteries ..................................................................................................................... 36

When to replace ................................................................................................................................................... 36

Tools required ...................................................................................................................................................... 36

Procedure ............................................................................................................................................................ 36

6.2 Replacing Antenna ...................................................................................................................... 41

Tools required ...................................................................................................................................................... 41

Procedure ............................................................................................................................................................ 41

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60BContents

63BTables

Tables

Table 1 Battery Connecting Procedure ......................................................................................................... 9

Table 2 User Calibration .............................................................................................................................. 15

Table 3 Calibration Error Messages ............................................................................................................ 17

Table 4 Restore Calibration ......................................................................................................................... 18

Table 5 Clear Calibration ............................................................................................................................. 19

Table 6 WCX Sensor Connection Status .................................................................................................... 23

Table 7 PV Engineering Units...................................................................................................................... 24

Table 8 PV Status ........................................................................................................................................ 24

Table 9 Device Status .................................................................................................................................. 24

Table 10 Menu Tree .................................................................................................................................... 28

Table 11 Buttons for Device Local Configuration ........................................................................................ 32

Table 12 Advanced Options ........................................................................................................................ 35

Table 13 Battery Replacement Procedure .................................................................................................. 37

Table 14 Antenna Replacement Procedure ................................................................................................ 42

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60BContents

64BFigures

Figures

Figure 1 WCX Series Valve Position Sensor Functional Diagram ............................................................... 2

Figure 2 Battery connecting ......................................................................................................................... 10

Figure 3 Battery connecting detail ............................................................................................................... 10

Figure 4 Elbow antenna adjustment ............................................................................................................ 12

Figure 5 Integral straight antenna ................................................................................................................ 12

Figure 6 Calibration Angles Permitted ......................................................................................................... 13

Figure 7 Block Diagram ............................................................................................................................... 20

Figure 8 IR Sensor Locations ...................................................................................................................... 22

Figure 9 Main Menu ..................................................................................................................................... 29

Figure 10 Security and Device Deployment ................................................................................................ 30

Figure 11 Device Local Configuration Screen ............................................................................................. 32

Figure 12 Read Node Information ............................................................................................................... 33

Figure 13 Advanced Options ....................................................................................................................... 35

Figure 14 Low Battery Warning ................................................................................................................... 36

Figure 15 Battery Replacement ................................................................................................................... 39

Figure 16 Battery Replacement Details ....................................................................................................... 40

Figure 17 Antenna Replacement ................................................................................................................. 43

Figure 18 Antenna Replacement Details ..................................................................................................... 44

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1. Introduction

1.1 Purpose

This manual describes the Honeywell OneWireless WCX Series Valve Position Sensor function, operation
and maintenance.

1.2 Scope

The manual includes:

• Details of topics that relate uniquely to the Honeywell WCX Series Valve Position Sensor,

• This manu al does not cover installation, mounting, or wiring. See XYR 6000 Wireless Valve Position

Sensor, Model WCX Series Quick Start Guide (document 50040850).

1.3 OneWireless Network Overview

OneWireless is an all-digital, serial, two-way communication mesh network that interconnects industrial
field sensors to a central system.

1. 0BIntroduction

1.1. Purpose

OneWireless has defined standards to which field devices and operator stations communicate with one
another. The communications protocol is built as an "open system" to allow all field devices and
equipment that are built to OneWireless standard to be integrated into a system, regardless of the device
manufacturer. This interoperability of devices using OneWireless technology is to become an industry
standard for automation systems.

1.4 About the Sensor

The WCX Series Valve Position Sensor is furnished with OneWireless interface to operate in a compatible
distributed OneWireless system. The sensor will interoperate with any OneWireless-registered device.

The sensor includes OneWireless electronics for operating in a 2.4GHz network. It features function block
architecture.

Input

The WCX Series Valve Position Sensor supports no electrical signal inputs.
The sensor measures a mechanical angular position and transmits a digital output signal proportional to the

measured value. Figure 1 shows the functional diagram.

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1. 0BIntroduction

1.4. About the Sensor

Figure 1 WCX Series Valve Position Sensor Functional Diagram

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2. Specifications

2.1 European Union Usage

This product may be used in any of the following European Union nations.

2. 1BSpecifications

2.1. European Union Usage

Country

Austria AT Latvia LV

Belgium BE Liechtenstein LI

Bulgaria BG Lithuania LT

Cyprus CY Malta MT

Czech Republic CZ Netherlands NL

Denmark DK Norway NO

Estonia EE Poland PL

Finland FI Portugal PT

France FR Romania RO

Germany DE Slovakia SK

Greece GR Slovenia SI

Hungary HU Spain ES

Iceland IS Sweden SE

Ireland IE Switzerland CH

ISO 3166

Country

2 letter code

ISO 3166

2 letter code

Italy IT United Kingdom BG

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2. 1BSpecifications

2.2. Certifications and Approvals

2.2 Certifications and Approvals

Sensor

See the product label for applicable approvals and ratings.

Approval / Item Ratings / Description

cCSAus Explosion Proof
with IS outputs

ATEX Flameproof with IS
outputs

IEC Ex Flameproof with
IS outputs

Enclosure Type Types 1, 3, 4, 4X, 6, 6P, 13 and IP66/67

Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entries be
sealed with a Zone 1 certified seal fitting. Seal fittings are supplied by Honeywell.

Class I, Division 1, Groups A, B, C & D
Class II, Division 1, Groups E, F & G
Class III

II 2 G Ex d [ia] IIB T4
II 2 D Ex tD A21 IP66 T85C

Ex d [ia] IIB T4: DIP A21 IP66 T85C

For detailed sensor specifications see the following Specification and Model Selection Guide.

• WCX Series Valve Position Sensor Installation Drawing

Authentication Device

Install the Authentication Device application on any PDA having

• Windows Mobile version 4.2+

• infrared port.

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2.3 Agency Compliance Information

This section contains the Federal Communications Commission (FCC), Industry Canada (IC) and Radio
Frequency compliance statements for the OneWireless Multinode device.

ATTENTION

WCX Series Valve Position Sensor units must be professionally installed in
accordance with the requirements specified in the OneWireless XYR6000
Agency Compliance Professional Installation Guide.

FCC compliance statements

• This device complies with Part 15 of FCC Rules and Regulations. Operation is subject to the

following two conditions: (1) This device may not cause harmful interference and (2) this device must
accept any interference received, including interference that may cause undesired operation.

• This equipment has been tested and found to comply with the limits for a Class A digital device,

pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection
against harmful interference in a residential installation. This equipment generates, uses, and can
radiate radiofrequency energy and, if not installed and used in accordance with these instructions, may
cause harmful interference to radio communications. Operation of this equipment in a residential area
is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.

2. 1BSpecifications

2.3. Agency Compliance Information

• Intentional or unintentional changes or modifications must not be made to the Multinode unless under

the express consent of the party responsible for compliance. Any such modifications could void the
user’s authority to operate the equipment and will void the manufacturer’s warranty.

IC compliance statements

• To reduce potential radio interference to other users, the antenna type and its gain should be so chosen

that the equivalent isotropic radiated power (EIRP) is not more than that permitted for successful
communication.

• Operation is subject to the following two conditions: (1) this device may not cause interference, and

(2) this device must accept any interference, including interference that may cause undesired operation
of the device.

• This Class A digital apparatus co mplies with Canad ian ICES-003.

• French: Cet appareil numérique de la classe A est conforme à la norme NMB-003 du Canada.

Radio Frequency (RF) statement

To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna
installation and device operating configurations must be satisfied.

• Remote Point-to-Multi-Point antenna(s) for this unit must be fixed and mounted on outdoor permanent

structures with a separation distance between the antenna(s) of greater than 20cm and a separation
distance of at least 20cm from all persons.

• Remote Fixed Point–to-Point antenna(s) for this unit must be fixed and mounted on outdoor

permanent structures with a separation distance between the antenna(s) of greater than 20cm and a
separation distance of at least 100cm from all persons.

• Furthermore, when using integral antenna(s) the Multinode unit must not be co-located with any other

antenna or transmitter device and have a separation distance of at least 20cm from all persons.

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2. 1BSpecifications

2.4. Honeywell European (CE) Declaration of Conformity (DoC)

European Union restriction

France restricts outdoor use to 10mW (10dBm) EIRP in the frequency range of 2,454-2,483.5 MHz.
Installations in France must limit EIRP to 10dBm, for operating modes utilizing frequencies in the range of
2,454 – 2,483.5MHz.

2.4 Honeywell European (CE) Declaration of Conformity (DoC)

This section contains the European Declaration of Conformity (DoC) statement, for the One Wireless product line.

R&TTE
Directive

1999/5/EC

LVD
Directive

2006/95/EC

EMC
Directive

2004/108/EC

Harmonized Standards

Emissions Specification and Method: EN 300 328 V1.7.1

Emissions Spec and Method: EN 301 893 V1.4.1

Immunity Specification: EN 301 489-17 V1.2.1

Immunity Method: EN 301 489-1 V1.6.1

st

Product Standard: IEC61326-1 (1

Edition, 2002-02, Industrial Locations)

EN 60079-0, "Electrical Apparatus for Potentially Explosive Atmospheres –
General Requirements"

EN 60079-15, "Electrical Apparatus for Potentially Explosive Atmospheres –
Type of Protection "n"

Manufacturer’s Name and
Address

Compliance Statement

Honeywell Sensing and Control

11 West Spring Street Freeport, IL USA

The product herewith complies with the harmonized standards listed above.
Typical product line systems and configurations have been tested, for
compliance.

ATEX
Directive

94/9/EC

European Declaration of Conformity statements

Language Statement

Česky
(Czech):

Dansk
(Danish):

Deutsch
(German):

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Honeywell tímto prohlašuje, že tento Multinode je ve shodě se
základními požadavky a dalšími příslušnými ustanoveními směrnice
1999/5/ES.

Undertegnede Honeywell erklærer herved, at følgende udstyr
Multinode overholder de væsentlige krav og øvrige relevante krav i
direktiv 1999/5/EF.

Hiermit erklärt Honeywell, dass sich das Gerät Multinode in
Übereinstimmung mit den grundlegenden Anforderungen und den
übrigen einschlägigen Bestimmungen der Richtlinie 1999/5/EG
befindet.

Language Statement

2. 1BSpecifications

2.4. Honeywell European (CE) Declaration of Conformity (DoC)

Eesti
(Estonian):

English

Español
(Spanish):

Ελληνική
(Greek):

Français
(French):

Italiano
(Italian):

Latviski
(Latvian):

Lietuvių
(Lithuanian):

Käesolevaga kinnitab Honeywell seadme Multinode vastavust
direktiivi 1999/5/EÜ põhinõuetele ja nimetatud direktiivist tulenevatele
teistele asjakohastele sätetele.

Hereby, Honeywell, declares that this Multinode is in compliance with
the essential requirements and other relevant provisions of Directive
1999/5/EC.

Por medio de la presente Honeywell declara que el Multinode cumple
con los requisitos esenciales y cualesquiera otras disposiciones
aplicables o exigibles de la Directiva 1999/5/CE.

ΜΕ ΤΗΝ ΠΑΡΟΥΣΑ Honeywell ΔΗΛΩΝΕΙ ΟΤΙ Multinode
ΣΥΜΜΟΡΦΩΝΕΤΑΙ ΠΡΟΣ ΤΙΣ ΟΥΣΙΩΔΕΙΣ ΑΠΑΙΤΗΣΕΙΣ ΚΑΙ ΤΙΣ
ΛΟΙΠΕΣ ΣΧΕΤΙΚΕΣ ΔΙΑΤΑΞΕΙΣ ΤΗΣ ΟΔΗΓΙΑΣ 1999/5/ΕΚ.

Par la présente Honeywell déclare que l'appareil Multinode est
conforme aux exigences essentielles et aux autres dispositions
pertinentes de la directive 1999/5/CE.

Con la presente Honeywell dichiara che questo Multinode è conforme
ai requisiti essenziali ed alle altre disposizioni pertinenti stabilite dalla
direttiva 1999/5/CE.

Ar šo Honeywell deklarē, ka Multinode atbilst Direktīvas 1999/5/EK
būtiskajām prasībām un citiem ar to saistītajiem noteikumiem.

Šiuo Honeywell deklaruoja, kad šis Multinode atitinka esminius
reikalavimus ir kitas 1999/5/EB Direktyvos nuostatas.

Nederlands
(Dutch):

Malti
(Maltese):

Magyar
(Hungarian):

Polski
(Polish):

Português
(Portuguese):

Slovensko
(Slovenian):

Slovensky
(Slovak):

Suomi
(Finnish):

Svenska
(Swedish):

Hierbij verklaart Honeywell dat het toestel Multinode in
overeenstemming is met de essentiële eisen en de andere relevante
bepalingen van richtlijn 1999/5/EG.

Hawnhekk, Honeywell, jiddikjara li dan Multinode jikkonforma mal­ħtiġijiet essenzjali u ma provvedimenti oħrajn relevanti li hemm fid­Dirrettiva 1999/5/EC.

Alulírott, Honeywell nyilatkozom, hogy a Multinode megfelel a
vonatkozó alapvetõ követelményeknek és az 1999/5/EC irányelv egyéb
elõírásainak.

Niniejszym Honeywell oświadcza, że Multinode jest zgodny z
zasadniczymi wymogami oraz pozostałymi stosownymi
postanowieniami Dyrektywy 1999/5/EC.

Honeywell declara que este Multinode está conforme com os
requisitos essenciais e outras disposições da Directiva 1999/5/CE.

Honeywell izjavlja, da je ta Multinode v skladu z bistvenimi zahtevami
in ostalimi relevantnimi določili direktive 1999/5/ES.

Honeywell týmto vyhlasuje, že Multinode spĺňa základné požiadavky a
všetky príslušné ustanovenia Smernice 1999/5/ES.

Honeywell vakuuttaa täten että Multinode tyyppinen laite on direktiivin
1999/5/EY oleellisten vaatimusten ja sitä koskevien direktiivin muiden
ehtojen mukainen.

Härmed intygar Honeywell att denna Multinode står I
överensstämmelse med de väsentliga egenskapskrav och övriga
relevanta bestämmelser som framgår av direktiv 1999/5/EG.

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