Honeywell 50016517 Users Manual

OneWireless

XYR 6000 Transmitters

Quick Start Guide

34-XY-25-21

R100

7/23/07

Release 100

Notices and Trademarks

Copyright 2007 by Honeywell International Inc.

Release 100 July 23, 2007

While this information is presented in good faith and believed to be accurate, Honeywell disclaims the implied
warranties of merchantability and fitness for a particular purpose and makes no express warranties except as may
be stated in its written agreement with and for its customers.

In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and
specifications in this document are subject to change without notice.

Honeywell, PlantScape, Experion PKS, and TotalPlant are registered trademarks of Honeywell International Inc.

Other brand or product names are trademarks of their respective owners.

Honeywell International

Process Solutions

2500 West Union Hills

Phoenix, AZ 85027

1-800 343-0228

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About This Document

This document describes mounting, installation and wiring of the XYR 6000 Wireless Transmitters and antennae.
Configuration, authentication and ope rat i on are covered in other documents.

Honeywell does not recommend using devices for critical control where there is a single point of failure or where
single points of failure result in unsafe conditions. The initial release of OneWireless (R100) is targeted at open
loop control, supervisory control, and controls that do not have environmental or safety consequences. As with any
process control solution, the end-user must weigh the risk s and benefits to determine if the products used are the
right match for the application based on security, safety, and performance. Additionally, it is up to the end-user to
ensure that the control strategy sheds to a safe operating condition if any crucial segment of the con trol solution
fails.

Release Information

Document Name Document ID

XYR 6000 Transmitters Quick Start Guide 34-XY-25-21 100 7/23/07

Release
Number

Publication

Date

References

The following list identifies all documents that may be sources of reference for material discussed in this
publication.

Document Title

Getting Started with Honeywell OneWireless Solutions

OneWireless Wireless Builder User’s Guide

OneWireless Builder Parameter Reference

OneWireless XYR 6000 Pressure Transmitter User's Manual

OneWireless XYR 6000 Temperature Transmitter User's Manual

OneWireless XYR 6000 SmartCET Corrosion Transmitter User's Manual

OneWireless XYR 6000 HLAI Transmitter User's Manual

Support and contact info

United States and Canada

Contact: Honeywell Solution Support Center
Phone: [phone]. In Arizona: 602- 313-5558
Calls are answered by dispatcher between 6:00 am and 4:00 pm Mountain Standard Time.

Emergency calls outside normal working hours are received by an answering service and

returned within one hour.
Facsimile: [phone]
Mail: Honeywell TAC, MS P13
2500 West Union Hills Drive
Phoenix, AZ, 85027

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Europe

Pacific

India

Contact: Honeywell TAC-EMEA
Phone: [phone]
Facsimile: [phone]
Mail: TAC-BE02
Hermes Plaza
Hermeslaan, 1H
B-1831 Diegem, Belgium

Contact: Honeywell Global TAC – Pacific
Phone: [phone] (toll free within Australia)
[phone] (outside Australia)
Facsimile: [phone]
Mail: Honeywell Limited Australia
5 Kitchener Way
Burswood 6100, Western Australia
Email: [e-mail]

Contact: Honeywell Global TAC – India
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Automation India Ltd.
56 and 57, Hadapsar Industrial Estate
Hadapsar, Pune –411 013, India
Email: [e-mail]

Korea

Contact: Honeywell Global TAC – Korea
Phone: [phone]
[phone]
Facsimile: [phone]
Mail: Honeywell Co., Ltd
17F, Kikje Center B/D,
191, Hangangro-2Ga
Yongsan-gu, Seoul, 140-702, Korea
Email: [e-mail]

People’s Republic of China

Contact: Honeywell Global TAC – China
Phone: [phone]
Mail: Honeywell (China) Co., Ltd
33/F, Tower A, City Center, 100 Zunyi Rd.
Shanghai 200051, People’s Republic of China
Email: [e-mail]

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Singapore

Contact: Honeywell Global TAC – South East Asia
Phone: [phone]
Facsimile: [phone]
[phone]
Mail: Honeywell Private Limited
Honeywell Building
17, Changi Business Park Central 1
Singapore 486073
Email: [e-mail]

Taiwan

Contact: Honeywell Global TAC – Taiwan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Taiwan Ltd.
17F-1, No. 260, Jhongshan 2nd Road.
Cianjhen District
Kaohsiung, Taiwan, ROC
Email: [e-mail]

Japan

Contact: Honeywell Global TAC – Japan
Phone: [phone]
Facsimile: [phone]
Mail: Honeywell Japan Inc.
New Pier Takeshiba, South Tower Building,
20th Floor, 1-16-1 Kaigan, Minato-ku,
Tokyo 105-0022, Japan
Email: [e-mail]

World Wide Web

Honeywell Solution Support Online:

http://www.honeywell.com/ps

Elsewhere

Call your nearest Honeywell office.

Training Classes

Honeywell Automation College:

http://www.automationcollege.com

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Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Symbol Definition

CAUTION

ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advice or hints for the user, often in terms of performing a task.

Indicates a situation which, if not avoided, may result in equipment or work (data) on
the system being damaged or lost, or may result in the inability to properly operate
the process.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may

result in minor or moderate injury. It may also be used to alert against unsafe
practices.

CAUTION symbol on the equipment refers the user to the product manual for

additional information. The symbol appears next to required information in the
manual.

WARNING: Indicates a potentially hazardous situation, which, if not avoided, could
result in serious injury or death.

WARNING symbol on the equipment refers the user to the product manual for

additional information. The symbol appears next to required information in the
manual.

WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS

LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible.

ESD HAZARD: Danger of an electro-static discharge to which equipment may be

sensitive. Observe precautions for handling electrostatic sensitive devices.

Protective Earth (PE) terminal: Provided for connection of the protective earth

(green or green/yellow) supply system conductor.

Functional earth terminal: Used for non-safety purposes such as noise immunity

improvement. NOTE: This connection shall be bonded to Protective Earth at the
source of supply in accordance with national local electrical code requirements.

Earth Ground: Functional earth connection. NOTE: This connection shall be

bonded to Protective Earth at the source of supply in accordance with national and
local electrical code requirements.

Chassis Ground: Identifies a connection to the chassis or frame of the equipment

shall be bonded to Protective Earth at the source of supply in accordance with
national and local electrical code requirements.

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Contents

Support and contact info........................................................................................................................iii

1. INTRODUCTION....................................................................................................1

1.1 Site preparation.............................................................................................................................1

1.2 Certifications and approvals........................................................................................................1

Hazardous location certifications ............................................................................................................................1

Radio certifications .................................................................................................................................................1

Approval ratings .....................................................................................................................................................2

2. TRANSMITTER MOUNTING .................................................................................3

2.1 Weight ............................................................................................................................................3

2.2 Dimensions....................................................................................................................................3

2.3 Transmitter location......................................................................................................................4

Pressure models.....................................................................................................................................................4

2.4 Bracket mounting..........................................................................................................................4

Attach bracket to pipe.............................................................................................................................................4

Attach transmitter to bracket...................................................................................................................................5

2.5 Rotate transmitter housing..........................................................................................................6

2.6 Rotate display................................................................................................................................6

Tools required ........................................................................................................................................................6

Procedure...............................................................................................................................................................6

3. PROCESS INSERTION .........................................................................................9

3.1 Pressure models ...........................................................................................................................9

Piping .....................................................................................................................................................................9

Process connections ............................................................................................................................................11

General piping guidelines .....................................................................................................................................11

3.2 Temperature models...................................................................................................................12

Insert probe into process ......................................................................................................................................12

Integral probe wiring .............................................................................................................................................12

Remote probe wiring ............................................................................................................................................12

3.3 HLAI models ................................................................................................................................13

Connect wiring......................................................................................................................................................13

3.4 Corrosion models........................................................................................................................14

Probe mounting locations .....................................................................................................................................14

Probe installation..................................................................................................................................................17

Connect wiring......................................................................................................................................................18

4. ANTENNA ADJUSTMENT AND MOUNTING .....................................................19

4.1 Requirements ..............................................................................................................................19

Radio installation requirements ............................................................................................................................19

4.2 Integral antenna...........................................................................................................................19

Elbow....................................................................................................................................................................20

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Contents

Symbol Definitions

Straight................................................................................................................................................................. 20

4.3 Remote antenna ..........................................................................................................................21

Outdoor installation warnings............................................................................................................................... 21

Directional mounting procedure ........................................................................................................................... 23

Omnidirectional mounting procedure ...................................................................................................................24

Connect antenna to transmitter............................................................................................................................ 24

5. START UP ...........................................................................................................25

5.1 Connect batteries........................................................................................................................25

Display sequence................................................................................................................................................. 26

Authentication ...................................................................................................................................................... 26

6. CSA CERTIFIED DIVISION 2 / ZONE 2 INSTALLATION DRAWINGS ..............27

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Contents

Tables

Tables

Table 2-1 Display adjustment ........................................................................................................................7

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Contents

Figures

Figures

Figure 1 Common bracket orientations .........................................................................................................4

Figure 2 Rotating transmitter housing ...........................................................................................................6

Figure 3 Display rotation................................................................................................................................7

Figure 4 Typical 3-valve manifold and blow-down piping arrangment ..........................................................9

Figure 5 Typical Arrangement for ½” NPT Process Connection Piping ......................................................10

Figure 6 Temperature probes......................................................................................................................12

Figure 7 HLAI connection ............................................................................................................................13

Figure 8 Voltage input wiring .......................................................................................................................13

Figure 9 Current input wiring .......................................................................................................................13

Figure 10 Corrosion transmitter with remote probe.....................................................................................18

Figure 11 Elbow antenna adjustment ..........................................................................................................20

Figure 12 Integral straight antenna..............................................................................................................20

Figure 13 Directional antenna mounting......................................................................................................23

Figure 14 Omnidirection antenna mounting ................................................................................................24

Figure 15 Battery assembly.........................................................................................................................26

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1. Introduction

1.1 Site preparation

Wireless devices require proper site preparation to ensure optimum performance and safety compliance.
Do not proceed until you have done the proper planning described in the Wireless Planning Guide.

1.2 Certifications and approvals

Hazardous location certifications

Agency Approval Type Location or Classification Model Code

Nonincendive Nonincendive, CL I, Div 2, Groups A,B,C & D,

cCSAus

ATEX Non-Sparking

Non-Sparking

WARNING

Division 2 / Zone 2 apparatus may only be connected to a non-hazardous
process.

Radio certifications

Agency Certification Description

Federal
Communications
Commission (FCC)

FCC ID: S5750016517

CL II & III, Div 2, Groups F & G, T4 Ta = 85°C

2N

Class I, Ex/AEx nC IIC; T4, Ta ≤ 85°C, Zone 2;

IP 66

Ex II 3 GD; Ex nA IIC; T4, Ta ≤ 85°C, Zone 2;

3N

IP 66

The XYR 6000 Wireless Transmitters comply with part 15 of
the FCC rules. Operation is subject to the following two
conditions.

(1) this device may not cause harmful interference, and

(2) this device must accept any interference received,
including interference that may cause undesired operation.

The installer of this radio equipment must ensure that the
antenna is located or pointed such that it does not emit RF

Industry Canada (IC) IC: 573I-50016517

fields in excess of Health Canada limits for the general
population; consult Safety Code 6, obtainable from Health
Canada’s web site www.hc-sc.gc.ca/rpb.

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1. Introduction

1.2. Certifications and approvals

Approval ratings

Pressure
Transmitter

Temperature transmitter Approval / Item Ratings / Description

Integral
Probe

Remote
Inputs

High Level
Analog
Input HLAI

Corrosion
Transmitter
w/Remote
Probe

Nonincendive*

Non-Sparking CL I, Ex/AEx nA IIC T4; Ta = 85°C, Zone 2

Ex II 3 GD, EEx nA IIC T4; Ta = 85°C, Zone 2 X X X X X

Process
Connections

Temperature
Limits

Enclosure
Type*

CRN Canadian Registration Number X X n/a n/a X

Entry Plugs 1/2 NPT or M20 as required, quantity required 2 2 1 1 1

Field Wiring
(Supplied by
others)

*Class II and III installations and for Type 4X/IP66 applications require that all cable and unused entires be sealed with an NRTL

Nonincendive, CL I, Div 2, Groups A,B,C & D,
CL II & III, Div 2, Groups F & G, T4 Ta = 85°C;

WARNING – Division 2 / Zone 2 apparatus
may only be connected to a non-hazardous
process.

Max Process Temperature +125°C +85°C Sensor Rating n/a n/a

Ambient Temperature Limits Cold: –40°C –40°C –40°C –40°C –30°C

Ambient Temperature Limits Hot: +85°C +85°C +85°C +85°C +85°C

4X / IP 66/67 X n/a X X X

4 / IP 66 n/a X n/a n/a n/a

Conduit (Explosionproof Not Required) n/a X X X n/a

Cable Gland* n/a X X X X*

listed cable gland or seal fitting. Cable glands and seal fittings are not supplied by Honeywell.

X X X X X

X n/a n/a n/a X

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2.1 Weight

2. Transmitter Mounting

Transmitter model Weight

STDW9xx
STGW9x4

STGW9xL
STAW94L

STIW400
STTW400
CETW6000M

2.2 Dimensions

11 lbs (5 kg)

7 lbs (3.2 kg)

6 lbs (2.7 kg)

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2. Transmitter Mounting

2.3. Transmitter location

2.3 Transmitter location

Pressure models

Process Suggested location Explanation

Gases Above the gas line

Liquids

2.4 Bracket mounting

Attach bracket to pipe

Figure 1 shows some commonly used bracket and pipe orientations. Not all possibilities are shown; you
can use any bracket (flat or angle) and orientation (parallel or transverse) to get the desired transmitter
positioning.

Position bracket on 2-inch (50.8 mm) pipe and install “U” bolt around pipe and through holes in bracket.
Secure with nuts and lockwashers provided.

• Below but close to the

elevation of the process
connection.

• Level with or above the

process connection.

A

The condensate drains away from the
transmitter.

• This minimizes the static head

effect of the condensate.

• This requires a siphon to protect

the transmitter from process
steam. The siphon retains water as
a “fill fluid.”

B

C

E

D

F

Figure 1 Common bracket orientations

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