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Honeywell
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5000
User Manual
12 pgs1.51 Mb0

Honeywell 5000 User Manual

Sensing and Control
230642Final Switch Catalog .indd 1 11/3/2005 2:13:34 PM
2
SWITCH APPLICATIONS
!
WARNING PERSONAL INJURY
DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.
he odds are that Honeywell Sensing and Control can meet your switch demands. Designers of heavy-duty equipment have trusted Honeywell
T pressure and vacuum switches for many years in applications that are constantly subjected to harsh environments…from chemical splashes, salt water, high pressure spikes…we’ve got you covered. Our standard line is quite extensive, but if it is not exactly what your requirements call for we can modify an existing part or create an original just for you. Honeywell has produced millions of custom-built switches for automotive, pool and spa, powershift transmissions, anti-skid braking systems, excavator hydraulic systems, water pump systems, and dental air compressors, to name just a few. Our highly skilled model shop, certified lab and engineering staff can work with you through the design phase, prototype stage, all the way through to the testing phase. And if time is a crucial factor, rapid prototyping technology can now allow us to provide you with a sample in days.
WARNING! Suitability of application is responsibility of user. Extreme heat and vibration should be avoided at mounting points such as on top of an engine over a hot manifold. (MAX operation temp 250° F). Always install by using a wrench on the hex base. Torquing at any other part of the switch voids the warranty or may cause malfunction. A Polyimide film diaphragm is utilized in the pressure switch and is not recommended for use with water. However, a diaphragm with the brass or steel external pressure switch material is the responsibility of the user. For maximum operating pressures see appropriate switch family specifications. Contact Honeywell Engineering whenever use of switch or fluid compatibility is questioned.
is available for water applications. Compatibility
PTFE
• Ultra Duty Pressure Switches 10-400 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.3
• Extended Duty Pressure Switches 0.5-150 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.4
•
Extended Duty Piston Switches 200-1000 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.7
•
•
High Pressure Environmentally Sealed Extreme-Duty Switches 35-3000 psi . . . . . . . . . . . . p.9
•
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5000 Series Ultra Duty 2 Terminals Metri-Pack Integral Connector Pressure Switches (See Note 1)
Contact Factory Circuitry Screw Blade Contact Factory Circuitry Part # Setting Set At Part # Part # Setting Set At
N.O. 83298 83313 N.O. 83328
10-35 PSI 20 PSI
N.C. 83299 83314
10-30 PSI 20 PSI
N.C. 83329
±4 psi
± 4 psi
DC* 83300 83315 DC* 83330
N.O. 83301 83316 N.O. 83331
35-75 PSI 60 PSI
N.C. 83302 83317
30-65 PSI 45 PSI
N.C. 83332
± 6 psi
± 5 psi
DC* 83303 83318 DC* 83333
N.O. 83304 83319 85 PSI N.O. 83334
75-150 PSI 100 PSI
N.C. 83305 83320
65-125 PSI
N.C. 83335
±10 psi
± 7 psi
DC* 83306 83321 DC* 83336
N.O. 83307 83322 N.O. 83337
150-250 PSI 200 PSI
N.C. 83308 83323
125-200 PSI 165 PSI
N.C. 83338
± 15 psi ± 10 psi
DC* 83309 83324 DC* 83339
N.O. 83310 83325 N.O. 83340
250-400 PSI 300 PSI
N.C. 83311 83326
200-400 PSI 300 PSI
N.C. 83341
± 20 psi ± 15 psi
DC* 83312 83327 DC* 83342
Honeywell Sensing and Control has designed a high pressure/low set point pressure switch for applications that see sudden pressure spikes and high system pressures that can result in early switch failures. This series has been strengthened to prevent cracking of the base with plated steel and screw machined components in a 3-piece design. Modifications to the effective area of the pressure cavity and size of the diaphragm button and diaphragm o-ring are what makes the switch capable of handling sudden pressure transients and high system pressures that are common in applications such as braking, transmission and hydraulic systems.
The switch’s physical appearance is similar to our 5000 Series switches with a height of only 2.3” (approx) and a diameter of 1.47”. In comparison to our 5000 Series Switch the burst rating has significantly increased from 1250 psi to over 4000 psi on the new design.
Specifications
Type: Direct action blade contact Contacts: Silver alloy, gold plated Set Point Range: 10-400 PSI Operating Pressure: 500 PSI Proof Pressure: 2000 PSI Burst Pressure: 4000 PSI Base: Plated Steel — Screw Machined 3-piece construction Diaphragm: Polymide Film Connector: 1/8-27 NPT Male Thread Temperature Range: -40°F to +250°F Terminals: #8-32 screws, 1/4” blade, 280 Series Metripack Circuitry: SPST-N.O., N.C., SPDT Cover: Glass Reinforced Polyester Options: Base connector sizes, wire leads, N.O./N.O. dual circuit and N.C./N.C. dual circuit.
Ratings:
Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDC Inductive: 1 AMP- 120 VAC
0.5 AMP- 240 VAC
Set Points from 10-400 psi 5000 Series
Ultra Duty Pressure Switch
3
10-35 PSI 35-75 PSI
75-150 PSI 150-250 PSI 250-400 PSI
Contact Setting
Approximate Dead Band Standard
Switches
Dead Band
15-25 PSI 25-35 PSI 40-60 PSI 50-70 PSI
80-100 PSI
Metri-Pack Switches
10-30 PSI 30-65 PSI
65-125 PSI 125-200 PSI 200-400 PSI
20-35 PSI 35-55 PSI 60-85 PSI
85-115 PSI
150-200 PSI
Note 1: Mating connector for N.O. and N.C. is Packard Part# 15300027; Mating connector for DC is Packard Part# 12034147.
DC*- The N.C. is the reference circuit for the DC Switch; the N.O. circuit is not adjusted. The approximate dead band between the N.C. and N.O. circuit is shown in the charts. For applications requiring the N.O. circuit as the reference circuit, the N.C. circuit is not adjusted.
2.3” REF.
1.47” REF.
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1.47” REF.
The 5000 Series switch is specifically designed to stand up to extended duty applications. This switch is factory set but capable of field adjustment. It features a Kapton diaphragm for compatibility with a wide variety of fluids, and various terminations including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity.
2.3” REF.
1.47” REF.
5000 Series Switch
with Screw Terminals
5000 Series Switch
with Metri-Pack Terminal
Set Points from 0.5 to 150 psi
5000 Series Extended Duty Pressure Switch With Direct Action Blade Contacts
Switch Boot P/N 79380
for Vacuum and Pressure
NOTE: OPERATING MEDIA (PRESSURE SWITCH)
The pressure switch is designed to operate with air, motor oils, transmission oils, jet fuels and other similar hydrocarbon media.
4
Standard Specifications
Type: Direct action blade contact Contacts: Silver alloy, gold plated Set Point: Factory set from 0.5 to 150 PSI Operating Pressure: 150 PSI for 0.5-24 PSI set point range, 250 PSI for 25-150 PSI set point range Proof Pressure: 500 PSI Burst Pressure: 750 PSI for 0.5-24 PSI set point range 1250 PSI for 25-150 PSI set point range.
Ratings:
Resistive: 15 AMP- 6 VDC 8 AMP- 12 VDC 4 AMP- 24 VDC Inductive: 1 AMP- 120 VAC
0.5 AMP- 240 VAC
Diaphragm: Polyimide film
Temperature
Range: -40° F to + 250° F
Connector: 1/8 -27 NPT male thread
Terminals: #8-32 screws,
1/4” blade,
280 Series Metri-Pack
Circuitry: SPST-N.O., N.C.,
1 circuit adjustable dual
circuit, or 2 circuits
adjustable dual circuit.
Also available are
N.O./N.O. dual circuit
and N.C./N.C. dual circuit.
Base: Plated Steel
Cover: Glass reinforced polyester
Options: Brass, plastic or stainless
steel base; various base
connector thread sizes;
wire leads (potted & sealed).
2.9” REF.
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