Honeywell 5000 User Manual

Sensing and Control

230642Final Switch Catalog .indd 1			11/3/2005 2:13:34 PM

SWITCH APPLICATIONS

The odds are that Honeywell Sensing and Control can meet your switch demands. Designers of heavy-duty equipment have trusted Honeywell pressure and vacuum switches for many years in applications that are constantly subjected to harsh environments…from chemical splashes, salt water, high pressure spikes…we’ve got you covered. Our standard line is quite extensive, but if it is not exactly what your requirements call for we can modify an existing part or create an original just for you. Honeywell has produced millions of custom-built switches for automotive, pool and spa, powershift transmissions, anti-skid braking systems, excavator hydraulic systems, water pump systems, and dental air compressors, to name just a few. Our highly skilled model shop, certified lab and engineering staff can work with you through the design phase, prototype stage, all the way through to the testing phase. And if time is a crucial factor, rapid prototyping technology can now allow us to provide you with a sample in days.

WARNING! Suitability of application is responsibility of user. Extreme heat and vibration should be avoided at mounting points such as on top of an engine over a hot manifold.

(MAX operation temp 250° F). Always install by using a wrench on the hex base. Torquing at any other part of the switch voids the warranty or may cause malfunction. A Polyimide film diaphragm is utilized in the pressure switch and is not recommended for use with water. However, a PTFE diaphragm is available for water applications. Compatibility with the brass or steel external pressure switch material is the responsibility of the user.

For maximum operating pressures see appropriate switch family specifications.

Contact Honeywell Engineering whenever use of switch or fluid compatibility is questioned.

• Ultra Duty Pressure Switches 10-400 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.3

• Extended Duty Pressure Switches 0.5-150 psi . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.4

• Extended Duty Vacuum Switches1.1-22” Hg . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.6

• Extended Duty Piston Switches 200-1000 psi. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . p.7

• Factory Set Variable Differential Pressure & Vacuum Switches 2-70 psi & 2-22” Hg . . . . . . p.8

• High Pressure Environmentally Sealed Extreme-Duty Switches 35-3000 psi . . . . . . . . . . . . p.9

WARNING

! PERSONAL INJURY

DO NOT USE these products as safety or emergency stop devices, or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury.

2

230642Final Switch Catalog .indd 2			11/3/2005 2:13:34 PM

Set Points from 10-400 psi

5000 Series Ultra Duty Pressure Switch

Honeywell Sensing and Control has designed a high pressure/low set point pressure switch for applications that see sudden pressure spikes and high

system pressures that can result in early switch failures. This series has been strengthened to prevent cracking of the base with plated steel and screw

machined components in a 3-piece design. Modifications to the effective area of 2.3” REF. the pressure cavity and size of the diaphragm button and diaphragm o-ring are

what makes the switch capable of handling sudden pressure transients and high system pressures that are common in applications such as braking, transmission and hydraulic systems.

The switch’s physical appearance is similar to our 5000 Series switches with a height of only 2.3” (approx) and a diameter of 1.47”. In comparison to our 5000 Series Switch the burst rating has significantly increased from 1250 psi to over 4000 psi on the new design.

Specifications

Type: Direct action blade contact

Contacts: Silver alloy, gold plated

1.47” REF.

Set Point Range: 10-400 PSI

Operating Pressure: 500 PSI

5000 Series Ultra Duty

2 Terminals

Metri-Pack Integral Connector

Proof Pressure: 2000 PSI

Pressure Switches

(See Note 1)

Burst Pressure: 4000 PSI

Contact

Factory

Circuitry

Screw

Blade

Contact

Factory

Circuitry

Part #

Base: Plated Steel — Screw Machined

Setting

Set At

Part #

Part #

Setting

Set At

N.O.

83298

83313

N.O.

83328

3-piece construction

N.C.

83299

83314

N.C.

83329

Diaphragm: Polymide Film

10-35 PSI

20 PSI

10-30 PSI

20 PSI

DC*

83300

83315

DC*

83330

Connector: 1/8-27 NPT Male Thread

±4 psi

± 4 psi

N.O.

83301

83316

N.O.

83331

Temperature Range: -40°F to +250°F

N.C.

83302

83317

N.C.

83332

Terminals: #8-32 screws, 1/4” blade,

35-75 PSI

60 PSI

30-65 PSI

45 PSI

DC*

83303

83318

DC*

83333

280 Series Metripack

± 6 psi

± 5 psi

Circuitry: SPST-N.O., N.C., SPDT

N.O.

83304

83319

85 PSI

N.O.

83334

Cover: Glass Reinforced Polyester

75-150 PSI

100 PSI

N.C.

83305

83320

65-125 PSI

N.C.

83335

Options: Base connector sizes, wire

DC*

83306

83321

DC*

83336

±10 psi

± 7 psi

leads, N.O./N.O. dual circuit and

N.O.

83307

83322

N.O.

83337

N.C./N.C. dual circuit.

150-250 PSI

200 PSI

N.C.

83308

83323

125-200 PSI

165 PSI

N.C.

83338

DC*

83309

83324

DC*

83339

Ratings:

± 15 psi

± 10 psi

Resistive:

15

AMP-

6

VDC

N.O.

83310

83325

N.O.

83340

8

AMP-

12

VDC

N.C.

83311

83326

N.C.

83341

4

AMP-

24

VDC

250-400 PSI

300 PSI

200-400 PSI

300 PSI

Inductive:

1

AMP-

120

VAC

± 20 psi

DC*

83312

83327

± 15 psi

DC*

83342

0.5

AMP-

240

VAC

Approximate Dead Band Standard

Switches

Contact Setting		Dead Band
	10-35 PSI	15-25 PSI
	35-75 PSI	25-35 PSI
	75-150 PSI	40-60 PSI
	150-250 PSI	50-70 PSI
	250-400 PSI	80-100 PSI

Metri-Pack Switches

	10-30 PSI	20-35 PSI
	30-65 PSI	35-55 PSI
	65-125 PSI	60-85 PSI
	125-200 PSI	85-115 PSI
	200-400 PSI	150-200 PSI

Note 1: Mating connector for N.O. and N.C. is Packard Part# 15300027; Mating connector for DC is Packard Part# 12034147.

DC*- The N.C. is the reference circuit for the DC Switch; the N.O. circuit is not adjusted. The approximate dead band between the N.C. and

N.O. circuit is shown in the charts. For applications requiring the N.O. circuit as the reference circuit, the N.C. circuit is not adjusted.

3

230642Final Switch Catalog .indd 3			11/3/2005 2:13:34 PM

Set Points from 0.5 to 150 psi

5000 Series Extended Duty Pressure Switch With Direct Action Blade Contacts

The 5000 Series switch is specifically designed to stand up to extended duty applications. This switch is factory set but capable of field adjustment. It features a Kapton diaphragm for compatibility with a wide variety of fluids, and various terminations including a Metri-Pack connector that forms a tight seal when connected. Among the outstanding design benefits are its durable construction, compact size, and enhanced set point integrity.

Standard Specifications

Type:	Direct action
	blade contact
Contacts:	Silver alloy,
	gold plated
Set Point:	Factory set
	from 0.5 to 150 PSI

Operating Pressure:

150 PSI for 0.5-24 PSI set point range, 250 PSI for 25-150 PSI set point range Proof Pressure: 500 PSI

Burst Pressure: 750 PSI for 0.5-24 PSI set point range

1250 PSI for 25-150 PSI set point range.

Switch Boot P/N 79380 for Vacuum and Pressure

2.3” REF.

1.47” REF.

5000 Series Switch with Screw Terminals

NOTE: OPERATING MEDIA (PRESSURE SWITCH) The pressure switch is designed to operate with air, motor oils, transmission oils, jet fuels and other similar hydrocarbon media.

Ratings:

Resistive:

15

AMP-

6

VDC

8

AMP-

12

VDC

4

AMP-

24

VDC

Inductive:

1

AMP-

120

VAC

2.9”

REF.

0.5

AMP-

240

VAC

Diaphragm:

Polyimide film

Temperature

Range:

-40° F to + 250° F

Connector:

1/8 -27 NPT male thread

Terminals:

#8-32 screws,

1/4” blade,

280 Series Metri-Pack

Circuitry:

SPST-N.O., N.C.,

1 circuit adjustable dual

circuit, or 2 circuits

adjustable dual circuit.

1.47” REF.

Also available are

N.O./N.O. dual circuit

5000 Series Switch

and N.C./N.C. dual circuit.

with Metri-Pack Terminal

Base:

Plated Steel

Cover:

Glass reinforced polyester

Options:

Brass, plastic or stainless

steel base; various base

connector thread sizes;

wire leads (potted & sealed).

4

230642Final Switch Catalog .indd 4			11/3/2005 2:13:35 PM