208414, 208415 Replacement Power Supply
Kit for Electronic Air Cleaner
INSTALLATION INSTRUCTIONS
APPLICA TION
These kits replace the power supplies with W8600E solidstate performance indicators (SSPI) used in the F50F and
F58F Electronic Air Cleaners. See Table 1.
NOTE: The W8600E Remote Performance Indicator
driver circuit board has been calibrated with the
power supply in this kit. False wash indications
will occur if used with a different power supply.
Table 1. Power Supply Replacement Guide.
Nominal Size
(in.) (mm)
F50F 120 Vac, 60 Hz 16 x 20 406 x 508 1.33 208414G
16 x 25 406 x 635 1.65 208414B
20 x 20 508 x 508 1.65 208414B
20 x 25 508 x 635 2.10 208414A
20 x 12-1/2 508 x 318 1.05 208414C
220/240 Vac,
50/60 Hz
F58F 120 Vac, 60 Hz 20 x 25 508 x 635 2.10 208414A
20 x 12-1/2 508 x 318 1.05 208415C
NOTE: Use the 120 Vac replacement power supply
indicated in Table 1 when servicing the F50F or
F58F electronic air cleaners which have been
modified with the 203365A transformer kit to
operate at 220/240 Vac.
Ionizer Current Replacement Power Supply
(mA) (OS No.)
INST ALLATION
When Installing this Product…
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous condition such as electrical shock.
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for
your application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
®U.S. Registered Trademark
Copyright © 1997 Honeywell Inc. • All Rights Reserved
W ARNING
ELECTRIC SHOCK HAZARD. SAFETY HAZARD.
CAN CAUSE ELECTRICAL SHOCK OR
EQUIPMENT DAMAGE
Disconnect power before removing old power
supply board and installing replacement power
supply board.
T o Remove Old Power Supply Board
NOTE: It is advisable to observe the location of
leadwires to be replaced on the power supply.
Tag the leadwires as they are removed to help
you correctly reconnect them.
■■ Open access door. See Fig. 1.
■■ Open power box.
X-XX UL
69-1136-1
208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER
REMOVING COVER
FROM POWER BOX.
2
1
3
M5676A
Fig. 1. Remove cover from power box.
■■ Disconnect the leads from 1, 2, 3, 4, P1, P2, P3, P4,
P5, P12, P14, P17, P18 and P21 on the old power
supply. See Fig. 2 through 5.
Install New Power Supply
■■ When replacing the power supply, reuse the remain-
ing leadwires in the air cleaner when removing the old
power supply.
■■ Install W8600E terminal block and wiring supplied
with this kit using screws previously removed.
■■ Align the mounting holes and mount the new power
supply in the air cleaner, using the sheetmetal screws
removed earlier. Orient the power supply so P1 and
P2 are toward the front (closest to the switch and
neon light).
■■ Route the remaining leads so the P3 and P4 leads
are separate from the low voltage leads. Route all
high voltage leads around, rather than over, the power
supply board. Low voltage leads can go over the
power supply board.
■■ Connect leads to the terminals on the new power supply.
IMPORTANT
■■ Plug the electronic air cleaner directly into the correct
NOTE: To reduce the risk of electric shock, this product
Do not splice ionizer and collector leads. These
leads must be unbroken to avoid electrical shock
through the connector or tape covering the splice.
voltage and frequency outlet or reconnect power for
directly wired devices. See Fig. 3 or 4 for internal
schematic. The air cleaner will operate properly at any
fan speed on a multispeed or modulated speed
system wired with conduit or plugged in.
has a grounding type plug that has a third
(grounding) pin. This plug will only fit into a
grounding type power outlet. If the plug does not
fit into the outlet, contact a qualified electrician to
install the proper outlet. Do
in any way.
not
change the plug
POWER
SUPPLY
M5764
Fig. 2. Power supply location on F50F and F58F.
■■ Remove and discard W8600E terminal block and
wiring. Set aside screws for future use.
■■ Remove and set aside the sheetmetal screws holding
the board in place.
■■ Discard the old power supply.
CHECKOUT
CA UTION
The following instructions are for use by qualified
personnel only.
With all components in place, turn on the air cleaner switch
and energize the system blower. Check the following
points of operation:
1. The neon light next to the on-off switch is on. If a
W8600E is part of the installation, check the wall
panel and make sure the ON LED is lit. The
W8600E CHECK LED will come on if there is a
problem with the high voltage power supply.
2. Turn off the system blower. The neon light should go
off after a few seconds. The neon light shows that
the air cleaner is energized and the high voltage
power supply is working properly.
3. Turn on the system blower. With the air cleaner
energized, push the test button. A snapping sound
indicates that the collector voltage is present on the
cell. The W8600E CHECK LED will come on when
the test button is held down.
4. With a multispeed blower, repeat steps 1 through 3
for each fan speed.
5. If operation is not as described, refer to the Troubleshooting and Service section.
69-1136—1
2
208414, 208415 REPLACEMENT POWER SUPPLY KIT FOR ELECTRONIC AIR CLEANER
INTERNAL SCHEMATIC FOR ELECTRONIC AIR CLEANER WITH W8600E.
BLACK COLLECTOR
RED IONIZER
5
BLACK
P3
BLACK
P4
P5
P12
2
P21
TERMINAL STRIP
FRONT BACK
1
1
TO
W8600E
WALL
PANEL
1 INTERLOCK SWITCH.
2 OUTPUT REDUCTION JUMPER.
3 AIRFLOW SWITCH DISABLE JUMPER.
4 RESISTOR FOR W8600 WASH INDICATION THRESHOLD. PRESENT ON POWER
SUPPLIES MANUFACTURED WITH DATE CODE 9430 AND EARLIER.
5 ONE-CELL UNIT SIMILAR, BUT WITH JUST ONE CELL.
6 P1, P2 TERMINALS ON 120V MODELS ONLY. POWER CONNECTIONS ON 240V MODELS ARE TO QUICK-CONNECTS ON POWER
SUPPLY TRANSFORMER. BROWN LEAD GOES TO TOP TERMINAL AND BLACK LEAD TO BOTTOM TERMINAL.
2
2
3
3
4
4
P17
BLACK
1
BLACK
P18
4
J2
3
R43
1
2
J7
P14
4
POWER
SUPPLY
6
P2
P1
BLACK
GREEN
BROWN
BLACK
RED
ORANGE
GRAY
VIOLET
BLACK
WHITE
TEST
BUTTON
BLACK
W4 W2 W1 W3
GREEN
AIRFLOW SWITCH BOARD
CONTACT
BOARD
3
M15096
Fig. 3. Internal schematic for F50F and F58F Electronic Air Cleaner with W8600E.
BLACK COLLECTOR
BLACK
5
BLACK
2
4
BLUE
B4
RED
R3
YELLOW
Y2
GREEN
G1
1 INTERLOCK SWITCH.
2 SHORTING BAR.
3 AIRFLOW SWITCH DISABLE JUMPER.
4 W8600E REMOTE PERFORMANCE INDICIATOR DRIVER.
5 NEON LIGHT.
5
3
2
1
J1
J2
P3
P4
E5
E6
J5
E4 E3
E2
E1
J1
ORANGE
GRAY
VIOLET
BLACK
W4 W2 W1 W3
AIRFLOW SWITCH BOARD
POWER
SUPPLY
P1
BLACK
RED IONIZER
BROWN
P2
3
RED
BLACK
1
BLACK
Fig. 4. Retrofitted schematic for F50F and F58F Electronic Air Cleaner with W8600E.
TEST
BUTTON
BLACK
BLACK
CONTACT
BOARD
WHITE
GREEN
M15097
3
69-1136—1
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