203365A 120 Vac to 220/240 Vac
Conversion Kit For
Electronic Air Cleaners
Application
The 203365A Conversion Kit changes the 120 Vac,
60 Hz to 220/240 Vac, 50/60 Hz. The kit includes a transformer and two screws. The line cord on the air cleaner
must be changed to conduit to complete the conversion.
NOTE: The air cleaner can be completely isolated from
the electrical circuit of the HVAC system unless re-
quired by local code to use same circuit. Any convenient
house circuit can power the air cleaner, regardless of
electrical rating of HVAC system.
Installation
WHEN INSTALLING THIS PRODUCT…
1. Read these instructions carefully. Failure to follow
them could damage the product or cause a hazardous condition.
Fig. 1—Remove power box.
2
2. Check the ratings given in the instructions and on
the product to make sure the product is suitable for your
application.
3. Installer must be a trained, experienced service
technician.
4. After installation is complete, check out product
operation as provided in these instructions.
MOUNT TRANSFORMER
1. Open access door.
2. Remove and retain the two screws from the front of
the power box.
3. Lift and remove the power box.
4. Remove and retain the two screws from the sides of
the power box. See Fig. 1.
5. Remove the power box cover.
6. Place the transformer on the mounting holes. See
Fig. 2.
3
1
4
M6168
1 69-0769—1J. H. • Rev. 8-93 • ©Honeywell Inc. 1993 • Form Number 69-0769—1
NOTE: Be sure the transformer terminals are located on the
side away from the power supply. See Fig. 2.
7. Use the two provided screws to secure the trans-
former to the power box.
WIRE TRANSFORMER TO POWER SUPPLY
(See Fig. 2)
1. Remove black wire from power supply P1 terminal
and place it on one of the transformer terminals.
2. Connect the transformer black lead to the power
supply P1 terminal.
3. Remove brown wire from power supply P2 terminal
and place it on the empty transformer terminal.
4. Connect the transformer brown lead to the power
supply P2 terminal.
See Fig. 3 for internal schematic for the electronic air
cleaner with conversion kit.
CHANGE PLUG TO CONDUIT
CAUTION
!
ELECTRIC SHOCK HAZARD.
CAN CAUSE ELECTRICAL SHOCK OR
EQUIPMENT DAMAGE.
Disconnect power before installing replacement
power supply board.
Fig. 2—Mount and wire transformer.
P3
P4
J2
2
4
3
1
R43
P2
P1
1. In the power box, remove and retain two wire nuts
that connect the line cord leads to the power box wiring.
2. Remove the power green lead from the green ground-
ing screw on the wiring compartment barrier.
3. Remove the power cord and the strain relief.
4. Put the provided plug in the hole left by the power
cord.
COMPLETE WIRING
CAUTION
!
ELECTRIC SHOCK HAZARD.
CAN CAUSE ELECTRICAL SHOCK OR
EQUIPMENT DAMAGE.
Disconnect power before wiring.
1. Attach conduit through a power box side knock-out.
2. Wire the air cleaner directly to the line voltage using
wire nuts. See Fig. 3. Secure ground connection to the
green ground screw on the wiring compartment barrier.
3. Replace power supply box, cover and access door.
BLACK
LEAD
MOUNTING
SCREWS (2)
TRANSFORMER
TERMINALS
1 BROWN AND BLACK WIRES OFF OF P1 AND P2 TERMINALS
CAN GO ON EITHER TRANSFORMER TERMINAL.
BROWN
LEAD
BLACK
1
BROWN
M5767
2
Fig. 3—Internal schematic for electronic air cleaner with 203365A Conversion Kit.
BLACK COLLECTOR
RED IONIZER
5
RED
BLACK
TEST
BUTTON
CONTACT
BOARD
BLACK
BLACK
TERMINAL STRIP
FRONT BACK
1
1
TO
W8600E
WALL
PANEL
1 INTERLOCK SWITCH.
2 OUTPUT REDUCTION JUMPER.
3 AIRFLOW SWITCH DISABLE JUMPER.
4 RESISTOR FOR W8600 WASH INDICATION THRESHOLD.
5 ONE-CELL UNIT SIMILAR, BUT WITH JUST ONE CELL.
6 POWER SUPPLY. PROVIDE DISCONNECT MEANS AND OVERLOAD PROTECTION AS REQUIRED.
2
2
3
3
4
4
P3
P4
P21
P17
1
BLACK
P5
P12
2
BLACK
P18
POWER
SUPPLY
J2
2
J7
4
P14
3
1
4
R43
P2
P1
BLACK
BLACK
6
GREEN
BROWN
L1 L2
220/240 VAC
50/60 HZ
ORANGE
GRAY
VIOLET
BLACK
W4 W2 W1 W3
3
AIR FLOW SWITCH BOARD
M5765A
3 69-0769—1
Checkout
WARNING
!
ELECTRIC SHOCK HAZARD.
CAN CAUSE PERSONAL INJURY OR
EQUIPMENT DAMAGE.
The following procedures expose hazardous live
parts. Disconnect from power supply between
checks and proceed carefully. These instructions
are for use by only qualified personnel.
With all components in place, connect power to the air
cleaner. Turn on the air cleaner switch to energize the
system blower. Check the following points of operation:
1. The neon light next to the on-off switch is on. If a
W8600E is part of the installation, check the wall panel
and make sure the ON LED is lit. The W8600E CHECK
LED will come on if there is a problem with the high
voltage power supply.
2. Turn off the system blower. The neon light should
go off after a few seconds. The neon light indicates that
the air cleaner is energized and the high voltage power
supply is working properly.
3. Turn on the system blower. With the air cleaner
energized, push the test button. A snapping sound indicates that the collector voltage is present on the cell. The
W8600E CHECK LED will come on when the test button
is held down.
4. With a multispeed blower, repeat steps 1 through 3
for each fan speed.
5. If operation is not as described, refer to the Electrical
Troubleshooting section.
Electrical Troubleshooting
WARNING
!
ELECTRIC SHOCK HAZARD.
CAN CAUSE PERSONAL INJURY OR
EQUIPMENT DAMAGE.
The following procedures expose hazardous live
parts. Disconnect from power supply between
checks and proceed carefully. These instructions
are for use by only qualified personnel.
TOOLS AND EQUIPMENT
Troubleshooting the electronic air cleaner requires:
• Needle nose pliers for stringing ionizer wires and
inserting edge connectors.
• Test meter.
NEON LIGHT (On Power Box)
The neon light is powered through the power supply and
is on when the power supply output voltage is normal.
TEST BUTTON
When pushed, the test button shorts from collector
voltage to ground. The resulting arcing sound indicates that
high voltage is being supplied to the collector. The solid
state power supply controls current flow to the collector.
On air cleaners with a W8600E, the CHECK LED will
come on when the test button is held down.
CHECK LED (Air Cleaners with W8600E)
The CHECK LED is on the W8600E. It lights to indicate
the following problems: excessive dirt loading (beyond
that required to activate the WASH LED), partial shorting
of the collector, continuous ionizer or collector arcing,
power supply failure, excessive ionizer current, or any
condition causing a major reduction in high voltage.
POWER BOX
WARNING
!
ELECTRIC SHOCK HAZARD.
CAN CAUSE PERSONAL INJURY.
Always turn off power and remove access door
before removing power supply or its cover.
The solid-state power supply within the power supply
box can be replaced. When troubleshooting indicates a
power supply or solid-state performance indicator problem, replace the entire power box or replace the power
supply within the box. See Installation Instructions, form
69-0776. See Fig. 1 for power box removal.
TROUBLESHOOTING PROCEDURE
The electronic air cleaner troubleshooting chart shows
how to quickly isolate a problem in the air cleaner. See
Fig. 4. Although a meter is needed for some steps, the
primary diagnostic tools are the neon light and the test
button.
4
Fig. 4—Troubleshooting air cleaners with solid-state performance indicator.
START
MAKE SURE ELECTRONIC
CELL(S) ARE CLEAN, DRY
AND PROPERLY INSTALLED.
MAKE SURE PREFILTER(S)
ARE IN CABINET SLOT
FARTHEST FROM FURNACE.
TURN ON ELECTRONIC AIR
CLEANER AND SYSTEM
FAN.
CHECK NEON LIGHT.
CORRECT
WIRING.
WIRING
CHECK WIRING BETWEEN
W8600E AND AIR CLEANER.
USE MAX. NO. 18 4-WIRE
THERMOSTAT CABLE
CONNECTED 1(G) TO 1(G),
2(Y) TO 2(Y), 3(R) TO 3(R),
AND 4(B) TO 4(B).
1
2
3
NOT OK
WIRING OK
REPLACE
3
W8600E.
FOR POWER SUPPLY REPLACEMENT, SEE FORM 69-0776.
W8600E HAS THREE LIGHT-EMITTING DIODES (LEDS):
ON, WASH, AND CHECK.
W8600E OPERATION CAN BE CHECKED SEPARATELY.
SEE W8600E INSTRUCTIONS.
PUSH TEST BUTTON AND
LISTEN FOR SNAPPING
SOUND.
OFF
CHECK ON LED IN
W8600E
OFF
DEPRESS AND HOLD DOWN
TEST BUTTON. CHECK
LED IN W8600E
SHOULD COME ON
ON
TURN OFF AIR CLEANER
AND REMOVE CELL(S)
ONLY (NOT PREFILTERS).
CLOSE ACCESS DOOR
AND TURN ON AIR CLEANER.
WASH LED IN W8600E
OFF
SHOULD COME ON.
ELECTRONIC AIR CLEANER
AND W8600E ARE OK.
ON
ON
YES
ON
TO USE THIS CHART:
FOLLOW THE STEPS IN ORDER, DO NOT SKIP AROUND.
1.
EACH TIME YOU ISOLATE AND FIX A PROBLEM,
2.
GO BACK TO START.
REPEAT ALL THE STEPS UNTIL THE AIR CLEANER
3.
CHECKS OUT OK.
PUSH TEST BUTTON
OFF
AND LISTEN FOR
SNAPPING SOUND.
NO
NO
TURN OFF AIR CLEANER
AND REMOVE CELL(S)
ONLY (NOT PREFILTERS).
CLOSE ACCESS DOOR
AND TURN ON
2
AIR CLEANER.
CHECK NEON LIGHT.
ON
INSPECT CELL(S) FOR:
BENT COLLECTOR
•
PLATES
BROKEN IONIZER
•
WIRES
DIRT ON INSULATORS
•
DAMAGED IONIZER
•
OR COLLECTOR
CONTACT TABS
YES
REPAIR OR
REPLACE
CELL(S).
WITH OHMMETER,
CHECK FOR SHORT
BETWEEN:
••CELL FRAME AND
IONIZER SECTION
CELL FRAME AND
COLLECTOR SECTION
CELL
SHORTED
REPLACE
CELL.
CELL OK.
2
2
YES
OFF
NO
INFINITE
RESISTANCE
REPLACE LIGHT/
SWITCH ASSEMBLY.
WARNING
THIS STEP EXPOSES
DANGEROUS HIGH
VOLTAGE. ONLY A
QUALIFIED SERVICE
TECHNICIAN SHOULD
ATTEMPT THIS STEP.
CHECK FOR CORRECT
INPUT VOLTAGE ACROSS
P1 AND P2 TERMINALS
ON POWER SUPPLY.
NO
FIX
WIRING.
TURN OFF AIR CLEANER,
REPLACE CELLS(S) AND
DISCONNECT 4 W8600E
LEADS AT AIR CLEANER.
REPLACE ACCESS DOOR.
TURN ON AIR CLEANER.
PUSH TEST BUTTON
AND LISTEN FOR
SNAPPING SOUND.
REPLACE
POWER
BOX OR
POWER SUPPLY.
AIR CLEANER OK.
TURN OFF AIR CLEANER
AND RECONNECT W8600E
LEADS 1(G) TO 1(G), 2(Y)
TO 2(Y), 3(R) TO 3(R), AND
4(B) TO 4(B).
YES
NO
YES
1
M5609
5 69-0769—1
Home and Building Control Home and Building Control Helping You Control Your World
Honeywell Inc. Honeywell Limited—Honeywell Limitée
1985 Douglas Drive North 740 Ellesmere Road
Golden Valley, MN 55422 Scarborough, Ontario
Printed in U.S.A.
M1P 2V9
6
QUALITY IS KEY
Loading...