HONDA VFR800X Crossrunner 2011 User Manual

This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
© 2011 Honda Motor Co., Ltd.
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The following codes in this manual
indicate each country. The illustrations here in are based on the
ED type.
Country Codes
Code Country
E UK F France ED European direct sales U Australia, New Zealand
* The specifications may vary with each locale.
Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda’s reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner’s manual carefully.
Follow all recommendations and
procedures contained in this manual. Pay close attention to safety messages
contained in this manual and on the motorcycle.
Welcome
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Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the motorcycle.
Safety Messages preceded by a safety
alert symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid
damage to your motorcycle, other property, or the environment.
A Few Words About Safety
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Contents
Motorcycle Safety P. 2
Operation Guide P. 18
Maintenance P. 38
Troubleshooting P. 79
Information P. 98
Specifications P. 111
Index P. 114
Contents
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Safety Guidelines
...........................................................
P.3
Image Labels
......................................................................
P.6
Safety Precautions
.......................................................
P.11
Riding Precautions
.......................................................
P.12
Accessories & Modifications
................................
P.16
Loading
.................................................................................
P.17
Motorcycle Safety
This section contains important information for safe riding of your motorcycle. Please read this section carefully.
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3
Motorcycle Safety
Safety Guidelines
Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual. Stop the engine and keep sparks and flame
away before filling the fuel tank. Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It’s a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel.
P.11
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check
that you and your passenger are both wearing an approved motorcycle helmet and protective apparel. Instruct your passenger on holding onto the grab rails, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle’s size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
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4
Motorcycle Safety
Safety Guidelines
Make Yourself Easy to See
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don’t Drink and Ride
Alcohol and riding don’t mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don’t drink and ride, and don’t let your friends drink and ride either.
Keep Your Honda in Safe Condition
It’s important to keep your motorcycle properly maintained and in safe riding condition. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits (
P.17
), and do not modify your motorcycle or install accessories that would make your motorcycle unsafe (
P.16
).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
If you decide to continue riding, first evaluate the condition of your motorcycle. If the engine is still running, turn it off. Inspect for fluid
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5
Motorcycle Safety
Safety Guidelines
leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in a confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide. Never run your motorcycle inside a garage or other enclosure.
WARNING
Carbon monoxide gas is toxic. Breathing it can cause unconsciousness and even kill you.
Avoid any areas or activities that expose you to carbon monoxide.
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6
Motorcycle Safety
Image Labels
Image Labels
The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don’t remove the labels.
If a label comes off or becomes hard to read, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.
Read instructions contained in Owner’s Manual carefully.
Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by your dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don’t follow instructions.
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7
Motorcycle Safety
Image Labels
BATTERY LABEL DANGER
Keep flame and spark away from the battery. Battery produce explosive gas that can cause explosion. Wear the eye protection and rubber gloves when handling the battery, or you can get burned or lose your eyesight by the battery electrolyte. Do not allow children and other people to touch a battery unless they understand proper handling and hazards of the battery very well. Handle the battery electrolyte with extreme care as it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight. Read this manual carefully and understand it before handling the battery. Neglect of the instructions can cause personal injury and damage to the motorcycle. Do not use a battery with the electrolyte at or below the lower level mark. It can explode causing serious injury.
continued
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8
Motorcycle Safety
Image Labels
RADIATOR CAP L ABEL DANGER
NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm
2
.
ACCESSORIES AND LOADING WARNING LABEL WARNING
ACCESSORIES AND LOADING
The safety stability and handling of this motorcycle may be affected by the addition of accessories and luggage. Read carefully the instructions contained in user’s manual and installation guide before installing any accessory. The total weight of accessories and luggage added to rider’s and passenger’s weight should not exceed 195 kg (430 lb), which is the maximum weight capacity. The luggage weight must not exceed 33 kg (73 lb) under any circumstances. The fitting of large fork-mounted or large handlebar mounted fairing is not recommended.
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9
Motorcycle Safety
Image Labels
REAR CUSHION L ABEL
GAS FILLED Do not open. Do not heat.
TYRE INFORMATION LABEL
Cold tyre pressure: [Driver only] Front 225 kPa (2.25 kgf/cm
2
, 33 psi)
Rear 250 kPa (2.50 kgf/cm
2
, 36 psi)
[Driver and passenger] Front 225 kPa (2.25 kgf/cm
2
, 33 psi)
Rear 250 kPa (2.50 kgf/cm
2
, 36 psi)
Tyre size: Front 120/70R17M/C 58V Rear 180/55R17M/C 73V Tyre brand: PIRELLI Front SCORPION TRAIL Rear SCORPION TRAIL
continued
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10
Motorcycle Safety
Image Labels
SAFETY REMINDER LABEL
For your protection, always wear helmet, protective apparel.
FUEL LABEL
Unleaded petrol only
DRIVE CHAIN LABEL
Keep chain adjusted and lubricated. 30 to 40 mm (1.2 to 1.6 in) Freeplay
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11
Motorcycle Safety
Safety Precautions
Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs. Keep passenger’s hands onto the grab rails,
passenger’s feet on the footpegs while riding. Always consider the safety of your
passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
Safety-standard certified, high-visibility, correct size for your head.
Must fit comfortably but securely, with the
chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection.
WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
Full-finger leather gloves with high abrasion resistance.
Boots or Riding Shoes
Sturdy boots with non-slip soles and ankle protection.
Jacket and Pants
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
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12
Motorcycle Safety
Riding Precautions
Riding Precautions
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your motorcycle’s future reliability and performance.
Avoid full-throttle starts and rapid
acceleration. Avoid hard braking.
Ride conservatively.
Brakes
Observe the following guidelines:
Avoid excessively hard braking and sudden
shifting to a lower gear.
a
Sudden braking can reduce the motorcycle’s stability.
a
Where possible, reduce speed before turning; otherwise you risk wheel slippage.
Exercise caution on low traction surfaces.
a
The wheels lock more easily on such surfaces, and braking distances are lo nger.
Avoid continuous braking.
a
Repeated braking can overheat the brakes, reducing their effectiveness.
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13
Motorcycle Safety
Riding Precautions
Combined ABS
Your motorcycle is equipped with a brake system that distributes the braking force between the front and rear brakes. The distribution of the braking force applied to the front and rear brakes is different when operating the lever only and when operating the pedal only. For full braking effectiveness, operate both the lever and pedal together.
This model is also equipped with an Anti-lock Brake System (ABS) designed to help prevent the brakes from locking up during hard braking. Always use the recommended tyres to ensure correct ABS operation.
ABS does not reduce braking distance. In
certain circumstances, ABS may result in a longer stopping distance. ABS does not function at speeds below
10 km/h (6 mph). The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
Engine Braking
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
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14
Motorcycle Safety
Riding Precautions
Parking
Park on a firm, level paved surface.
If you must park on a slight incline or loose
surface, park so that the motorcycle cannot move or fall over. Make sure that high-temperature parts
cannot come into contact with flammable materials. Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down. To reduce the likelihood of theft, always
lock the handlebar and remove the key when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand
1. Stop the engine.
2. Push the side stand down.
3. Slowly lean the motorcycle to the left until
its weight rests on the side stand.
4. Turn the handlebar fully to the left.
a
Turning the handlebar to the right reduces stability and may cause the motorcycle to fall.
5. Turn the ignition switch to the LOCK
position and remove the key.
P. 33
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15
Motorcycle Safety
Riding Precautions
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance. Do not use fuels containing a high
concentration of alcohol.
P.10 3
Do not use stale or contaminated petrol or
an oil/petrol mixture. Avoid getting dirt or water in the fuel tank.
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16
Motorcycle Safety
Accessories & Modifications
Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner’s manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your motorcycle’s handling.
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17
Motorcycle Safety
Loading
Loading
Carrying extra weight affects your
motorcycle’s handling, braking and stability. Always ride at a safe speed for the load you are carrying. Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity / Maximum
luggage weight
P.111
Tie all luggage securely, evenly balanced and
close to the centre of the motorcycle. Do not place objects near the lights or the
mu f fler.
WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
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18
Operation Guide
Parts Location
Right front side cowl
P.57
Throttle grip
P.74
Front brake lever
P.75
Front brake fluid reservoir
P.67
Engine oil filter
P.63
Fuse box
P.96
Rear brake fluid reservoir
P.67
Coolant reserve tank
P.65
Engine oil inspection window
P.61
Engine oil fill cap
P.61
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19
Operation Guide
Main fuse & FI fuse
P.97
Battery
P.60
Clutch lever
P.75
Rear suspension spring preload adjuster
P.76
Drive chain
P.71
Side stand
P.70
Shift lever
P.35
Seat
P.54
Rear suspension rebound damping adjuster
P.76
Engine oil drain bolt
P.63
Front spoiler
P.57
Fuel fill cap
P.36
Left rear cowl
P.59
Throttle stop screw
P.78
Clutch fluid reservoir
P.69
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20
Operation Guide
Instruments
B
button
A
button
Changing the Speed, Mileage and Fuel Mileage Unit
(E type only) Press and hold
A
and B buttons to change the speed, mileage and fuel mileage units (”km/h” & “km” & “km/l” or “mph” & “mile” & “mile/l”) for speedometer, odometer, tripmeter and fuel mileage meter. Press
A
button to select either “km/h” & “km” & “km/l” or “mph” & “mile” & “mile/l”,
then press
B
button to set. Also you can change the indication mode of fuel mileage.
P.27
Display Check
When the ignition switch is turned ON, all the mode and digital segments will show, and the tachometer will sweep to 14,000 rpm and go off. If any part of these displays does not come on when it should, have your dealer check for problems.
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21
Operation Guide
Tachometer red zone
(excessive engine rpm range)
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately 4.5 litres (1.19 US gal, 0.99 Imp gal)
Tachometer
NOTICE
Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life.
continued
Speedometer
Clock (12-hour display) To set the clock:
P.29
At the same time, the display switches to the reserve fuel consumption.
P.28
If the fuel gauge indicators repeat flashing or turned off:
P.84
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22
Operation Guide
Instruments
(Continued)
Low oil pressure indicator
Comes on when the ignition switch is turned ON. Goes off when the engine starts.
If it comes ON while engine is running:
P.82
High coolant temperature
indicator
Comes on briefly when the ignition switch is turned ON. If it comes ON while riding:
P.81
Coolant temperature gauge ( )
Display range: 35 to 132 ºC
Below 34 ºC: “
” displays
Between 122 and 131 ºC:
- High coolant temperature indicator and warning indicator light
- Coolant temperature gauge (flashing digits) Above 132 ºC:
- High coolant temperature indicator and warning indicator light
- “
” flashes
a
Even if the engine coolant temperature is low, the cooling fan may start running when you rev up the engine. This is normal.
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23
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B]
A
button switches between odometer & tripmeters.
When the fuel mileage meter is displayed, press
A
button to select the odometer or
tripmeter A.
Odometer: Total distance ridden. Tripmeter: Distance ridden since tripmeter was reset.
a
To reset the tripmeter:
P.25
continued
Odometer
Tripmeter A
Tripmeter B
Odometer & Tripmeters
Fuel mileage meter
Current fuel mileage
Average fuel mileage
Fuel consumption
A
button
B
button
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24
Operation Guide
Instruments
(Continued)
Fuel mileage meter
B
button switches between fuel mileage meters and fuel consumption meter.
When the odometer or tripmeter A is displayed, press
B
button to select any mode of the
fuel mileage meter.
P.23
The average fuel mileage and fuel consumption will be based on tripmeter A.
Current fuel mileage: Current or instant fuel mileage. If your speed is 1 km/h (0.6 mph) or less, “
” is displayed. Average fuel mileage: Average fuel mileage since tripmeter A was reset. When “
” is displayed, go to your dealer for service. Fuel consumption: Total fuel consumption since tripmeter A was reset. When “
” is displayed, go to
your dealer for service.
a
To reset the average fuel mileage and fuel consumption:
P.25
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25
Operation Guide
To reset the tripmeter, average fuel
mileage and fuel consumption
1
To reset tripmeter A, average fuel mileage,
and fuel consumption together, press and hold
A
button.
continued
2
When they are reset, “0.0“ is displayed at
each indication.
3
Then, the display returns to the last
selected indication.
4
To reset tripmeter B, press and hold A
button with tripmeter B displayed.
Also, after refuelling more than the reserve amount, the tripmeter A, average fuel mileage, and fuel consumption can be automatically reset. You can activate or deactivate the automatic reset mode by refuelling.
Tripmeter B
oror
Tripmeter A
Average fuel mileage
Fuel consumption
or or
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26
Operation Guide
Instruments
(Continued)
To activate/deactivate the automatic
reset mode
You can activate or deactivate the automatic reset by refuelling mode. Initial setting is deactivated.
1
Press and hold B button, and turn the
ignition switch ON. Keep
B
button pressed until the odo/tripmeter segments and units of the multi-function display starts to blink.
2
P re s s A button to activate or deactivate
the automatic reset mode.
3
To end the selection, press B button.
The display will return to the ordinary conditions.
activated deactivated
32MGY600.indb 26 2011/01/11 16:27:44
27
Operation Guide
continued
Indication mode of fuel mileage
change
When the odometer or tripmeter A is displayed can be set the unit for current and average fuel mileage.
1
Except E t ype
Press and hold A button and B button.
E type only
This function can be operated after the
speedometer is selected in “km/h”.
P.20
The unit in the multi-function display starts to blink.
2
P re s s A button to select “km/l” or “l/100
k m”.
3
To end the selection, press B button.
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