Honda gl1200 1984-1987 Installation Manual

HONDA-LINE,R

INSTRUCTION

) AUDIO

SYSTEM

FOR

MANUAL

GL1200

r

HONDALINE~

FEATURES

A Hi-F i frequency

A

your

described

to

tota

go

I

own

with.

onboard

response.

of

seven

on

below in

cassette

Plus a

combinations

board

termsofthe

audio

dack

lot

more.

system.

AUDIO

with

broader

to

construct

They

components

Accessory

SYSTEM

are

The

purpose

with

the

cassette

Read cover and

round

and

the

to

Application

of

proper

the

guide

cover,

wherever

GL

1200

this

installation

mating

and

the

you

guideisto

procedure

components.

owner's

music

go.

Publications

provide

manual

will

go

HP

Issue

JULY

of

round

No.

2858307

Date

1983

you

your

from

*Standard

Equipment

)

I

/

I

auto

Note

vol.

(Fig.-1) (Fig.-2)

(Fig.·3)

(Fig.4)

(Fig.-S)

(Fig.-7)

(Fig.-S)

Part

No.

08118-MG910 AM/FM/cassette

08118-MG930 Speaker kit. (Type-ffi) I * * \ 0 0 0 0 0

08118-MG940

08118-MG945

08118-MG950 Passenger

08118-MG970

! OB118-MG980 Headset

i 08118-MG985-IOF

f-----------j--------------

Antenna

CB

Transceiver kit. (Type-ill)

Head

set (Internal

:_O_8_1_1_8_~_G_9_8&_IF_F_~H-e-~-~-t-(-ln-t-ek-n-a-l-fu_1_I_fu_~_)_~!O

i08118-MG987-EOF Head set

r08118-MG988-EFF

08162-MG920A Arm rest kit. (R-51

'-~_8_1_6_2_-M_G_9_2_0_B

Head set (External full face)

_

___'__A_rm_re_s_t_k_it_.

Part

kit.

mount

contoroller

junction

(External

_(N_H_-8_'_L_l

Name

kit.

(Type-ml * *

(Type-ill) * \ *

bracket.,

box

R. * *

kit.

(Type-Ill) 0 I 0

kit.

open

face) !

open

face) ! /

L)

/1

0

1 0 i 0 V

ii/I

oi

I'

-L-*_L....-*

-:-1

10

0 0 0 0

10

0 0 0 0

10

0 0 0 0

\//

V/

I0

i///

1///

! / I \ " I

-----,/L'--+---+------------i

///!/

C

0 I 0 0 0

0 0

i !

/110'01010

I!

l/

I I I

I I 0 I j 0 Select {

_..L1

_-L.-(

o_P....J).

__

Nith

R/L

0

SW, CB, passenger

I

Select

L1i(

o_P

)....l...-

!

I

_}

...--l

NOTE:

•

HONDA

For

GL1200 I

the

Passenger

purchase

MOTOR

NTERSTATE,

Controller,itis

the

Arm

co., L

TO.

Rest

1983·AIt

necessary

Kit.

Rights Reserved

to

install

to

•

This

guide

variations. Be

procedures structed.

covers

for

the

sure

to

the

system

08118-MG91D-95E

RQX4269ZA

following

use

the

bei

three

correct

ng con-

1of34

PrintedinJapan

COMPONENTS

-

[08118-MG910

Index

~

c-

2 3

4

L----r=E

~

~_9~_L

~

: 13

l

Fig. 1

10 11

--~1-2---T

14 i

~~~-=~-

17 i 32161-404-0000

18 !

AM/FM/CASSETTE

No.

,

7

8

1

39100-MG9-8710-Ml

\-~

39140-MG9-8710-Ml

!

I

39190-MG9-8710-M1

I

39200-MG9-8700

I

37460-MG9-8710-M1 I 3921a-MG9-8700 ! Oa118-MG910-Q1

I

93902-34380

I

94050-05080

I 90402·GBO·9000

91456-MGS-7700 39342-MG9-8700

--+-I--o-a-11-8--M-G-S-10---0-2

-L

90161-MG9-8700

.

~E

~:~~::~~~~~:~~E

08118-MG910-95F

Part

No.

KIT.]

-------

I

I--------~-

--

---+

-----+-

----

___

-

!

I

-+-----------

!

-+------..-----

--+------

__

-~----

AM/FM/cassette

Power

Automatic

Handleber Clock Handleber Bracket Screw,

Nut,

Washer, Cap,

Cap,

Lock

Screw, Owner's

~;ta-II~DWG

Wi-;;band

----I-n~-t~lIation

-

Part

Name

assy

ampiifier

volume

contorol

assy

cantorol

assy

tapping,

flange, 5

nunber

socket radio

bracket

set,

clock 1

tapping

manual

contorol

spacer

auto

vol.

4

_x12mm

mm

brkt

set

bolt

5 mm 4 I

3 x 34

mm

---

-~--r---

DWG

Q'ty

I

I,

\

1

2

1

2

I 1

\ 1

--~--2-----1

~'

1

1 !

1.J

--

~

\

I

~

3of34

Fig.6

[Dal18-MG970

Index

61

62

63

64

65

No.

CB

TRANSCEIVER

I

39260-MG9-8110-M1 39270-MG9-8100 39290-MG9-8100 39280-MG9-8110-M1 Cover assy.,

i

39255-MGS-8110-M1

66 0811S-MG970-G1

-----

67

68

69 70 72 73 74 75

76

77

94002-05000-0S

90

94021-05000-05

39

90402-GBO-9000 91456-MG908118-MG970-41 08118·MG970-95 08118-MG970-96

3920

KIT.]

Part

No.

162-MG9-8700

300-MG

9-8100

7700

'-MG9-81

00

---

I

Part

Name

r--C-i3 Transceiver assy

Compornent,

I

o

istrbutor,

I

Transceiver harness

i

Stay

1

-+

i

I

-

j

--,-

---

T

1

----

i

-r

assy.,

Nut,

hex., Screw, tapping-3 x54mm Nut.,

hex.,

CB

Handlebar

Washer, nunber

CAP.

socket

SW, CB. Passenger 1

Installation

Owner's

Collar, radIO

terminal

ant

auto

vol. 1

5 mm

cap

5

mm

switch

brkt

set

bolt 5

mm

DWG

instl

SW.

--------~-----~

----1-

a'ty

I

1 1

:

I

1

I

1

I

1

1 1

I

4

I

,

I

l

4

i

4

i

I

--

1

I

1

7,2

..

",~

.

'§T~

.----I

~/

65

I

~

74

)

1

5of34

8118·MG980

ndex

N~_.

__

~--+-i

_

~_1._9_2_'_OO

83 84 85

----i-----------+-----------=-----T------<

86

-------

87 88

-lEAD

g. 8

INTERNAL-TYPE (OPEN-FACE)

JUNCTION

_Ir-!

__

._P_ar_t

_3_9_24_0_·.,--M_G_9_-8_1_1_0_-M_1_~I.

__

i 93500-04004-1 H Screw, pan 4 x 6

i 08118·MG980-01

i

: 08118-46350-05

!

08118-46350-06

08118-MG980-03 0_8_'_18_-_M_G_9_80_-o_2

SET]

BOX

_N_o.

-_04_0_1_6-_0_A__-+_B_o_lt-=-,

HEADSET

HONDALINE

KIT.]

~I·

_H_ea_d_s_et--=j,--u_n_et_io_n_b_o_x

~

__

L Bracket,

FOR

HELMETS

p_art_N_am_e

_he_x---',,_4_x_'_6_m_m

Junction

Connector

Hook, Grommet,

STAG

lead

holder assy

lead

HIS harnes

auto

volume

mm

--+_Q_·t_y

__

~

__

-+--

2

INTERNAL-TYPE (FULL-FACE)

_

__

--...1

HEADSET

HONDALINE

FOR

HAWK

HELMETS

3

EXTERNAL/UNIVERSAL-TYPE

OPEN-FACE

HELMETS

-_~_.

of

34

HEADSET

FOR i 4

__

l

i

! \

I ----i

EXTERNAL/UNIVERSAL-TYPE

I

FULL-FACE

HELMETS

HEADSET

--------!

FOR

~

PRECAUTIONS

•

The

gu

ideisso

po

ssib

Ie

com cassette starting to select

being

• AIIcouplers, color

you components.

•

Careful components Asarule

their Remember to malfunctions.

and

to

read

the

constructed.

coded.

think

handling

cables

broken

designed

binat

its

construct

manual

correct

connectors

You

to

assemble

is

important.

of

thumb

and

wires

that

rough

insulation

thatitcovers

ion

5 0 f

components.

your

system,

carefully

topics

may

of

for

and

finditeasier

the

preCISion

you

should

with

handling

andahost

the

50

you

the

\vires

cassette

greatest

can

of

Hi-Fi

Before

be

sure

may

system

are

than

and

Hi-Fi

handle

care.

lead

other

all

2)

Fig.

Remove trol switch

11

box

cover.

INNER

the

cover.

COVER

left

fairing

Discard

pocket

the

and

switch

con-

and

Combination

Components:

•

AM/FM/CASSETTE

•

Speaker Antenna Antenna

kit

INSTALLATION

1)

Remove Disconnect the

battery

Fig.

10

CONTROL

BOX

COVER

,,__

~/~

/ I

~'_.~

~

5 x

22mmSOCKET

SOCKET

BOLT

1:

AM/FMCASSETT

TERSTATE

mount

the

bracket

right

battery

negative

~

I

I~~."

;/

~.

HEAD

CAP

KIT

(right)

and

left

negative

terminal.

"

i

BOLT

E

for

side

cabIefrom

C'

IN-

(Fig.

(Fig.2) (Fig.3)

(Fig.4)

covers.

/FAIRING

,/

1)

LEFT POCKET

3)

Fig.

-~~\/

Remove NOTE:To

12

4)

Remove mirrors.

-1

-2

the

necessary

by

lifting

Slide

the Rotate remove

each.

bo

Its, it

boots.

NOTE:

seat

the

To

and

remove

to

its

end

right

boots

the

gain

is

Do

shelter.

the

remove

up

and

off

mirrors

two

access

necessary

not

let

the

by

hand.

the

mirror

as

mount

the

shelter,

inner

left

shown,

bolts

to

the

to

mirrors

rear

stays.

invert

it

cover

view

and

from

mount

fall.

IS

the

7of34

Remove NOTE:

the distorting along by

the

windshield garnish.

Use

added

windshield

"it.

To

the

contour

applying

equal forceonboth

care

when removing

garnish remove, pushitup

of

the

to

avoid

windshield

sides.

Fig.

13

I

/1

~

<>

u

\

~

J

~

the

Remove

-1

Screw the headlight out. Disconnect wire harness connectors inside

headlight

headlight.

off

the

case.

Fig.

14

mount

HEADLIGHT

bolts

and

pull

the the

\J

-2

Rotate direction; aiming adjust cable

the

I)

headlight in

disconnect

//~tf)

/

as

the

shown.

the

arrow

headlight

~

of

34

\\

FRONT

GRILL

7)

Fig.

8)

Remove

-1

Remove the

windshield

NOTE:

15

Remove

pulling

by

-2

Remove

washers.

NOTE:0 iscard

the

windshield.

the

Do

fall.

CLIP NUT

the

instru

the

fou~

and

not

)(

ment

right

them

four

bolts

and

retaining

let

the

visor.

and

left

outbyhand.

6 x

20

mm

the

four

cl ip nuts.

remove

plate.

windshield

blind

grills

screws/

Fig.

9)

16

Remove

-1

Remove

cl

ward.

NOTE: Use

-2

Route

the the

the

uster

cluster

harness fairing.

fairing

hole,

clock

instrument

the

studs;

caution

back

from

the

4-P

behind

along

mount.

four

si

ide

not

the

white

the

cluster.

nuts

thecluster

when

to

force

cluster

coupler

the

meters)

meter

from

back-

sliding

the

into

(stored

through

harness,

the

wire

the

in

to

9of34

10)

Remove cluster bracket

1

Slide

mou

2

Remove

and

bracket.

and

discard

holder. I

nstall

in placeofthe

the

cap©onto

nting

bracket.

the

instrument

install

the

radio

cluster

tabofthe

radio

Fig.

17

instrument

mounting

holder.

cluster

mounting

INSTRUMENT

CLUSTER

radio

holder

HOLDER

""-,

i

HOWTOREMOVE

RADIO

~~o

Q

I!

RADIO

BRACKET

LEVER

"'~

MOUNTING

"

\\

LOCK

11)

Fig.

Reinstall

fairing. NOT

E: R0 ute

through through

ing.

Before

18

the

instrument

theaudi0 harness wi

hole

in

the

left

fairing

installing

cluster

fairing

the

and

pocket

instrument

on

open-

the

res

out

cluster, check are fairing

12}

Connect couplerstothe to-color.

that

routed

and

pulled

openingasshown.

the 2 red and

fairing

all harness wires

out

through

white

4-P

couplers

audio

color-

the

10of34

5-P

DIN

CONNECTOR

(BLUE

5-P

BANDED)

DIN

CONNECTOR

FAIRING

HARNESS

/

I

I \ 4-P

\~

I

4-P

COUPLER

ANTENNA

2-P

COUPLER

(WHITE)

COUPLER

(RED)

(BLACK)

(RED)

(TO

AMPLIFIER)

CONTROL

BOX

RADIO)

Fig.

3)

19

Store

:g.20

bunddle

in

the

F;g. 19.

NOTE:

wires

the

fairing

of

Do

with

end

of

vvires}

at

not

the

of

the

insert

taped

the

location

the

wires.

wires

audio

other

(largest

harness

shown

harness

Fig.

21

15)Install

in

-1

the

Remove

amplifier

power

the

amplifier.

mount

two

stud

seals

holes

from

of

the

fairing.

-2

Fig.

22

Position

fairing

5

mm

stud.

the

pocket

nut

Tighten

amplifier

and

the

washer

nuts

in

placeinthe

install

(19)

securely.

using

on

a

each

,PPING

={emove

he

award

SCREW

the

coupler

the

four

bracket;

center.

tapping

screws

slide

attaching

the

bracket

20UPLER

BRACKET

I

Ii

!

I

CONNECT

!

BLACK

I

\

COUPLERS

I

16}

I

i

!

2·P

Connect

radio)

amplifier

NOTE:

power

harness.

.

,:.\~

,

'\

O\~

\m~

\\U'\

"~---.-----

the

audio

2-P

black

2-P

black

Bend

the

amplifier

CLAMP

harness

coupler

coupler.

,clamp

up

RED

to

on

to

TAPE

(from

the

top

secure

power

of

the

the the

11of34