Honda EB4000X EBSC-1000001 through 9999999, EB5000X EBPC-1000001 through 9999999, EB6500X EBLC-1000001 through 9999999 Owner's Manual

Owner’s Manual

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GENERATOR

EB4000X • EB5000X • EB6500X

See page 80 for Initial Use Instructions

The engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.

California Proposition 65

This product contains or emits

chemicals know

California to cause cancer, birth defects

or other reproductive harm

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciou

Never run the generator in a closed, or even partly closed area where peop

le may be

n to the state of

sness or death.

present.

Keep this owner’s manual handy so that you can refer to it at any time. This owner’s manual is considered a permanent part of the generator and should remain with the generator if resold.

The information and specifications included in this publication were in effect at the time of approval for printing. Hon reserves the right, however, to discontinue or change specifications or design at any time without notice and without incurring any obligation whatsoever.

da Motor Co., Ltd.

INTRODUCTION

Congratulations on your selection of a Honda generator. We are certain you will be pleased with your purchase of one of the finest generators on the market.

We want to help you get the best results from your new generator and to

operate it safely. This manual contains all the information on how to

do that; please read it carefully.

As you read this manual, you will find information preceded by a

symbol. That information is intended to help you avoid damage

to your generator, other property, or the environment.

We suggest you read the Distribut understand its coverage and your responsibilities of ownership. The Distributor’s Limited Warranty is a separate document that should have been given to you by your dealer.

When your generator needs scheduled maintenance, keep in mind that yo

ur Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda. Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns.

Best Wishes, Honda Motor Co., Ltd.

or’s Lim

ited Warranty to fully

A FEW WORDS ABOUT SAFETY

Your safety and the safety of others are very important. And using this generator safely is an important responsibility.

To help you make informed decisions about safety, we have provided operating pr manual. This information alerts you to potential hazards that could hurt you or others.

ocedures and other information on labels and in this

Of course, it is not practical or possible to warn you about hazards associated with operating or maintaining a generator. You must use your own good judgment.

You will find important safety informati includ

ing:

• Safety Labels — on the generator.

• Safety Messages — preceded by a safety alert symbol and one of three signal words, DANGER, WARNING, or CAUTION.

These signal words mean:

You WILL be KILLED or SERIOUSLY HURT if you don’t fo

You CAN be KILLED or SERIOUSLY HURT if you don’t fo

You CAN be HURT if you don’t follow instructions.

• Safety Headings — such as IMPORTANT SAFETY INFORMATION.

on in a variety of forms,

llow instructions.

all the

• Safety Section — such as GENERATOR SAFETY.

• Instructions — how to use this generator correctly and safel

This entire book is filled with important safety informatio read it carefully.

n — please

GENERATOR SAFETY .................................................................. 6

IMPORTANT SAFETY INFORMATION .........................................6

Operator Responsibility ..........................................................6

Carbon Monoxide Hazards...................................................... 6

Electric Shock Hazards...........................................................7

Fire and Burn Hazards ............................................................ 7

Refuel With Care ...................................................................8

SAFETY LABEL LOCATIONS......................................................9

CONTROLS & FEATURES ...........................................................10

COMPONENT & CONTROL LOCATIONS.................................... 10

CONTROLS ........................................................................... 12

Engine Switch.....................................................................12

Starter Grip ........................................................................ 12

Fuel Valve Lever .................................................................13

Voltage Selector Switch....................................................... 13

Auto Throttle System ..........................................................14

AC Circuit Protectors ...........................................................15

AC Circuit Breaker...............................................................16

Ground Fault Circuit Interrupter (GFCI) ................................... 17

Folding Handle .................................................................... 18

FEATURES ............................................................................ 19

Oil Alert System.................................................................. 19

Automatic Engine Stop Function ........................................... 19

Oil Alert Function ................................................................ 19

Overspeed Detection Function ..............................................19

Abnormal Voltage Detection Function .................................... 19

Auto Choke and Throttle Control System .. iAVR (Intelligent Auto Voltage Regulator) ..

Fuel Gauge .........................................................................21

Ground Terminal .................................................................21

............................. 20

BEFORE OPERATION ................................................................. 22

ARE YOU READY TO GET STARTED?....................................... 22

Knowledge ......................................................................... 22

IS YOUR GENERATOR READY TO GO? ..................................... 22

Check the Engine ................................................................23

Check the GFCI...................................................................23

CONTENTS

OPERATION..............................................................................24

SAFE OPERATING PRECAUTIONS ............................................ 24

STARTING THE ENGINE .......................................................... 25

STOPPING THE ENGINE ..........................................................28

GFCI OPERATION CHECK........................................................ 29

AC OPERATION ..................................................................... 31

AC Applications .................................................................. 33

AC Receptacle Selection ...................................................... 34

Power Producing Circuits ..................................................... 34

Voltage Selector Switch....................................................... 35

AUTO THROTTLE SYSTEM ..................................................... 37

STANDBY POWER.................................................................. 38

Connections to a Building’s Electrical System

System Ground ...................................................................38

Special Requirements........................................................... 39

........................ 38

SERVICING YOUR GENERATOR .......

THE IMPORTANCE OF MAINTENANCE ..................................... 40

MAINTENANCE SAFETY ......................................................... 41

Safety Precautions .............................................................. 41

MAINTENANCE SCHEDULE ..................................................... 42

REFUELING............................................................................43

FUEL RECOMMENDATIONS..................................................... 44

ENGINE OIL LEVEL CHECK ......................................................45

ENGINE OIL CHANGE ............................................................. 46

ENGINE OIL RECOMMENDATIONS .....

AIR CLEANER SERVICE........................................................... 48

AIR CLEANER ELEMENT CLEANING..........................................50

SPARK PLUG SERVICE............................................................ 51

SPARK ARRESTER SERVICE .................................................... 53

SEDIMENT CUP CLEANING .....................................................54

STORAGE................................................................................. 55

STORAGE PREPARATION........................................................ 55

Cleaning............................................................................. 55

Fuel...................................................................................55

Engine Oil...........................................................................58

STORAGE PRECAUTIONS .......................................................59

REMOVAL FROM STORAGE ....................................................59

...........................................40

......................................47

CONTENTS

TRANSPORTING ....................................................................... 60

TAKING CARE OF UNEXPECTED PROBLEMS ................................ 61

ENGINE WILL NOT START.......................................................61

ENGINE LACKS POWER .......................................................... 62

NO POWER AT THE AC RECEPTACLES ....................................63

TECHNICAL INFORMATION ........................................................ 64

Serial Number Location ........................................................64

Carburetor Modification for High Altitude

Emission Control System Information..................................... 66

Air Index ............................................................................68

Specifications ..................................................................... 69

Wiring Diagram ................................................................... 70

CONSUMER INFORMATION........................................................ 72

Dealer Locator Information ...................................................72

Honda Publications ..............................................................72

Customer Service Information ............................................... 73

ASSEMBLY...............................................................................74

SAFETY ................................................................................ 74

The Importance of Proper Assembly ...................................... 74

Important Safety Precautions................................................ 75

ASSEMBLY............................................................................ 76

Unpacking .......................................................................... 76

Loose Parts (Wheel kit, handle and hanger)............................. 76

Wheel Kit Installation ...........................................................77

Handle Installation...............................................................78

Hanger Kit Installation.......................................................... 79

Operation

................. 65

INITIAL USE INSTRUCTIONS ......................................................80

ENGINE OIL ........................................................................... 80

FUEL ....................................................................................81

BEFORE OPERATION .............................................................. 82

REGISTRATION...................................................................... 82

INDEX......................................................................................83

QUICK REFERENCE INFORMATION......................... Inside back cover

GENERATOR SAFETY

IMPORTANT SAFETY INFORMATION

Honda generators are designed for use with electrical equipment that has suitable operator or damage to the generator and other property. Most injuries or property damage can be prevented if you follow all instructions in th hazards are discussed below, along with the best way to protect yourself and others.

Operator Responsibility

• Know how to stop the generator quickly in case of emergency.

• Understand the use of all generator controls, output receptacles, and connections.

•

Be sure that anyone who operates the generator receives proper

structio

in supervision.

Carbon Monoxide Hazards

A generator's exhaust contains toxic carbon monoxide, which you cannot see or MINUTES. To avoid carbon monoxide poisoning, follow these instructions when operating a generator:

power requirements. Other uses can result in injury to the

is manual and on the generator. The most common

n. Do not let children operate the generator without parental

smell. Br

eathing carbon monoxide can KILL YOU IN

• Only run a generator OUTSIDE, far away from windows, doors, and ven

ts.

• Never operate a generator inside a house, garage, basement, crawl

, or any enclosed or partially enclosed space.

space

• Never operate a generator near open doors or windows.

• Get fresh air and seek medical attention immediatel you have inhaled carbon monoxide.

Early symptoms of carbon monoxide exposure include headache, fatigu

e, shortness of breath, nausea, and dizziness. Continued exposure to carbon monoxide can cause loss of muscular coordination, loss of consciousness, and then death.

To alert you to potentially dangerous levels of carbon monoxide coming fro

m a generator operating outside or from other sources, install battery operated carbon monoxide alarms or plug-in carbon monoxide alarms with battery back-up on every level of the home and outside sleeping areas, according to the manufacturer’s instructions.

y if you suspect

GENERATOR SAFETY

Electric Shock Hazards

• The generator produces enough electric power to cause a serious shock or electrocution if misused.

• Using a generator or electrical appliance in wet conditions, such as rain or sno are wet, could result in electrocution. Keep the generator dry.

• If the generator is stored outdoors, unprotected from the weather, check the Ground F other electrical components on the control panel before each use. Moisture or ice can cause a malfunction or short circuit in electrical components that could result in electrocution.

w, or near a pool or sprinkler system, or when your hands

ault Circuit Interrupter (GFCI) receptacle and all

• Do not connect to a building’s electrical s switch has been installed by a qualified electrician.

Fire and Burn Hazards

• The exhaust system gets hot enough to ignite some materials.

– Keep the generator at least 3 feet (1 meter) away from buildings

and other equ – Do not enclose the generator in any structure. – Keep flammable materials away from the generator.

• The muffler becomes very hot during operation and remains hot for a wh

ile after stopping the engine. Be careful not to touch the muffler while it is hot. Let the engine cool before storing the generator indoors.

ipment during operation.

stem unless an isolation

GENERATOR SAFETY

Refuel With Care

Gasoline is extremely flammable, and gasoline vapor can explode. Allow the engine to cool if the generator has been in operation. Refuel only outdoors in a well ventilated area with the engine off. Do not refuel during operation. Do not overfill the fuel tank. Never smoke near gasoline, and keep other flames and sparks away.

ys store gasoline in an approved container.

Alwa Make sure that any spilled fuel has been wiped up before starting the engine

GENERATOR SAFETY

SAFETY LABEL LOCATIONS

These labels warn you of potential hazards that can cause serious injury. Read them carefully.

If a label comes off or becomes hard generator dealer for a replacement.

to read, contact your Honda

CONTROLS & FEATURES

AC CIRCUIT PROTECTORS

120 V/240 V AC RECEPTACLE

ENGINE SWITCH

GFCI RESET BUTTON

GFCI TEST BUTTON

VOLTAGE SELECTOR SWITCH

120 V AC RECEPTACLES

GROUND TERMINAL

AUTO THROTTLE SWITCH

AC CIRCUIT BREAKER

*: Except EB4000X

COMPONENT & CONTROL LOCATIONS

Use the illustrations on these pages to frequently used controls.

locate and identify the most

FUEL TANK CAP

CONTROL PANEL

OIL FILLER CAP/DIPSTICK

OIL DRAIN PLUG

STARTER GRIP

SEDIMENT CUP

FUEL VALVE LEVER

AIR CLEANER

LIFTING HANGER

FUEL GAUGE

HANDLE

SPARK PLUG

MANUAL CHOKE LEVER

STAND

MUFFLER

WHEEL

CONTROLS & FEATURES

ENGINE SWITCH

OFF

Direction to pull

STARTER GRIP

CONTROLS

Engine Switch

The engine switch controls the ignition sy

stem.

OFF – Stops the engine.

ON – Running position, and for starting.

arter Grip

Pulling the starter grip operates

ecoil starter to crank the

the r engine.

• Do not allow the starter grip to snap back against the generator. Return it gently to prevent damage to the starter.

• Do not let the starter rope rub agains

t the generator body, or the rope will wear out prematurely.

• Be careful not to hit your hand agains

t the handle when pulling

the starter grip.

CONTROLS & FEATURES

FUEL VALVE LEVER

OFF

VOLTAGE SELECTOR SWITCH

120 V/240 V

120 V ONLY

Fuel Valve Lever

The fuel valve lever is located between the fuel tank and carburetor.

The fuel valve must be in the ON position fo

After stopping the engine, turn the fue

valve to the OFF position.

Voltage Selector Switch

The voltage selector switch switches generator output to produce ‘‘120V ONL the 4-prong receptacle, the switch must be in the ‘‘120V/240V’’ position. If only a 120V appliance is being connected to any of the 120V 3-prong receptacles, select the ‘‘120V ONLY’’ position. Select the voltage before starting the engine.

r the engine to run.

Y’’ or ‘‘120V/240V.’’ If a 240V appliance is connected to

Switch Position

ecept

120V/240V: The 120V and 120V/240V r

acles can be used simultaneously. 120V ONLY: ONLY 120 v

olts is available in this position; 240 volts is not available. The most power will be available at the 30A 120V locking plug receptacle.

CONTROLS & FEATURES

AUTO THROTTLE SWITCH

OFF

Auto Throttle® System

The Auto Throttle® system automatically reduces engine speed when all loads are turned o reconnected, the engine returns to the rated speed.

Switch Position

ff or disconnected. When appliances are turned on or

ON: Recommended

reduce noise levels when no load is applied to the generator.

OFF: The A

uto Throttle system does not operate. Recommended to minimize warm-up time when the generator is started

and when starting a load with large start-up power

equipments.

to minimize fuel consumption and further

CONTROLS & FEATURES

(4)120 V/240 V 20 A (EB4000X)

120 V/240 V 30 A (EB5000X, EB6500X)

OFF

AC CIRCUIT PROTECTOR for Receptacle (4)

AC CIRCUIT PROTECTOR for Receptacle (3)

AC CIRCUIT PROTECTOR for Receptacle (2)

AC CIRCUIT PROTECTOR for Receptacle (1)

(1) 120 V 30 A

(3) 120 V 20 A

PUSH

*: Except EB4000X

(2) 120 V 20 A

AC CIRCUIT PROTECTOR

AC Circuit Protectors

The AC circuit protectors will automatically switch OFF if there is a short circuit or a significant overload of the generator at each receptacle. If an AC circuit protector switches OFF automatically, check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON.

CONTROLS & FEATURES

OFF

AC CIRCUIT BREAKER

AC Circuit Breaker

The AC circuit breaker will automatically switch OFF if there is a short

uit or a significant overload at the receptacles, or if the ground fault

circ circuit interrupter (GFCI) detects a ground fault current.

The AC circuit breaker may be used to switch the generator power ON or OFF.

CONTROLS & FEATURES

GFCI TEST BUTTON

AC CIRCUIT BREAKER

GFCI RESET BUTTON

Ground Fault Circuit Interrupter (GFCI)

All receptacles on the generator are protected by a Ground Fault Circuit Interrupter (GFCI) for protection against the shock hazard of ground fault current. The GFCI has a TEST and RESET button and is connected to the AC circuit breaker.

An example of ground-fault current is the current

that would flow through a person who is using an appliance with faulty insulation and, at the same time, is in contact with an electrical ground such as a plumbing fixture, wet floor, or earth. The GFCI will protect against current flowing through that person.

The GFCI will not protect against short circuit

s or overloads. The AC circuit breaker and AC circuit protector provide that protection (see pages 15 and 16).

GFCIs can be expected to interrupt power supply if there are ground

ts or stray current imposed on the wiring by other electrical

fau devices, wiring, or equipment. As a result there is a risk of interruption if used with critical systems such as life support equipment, so users should first carefully consider whether it is appropriate to use this portable generator to power such equipment.

CONTROL & FEATURES

HANDLE

Handle transport position

Generator stationary position

HANDLE LOCK LEVER

Folding Handle

The foldable handle is intended for ease of transportation and should be folded extended handle.

To Extend The Handle

Lift handle upward. Lock lever will lock and secure the handle into place.

when the generator is stationary. Do not rest objects on the

To Fold The

Handle

1.Press handle lock lever downward.

2.Lower the handle.

CONTROLS & FEATURES

FEATURES

Oil Alert® System

The Oil Alert® system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase. Before the oil level in the crankcase can fall below a safe limit, the Oil Alert system will automatically stop the engine (the engine switch will remain in the ON position).

If the engine stops and will not restart, check the engine oil level (see page 45) before troubleshooting in other areas.

Automatic Engine Stop Function

Oil Alert

During enough oil in the tank. Moreover, if the generator is on a slope, the oil alert function may operate and stop the engine.

Overspeed Detection Function

To protect the engine from exceeding the engine load, the engine will automatically stop if the engine speed becomes abnormal.

Abnormal Voltage Detection Function

The engine will automatically stop during generation when it detects abnormal voltage.

If the engine stops, make sure the oil le minutes, and then try to restart the engine. If the engine still won’t start, take the generator to your authorized servicing Honda power equipment dealer.

Function

operation, the engine will automatically stop if there is not

el is correct. Wait a few

CONTROLS & FEATURES

* ECM

MANUAL CHOKE LEVER

* ECM: Engine Control Module

Auto Choke and Throttle Control System

The ECM of this engine controls the choke valve and throttle

matically.

auto

When starting and warming up the engine, you do not need to operate the chok starting procedure.

e lever unless the engine is hard to start using the normal

iAVR (Intelligent Auto Voltage Regulator)

This generator is equipped with an intelligent, automatic voltage regulat

or. The iAVR provides power in excess of the maximum rating for

up to ten seconds to start appliances that require high startup current.

The total amount of power available for each generator model is: EB4000X: 5,000 watts for up to 10 seconds EB5000X: 7,000 watts for up to 10 seconds EB6500X: 7,000 watts for up to 10 seconds

CONTROLS & FEATURES

FUEL GAUGE

FUEL TANK CAP

EMPTYFULL

GROUND TERMINAL

Fuel Gauge

The fuel gauge is a mechanical device that measures the fuel level in the tank. The red indicator in the window will reference the level in relation to full or empty. To provide increased operating time, start with a full tank before beginning operation. Check the fuel level with the generator on a level surface. Always refuel with the engine OFF and cool.

Ground Terminal

The generator ground terminal is connected to the frame of the genera

tor, the metal non-current-carrying parts of the generator, and

the ground terminals of each receptacle.

Before using the ground terminal, consult a qualified electrician, electrical inspector

, or local agency having jurisdiction for local codes or

ordinances that apply to the intended use of the generator.

BEFORE OPERATION

ARE YOU READY TO GET STARTED?

Your safety is your responsibility. A little time spent in pr significantly reduce your risk of injury.

Knowledge

Read and u to operate them.

Familiarize yourself with the generator and its operation before you begin emergency.

If the generator is being used to power appliances, be sure that they do not ex

IS YOUR GENERATOR READY TO GO?

For your safety, to ensure compliance with environmental regulations, and t

o to take a few moments before you operate the generator to check its condition. Be sure to take care of any problem you find, or have your servicing dealer correct it, before you operate the generator.

nderstand this manual. Know what the controls do and how

using it. Know how to quickly shut off the generator in case of an

ceed the generator’s load rating (see page 33).

maximize the service life of your equipment, it is very important

eparation will

Improperly maintaining this generator, or failing to correct a problem before operation, could cause a malfunction in which you could be seriously injured.

Always perform a pre-operation inspection bef and correct any problem.

ore each operation,

BEFORE OPERATION

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Before beginning your pre-operation checks, be sure the generator is on a lev

el surface and the engine switch is in the OFF position.

Check the Engine

• Before each use, look around and underneath the engine for signs of oil or gasoline leaks

• Check the oil level (see page 45). A low oil level will cause the Oil Alert system to shut down the engine or prevent it from starting.

• Check the air cleaner (see page 48). A dirty air cleaner element will restrict air flow to the carburetor, reducing engine and generator per

ormance.

• Check the fuel level (see page 43). Starting with a full tank will help to eliminate or reduce operating interruptions for refueling.

Check the GFCI

Check the GFCI operation (see page 29) after starting the engine.

OPERATION

SAFE OPERATING PRECAUTIONS

Before operating the generator for the first time, review chapters

GENERAT

For your safety, do not operate the generator in an enclosed area such as a gara monoxide gas that can collect rapidly in an enclosed area and cause illness or death.

OR SAFETY (see page 6) and BEFORE OPERATION (see page

ge. Your generator’s exhaust contains poisonous carbon

Exhaust contains poisonous carbon monoxide gas that can build up to dangerous levels in closed areas. Breathing carbon monoxide can cause unconsciousness or death.

Never run the generator in a closed,

en partly closed area where

or ev people may be present.

Before connecting an AC appliance or power cord to the generator:

• Use grounded 3-prong extension cords, tools, and appliances, or

e-insulated tools and appliances.

oubl

• Inspect cords and plugs, and replace if damaged.

• Do not use cord lengths greater than 164 feet (50 meters), and do not use multiple t use may activate the GFCI and trip the circuit breaker.

• Make sure that the appliance is in good working order. Faulty appliances or

• Make sure the electrical rating of the tool or appliance does not ex

ceed the rated power of the generator or the receptacle being used.

• Operate the generator at least 3 feet (1 meter) away from buildings and other equ

• Do not operate the generator in an enclosed structure.

• Do not place flammable objects close to the engine.

ools and appliances with built-in noise filters. Such

wer cords can create a potential for electric shock.

ipment.

OPERATION

FUEL VALVE LEVER

OFF

AC CIRCUIT BREAKER

STARTING THE ENGINE

To prevent a possible fire, keep the generator at least 3 feet (1 meter) away from building walls and other equipment during operation. Do not place flammable objects close to the engine.

Operating this generator less than 3 feet (1 meter) from a building or ot

her obstruction can cause overheating and damage the generator. For

proper cooling, allow at least 3 feet (1 meter) of empty space above and around the generator.

Refer to SAFE OPERATING PRECAUTIONS o IS YOUR GENERATOR READY TO GO? ch

n page 24 and perform the

ecks (see page 22). Refer to

AC OPERATION (see page 31) for connecting loads to the generator.

1.Make sure that the AC circuit er is in the OFF position.

break The generator may be hard to start if a load is connected.

2.Turn the fuel valve lever to the

ON position.

OPERATION

ENGINE SWITCH

OFF

AUTO THROTTLE SWITCH

STARTER GRIP

Direction to pull

3.Make sure the Auto Throttle

switch is in the OFF position, or more time will be required for warm up.

4.Turn the engine switch to the

ON position.

Pull the starter grip lightly until

u feel resistance; then pull

y briskly in the direction of the arrow as shown.

• Do not allow the starter grip to

snap back against the engine. Return it gently to prevent damage to the starter.

• Do not let the starter rope rub against the generator body, or the rope will wear out prematurely.

• Be careful not to hit your hand against the handle when pulling the starter grip.

+ 64 hidden pages