whee
Faulty rear w hee l bearings
Bent rear axle
Rear brake drag
Drive chain too tight
rod
wobbl
l turns hard
damper
ing
rear
spring
unit
wheel
wheel
bearings
Rear suspension noise
Faulty rear shock absorber
loose
rear suspension fasteners
Worn rear suspension pivot bearings
14-2
REAR WH EEL
REM
Supp
hoist, raise the rear
OVAL
ort
themotorcycle using a safety stand or a
whe
el off the ground.
REAR WHE
EL/
SUSPENSION
Remove
Remove
Derail thedrive chain
remove the rear w heel.
Remove the right side collar and
wheelright
the
the
axle
nut
rear axle .
side.
and
washe
from
thedriven sprocket,
r.
then
dust
seal
from
the
Remove the
wheel left side.
left
side collar and dust seal f
rom
the
14-3
REAR WHEEL/SUSPENSION
INSPECTION
Axle
Place the axle in V-blocks and measure the
Act
ual run out is 1/2 the
tota
l indicatorreading.
runo
ut.
Replace the
wheel bearings
pairs.
SERVICE LIMIT: 0.2
Wheel
in
bearing
Turn
the
inn
Be
arings
should turn smoo
Also check t hat
the hu b.
Remove and discard the bearings
not
turn smooth ly and quiet ly, or if they fit
in the
hub
.
Wheelrim
Check
turn ing stand.
Spin
dial indica
Actual runout is 1/2 the total indicator reading.
runout
the
rimrunout
the
w heel slowly and read the run out using a
tor
mm
10.01
in)
er raceofeach bearing
thl
y and qu
the
bearing oute r race
by pla cing th e wheel in a
.
if the races do
withyour
ietly
.
fit
s t i
loosely
finger
ghtl
.
y in
WHEEL BEARING
the final driven
If
sprocket requires
replacement
inspect the drive
chain and drive
sprocket.
N
ever
install a
new
driv
ona
on
sprocket
in
or the replacement
chain
will
e chain
Il\Iom
sprocket
or a worn chain
new
sprockets.
Both
chain
and
must
good
orsprocket
wearrapidly.
be
condition
14-4
SERVICE LIMITS: Radial: 2.0
Axial: 2.0
Driven
Check
sprocket
the
con
ditionof
Replace the sprocket
the final d
if
wornordamage
mm
10.08in )
mm
10.08 in)
riv
en sprocket teeth.
DIAL GAUGE
d.
(i
DAM
~R
W
'
:~
M
AL
DISASSEMBLY
REAR WHEEL/SUSPE NSION
If you will be
disassembling the
driven flange.
loosen the driven
sprocket nuts
before removing
the driven flange
from the
wheel
hub.
Remove
Remove
wheel
hub
the
bolts
the
drivenflange
.
and brake disc.
assemblyfrom
the
left
Remove the
Remove
Driven
Loosen the
Remove the driven flange f
r
emove
Remove the
the
flange
the
wheel
Ocrinq.
bearing
driven
driven
driven
damper
removal
sprocket nuts.
sprocket
flange
rubbers
bearing and colla r.
.
rom
the w heel hub, then
nuts
and sprocket.
14
-5
REAR WHEEL/SUSPENSION
Wheel bearing removal
Install the bearing remover head into the bearing.
From the opposite side install the bearing remover
shaft and drive the bearing out of the wheel hub.
Remove the distance collar and drive out the other
bearing .
TOOLS:
Bearing remover head, 20
Bearing
remover
shaft
ASSEMBLY
108 Nom (11.0 kqf-rn.
31 Ibfoftl
-,
mm
07746-0050600
07746-0050100
DRIVEN SPROCKET
BRAKE DISC
DISTANCE COLLAR
Wheel bearing installation
Drive in a new right bearing .
TOOLS:
Driver
Attachment,
Pilot,20mm
42 X 47
mm
07749-0010000
07746-0010300
07746-0040500
~
S
O-RING
LEFT WHEEL
BEARING
DRIVEN FLANGE
14-6
REAR WHEEL/SUSPENSION
Never install the
old bearings, once
the bearings have
been removed,
the bearings
be replaced
must
with
newones.
Install
the
Driv
dista nce
e in t he l
eft
side
colla
bear
r
ing using
the
same
too
ls.
Drive the driven flange bearing out using the special
too
ls.
TOOLS:
Driver
Attachment. 28 X 30 mm
Pilot, 20
Driven flangebearing
Drive t he
flange using th e spec ial
TOOLS:
Driver
mm
new
installat
driven flange
Attachmen1.52 X 55 mm
Pilot . 20
mm
too
0774~010000
07746-1870100
07746-0040500
ion
bearinginto
ls.
0774~010000
07746-0010400
07746-0040500
the
driven
OUTER DRIVER
the
Install
Apply
wheel
'
oil
to the
groove of the
If
the
driven
sprocket
and
damper
new
whee
l hub.
sprocket
temporarily
rubbe
rs into
the
O-ring and install it
wasremoved,
tighten
the
insta
nuts
wheel
ll the
.
into
driven
hub
the
PILOT
.
SPROCKET
14
-7
REAR WHE
EL/
SUSPENSION
Install the d
wheel
TORQUE: 108
Install the brake
facing
Install and
to
rque.
TORQUE: 42 N·m
hub
out
riven
.
N'
.
tig
flange
assembly
m 111.0kgf·m. 80 Ibf·ft)
disc
with
its
hten the
14.
3 k
new
gf.m.
into the left
rotating
boltstothe
31 Ibf·ft)
direction
specified
mark
WHEEL BALANCE
The
wheel
remounted
For
optimum
dot
on the s
stem
. Rem ount the
Note
the
tire .
balance
.
ide
rotatingdirection
must
balance, the
wall)
must
tire
be checked w hen the tire is
tire
balance
be located
if necessary.
marks on
mark(apaint
nexttothe
the
wheel
valve
and
BALANCE
MARK
14-8
ROTATING DIRECTION MARKS
Mount
the
wheel,tire
inspection stand.
Spin
the
wheel,
est(heaviest)
Do
this
twoorthree
the
wheel
If
the
same
To balance
l
ightest
Add
stopinthe
Do
sideofrim,
just
not
add
enough
allow
partofthe
is balanced, it
position
the
same
more
wheel,
.
weightsothe
posit
than
INSTALLATION
Apply
right
grease and
side.
install
and
brake disc
it to stop, and
wheel
w ith chalk.
timestoverify
will
not
install
balance
the
side
opposite
wheel
ion
when
it is
60 9 (2.1 oz)tothe
the
new
assembly
mark
the
heaviest
stop
consistently
weightsonthe
the chalk marks.
willnolonger
spun.
rear
dust
seal to
the
wheel.
the
REAR WHEEL/SUSPENSION
on an
low-
area.
in
Apply
grease and
install
the
dust
seal to
the
left
side.
/
Apply
grease to the side collars inside and grooves.
Install
the
side
collars
.
14-9
REAR
WHEEL/SUSPENSION
Install the rear brake caliper bracket onto the guide of
the swingarm.
Be careful
damage the brake
not
pads.
to
Place the rear wheel into the swingarm.
Install the drive chain over the driven sprocket.
Install the rear axle from the left side.
Install the washer and axle nut.
Adjust
thedrive chain slack (page 3-10).
Tighten the axle nut to the specified torque .
TORQU E: 93
N'm
(9.5 kq
f-m,69lb
f-ft]
SHOCK ABSORBER
REMOVAL
Remove
Remove the side cover (page 2-2).
Secure the motorcycle using a hoist or an equivalent.
Loosen the shock absorber reservoir band screw and
remove the reservoir from the inner fender.
the
seat (page 2-21.
14-10
BAND
SCREW
REAR
WHEEL/
SUSPENSION
Remove the shock abso rber
Remove the shock
and
the
shock absorber.
absorber
lower
mou
nting
uppermounting
bolt/nut.
bol
t/nut
UPPER
BOLT NUT
MOUN
T
INSPECTION
Check the
for
Check the
Inspect all the
Replace the shock
NEEDLE BEARING REPLACEMENT
Remove the
damper
leakage or
upper
unit, reservoir hose and reservoir
other
other
pivot
damage
joint
parts
absorber
collar
.
bushing
for
wearordamage
for
wear
or damage.
assembly if necessary.
and
dust
seals.
.
r
\
/
SHOCK
ABSORBER
(J
SEALS
o
I
PIVOT COLLAR
"
DUST
14
-11
REAR
WHEEL/SUSPE NSION
Press the needle
bearing into the
lower mount with
the marked side
facing out.
Press out the
absorber
TOOLS:
Driver
Atta
chment, 22 X 24 mm
Pilot, 17
Press a new needle bearing into the lower
that the needle bearing surface is lower 7.4 - 8.0
10.29- 0.32 in)
the s
mm
ame
needle
lower
mount using the special tools .
from
tools.
bearing out of the shock
the
endofthe
04949-3710001 or
0794
6-MJ00100
07746-00
07746-0040400
lower
10800
mount
mount
so
mm
using
ATTACHM ENTDRIVER
ATTACHEMENT
HANDL
,
...........
7.4 - 8.0
mm
E
PILOT
Apply grease to the
into the lower
Install
the
pivot
mount
collar
new
dust seal lips, install
.
.
them
o
/ D
DUST SEALS
14-12
SHOCK ABSORBER DISPOSAL
PROCEDURE
REAR WHEEL/SUSPENSION
Remove the da
Release the nitrogen
the valve
I
NOTICE
Po
int
g
ett
ing in your eyes.
Before
core
.
mperreservo
from
ir cap.
the res
ervoir
I
the
valveaway
dispo
salofthe shock absorber, release th e
fro m you to
by depressing
pre
vent
nitrogenbypressing the valve core. Then remove
the
valvefrom
the shock
absorber
res
ervoir
.
INSTALLATION
Install
the
shock absorbe r int o
reserve tan k
Install the upper and
Ti
ght
en the upper
torqu
e.
TORQUE: 42
outlet
N'm
14.3
facing to the left.
lowermounting
mount
kqf-m,
ing
nut
31
the
frame with
bolt/n ut.
to the spe
Ibf
·ftl
debris
the
cified
UPPER
MOUNT
BOLT NUT
Tighten the low er
mountingnut
to
the specifi ed
to rque.
TORQUE: 42 Nsm 14.3
Insta ll
the
rese
rvo
ten the
Tigh
Install the removed parts in the reverse order of
removal.
band screwsecur
kgf'm,
31
lbf-ft}
ir intothe reservoir band.
ely
.
BAND SCREW
14-13
REAR WHEEL/SUSPENSION
SWINGARM
REMOVAL
Remove the rear wh eel (page 14-31.
Remove the socket bolts and drive chain case.
Remove the swingarm pivot cover.
CHAIN CASE
SOCKET BOLTS
Remove the swingarm pivot nut and was her.
Remove the swingarm pivot bolt and swingarm.
DISASSEMBLY/ INSPECTION
Remove the bolts and drive chain adjuster.
14-14
~
CHAIN
ADJUST
BOLTS
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