Honda CB900F 919 Service Manual converted

FRONT WHEEL/SUSPENSI
ON/
Install the oil seal
its marked
with
side facing up.
Before assembly, wash all parts
non
-flammable
Install a been removed.
I NO
• Be ca
new
TI
refulnot to
forktube
CE I
solvent
damage
and
wipe
bushingifthe
the fork t
coating.
• Do
not
open
the
fork
tube
bushing
necessary.
• Remove the being
Install the new s
da
mage
rem oved.
Remove
being careful
Install seal o
nto
careful
the
the
burrs fr om th e
the
slider
the
burrs
from
nottopeel
lider
coat
ing
not
to peel
bushing,
fork
slider.
the
bushing
off
bushing being careful
of th e
bush
bush
off
the coating.
back-up
withahigh
them
tube
ube
more
mating
the
coating
ing if it has been
ing mating surface,
ring
flash or
dry.
bushing has
bush
ing
than
surface,
.
and new
not
oil
to
BACK-UP RING
~
If the fork damper
turns together
wit
h the socket
bolt, temporarily
install the fork
sonnq. spring
seat.onto cof/ar
and fork bolt.
tube
sealing
specif
Ibf.f
.
tools
t)
.
bolt
washer
ied
torque.
threads.
.
Install the fork slider into the fork
Drive
the
oil seal in usi ng
TOOL:
Fork sealdriver Fork
seal
Apply
a locking agent to
Install
the
Hold the axle holder in a vise w ith soft jaws or a shop
towel.
Tighten
TORQUE: 20 N
the
driver
socket
fork
weight attachme
bolt
socket
·m
12.0 kgf-rn, 14
the
special
07947-KA50100 07947-KA40200
nt
the
fork socket
withanew
bolt
to the
l.
ATTACH~M~
EN~T
~
o
U;
\ SOCKET BOLT/SEALING WASHR
S
\
SLIDER BUSHING
ATTACHMENT
I
I
I
\
\
\
13-21
FRONT WHEEL/SUSPENSION/STEERING
Install the fork damper assembly and oil lock piece
into the fork tube.
-
Install the stopper ring into the fork slider groove
securely.
Install the
dust
seal.
/"
DAMPER ASSEMBLY
DUST SEAL
_ _
OIL LOCK
....S..
TOPPER RING
/
PIECE
13-22
Pour the specified amount of recom
into the fork tube.
RECOMMENDED FORK FLUID:
Pro Honda Suspension Fluid
FORK FLUID CAPACITY:
e 2.5 em' 115.7
463 oz)
Pump the dampe r rod several times.
~
55-8
0.08 US oz, 16.3~0.09
men
ded fork fluid
-.
Imp
FRONT WHEEL/SUSPENSION/STEERING
Be sure the oil
is the same
level
both
in
forks.
Measure
while
the
damper
FORK OIL LEVEL: 155 mm 16.1 in)
Pull
the tapered end facing
Screw the
the oil level
compressing
fork
tubeslowly
rod
more
the
damper
damper
from
the
tube
morethan5times
than10times
rod up
and
install
down
rod end
nut
the
all
.
the
fully
topofthe
way
.
the
forkspring
by hand.
after
fork
stroking
and the
tube
with
-
...
NUT
~
OIL LEVEL
Insta ll
Install a
Apply
Hold
the
dampe
Hold the
ified
torque
the
spring
seat and
newO-ringonto
fork f
luid
to the
damper
r rod
fork
rod
unti
litseats on the
bolt and
.
the
new
and sc
tighten
spring
fork bolt.
O-ring.
rew
the lock
collar
the
fork bolt o
damper
.
rod lock nut.
nut
to the spec-
nto
FORK SPRING
SPRING COLLAR
<.
SPRING SEAT
the
TORQUE: 22 Nom 12.2
kgf
om. 16 Ibfoft)
13-23
FRONT WHEEL/SUSPENSI
Screw the fork bolt in to the fork tube.
Install the fork protector onto the fork slider, aligning the protector boss with the groove in the fork slider.
ON/
STEERING
FORK BOLT
-.
PROTECTOR
~
INSTALLATION
Install the
Align the top end of the for k tube with the upper sur-
face of the top
Tighten the
torque.
TORQUE: 39 N'm(4.0 kgf·m. 29 Ibf·ft)
fork
bottom
tube
into
thebottom
bridge
.
bridge pinch bolt to the specified
bridge.
13-24
Tighten the fork bolt to the specified torque if it was
removed.
FRONT WHEEL/SUSPENSION/STEERING
TORQUE: 22
Install th e foll
ont
- Fr
- Front wheel (page 13-14)
fender (pag e 2-31
STEERING STEM
REMOVAL
Remove the followi ng:
- Handl ebar (page 13-3)
-
front
wheel
- Combin ation meter (page 19-8)
- Fork (page 13-151
Remove the socket bolts/nuts and headl ight/meter mount stay.
N·m
(2.2
owing
:
(page 13-10)
kqf-m
, 16
Ibf·ftl
Remove the bolt and front brake hose clamp.
Remove the stem nut, washer and the top bridge.
STEERING STEM NUT
13-25
FRONT WHEEL/SUSPENSION/STEERING
Remove the
stem.
Straighten the tabs of the lock
Remove the lock washer and lock nut.
turnsignal
light
bracket from the steering
washe
r.
LOCK NUT
\
Remove the steering stem bearing adjusting nut
using
the special
TOOL:
Steering
Remove th e
- Oust seal
-
- Upper bearing
Upp
er bearin g
stem
tool.
socket
followin
inner
07916-3710101
g:
race
STEERING STEM SOCKET
13-26
FRONTWHEEL/SUSPENSI
ON/
STEERING
Note the installa -
tion direction
the
assembly
base.
Always replace
the bearing races
as a
set
- Steering stem
of
- Lo
wer
bearing
BEARING RACE REPLACEMENT
Replace
ciaI to ol.
TOOLS:
Ball race remover Ball race remover set
- Remover
.
- Driver s
the
upp
attachment
haft
er bearing outer races
07953 07953 07946 07946
using
the
-4250002
-MJ10000
-MJ
10100
- M
J1020
0
spe-
or
~
,--
__
ATTACHMENT
DRIVER SHAFT
/
Replace the cial
tool.
TOOLS:
Ball race remo ver Ball race remover
Tempo stemtoprevent when
lower
rarily
removing
install
stem.
Removethe
equivalent
Remove
the
lower
tool,
dust
bearing
the
the
bearing
being
seal.
the
threads
lower
careful
outer
steering
frombeing
bear
ing
inner
nottodamage
races
using
07953
-3710500
07953-4250002
stem
nut
onto
damaged
inner
race f
race
with
a chisel or
the
the
rom
spe-
the
the
stem.
REMOVER
LOWER INNER RACE
13-27
FRONT WHEEL/SUSPENSION/STEERING
I"-
~
ASSEMBLY
: BEARINGS : BEARING RACES : DUST SEALS
TOP BRIDGE
STEERING STEM NUT
~WASHER
~
_
~
LOCK NUT
LOCK WASHER
~TOPTHREAD
~
UPPER DUST SEAL
Jfi
. UPPER INNER RACE
UPPER BEARING
UPPER OUTER RACE
- LOWER BEARING
LOWER INNER RACE
~
~
~
~
~
------
LOWER OUTER RACE
..
LOWER DUST SEAL
STEERING STEM
Apply grease to the over the steering stem. Install a new lower bearing inner race using a special
tool and a hydraulic press.
TOOL:
Steering stem driver 0794
Remove the lower bearing outer race using the spe-
cial tools.
TOOLS:
Driver handle
Attat
chment
Remove the upper bearing outer race using the spe-
cial tools.
42x47
new
dust seal lips and install it
6-M
BOOOOO
07749-0010000 07749-0010
DUST SEAL
300
13-28
TOOLS:
Driver handle
Attatchment
42x47
0
7749-0010000
07749-0010
300
INNER RACE
Apply
Insert
grease to the
the
steering stem
lower
bearing and bear
into
the steering head pipe.
ing
FRONT WHEEL/SUSPENSION/STEERING
race.
~
LOWER BEARING
..
-$iiiffi
~
Apply
grease to the
dust
seal lip .
Instal l the seal.
Apply
oil to the bearing
Install and
the initial
upper
tighten
torque.
upper
bearing bearing race and
bearing,
the stem bearing
upper
adjustment
inner
nut
race and
threads.
adjust
ing
nut
dust
to
~
J
INNER RACE --_
I
--:c
TOOL:
Steering stem
TORQUE: 25
Move
the steering
fivetimes
Make sure
w
ithout
to seat the bearings .
that
play
soc
ket
N'm
(2.5 kqf-rn, 18
stem
the steering stem
or b
inding;then
07916-3710101
Ibf·ll)
right
and left, lock-to-lock,
moves
loosen the
smoothly,
top
thread.
STEERING STEM SOCKET
13-29
FRONT WHEEL/SUSPENSION/STEERING
Retighten the bearing adjusting nut to the specified
torque.
TORQUE: 25 N·m12.5 kqf -m, 18 Ibf-ttl
Recheck that the stee ring stem out play or binding.
Install the new lock washer onto the steering stem.
Align the tabs of the lock washer with the grooves in the adju stment nut and bend two opposite tabs
(shorter) down into the adjustment nut groove.
Install and Hold the lock nut and
in 1/4 turn (90·) enough to align its grooves w ith the
lock
washer
fing
er tighten the lock nut.
furt
tabs.
her
tig
moves
smoothly
hten the lock
with-
nutwith-
ADJUSTI NG NUT
~
~
e
~
LOCK WASHER
Bend the lock washer tabs up into the lock nut groove.
Install the turn signal light bracket.
BRACKET
13-30
FRONT WHEEL/SUSPENSION/STEERING
Install the top bridge, stem nut and washer.
Temporarily install the front fork.
Tighten the steering stem nut to the specified torque.
TORQUE: 103
N'm
(10.5
kqf-m,
761bf·1t)
WASHER STEM
..
NUT
Install the
the specified torque.
TORQUE: 12
Install the headlight case/meter mount stay and
en the socket bolt/nut.
Install the
- Front fo rk (page 13-15)
- Handlebar (page
-
Combination
front
brake hose clamp,
N'm
(1.2
following
:
13-51
meter
kgf.m,9Ibf·ltl
(page 19-8)
tighten
the
bolt
tiqht
to
-
13-31
FRONT WHEEL/SUSPENSION/STEERING
STEERING HEAD BEARING PRE-LOAD
Make sure that
no cable
there is
or wire harness
interference.
Jack-up g
Positi on th e stee posi Hook steering
The pre kqf If front bearing
the
motorcycle to raise th e
rou
nd.
ring
stemtothe
tion
.
a sp ring scaletothe fo rk tube and
head bearing pre
-load
-m ),
the
readingsdonot wheel
adj
usting
shouldbewithin
to the
nut.
gro
-load
fall
und
front
w heel offthe
straig
ht ahead
measure
,
10 - 15 Nom (1.0 - 1.5
withinthe
and
limits.
adjust
the
lower
stee
the
the
ring
13-32
REAR WHEEL/SUSPENSION
____
-<::-~
~
42 Nom (4.3 kqf-m, 31 IbfO"ft).-
...-fYCI
9 Nom (0.9 kgfom, 6.5 lbf-ft)
93 Nom (9.5 kqf-rn , 69 lbf-ft)
~
/
14-0
14.
REAR
WHEEL/SUSPENSION
SERVICE INFORMATION TROUBLESHOOTING REAR WHEEL
14-1 14-2 14-3
SHOCK ABSORBER SWINGARM
SERVICE INFORMATION
GENERAL
A contaminated brake disc or pad reduces s withahigh After
The shock
Before disposalofthe shock abso rber, release the nit When
Use only tires marked "TUBELESS·and tubeless valves on rims marked "TUBELESS TIRE APPLICABLE:'
Use
genu
Refer to section 15
quality
the rear wheel insta llat
abso
servicing the rear
ine Honda replaceme nt
brake degreasing a
rber contains nitrogen
whee
for
brake sys
ion
. check
l and suspens
bolts
tem
information.
topp
gent
.
the
brake o
und
er high pres
ion,support
and
nuts
ing power. Discard con
perationbyapplying
sur
roge
for
all suspens
e. Do not a
n (page 14-13).
the
motorcycle
ion
llow
pivot
tam
inated pads and clean a contaminated disc
the brake pedal.
fire or heat near
usingasafety
and
mount
stand or
ingpoint
the
shockabso
hoist
.
14
-10
14-14
rber.
.
SPECIFICATIONS
Minimum
Cold tire pressure Driver
Axlerunout Wheelrim
Wh
Drive c
tir
e tread depth
runout
eel balanceweight
hain
Dr
Radial
Axial
Sizellink DID DID525VM2-112LE
Slack 25 - 35 (1 - 1-3/8)
Unit:mm
ITEM STANDARD SERVICE LIMIT
only
iver
and passenge r
--
290 kPa (2.90 kgf/em' , 42 psi) 290 kPa (2.90 kgf/em', 42 psi)
--
- -
--
--
2.0 (0.08)
--
--
0.2 (0.01)
2.0 (0.08)
2.0 (0.08) 50g (2.1oz)max.
--
RK
RKGB525R
Ol
1-112LE
--
--
(in)
14-1
REAR WHEEL/SUSPENSI
TORQUEVALUES
ON
Rear brake disc
Final driven sprocket nut
Rear axle nut Rear shock absorber mounting nut
Drive chain slider flange bolt
Swingarm pivot nut
bolt
TOOLS
Bearing Bearing remover head, 20 Driver
Attachment, 32 X 35 Attachment, 42 X 47 Attachment Attachment, 37 X 40 Attachment,
Pilot. 17
Pilot, 20 Pilot, 28 Attachment,
Bearing remover hand le
Bearing remover head
Remover we ight Outer driver, 37
TROUBLESHOOTI
remov
, 52 X 55
22 X 24
mm
mm
mm
28 X 30
er shaft
mm
mm mm mm mm mm
mm
mm
NG
42 Nom (4.3 kqf-rn, 31 lbf-ft} 108 Nom (11.0 kqf-rn, 80 lbf-tt) 93 Nom (9.5 kg10m, 69 lbf-ft ) 42 Nom (4.3 kglom, 31
kqf
9 Nom (0.9 93 Nom (9.5 kqf-rn , 69
07GGD-0010100 0774EHl050600 07749-0010000 0
774EHlOl0l00 0774EHlO10300 0774EHlOl0400 0774EHlOl0 200 0774EHlOl0800 0774EHl040400 0774EHl040500 0774EHl041100 07
946­07936-3710100 07936-371060 0 07741-0010201
D-M
07ZM
-rn, 6.5 lbf-ft)
1870100
BW0200
Ibl
lbf
olt)
-ft)
Al
o e bolt: replace
U-nut
If-nut
U-nut AlO
e bolt: replace with a
If-n ut
withanew
new
one
one
Soft
suspension
Weak shock abso rber
Incorrect suspension adjustment Oil leakage from Insufficient tire pressure
Hard suspension
Incorrect suspension adjustment Damaged rear suspension pivot bearings Bent
damper
Incorrect swingarm pivot fasteners tightening
Tire pressure too high
Rear w heel
Bent rim Wornordamaged
Faulty rear tire
Unbalanced rear tire and Insufficient rear tire pressure Faulty swingarm pivot bearings
Rear
whee Faulty rear w hee l bearings Bent rear axle Rear brake drag Drive chain too tight
rod
wobbl
l turns hard
damper
ing
rear
spring
unit
wheel
wheel
bearings
Rear suspension noise
Faulty rear shock absorber loose
rear suspension fasteners
Worn rear suspension pivot bearings
14-2
REAR WH EEL
REM
Supp
hoist, raise the rear
OVAL
ort
themotorcycle using a safety stand or a
whe
el off the ground.
REAR WHE
EL/
SUSPENSION
Remove
Remove
Derail thedrive chain
remove the rear w heel.
Remove the right side collar and
wheelright
the
the
axle
nut
rear axle .
side.
and
washe
from
thedriven sprocket,
r.
then
dust
seal
from
the
Remove the
wheel left side.
left
side collar and dust seal f
rom
the
14-3
REAR WHEEL/SUSPENSION
INSPECTION
Axle
Place the axle in V-blocks and measure the
Act
ual run out is 1/2 the
tota
l indicatorreading.
runo
ut.
Replace the
wheel bearings
pairs.
SERVICE LIMIT: 0.2
Wheel
in
bearing
Turn
the
inn
Be
arings
should turn smoo
Also check t hat
the hu b.
Remove and discard the bearings
not
turn smooth ly and quiet ly, or if they fit
in the
hub
.
Wheelrim Check turn ing stand. Spin dial indica Actual runout is 1/2 the total indicator reading.
runout
the
rimrunout
the
w heel slowly and read the run out using a
tor
mm
10.01
in)
er raceofeach bearing
thl
y and qu
the
bearing oute r race
by pla cing th e wheel in a
.
if the races do
withyour
ietly
.
fit
s t i
loosely
finger
ghtl
.
y in
WHEEL BEARING
the final driven
If
sprocket requires
replacement
inspect the drive
chain and drive
sprocket.
N
ever
install a
new
driv
ona on
sprocket
in
or the replacement
chain
will
e chain
Il\Iom
sprocket
or a worn chain
new
sprockets.
Both
chain
and
must
good
orsprocket
wearrapidly.
be
condition
14-4
SERVICE LIMITS: Radial: 2.0
Axial: 2.0
Driven Check
sprocket
the
con
ditionof
Replace the sprocket
the final d
if
wornordamage
mm
10.08in )
mm
10.08 in)
riv
en sprocket teeth.
DIAL GAUGE
d.
(i
DAM
~R
W
'
:~
M
AL
DISASSEMBLY
REAR WHEEL/SUSPE NSION
If you will be
disassembling the
driven flange.
loosen the driven
sprocket nuts before removing the driven flange
from the
wheel
hub.
Remove
Remove wheel
hub
the
bolts
the
drivenflange
.
and brake disc.
assemblyfrom
the
left
Remove the
Remove
Driven Loosen the
Remove the driven flange f
r
emove
Remove the
the
flange
the
wheel
Ocrinq.
bearing
driven
driven
driven
damper
removal
sprocket nuts.
sprocket
flange
rubbers
bearing and colla r.
.
rom
the w heel hub, then
nuts
and sprocket.
14
-5
REAR WHEEL/SUSPENSION
Wheel bearing removal
Install the bearing remover head into the bearing. From the opposite side install the bearing remover shaft and drive the bearing out of the wheel hub. Remove the distance collar and drive out the other
bearing .
TOOLS:
Bearing remover head, 20
Bearing
remover
shaft
ASSEMBLY
108 Nom (11.0 kqf-rn.
31 Ibfoftl
-,
mm
07746-0050600
07746-0050100
DRIVEN SPROCKET
BRAKE DISC
DISTANCE COLLAR
Wheel bearing installation
Drive in a new right bearing .
TOOLS:
Driver
Attachment, Pilot,20mm
42 X 47
mm
07749-0010000 07746-0010300 07746-0040500
~
S
O-RING
LEFT WHEEL BEARING
DRIVEN FLANGE
14-6
REAR WHEEL/SUSPENSION
Never install the
old bearings, once
the bearings have
been removed,
the bearings
be replaced
must
with
newones.
Install
the
Driv
dista nce
e in t he l
eft
side
colla
bear
r
ing using
the
same
too
ls.
Drive the driven flange bearing out using the special
too
ls.
TOOLS:
Driver
Attachment. 28 X 30 mm
Pilot, 20
Driven flangebearing
Drive t he flange using th e spec ial
TOOLS:
Driver
mm
new
installat
driven flange
Attachmen1.52 X 55 mm
Pilot . 20
mm
too
0774~010000
07746-1870100 07746-0040500
ion
bearinginto
ls.
0774~010000
07746-0010400 07746-0040500
the
driven
OUTER DRIVER
the
Install
Apply
wheel
'
oil
to the
groove of the
If
the
driven
sprocket
and
damper
new
whee
l hub.
sprocket
temporarily
rubbe
rs into
the
O-ring and install it
wasremoved,
tighten
the
insta
nuts
wheel
ll the .
into
driven
hub
the
PILOT
.
SPROCKET
14
-7
REAR WHE
EL/
SUSPENSION
Install the d
wheel
TORQUE: 108
Install the brake
facing
Install and
to
rque.
TORQUE: 42 N·m
hub
out
riven
.
N'
.
tig
flange
assembly
m 111.0kgf·m. 80 Ibf·ft)
disc
with
its
hten the
14.
3 k
new
gf.m.
into the left
rotating
boltstothe
31 Ibf·ft)
direction
specified
mark
WHEEL BALANCE
The
wheel
remounted
For
optimum
dot
on the s
stem
. Rem ount the
Note
the
tire .
balance
.
ide
rotatingdirection
must
balance, the
wall)
must
tire
be checked w hen the tire is
tire
balance
be located
if necessary.
marks on
mark(apaint
nexttothe
the
wheel
valve
and
BALANCE
MARK
14-8
ROTATING DIRECTION MARKS
Mount
the
wheel,tire
inspection stand.
Spin
the
wheel, est(heaviest) Do
this
twoorthree
the
wheel
If the
same
To balance
l
ightest
Add stopinthe Do
sideofrim,
just
not
add
enough
allow
partofthe
is balanced, it
position
the
same
more
wheel,
.
weightsothe
posit
than
INSTALLATION
Apply
right
grease and
side.
install
and
brake disc
it to stop, and
wheel
w ith chalk.
timestoverify
will
not
install
balance
the
side
opposite
wheel
ion
when
it is
60 9 (2.1 oz)tothe
the
new
assembly
mark
the
heaviest
stop
consistently
weightsonthe
the chalk marks.
willnolonger
spun.
rear
dust
seal to
the
wheel.
the
REAR WHEEL/SUSPENSION
on an
low-
area.
in
Apply
grease and
install
the
dust
seal to
the
left
side.
/
Apply
grease to the side collars inside and grooves.
Install
the
side
collars
.
14-9
REAR
WHEEL/SUSPENSION
Install the rear brake caliper bracket onto the guide of
the swingarm.
Be careful
damage the brake
not
pads.
to
Place the rear wheel into the swingarm. Install the drive chain over the driven sprocket. Install the rear axle from the left side.
Install the washer and axle nut.
Adjust
thedrive chain slack (page 3-10).
Tighten the axle nut to the specified torque .
TORQU E: 93
N'm
(9.5 kq
f-m,69lb
f-ft]
SHOCK ABSORBER
REMOVAL
Remove
Remove the side cover (page 2-2).
Secure the motorcycle using a hoist or an equivalent.
Loosen the shock absorber reservoir band screw and remove the reservoir from the inner fender.
the
seat (page 2-21.
14-10
BAND SCREW
REAR
WHEEL/
SUSPENSION
Remove the shock abso rber
Remove the shock and
the
shock absorber.
absorber
lower
mou
nting
uppermounting
bolt/nut.
bol
t/nut
UPPER BOLT NUT
MOUN
T
INSPECTION
Check the for Check the
Inspect all the Replace the shock
NEEDLE BEARING REPLACEMENT
Remove the
damper
leakage or
upper
unit, reservoir hose and reservoir
other
other
pivot
damage
joint
parts
absorber
collar
.
bushing
for
wearordamage
for
wear
or damage.
assembly if necessary.
and
dust
seals.
.
r
\
/
SHOCK ABSORBER
(J
SEALS
o
I
PIVOT COLLAR
"
DUST
14
-11
REAR
WHEEL/SUSPE NSION
Press the needle
bearing into the
lower mount with
the marked side
facing out.
Press out the
absorber
TOOLS:
Driver
Atta
chment, 22 X 24 mm
Pilot, 17
Press a new needle bearing into the lower
that the needle bearing surface is lower 7.4 - 8.0
10.29- 0.32 in)
the s
mm
ame
needle
lower
mount using the special tools .
from
tools.
bearing out of the shock
the
endofthe
04949-3710001 or 0794
6-MJ00100 07746-00 07746-0040400
lower
10800
mount
mount
so
mm
using
ATTACHM ENT DRIVER
ATTACHEMENT HANDL
,
...........
7.4 - 8.0
mm
E
PILOT
Apply grease to the into the lower
Install
the
pivot
mount
collar
new
dust seal lips, install
.
.
them
o
/ D
DUST SEALS
14-12
SHOCK ABSORBER DISPOSAL
PROCEDURE
REAR WHEEL/SUSPENSION
Remove the da
Release the nitrogen
the valve
I
NOTICE
Po
int
g
ett
ing in your eyes.
Before
core
.
mperreservo
from
ir cap.
the res
ervoir
I
the
valveaway
dispo
salofthe shock absorber, release th e
fro m you to
by depressing
pre
vent
nitrogenbypressing the valve core. Then remove
the
valvefrom
the shock
absorber
res
ervoir
.
INSTALLATION
Install
the
shock absorbe r int o
reserve tan k Install the upper and
Ti
ght
en the upper
torqu
e.
TORQUE: 42
outlet
N'm
14.3
facing to the left.
lowermounting
mount
kqf-m,
ing
nut
31
the
frame with
bolt/n ut.
to the spe
Ibf
·ftl
debris
the
cified
UPPER
MOUNT
BOLT NUT
Tighten the low er
mountingnut
to
the specifi ed
to rque.
TORQUE: 42 Nsm 14.3
Insta ll
the
rese
rvo
ten the
Tigh
Install the removed parts in the reverse order of
removal.
band screwsecur
kgf'm,
31
lbf-ft}
ir intothe reservoir band.
ely
.
BAND SCREW
14-13
REAR WHEEL/SUSPENSION
SWINGARM
REMOVAL
Remove the rear wh eel (page 14-31.
Remove the socket bolts and drive chain case.
Remove the swingarm pivot cover.
CHAIN CASE
SOCKET BOLTS
Remove the swingarm pivot nut and was her.
Remove the swingarm pivot bolt and swingarm.
DISASSEMBLY/ INSPECTION
Remove the bolts and drive chain adjuster.
14-14
~
CHAIN
ADJUST
BOLTS
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