Honda CB650FA (2016) Owner's Manual

OWNER’S MANUAL
CB650FA
This manual should be considered a permanent part of the motorcycle and should remain with the motorcycle when it is resold.
This publication includes the latest production information available before printing. Honda Motor Co., Ltd. reserves the right to make changes at any time without notice and without incurring any obligation.
No part of this publication may be reproduced without written permission.
The vehicle pictured in this owner’s manual may not match your actual vehicle.
© 2016 Honda Motor Co., Ltd.

Welcome

Congratulations on your purchase of a new Honda motorcycle. Your selection of a Honda makes you part of a worldwide family of satisfied customers who appreciate Honda's reputation for building quality into every product.
To ensure your safety and riding pleasure:
Read this owner's manual carefully.
Follow all recommendations and
procedures contained in this manual.
Pay close attention to safety messages
contained in this manual and on the motorcycle.
The following codes in this manual
indicate each country.
The illustrations here in are based on the
CB650FA ED type.
Country Codes Code
Country
CB650FA
ED, II ED European direct sales KO, II KO Korea
*The specifications may vary with each locale.

A Few Words About Safety

Your safety, and the safety of others, is very important. Operating this motorcycle safely is an important responsibility. To help you make informed decisions about safety, we have provided operating procedures and other information on safety labels and in this manual. This information alerts you to potential hazards that could hurt you or others. Of course, it is not practical or possible to warn you about all hazards associated with operating or maintaining a motorcycle. You must use your own good judgement.
You will find important safety information in a variety of forms, including:
Safety labels on the motorcycle
Safety Messages preceded by a safety alert
symbol and one of three signal words: DANGER, WARNING, or CAUTION. These signal words mean:
3DANGER
You WILL be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3WARNING
You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.
3CAUTION
You CAN be HURT if you don’t follow instructions.
Other important information is provided under the following titles:
NOTICE
Information to help you avoid damage to your motorcycle, other property, or the environment.

Contents

Motorcycle Safety P. 2
Operation Guide P. 18
Maintenance P. 42
Troubleshooting P. 82
Information P. 102
Specifications P. 115
Index P. 118

Motorcycle Safety

This section contains important information for safe riding of your motorcycle. Please read this section carefully.
Safety Guidelines................................................. P. 3
Image Labels
Safety Precautions............................................. P. 11
Riding Precautions ............................................ P. 12
Accessories & Modifications........................... P. 15
Loading ................................................................ P. 16
......................................................... P. 6

Safety Guidelines

Safety Guidelines
Follow these guidelines to enhance your safety:
Perform all routine and regular inspections
specified in this manual.
Stop the engine and keep sparks and flame
away before filling the fuel tank.
Do not run the engine in enclosed or partly
enclosed areas. Carbon monoxide in exhaust gases is toxic and can kill you.
Always Wear a Helmet
It's a proven fact: helmets and protective apparel significantly reduce the number and severity of head and other injuries. So always wear an approved motorcycle helmet and protective apparel. 2 P. 11
Before Riding
Make sure that you are physically fit, mentally focused and free of alcohol and drugs. Check that you and your passenger are both wearing an approved motorcycle helmet and protective
apparel. Instruct your passenger on holding onto the seat strap or your waist, leaning with you in turns, and keeping their feet on the footpegs, even when the motorcycle is stopped.
Take Time to Learn & Practice
Even if you have ridden other motorcycles, practice riding in a safe area to become familiar with how this motorcycle works and handles, and to become accustomed to the motorcycle's size and weight.
Ride Defensively
Always pay attention to other vehicles around you, and do not assume that other drivers see you. Be prepared to stop quickly or perform an evasive maneuver.
Continued
Motorcycle Safety
3
Safety Guidelines
Make Yourself Easy to See
Motorcycle Safety
Make yourself more visible, especially at night, by wearing bright reflective clothing, positioning yourself so other drivers can see you, signaling before turning or changing lanes, and using your horn when necessary.
Ride within Your Limits
Never ride beyond your personal abilities or faster than conditions warrant. Fatigue and inattention can impair your ability to use good judgement and ride safely.
Don't Drink and Ride
Alcohol and riding don't mix. Even one alcoholic drink can reduce your ability to respond to changing conditions, and your reaction time gets worse with every additional drink. Don't drink and ride, and don't let your friends drink and ride either.
4
Keep Your Honda in Safe Condition
It's important to keep your motorcycle properly maintained and in safe riding condition. Inspect your motorcycle before every ride and perform all recommended maintenance. Never exceed load limits (2 P. 16), and do not modify your motorcycle or install accessories that would make your motorcycle unsafe (2 P. 15).
If You are Involved in a Crash
Personal safety is your first priority. If you or anyone else has been injured, take time to assess the severity of the injuries and whether it is safe to continue riding. Call for emergency assistance if needed. Also follow applicable laws and regulations if another person or vehicle is involved in the crash.
Safety Guidelines
If you decide to continue riding, first turn the ignition switch to the (Off) position, and evaluate the condition of your motorcycle. Inspect for fluid leaks, check the tightness of critical nuts and bolts, and check the handlebar, control levers, brakes, and wheels. Ride slowly and cautiously. Your motorcycle may have suffered damage that is not immediately apparent. Have your motorcycle thoroughly checked at a qualified service facility as soon as possible.
Carbon Monoxide Hazard
Exhaust contains poisonous carbon monoxide, a colourless, odorless gas. Breathing carbon monoxide can cause loss of consciousness and may lead to death.
If you run the engine in confined or even partly enclosed area, the air you breathe could contain a dangerous amount of carbon monoxide.
Never run your motorcycle inside a garage or other enclosure.
3WARNING
Running the engine of your motorcycle while in an enclosed or even partially enclosed area can cause a rapid build­up of toxic carbon monoxide gas.
Breathing this colourless, odorless gas can quickly cause unconsciousness and lead to death.
Only run your motorcycle's engine when it is located in a well ventilated area outdoors.
Motorcycle Safety
5

Image Labels

Image Labels
Motorcycle Safety
ED, II ED type
The following pages describe the label meanings. Some labels warn you of potential hazards that could cause serious injury. Others provide important safety information. Read this information carefully and don't remove the labels.
If a label comes off or becomes hard to read, contact your dealer for a replacement.
There is a specific symbol on each label. The meanings of each symbol and label are as follows.
6
Read instructions contained in Owner's Manual carefully.
Read instructions contained in Shop Manual carefully. In the interest of safety, take the motorcycle to be serviced only by your dealer.
DANGER (with RED background)
You WILL be KILLED or SERIOUSLY HURT if you don't follow instructions.
WARNING (with ORANGE background)
You CAN be KILLED or SERIOUSLY HURT if you don't follow instructions.
CAUTION (with YELLOW background)
You CAN be HURT if you don't follow instructions.
Image Labels
BATTERY LABEL DANGER
Keep flame and spark away from the battery.
Battery produce explosive gas that can cause explosion.
Wear the eye protection and rubber gloves when
handling the battery, or you can get burned or lose your eyesight by the battery electrolyte.
Do not allow children and other people to touch a
battery unless they understand proper handling and hazards of the battery very well.
Handle the battery electrolyte with extreme care as
it contains dilute sulfuric acid. Contact with your skin or eyes can burn you or cause loss of your eyesight.
Read this manual carefully and understand it
before handling the battery. Neglect of the instructions can cause personal injury and damage to the motorcycle.
Do not use a battery with the electrolyte at or
below the lower level mark. It can explode causing serious injury.
Continued
Motorcycle Safety
7
Image Labels
Motorcycle Safety
8
RADIATOR CAP LABEL DANGER
NEVER OPEN WHEN HOT. Hot coolant will scald you. Relief pressure valve begins to open at 1.1 kgf/cm2.
Image Labels
ACCESSORIES AND LOADING WARNING LABEL WARNING
ACCESSORIES AND LOADING
The safety stability and handling of this motorcycle may be affected by
the addition of accessories and luggage.
Read carefully the instructions contained in user's manual and
installation guide before installing any accessory.
The total weight of accessories and luggage added to rider's and
passenger's weight should not exceed 188 kg (414 lb), which is the maximum weight capacity.
The luggage weight must not exceed 27 kg (60 lb) under any
circumstances.
The fitting of large fork-mounted or large handlebar mounted fairing is
not recommended.
Continued
Motorcycle Safety
9
Image Labels
Motorcycle Safety
10
TYRE INFORMATION & DRIVE CHAIN LABEL
Cold tyre pressure: [Driver only]
Front 250 kPa (2.50 kgf/cm2, 36 psi)
Rear 290 kPa (2.90 kgf/cm2, 42 psi)
[Driver and passenger]
Front 250 kPa (2.50 kgf/cm2, 36 psi)
Rear 290 kPa (2.90 kgf/cm2, 42 psi)
Keep chain adjusted and lubricated. Freeplay 25 - 35 mm (1.0 - 1.4 in)
SAFETY REMINDER LABEL
For your protection, always wear helmet, protective apparel.
FUEL LABEL
Unleaded petrol only ETHANOL up to 10 % by volume

Safety Precautions

Safety Precautions
Ride cautiously and keep your hands on the
handlebar and feet on the footpegs.
Keep passenger's hands onto the seat strap
or your waist, passenger's feet on the footpegs while riding.
Always consider the safety of your
passenger, as well as other drivers and riders.
Protective Apparel
Make sure that you and any passenger are wearing an approved motorcycle helmet, eye protection, and high-visibility protective clothing. Ride defensively in response to weather and road conditions.
Helmet
#
Safety-standard certified, high-visibility, correct size for your head.
Must fit comfortably but securely, with the
chin strap fastened.
Face shield with unobstructed field of vision
or other approved eye protection.
3WARNING
Not wearing a helmet increases the chance of serious injury or death in a crash.
Make sure that you and any passenger always wear an approved helmet and protective apparel.
Gloves
#
Full-finger leather gloves with high abrasion resistance.
Boots or Riding Shoes
#
Sturdy boots with non-slip soles and ankle protection.
Jacket and Trousers
#
Protective, highly visible, long-sleeved jacket and durable trousers for riding (or a protective suit).
Motorcycle Safety
11

Riding Precautions

Riding Precautions
Motorcycle Safety
Running-in Period
During the first 500 km (300 miles) of running, follow these guidelines to ensure your motorcycle's future reliability and performance.
Avoid full-throttle starts and rapid
acceleration.
Avoid hard braking and rapid down-shifts.
Ride conservatively.
12
Brakes
Observe the following guidelines:
Avoid excessively hard braking and
downshifting.
u Sudden braking can reduce the
motorcycle's stability.
u Where possible, reduce speed before
turning; otherwise you risk sliding out.
Exercise caution on low traction surfaces.
u The tyres slip more easily on such
surfaces and braking distances are longer.
Avoid continuous braking.
u Repeated braking, such as when
descending long, steep slopes can seriously overheat the brakes, reducing their effectiveness. Use engine braking with intermittent use of the brakes to reduce speed.
For full braking effectiveness, operate both
the front and rear brakes together.
Riding Precautions
Anti-lock Brake System (ABS)
#
This model is equipped with an Anti-lock Brake System (ABS) designed to help prevent the brakes from locking up during hard braking.
ABS does not reduce braking distance. In
certain circumstances, ABS may result in a longer stopping distance.
ABS does not function at speeds below 10
km/h (6 mph).
The brake lever and pedal may recoil slightly
when applying the brakes. This is normal.
Always use the recommended front/rear
tyres and sprockets to ensure correct ABS operation.
Engine Braking
#
Engine braking helps slow your motorcycle down when you release the throttle. For further slowing action, downshift to a lower gear. Use engine braking with intermittent use of the brakes to reduce speed when descending long, steep slopes.
Wet or Rainy Conditions
#
Road surfaces are slippery when wet, and wet brakes further reduce braking efficiency. Exercise extra caution when braking in wet conditions. If the brakes get wet, apply the brakes while riding at low speed to help them dry.
Continued
Motorcycle Safety
13
Riding Precautions
Parking
Motorcycle Safety
Park on a firm, level surface.
If you must park on a slight incline or loose
surface, park so that the motorcycle cannot move or fall over.
Make sure that high-temperature parts
cannot come into contact with flammable materials.
Do not touch the engine, muffler, brakes
and other high-temperature parts until they cool down.
To reduce the likelihood of theft, always lock
the handlebar and remove the key when leaving the motorcycle unattended. Use of an anti-theft device is also recommended.
Parking with the Side Stand
#
1.
Stop the engine.
2.
Push the side stand down.
3.
Slowly lean the motorcycle to the left until its weight rests on the side stand.
14
4.
Turn the handlebar fully to the left.
u Turning the handlebar to the right
reduces stability and may cause the motorcycle to fall.
5.
Turn the ignition switch to the
(Lock)
position and remove the key. 2 P. 36
Refuelling and Fuel Guidelines
Follow these guidelines to protect the engine, fuel system and catalytic converter:
Use only unleaded petrol.
Use recommended octane number. Using
lower octane petrol will result in decreased engine performance.
Do not use fuels containing a high
concentration of alcohol. 2 P. 113
Do not use stale or contaminated petrol or
an oil/petrol mixture.
Avoid getting dirt or water in the fuel tank.

Accessories & Modifications

Accessories & Modifications
We strongly advise that you do not add any accessories that were not specifically designed for your motorcycle by Honda or make modifications to your motorcycle from its original design. Doing so can make it unsafe. Modifying your motorcycle may also void your warranty and make your motorcycle illegal to operate on public roads and highways. Before deciding to install accessories on your motorcycle be certain the modification is safe and legal.
3WARNING
Improper accessories or modifications can cause a crash in which you can be seriously hurt or killed.
Follow all instructions in this owner's manual regarding accessories and modifications.
Do not pull a trailer with, or attach a sidecar to, your motorcycle. Your motorcycle was not designed for these attachments, and their use can seriously impair your
motorcycle's handling.
Motorcycle Safety
15

Loading

Loading
Motorcycle Safety
Carrying extra weight affects your
motorcycle's handling, braking and stability. Always ride at a safe speed for the load you are carrying.
Avoid carrying an excessive load and keep
within specified load limits.
Maximum weight capacity luggage weight 2 P. 115
Tie all luggage securely, evenly balanced
and close to the centre of the motorcycle.
Do not place objects near the lights or the
muffler.
16
/Maximum
3WARNING
Overloading or improper loading can cause a crash and you can be seriously hurt or killed.
Follow all load limits and other loading guidelines in this manual.
Motorcycle Safety
17

Parts Location

Operation Guide

18
Data link connector
Battery Fuse boxes
Main fuse
(P.
59)
(P.
(P.
100)
101)
Front brake fluid reservoir
(P.
67)
Front brake lever Throttle grip (P.
(P.80)
78)
Rear brake fluid reservoir
(P.
67)
Engine oil fill cap/dipstick
(P.61)
Coolant reserve tank
(P.
65)
Rear brake pedal
Brakelight switch (P.69)
(P.
(P.
75)
39)
Clutch lever Fuel fill cap
Tool kit (P.40) Document bag
(P.
Seat
(P.40)
60)
Rear suspension spring preload adjuster (P.
Operation Guide
81)
Shift lever
Drive chain
Side stand (P.
(P.
38)
(P.71)
70)
Engine oil drain bolt
Engine oil filter
(P.
(P.
63)
63)
19

Instruments

Operation Guide
Tachometer red zone
(excessive engine rpm range)
SEL
button
Display Check
When the ignition switch is turned on, the display will temporarily show all the modes and digital segments. If any part of these displays does not come on when it should, have your dealer check for problems.
20
SET
button
Tachometer
NOTICE
Do not operate the engine in the tachometer red zone. Excessive engine speed can adversely affect engine life.
Speedometer
Fuel gauge
Remaining fuel when only 1st (E) segment starts flashing: approximately
4.0 L (1.06 US gal, 0.88 Imp gal)
Operation Guide
Clock (12-hour or 24-hour display) To set the clock:
(P.
27)
At the same time, the display switches to the reserve fuel consumption.
(P.
25)
If the fuel gauge indicator flashes in a
(P.
repeat pattern or turns off:
87)
Continued
21
Instruments (Continued)
Operation Guide
Odometer [TOTAL] & Tripmeter [TRIP A/B] & Fuel mileage meter & Fuel consumption meter
SEL
The average fuel mileage and fuel consumption.
u To reset the tripmeter:
button selects the odometer, tripmeter A, tripmeter B, current fuel mileage,
(P.24)
22
Tripmeter AOdometer Tripmeter B
Current fuel mileage
Reserve fuel consumption: (P.25)
Average fuel mileage
Fuel consumption
The average fuel mileage and fuel consumption will be based on tripmeter A.
Current fuel mileage:
Current instant fuel mileage. If your speed is less than 7 km/h (5 mph), “ ” is displayed. When “ ” is displayed at speeds above 7 km/h (5 mph), go to your dealer for service.
Average fuel mileage:
Average fuel mileage since tripmeter A was reset. When “ ” is displayed, go to your dealer for service.
Fuel consumption:
Total fuel consumption since tripmeter A was reset. When “ ” is displayed, go to your dealer for service.
Reserve fuel consumption:
If the engine stop switch is in the (Off) position, “ ” is displayed. When “ ” is displayed in other cases, go to your dealer for service.
(P.
u To reset the average fuel mileage and fuel consumption:
24)
Operation Guide
Continued
23
Instruments (Continued)
To reset the tripmeter, average fuel
#
mileage and fuel consumption
a
Operation Guide
To reset tripmeter A, average fuel mileage, and fuel consumption together, press and
SET
hold fuel mileage, or fuel consumption displayed.
Tripmeter A
b
When they are reset, reset display appears at each indication.
24
button with tripmeter A, average
Average fuel mileage
or or
Fuel consumption
c
Then, the display returns to the last selected indication.
or or
d
To reset tripmeter B, press and hold button with tripmeter B displayed.
Tripmeter B
SET
Also, the tripmeter A, average fuel mileage, and fuel consumption will automatically reset by refuelling more than the reserve amount and riding your motorcycle for 0.1 km (0.06 mile). You can activate or deactivate the automatic reset mode by refuelling.
(P.
29)
Reserve fuel consumption meter
When the 1st (
E) segment of the fuel gauge starts flashing, the odometer, tripmeter, fuel mileage meter and fuel consumption meter switches to the reserve fuel consumption. You should refill the tank as soon as possible.
Flashes from “0.0” L or gal.
u When the amount of consumed fuel is
more than 2.1 L (0.55 US gal, 0.46 Imp gal) the display blinks faster.
u If you change the display to odometer,
tripmeter, fuel mileage meter and fuel consumption meter and so on (P. it will automatically return to the reserve fuel consumption display if the buttons are not pressed for about 10 seconds.
Operation Guide
22) ,
Reserve fuel consumption meter
After refuelling more than the reserve amount, the display returns to normal when your motorcycle travel 0.1 km (0.06 mile).
Continued
25
Instruments (Continued)
Display Setting
Following items to change sequentially.
Time format setting
Operation Guide
Clock setting
Backlight brightness adjustment
Activating/deactivating of tripmeter A,
average fuel mileage and fuel consumption automatic reset mode
Setting of HISS indicator
Changing of speed and mileage unit
Changing of fuel mileage meter unit
Ordinary display
Setting Mode
Time format setting
Clock setting
Backlight brightness adjustment
Activating/deactivating of tripmeter A, average fuel mileage and fuel consumption automatic reset mode
26
Press and hold
SET
Press
button
SET
button and
SEL
button
Setting of HISS indicator
Changing of speed and mileage unit
Changing of fuel mileage meter unit
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