Homelite PS02300 User Manual

JOHN DEEREJOHN DEERE

JOHN DEERE

JOHN DEEREJOHN DEERE

PARTS LIST

380MS/12" - UT05080
380MS/14" - UT05077

P/N PS 02300

STARTER-IGNITION

15

13

16

14

18

20

17

10

2

19

8

18

1

11

6

12

3

4

5

7

9

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 • A 03884 1 STARTER (Complete) 1
2 A 69962B GRIP-Starter (w/insert) 1

3 A 97908 SPRING & CONTAINER 1
4 • A 03882 PULLEY ASSEMBLY 1
5 01274 WASHER-Thrust 1
6 98332A PAWL-Starter 1
7 03750B CLIP-Retainer 1
8 PS97500 ROPE-Starter (45") 1

9 81124 A NUT-Jam (3/8 - 24) 1
10 83102 WASHER-Lock (3/8") 1
11 82556 1 SCREW-Truss Hd. (10-24 x 1 1/4") 1
12 82555 1 SCREW (10-24 x 3/4") 3

UP 03701 IGNITION MODULE KITI 1
1 3 UP 03630 ROTOR 1
14 UP 03631 IGNITION MODULE 1
15 A 02597 SPARK PLUG BOOT KIT 1
1 6 U P 04093 SPARK PLUG (RCJ6Y) (Resistor) 1
17 U P 04086 SCREW-Pan Hd (8-32 x 5/8") 2
1 8 A 03556 GROUND WIRE 1
1 9 A 02284 IGNITION GROUND WIRE 1

20 01802 SWITCH 1

. DESCRIPTION. DESCRIPTION

ART NO

. DESCRIPTION

ART NOART NO

. DESCRIPTION. DESCRIPTION

QTY QTY

QTY

QTY QTY

..

.

..

Item Required

No. In/Lbs N m Loctite

9 .....225 .............. 25.4

11......55 ................ 6.2

12......55 ................ 6.2

16......120-180....... 13.6-20.3

17......20 ................ 2.2...............RED 262

Tor que Specs

©1999, John Deere Consumer Products, Inc.

22

2

22

ENGINE INTERNAL

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 • A 03883 CRANKSHAFT 1
2 98797 1 BEARING-Ball 2

3 02151 A BEARING-Piston Pin 1
4 75078 KEY-Woodruff 1
5 • A 03881 CYLINDER & PISTON ASSEMBLY 1
6 01568 GASKET-Cylinder 1
7 02425 SPACER 2
8 02346 STUD-(10-24 X 1 1/4") 5

9 • A 01273 PISTON (1.890 Dia.) 1
1 0 02161 RING-Retaining 2
1 1 02162 RING-Piston 2
12 • A 02272 2 CRANKCASE 1
13 82556 1 SCREW-Truss Hd. (10-24 X 1 1/4") 9
14 28922 1 RETAINER-Bearing 1
15 98197 A SEAL-Main 2
16 82580 SCREW-Pan Hd (12-24 x 3/4") 4

. DESCRIPTION. DESCRIPTION

ART NO

. DESCRIPTION

ART NOART NO

. DESCRIPTION. DESCRIPTION

QTY QTY

QTY

QTY QTY

..

.

..

Item Required

No. In/Lbs N m Loctite

13......55 ................ 6 .2............... RED 262

16......85 ................ 9 .6............... RED 262

Torque Specs

33

3

33

AIR CLEANER

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 DD 02307 PREFILTER-Felt 1
2 DD 02308 ELEMENT-Air Filter 1

3 02309 1 COVER-Air Filter Element 1
4 02330 NUT-Hex Conical 1
5 • A 03880 A COVER-Air Filter 1
6 03621 DECAL-Warning (French) 1
7 03620 DECAL-Warning (Eng.) 1

8 A 03024 KNOB & INSERT 1

9 02330 NUT- Hex 2
1 0 03383 O-Ring 1
11 02303 2A COVER-Cylinder 1
12 02425* SPACER-Insulating 2

13 81092 NUT-Hex 2
14 82584 SCREW-Hex Cap (10-24 X 1 3/4") 1
15 02347 STUD-Offset (10-24) 1
1 6 02346* STUD (10-24 x 1") 1

*NOTE: Items #12 and #16 are also included with our Part Number A 03881 - Cylinder and Piston Assembly.

. DESCRIPTION. DESCRIPTION

ART NO

. DESCRIPTION

ART NOART NO

. DESCRIPTION. DESCRIPTION

04644 DECAL-Warning (Int.) 1

QTY QTY

QTY

QTY QTY

..

.

..

Item Required

No. In/Lbs N m Loctite

4 .......40 ................ 4.5

9 .......40 ................ 4.5

15 ....... Hand Tight .. - -- ................ BLUE 242

16 ....... 15 ................ 1.6

Tor que Specs

44

4

44

CLUTCH-EXHAUST SYSTEM

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 82253 SCREW-Machine Hex Hd. (8-32 X 3/8") 3
2 93628 COVER-Clutch 2
3 93638 A SPRING-Clutch 3
4 79239 SHOE-Clutch 3
5 02334 CLUTCH-Spider 1
6 • A 49543 PULLEY-Drum & Bearing 1
7 46071 BEARING-Needle 1
8 46070 RACE-Inner 1

9 46135 WASHER-Thrust 1
10 98197 A SEAL-Main 1
11 28922 1 RETAINER-Bearing 1
12 A 02329 2 CLUTCH-Cover 1
13 82575 SCREW- Taptite (8-32 x 5/8") 2
1 4 81282 NUT-Hex Flange (5/16-18) 2
15 A 03879 A GEAR KIT 1
1 6 02327 BOLT-Wheel Arm 1
1 7 A 02287 MUFFLER 1
1 8 82574 SCREW-Truss Hd. (10-24 x 2 1/2") 2
19 A 98747 CAP- Muffler 1
2 0 80983 SCREW-Machine Hex Hd. (8-32 x 1/2") 3
2 1 96620 1 SCREW-Torx (10-24 x 1/2") 2

. DESCRIPTION. DESCRIPTION

ART NO

. DESCRIPTION

ART NOART NO

. DESCRIPTION. DESCRIPTION

QTY QTY

QTY

QTY QTY

..

.

..

Item Required

No. In/Lbs N m Loctite

1 ..... 55 ................ 6.2.............. BLUE 242

5 ..... 400 .............. 45.2 ............ RED 262

13......20 ................ 2 .2

14......140 .............. 15.8

18 ..... 55 ................ 6.2

21 ..... 55 ................ 6.2

Tor que Specs

55

5

55

CARBURETOR-FUEL TANK

1

2

5

3

6

7

4

21

22

23

20

9

8

10

17

16

19

18

15

11

12

24

27

26

25

28

29

30

13

14

NO.NO.

NO.

NO.NO.

10 82513 SCREW-Thread Form. (6-19 X 1/2") 1
11 03455 BRACKET-Cable End 1
12 02295 GASKET-Carburetor 2
13 02296 1 ADAPTOR-Intake 1
14 02297 GASKET-Adaptor 1
15 82571 SCREW-Pan Hd. (10-24 X 1") 3
16 93157 19 TUBING,Pulse line (4 3/4") 1

66

6

66

PART NO.PART NO.

PART NO.

PART NO.PART NO.

1 02300 GASKET-Foam (1/4") 1
2 02301 FILTER-Screen 1
3 02302 GASKET-Foam 1
4 A 03272 ADAPTOR-Intake 1
5 82582 SCREW-Truss Hd. (8-16 X 3 1/4") 2
6 03758 PAD-Foam 1
7 96620 1 SCREW-Torx (10-24 X 1/2") 1
8 A 02315 CABLE-Throttle 1
9 02313 A BRACKET-Air Intake 1

DESCRIPTIONDESCRIPTION

DESCRIPTION

DESCRIPTIONDESCRIPTION

Qty.Qty.

NO.NO.

Qty.

NO.

Qty.Qty.

NO.NO.

17 PA 00032 CARBURETOR-Walbro 1
18 A 06369 CHOKE LINK & RETAINER 1
19 03333 BRACKET-Cable 1
20 02314 ROD-Choke 1
21 64862 GROMMET 1
22 A 03556 GROUND WIRE 1
23 82556 1 SCREW-Truss Hd. (10-24 X 1 1/4") 1

24 •A 03402 A TANK-Fuel 1

25 64862 GROMMET 1
26 A 02294 FILTER SLEEVE (Complete) 1
27 94772 40 TUBING-Rubber (10") 1

28 •A97700 FILTER-Fuel 1

29 59253 1A FILTER-Fuel 1
30 A 00904 A CAP-Tank (w/Retainer) 1

Item Required

PART NO.PART NO.

PART NO.

PART NO.PART NO.

No. In/Lbs N m Loctite

5 .......45 ................ 5

7 .......65 ................ 7.3

10 ....... 15 ................ 1.7

15 ....... 45 ................ 5 .................. RED 262

23 ....... 55 ................ 6.2

DESCRIPTIONDESCRIPTION

DESCRIPTION

DESCRIPTIONDESCRIPTION

Torque Specs

Qty.Qty.

Qty.

Qty.Qty.

HANDLES

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 93367 ISOLATOR PIN 3
2 93368 A ISOLATOR-Vibration 2

3 02318A HANDLE-Rear 1
4 68548 PIN-Trigger 1
5 02316 SPRING-Throttle 1
6 93385 A LOCK-Trigger 1
7 A 03806 A TRIGGER & SWIVEL 1
8 A 02315 CABLE-Throttle 1

9 58409 RING-Retaining 1
1 0 02319 COVER-Handle 1
11 95020 A SPRING-Compression 1
12 95671 PIN-Throttle Lock 1
13 02330 NUT-Hex (10-24) 1
14 PS 03535 SPRING-Isolation (Large) 1
1 5 PS 03536 SPRING-Isolation (Small) 1
1 6 82536 SCREW-Plastite (8-16 x 5/8") 4
1 7 96620 1 SCREW-Torx Hd. (10-24 X 1/2") 4
18 • A 08326 HANDLE BAR 1
1 9 82555 1 SCREW-Truss Hd. (10-24 x 3/4") 2
20 02277 A SPACER 1
21 97305 1A ISOLATOR-Vibration 2
2 2 A 03633 KIT-Wear Pad 1
2 3 03078 STRAP, Reinforcing 2
2 4 95935 WASHER (#12-11/16) 3
2 5 82555 1 SCREW-Truss Hd. (10-24 x 3/4") 3

. DESCRIPTION. DESCRIPTION

ART NO

. DESCRIPTION

ART NOART NO

. DESCRIPTION. DESCRIPTION

QTY QTY

QTY

QTY QTY

21

20

19

22

..

.

..

Item Required

No. In/Lbs N m Loctite

1 .....60 ................ 6 .8.............. ANTI SEIZE

13 ......40 ................ 4 .5

16 ......35 ................ 3 .9

17 ......55 ................ 6 .2

22 ......55 ................ 6 .2

Tor que Specs

77

7

77

ARM ASSEMBLY

NONO

..

PP

ART NOART NO

NO

.

P

NONO

..

PP

1 • A 00660 KNOB & PIN 1
2 96620 1 SCREW-Torx Hd. (10-24 X 1/2") 1

3 01923 PLATE-Spring 1
4 01922 SPACER-Adjusting Pin 1
5 JA 46135 9 PIN-Roll 1
6 01921 SLEEVE-Cam 1
7 95792 SCREW-Round Hd. (10-24 X 23/32") 3
8 07704 2 BELT-Cover 1

9 02423 NUT-Hex 1
10 J A 44614 8 WASHER-Lock (7/16) 1
1 1 DD 01926 BELT- V-Drive 1
12 A 02891 PULLEY & HUB 1
13 07656 7 ARM-Wheel 1
14 02267 SNUBBER 1
15 00568 STEEL BALL 1
16 63107 BEARING-Ball 2
17 01916 SPACER-Bearing 1
18 PS 31746 RING-Retaining 1
19 01906 1 SH AFT -Wheel 1
2 0 01915 COLLAR-Wheel Guard 1
21 01914 A PAD-Adjuster 1
22 01913 DETENT-Adjuster 1

ART NO

ART NOART NO

. DESCRIPTION. DESCRIPTION

. DESCRIPTION

. DESCRIPTION. DESCRIPTION

QTY QTY

QTY

QTY QTY

..

.

..

NONO

..

PP

.

..

ART NOART NO

P

ART NO

PP

ART NOART NO

NO

NONO

23 • A 04647 A WHEEL GUARD & DECAL / 12" 1
24 04645 A DECAL-Caution 1
23 • A 07696 WHEEL GUARD & DECAL / 14" 1
24 04645 A DECAL-Caution 1
25 01912 WASHER-Rubber 1
26a 01911 01 SHIM-.020" (Black) 1
26b 01911 02 SHIM-.030" (Alt. Part) (White) 0
2 7 01910 WASHER-Spring 1
28 95935 WASHER (#12 - 11/16) 3
29 96620-1 SCREW-Truss Hd. (10-24 X 1/2") 3
3 0 01909-1A FLANGE-Wheel 2
3 1 01902 SPACER (1") 1

32
33 A 03412 BOLT & WASHER 1

*

. DESCRIPTION. DESCRIPTION

. DESCRIPTION

. DESCRIPTION. DESCRIPTION

01903 SPACER (22mm) 1
01907 SPACER (20mm) 1

*

See Page 9.

WHEEL 1

Item Required

No. In/Lbs N m Loctite

2 .......55 ................ 6 .2............... RED 262

7 .......35 ................ 3 .9

9 .......540 .............. 6.1............... RED 262

29......55 ................ 6 .2

33......55 ................ 6 .2

Torque Specs

QTY QTY

QTY

QTY QTY

..

.

..

88

8

88

ACCESSORIES

WHEELS - WHEELS -

WHEELS -

WHEELS - WHEELS -

METAL

DUCTILE

CONCRETE

WHEELS - WHEELS -

WHEELS -

WHEELS - WHEELS -

DOLLY KITDOLLY KIT

DOLLY KIT

DOLLY KITDOLLY KIT

WET CUTTING KITWET CUTTING KIT

WET CUTTING KIT

WET CUTTING KITWET CUTTING KIT

AbrasivesAbrasives

Abrasives

AbrasivesAbrasives

DiamondDiamond

Diamond DD 08196

DiamondDiamond

AccessoriesAccessories

Accessories

AccessoriesAccessories

Part No.Part No.

Part No.

Part No.Part No.

DD 08195
DD 08956

DD 08194
DD 08957

DD 08193
DD 08958

Arbor SizeArbor Size

Arbor Size

Arbor SizeArbor Size

12" x 1"

305 mm x 25,4 mm

14" x 1"

356 mm x 25,4 mm

12" x 1"

305 mm x 25,4 mm

14" x 1"

356 mm x 25,4 mm

12" 1"

305 mm x 25,4 mm

14" x 1"

356 mm x 25,4 mm

12" x 1"

305 mm x 25,4 mm

Part No.Part No.

Part No.

Part No.Part No.

UT05064UT05064

UT05064

UT05064UT05064

A 49649A 49649

A 49649

A 49649A 49649

DescriptionDescription

Description

DescriptionDescription

Wrench - Torx Wrench - Torx

Wrench - Torx

Wrench - Torx Wrench - Torx

ROTOR PULLERROTOR PULLER

ROTOR PULLER

ROTOR PULLERROTOR PULLER

Wrench - CombinationWrench - Combination

Wrench - Combination

Wrench - CombinationWrench - Combination

ShimShim

Shim

ShimShim

Bit - Torx Bit - Torx

Bit - Torx

Bit - Torx Bit - Torx

SilasticSilastic

Silastic

SilasticSilastic

Spark Arrestor ScreenSpark Arrestor Screen

Spark Arrestor Screen

Spark Arrestor ScreenSpark Arrestor Screen

(T-25)(T-25)

(T-25)

(T-25)(T-25)

(1/4" shank)(1/4" shank)

(1/4" shank)

(1/4" shank)(1/4" shank)

(1/2" & 3/4") (1/2" & 3/4")

(1/2" & 3/4")

(1/2" & 3/4") (1/2" & 3/4")

TOOLS

Part No.Part No.

Part No.

Part No.Part No.

0364603646

03646

0364603646

A 24544 AA 24544 A

A 24544 A

A 24544 AA 24544 A

1918819188

19188

1918819188

PS 24306PS 24306

PS 24306

PS 24306PS 24306

24982 0124982 01

24982 01

24982 0124982 01

PS 24823PS 24823

PS 24823

PS 24823PS 24823

9882798827

98827

9882798827

99

9

99

John Deere Lawn & Ground Care Division

4401 Bland Road, Suite 200

Raleigh, NC 27609

Phone [phone]

07/02/99