Homelite PS02298 User Manual

PAR TS LIST
MP38 W/12"MP38 W/12"
MP38 W/12" UT05078
MP38 W/12"MP38 W/12" MP38 W/14"MP38 W/14"
MP38 W/14" UT05079
MP38 W/14"MP38 W/14" MP38iMP38i
MP38i UT05081
MP38iMP38i
P/N PS02298
STARTER-IGNITION
15
13
16
14
18
20
17
10
2
19
8
18
1
11
6
12
3
4
5
7
9
No. Part No. Description Qty.
2 A 69962 B GRIP-Starter (w/insert) 1 3 A 97908 SPRING & CONTAINER 1
4 A 03882 PULLEY ASSEMBLY 1
5 01274 WASHER-Thrust 1 6 98332 A PAWL-Starter 1 7 03750 B CLIP-Retainer 1 8 PS 97500 ROPE-Starter (45") 1
9 81124 A NUT-Jam (3/8 - 24) 1 10 83102 WASHER-Lock (3/8") 1 11 82556 SCREW-Truss Hd. (10-24 x 1 1/4") 1 12 UP 03899 SCREW (10-24 x 3/4") 3
UP 03701 IGNITION MODULE KIT 1
13 UP 03630 ROTOR 1 14 UP 03631 IGNITION MODULE 1 15 A 02597 SPARK PLUG BOOT KIT 1 16 UP 04093 SPARK PLUG (RCJ6Y) (Resistor) 1 17 UP 04086 SCREW-Pan Hd (8-32 x 5/8") 2 18 A 03556 GROUND WIRE 1 19 A 02284 IGNITION GROUND WIRE 1 20 01802 SWITCH 1
©1999, John Deere Consumer Products, Inc.
2
Item In/Lbs Nm Required No. Loctite
9 ............ 225 .............. 25.4
11 .......... 55................ 6.2
12 .......... 55................ 6.2
16 .......... 120-180 ...... 13.6-20.3
17 .......... 20................ 2.2........ RED 262
Job Description Time/Hr.
CA11... Solid State Module .......................4
CA12... Ground Lead ............................... .3
CA13 ... Hi-Tension Lead ......................... .3
CG10 .. Starter Assembly ........................ .3
CG11 .. Starter Pawls ............................... . 3
Torque Specs
Warranty Flat Rate
07/01/99
ENGINE INTERNAL
07/01/99
No. Part No. Description Qty.
1 A 03883 CRANKSHAFT 1
2 98797 1 BEARING-Ball 2 3 02151 A BEARING-Piston Pin 1 4 75078 KEY-Woodruff 1
5 A 03881 CYLINDER & PISTON ASSEMBLY 1
6 01568 GASKET-Cylinder 1 7 02425 SPACER 2 8 02346 STUD-(10-24 X 1 1/4") 5
9 A 01273 PISTON (1.890 Dia.) 1
10 02161 RING-Retaining 2 11 02162 RING-Piston 2
12 A 02272 B CRANKCASE 1
13 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 9 14 28922 1 RETAINER-Bearing 1 15 98197 A SEAL-Main 2 16 82580 SCREW-Pan Hd (12-24 x 3/4") 4
Item In/Lbs Nm Required No. Loctite
13 .......... 55................ 6.2........ RED 262
16 .......... 85................ 9.6........ RED 262
Job Description Time/Hr.
CB10... Partial Engine Rebuild..................6
CB11... Complete Engine Rebuild ...........2.0
CB15... Seal Rotor Side ........................... .4
Torque Specs
Warranty Flat Rate
3
AIR CLEANER
No. Part No. Description Qty.
1 02307 PREFILTER-Felt 1 2 02308 ELEMENT-Air Filter 1 3 02309 1 COVER-Air Filter Element 1 4 02330 NUT-Hex Conical 1
5 A 03880 A COVER-Air Filter 1
6 03621 DECAL-Warning (French) 1 7 03620 DECAL-Warning (Eng.) 1
04644 DECAL-Warning (Int.) 1 8 A 03024 KNOB & INSERT 1 9 02330 NUT- Hex 2
10 03383 O-Ring 1 11 02303 B COVER-Cylinder 1 12 02425 SPACER-Insulating 2
13 81092 NUT-Hex 2 14 82584 SCREW-Hex Cap (10-24 X 1 3/4") 1 15 02347 STUD-Offset (10-24) 1 16 02346 STUD (10-24 x 1") 1
4
Item In/Lbs Nm Required No. Loctite
4 ............ 40 ................ 4.5
9 ............ 40 ................ 4.5
15 .......... Hand Tight .. -- - ......... BLUE 242
16 .......... 15................ 1.6
Job Description Time/Hr.
CD11 .. Carb Chamber ............................ .6
Torque Specs
Warranty Flat Rate
03/23/98
CLUTCH-EXHAUST SYSTEM
03/23/98
No. Part No. Description Qty.
1 82253 SCREW-Machine Hex Hd. (8-32 X 3/8") 3 2 93628 COVER-Clutch 2 3 93638 A SPRING-Clutch 3 4 79239 SHOE-Clutch 3 5 02334 CLUTCH-Spider 1
6 A 49543 PULLEY-Drum & Bearing 1
7 46071 BEARING-Needle 1 8 46070 RACE-Inner 1
9 46135 WASHER-Thrust 1 10 98197 A SEAL-Main 1 11 28922 1 RETAINER-Bearing 1 12 A 02329 A CLUTCH-Cover 1 13 82575 SCREW- Taptite (8-32 x 5/8") 2 14 81282 NUT-Hex Flange (5/16-18) 2 15 A 03879 A GEAR KIT 1 16 02327 BOLT-Wheel Arm 1 17 A 02287 MUFFLER 1 18 82574 SCREW-Truss Hd. (10-24 x 2 1/2") 2 19 A 98747 CAP- Muffler 1 20 80983 SCREW-Machine Hex Hd. (8-32 x 1/2") 3 21 96620 1 SCREW-Torx (10-24 x 1/2") 2
Item In/Lbs N m Required No. Loctite
1 ............ 5 5 ................ 6.2........ BLUE 242
5 ............ 400 .............. 45.2...... RED 262
13 .......... 20................ 2.2
14 .......... 140 .............. 15.8
18 .......... 55................ 6.2
21 .......... 55................ 6.2
Job Description Time/Hr.
CB16... Seal PTO......................................4
CB18... Muffler ..........................................3
CC10 .. Clutch .......................................... .3
Torque Specs
Warranty Flat Rate
5
CARBURETOR-FUEL TANK
1
2
5
3
6
7
4
21
22
23
20
9
8
10
17
16
19
18
15
11
12
24
27
26
25
28
29
30
13
14
Job Description Time/Hr.
CF10.. . Carburetor Replace .................... .3
CF12... Fuel Line ...................................... .3
CF15... Replace Carb/Choke Linkage .... .3
CF16 ... Fuel Tank .................................... .4
CF17 ... Manifold ....................................... .5
Item In/Lbs N m Required No. Loctite
Warranty Flat Rate
Torque Specs
NO.NO.
NO.
NO.NO.
10 82513 SCREW-Thread Form. (6-19 X 1/2") 1 11 03455 BRACKET-Cable End 1 12 02295 GASKET-Carburetor 2 13 02296 1 ADAPTOR-Intake 1 14 02297 GASKET-Adaptor 1 15 82571 SCREW-Pan Hd. (10-24 X 1") 3 16 93157 19 TUBING,Pulse line (4 3/4") 1
PART NO.PART NO.
PART NO.
PART NO.PART NO.
1 02300 GASKET-Foam (1/4") 1 2 02301 FILTER-Screen 1 3 02302 GASKET-Foam 1 4 A 03272 ADAPTOR-Intake 1 5 82582 SCREW-Truss Hd. (8-16 X 3 1/4") 2 6 03758 PAD-Foam 1 7 96620 1 SCREW-Torx (10-24 X 1/2") 1 8 A 02315 CABLE-Throttle 1 9 02313 A BRACKET-Air Intake 1
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
Qty.Qty.
Qty.
Qty.Qty.
5 ............ 45................ 5
7 ............ 65................ 7.3
10 .......... 15................ 1.7
15 .......... 45................ 5........... RED 262
23 .......... 55................ 6.2
NO.NO.
NO.
NO.NO.
17 PA 00032 CARBURETOR-Walbro 1 18 A 06369 CHOKE LINK & RETAINER 1 19 03333 BRACKET-Cable 1 20 02314 ROD-Choke 1 21 64862 GROMMET 1 22 A 03556 GROUND WIRE 1 23 82556 SCREW-Truss Hd. (10-24 X 1 1/4") 1
24 A 03402 A TANK-Fuel 1
25 64862 GROMMET 1 26 A 02294 FILTER SLEEVE (Complete) 1 27 94772 40 TUBING-Rubber (10") 1
28 A97700 FILTER-Fuel 1
29 59253 1A FILTER-Fuel 1 30 A 00904 A CAP-Tank (w/Retainer) 1
PART NO.PART NO.
PART NO.
PART NO.PART NO.
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
Qty.Qty.
Qty.
Qty.Qty.
6
07/01/99
HANDLES
07/01/99
No. Part No. Description Qty.
1 93367 ISOLATOR PIN 3 2 93368 A ISOLATOR-Vibration 2 3 02318 A HANDLE-Rear 1 4 68548 PIN-Trigger 1 5 02316 SPRING-Throttle 1 6 93385 A LOCK-Trigger 1 7 A 03806 A TRIGGER & SWIVEL 1 8 A 02315 CABLE-Throttle 1
9 58409 RING-Retaining 1 10 02319 COVER-Handle 1 11 95020 A SPRING-Compression 1 12 95671 PIN-Throttle Lock 1 13 02330 NUT-Hex (10-24) 1 14 PS 03535 SPRING-Isolation (Large) 1 15 PS 03536 SPRING-Isolation (Small) 1 16 82536 SCREW-Plastite (8-16 x 5/8") 4 17 96620 1 SCREW-Torx Hd. (10-24 X 1/2") 4 18 A 08326 HANDLE BAR 1 19 02277 A SPACER 1 20 97305 1A ISOLATOR-Vibration 2 21 A 03633 KIT-Wear Pad 1 22 96620 1 SCREW-Torx Hd. (10-24 x 1/2") 2 23 03078 STRAP, Reinforcing 2 24 95935 WASHER (#12-11/16) 3 25 UP 03899 SCREW-Truss Hd. (10-24 x 3/4" 3
Item In/Lbs N m Required No. Loctite
1 ............ 6 0 ................ 6.8 ........ ANTI SEIZE
13 .......... 40................ 4.5
16 .......... 35................ 3.9
17 .......... 55................ 6.2
22 .......... 55................ 6.2
Job Description Time/Hr.
CD30 Handle Bar ...................................... .6
CF15 Replace Carburetor Linkage .......... .3
Torque Specs
Warranty Flat Rate
7
WHEEL ARM ASSEMBLY
NO.NO.
NO.
NO.NO.
10 JA44614 8 WASHER-Lock (7/16) 1 11 46068 BELT- V-Drive 1 12 A 02891 PULLEY & HUB 1 13 07656 3A ARM-Wheel 1 14 02267 SNUBBER 1 15 00568 STEEL BALL 1 16 63107 BEARING-Ball 2 17 01916 SPACER-Bearing 1 18 PS 31746 RING-Retaining 1 19 01906 1 SHAFT-Wheel 1 20 01915 COLLAR-Wheel Guard 1 21 01914 A PAD-Adjuster 1 22 01913 DETENT-Adjuster 1
PART NO.PART NO.
PART NO.
PART NO.PART NO.
1 A 00660 KNOB & PIN 1
2 96620 1 SCREW-Truss Hd. (10-24 X 1/2") 1 3 01923 PLATE-Spring 1 4 01922 SPACER-Adjusting Pin 1 5 JA 46135 9 PIN-Roll 1 6 01921 SLEEVE-Cam 1 7 95792 SCREW-Round Hd. (10-24 X 23/32") 3 8 07704 BELT-Cover 1 9 02423 NUT-Hex 1
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
8
Job Description Time/Hr.
CD35 .. Wheel Guard ............................... .4
CD36 .. Pulley ........................................... .3
CD37 .. Wheel Arm/Shaft ......................... .5
CD38 .. Belt Guard ................................... .3
CT10 ... Drive Belt ..................................... . 3
Item In/Lbs N m Required No. Loctite
2 ............ 5 5................ 6.2........ RED 262
7 ............ 35................ 3.9
9 ............ 5 40.............. 6.1........ RED 262
29 .......... 55................ 6.2
33 .......... 55................ 6.2
NO.NO.
NO.
NO.NO.
Qty.Qty.
Qty.
Qty.Qty.
23 A 04647 A WHEEL GUARD & DECAL / 12" 1
24 04645 A DECAL-Caution 1
23 A 07696 WHEEL GUARD & DECAL / 14" 1
24 04645 A DECAL-Caution 1 25 01912 WASHER-Rubber 1 26a 01911 01 SHIM-.020" 1 26b 01911 02 SHIM-.030" (Alt. Part) 0 27 01910 WASHER-Spring 1 28 95935 WASHER (#12 - 11/16) 3 29 96620-1 SCREW-Truss Hd. (10-24 X 1/2") 3 30 01909-1A FLANGE-Wheel 1 31 01902 SPACER (1") 1
32 33 A 03412 BOLT & WASHER 1
PART NO.PART NO.
PART NO.
PART NO.PART NO.
01903 SPACER (22mm) 1 01907 SPACER (20mm) 1
*
See Page 9
*
DESCRIPTIONDESCRIPTION
DESCRIPTION
DESCRIPTIONDESCRIPTION
WHEEL 1
Warranty Flat Rate
Torque Specs
Qty.Qty.
Qty.
Qty.Qty.
03/23/98
WHEELS
12 INCH 14 INCH
ABRASIVE WHEELS Part No. Arbor Size Part No. Arbor Size
MEULES ABRASIVES RUEDAS ABRASIVAS
Masonry and Concrete 64596 C 1" 49559 A 1"
Pour béton et maçonnerie 43230 B 7/8" 49765 A 20 mm Mampostería y hormigón 49826 20 mm
Metal 64597 C 1" 49561 A 1"
Pour métal 43232 B 7/8" 49768 A 20 mm Metal 49824 20 mm
Ductile and Cast Iron 68421 B 1"
Pour fer et fonte 43231 B 7/8" 49560 A 1" Hierro dúctil y forjado 49825 20 mm 49767 A 20 mm
Asphalt 03707 A 1" 03696 A 1"
Asphalte Asfalto
DIAMOND WHEELS
ROUES-DIAMANT RUEDAS DE DIAMANTE
Premium Segmented Rim A 49753 A 1" A 04831 A 1"
Disque segmenté de première qualité Corona segmentada perfeccionada
Standard Segmented Rim A 49751 A 1" A 49572 A 1"
Disque segmenté standard Corona segmentada estandar
SAW BLADES
LAMES DE SCIE CUCHILLAS DE SIERRA
Carbide, Junkyard Dog™ 08831 1"
Carbure, Junkyard Dog™ De carburo, Junkyard Dog™
REPLACEMENT ARM ASSEMBLIES (includes spaces for 1", 22mm 20mm wheel arbor
ENSEMBLES DE GUIDE-ROUE DE RECHANGE (comprend des cales d’épaisseur pour mandrin de meule de 1'’, 22mm et 20mm). REPUESTO DE BRAZO DE LA RUEDA (incluyendo arandelas para arbol de 1", 22mm y 20mm)
12" Wheel Arm w/1" Arbor ................................ A08337 A
Guide-roue 12" a/mandrin 1" 12" brazo de la rueda w/1" arbol
14" Wheel Arm w/1" Arbor ................................ A08338 A
Guide-roue 14" a/mandrin 1" 14" brazo de la rueda w/1" arbol
ADDITIONAL ACCESSORIES
Dolly kit W/Depth Gage ..................................................................................... UT 05064
Plateau roulant avec jauge de profondeur Conjunto de carro con reguladores de profundidad
Carry Case with Insert .....................................................................................A 18009 A
Mallette de transport avec compartiment amovible Caja para transporte con pieza de inserción
Wet Cut Kit ......................................................................................................... A 49649
Trousse pour coupe mouillée “Wet Cut Kit”
Spark Arrestor Screen ...................................................................................... 98827
Écran pare-étincelles Pantalla de apagachispas
Part No.
03/23/98
9
NOTES
10
NOTES
11
TOOLS
Combination Wrench (1/2, 3/4, & Screwdriver) ............................................... 19188
Clé mixte (1/2, 3/4 et tournevis) Lave de tuercas de combinación (1/2, 3/4 y destornillador)
1/2 Wrench ........................................................................................................ 03000
Clé 1/2 Llave de tuerca de 1/2”
Puller Rotor ........................................................................................................ A 17106 B
Rotor tracteur Rotor extractor
Part No.
John Deere Consumer Products, Inc.
07/01/99
Loading...