Hobart 918068-1 Installation Manual

CHEMICAL SENSING DEVICE
ASSEMBLY NUMBERS
918068-1
918068-2
701 S. RIDGE AVENUE
TROY, OHIO 45374-0001
937 332-3000
www.hobartcorp.com
FORM 35385 Rev. A (Jan. 2005)

TABLE OF CONTENTS

GENERAL. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Mount Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Connect Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Electrical Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Start-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
To Recalibrate Sensors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
© HOBART, 2004
Installation, Operation, Use & Care Of
CHEMICAL SENSING DEVICE
ASSEMBLY NUMBERS 918068-1, 918068-2
SAVE THESE INSTRUCTIONS

GENERAL

This device senses the presence of liquid chemical in a tube as it passes through a sensor.

INSTALLATION

MOUNT BOX WARNING: DISCONNECT THE ELECTRICAL POWER TO THE DEVICE AND FOLLOW
LOCKOUT / TAGOUT PROCEDURES. Mount box in a convenient location near chemical pumps. Use screws for mounting to a
convenient wall. Mount box so tubes run vertically from top to bottom.
CONNECT CHEMICALS
Connect chemical lines to NSF approved, be either top to bottom or bottom to top (Fig. 1). Do not remove device. Reducing unions are provided for splicing
1
/4" diameter, fittings and tubing. Direction of flow can
1
/8" tubing to 1/4" tubing.
1
/4" tubing from chemical sensing
4.688"
(11.91 cm)
HOLD TO
ENABLE / DISABLE
DETERGENT
RINSE AID
FLASHING – NO CHEMICAL
ON - CHEMICAL
OFF – DISABLED
Use left tube for Detergent.
Use middle tube for Rinse Aid.
Use right tube for Sanitizer.
SANITIZER
Depth:
LED's
8.750"
(22.23 cm)
Fig. 1
2.375"
(6.03 cm)
ELECTRICAL CONNECTION WARNING: ELECTRICAL AND GROUNDING CONNECTIONS MUST COMPLY WITH THE
APPLICABLE PORTIONS OF THE NATIONAL ELECTRICAL CODE AND/OR OTHER LOCAL ELECTRICAL CODES.
WARNING: THE SUPPLY CORD ON THIS DEVICE IS PROVIDED WITH A GROUNDING PLUG. THE OUTLET TO WHICH THIS PLUG IS CONNECTED MUST BE PROPERLY GROUNDED. IF THE RECEPTACLE IS NOT THE PROPER GROUNDING TYPE, CONTACT AN ELECTRICIAN.

OPERATION

START-UP
Operate the chemical dispensing pumps (refer to machine operating manual) to make sure that liquid chemical is present in the tubing going through the sensors in the device. Once the 120 volt electrical cord of the device is plugged in, LED indicator lights come on continuously to indicate that liquid chemical is present in the tube(s).
A flashing indicator light and a periodic audible alarm indicate that liquid chemical has been depleted and needs to be replenished.
If one or more chemicals are not going to be used, the system can be set so that the related sensor is disabled. To disable the sensor, press the appropriate button until the light goes off. To reactivate a disabled sensor, make sure liquid chemical is present in the tubing and press the appropriate button again until the light turns on. If sensor is enabled while tube is empty, device may not operate properly.
Keep sufficient chemical supplies on hand to replenish as necessary.
CLEANING
When necessary, carefully wipe the device with a damp cloth.

MAINTENANCE

TO RECALIBRATE SENSORS
Make sure liquid chemical is present in the sensing tube. Press the appropriate button until the light turns off. Press the button again until the light comes on. The indicator light should come on continuously to indicate presence of liquid chemical in the tubing. If chemical is present and LED's are flashing, adjustment to the sensor potentiometers may be necessary. Remove the plugs from the bottom of the box using a screwdriver. Adjust the potentiometer using a small, flat screwdriver. Slowly turn the potentiometer screw clockwise until the LED stays on continouously.

TROUBLESHOOTING

PROBLEM POSSIBLE CAUSE
Improper indication: Make sure device power cord is plugged in. Replenish
chemical supplies. Flashing when chemical is present. Recalibrate sensor(s). LED lit continuously, tubing is empty. Verify liquid chemical is present in tube and recalibrate
sensor(s). If the device cannot be manually Contact Hobart Service.
recalibrated or if recalibration does not fix the problem:
FORM 35385 Rev. A (Jan. 2005) PRINTED IN U. S. A.
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