SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT.
Plasma Display
April 2002 Digital Media Division
1. SAFETY INFORMATION
This service manual is intended for qualified service technicians ; it is not meant for the casual do-ityourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
Health & Safety Code Section 25249.6 – Proposition 65
1.1 SAFETY PRECAUTIONS
NOTICE :Comply with all cautions and safety related notes located
on or inside the cabinet and on the chassis.
The following precautions should be observed :
1. When service is required, even though the PDP UNIT an isolation
transformer should be inserted between the power line and the
set in safety before any service is performed.
2. When replacing a chassis in the set, all the protective devices
must be put back in place, such as barriers, nonmetallic knobs,
adjustment and compartment covershields, isolation resistorcapacitor, etc.
3. When service is required, observe the original lead dress. Extra
precaution should be taken to assure correct lead dress in the
high voltage circuitry area.
4. Always use the manufacture's replacement components.
Especially critical components as indicated on the circuit diagram
should not be replaced by other manufacture's.
Furthermore where a short circuit has occurred, replace those
components that indicate evidence of overheating.
5. Before returning a serviced set to the customer, the service
technician must thoroughly test the unit to be certain that it is
completely safe to operate without danger of electrical shock,
and be sure that no protective device built into the set by the
manufacture has become defective, or inadvertently defeated
during servicing. Therefore, the following checks should be
performed for the continued protection of the customer and
service technician.
6. Perform the following precautions against unwanted radiation
and rise in internal temperature.
• Always return the internal wiring to the original styling.
• Attach parts (Gascket, Ferrite Core, Ground, Rear Cover,
Shield Case etc.) surely after disassembly.
7. Perform the following precautions for the PDP panel.
• When the front case is removed, make sure nothing hits the
panel face, panel corner, and panel edge (so that the glass does
not break).
• Make sure that the panel vent does not break. (Check that the
cover is attached.)
• Handle the FPC connected to the panel carefully.
Twisting or pulling the FPC when connecting it to the connector
will cause it to peel off from the panel.
8. Pay attention to the following.
• Be sure to wire the fan. If the fan does not work, the temperature
will rise and cause the protection circuit to operate.
• When the front case is removed, infrared ray is radiated and
may disturb reception of the remote control unit.
• Pay extreme caution when the front case and rear panel are
removed because this may cause a high risk of disturbance to
TVs and radios in the surrounding.
2
Leakage Current Cold Check
With the AC plug removed from an AC power source, place a
jumper across the two plug prongs. Turn the AC power switch on.
Using an insulation tester (DC 500V), connect one lead to the
jumpered AC plug and touch the other lead to each exposed metal
part (input/output terminals, screwheads, metal overlays, control
shafts, etc.), particularly any exposed metal part having a return
path to the chassis. Exposed metal parts having a return path to the
chassis should have a minimum resistor reading of 0.3MΩ and a
maximum resistor reading of 5MΩ. Any resistor value below or
above this range indicates an abnormality which requires corrective
action. Exposed metal parts not having a return path to the chassis
will indicate an open circuit.
Leakage Current Hot Check
Plug the AC line cord directly into an AC power source (do not use
an isolation transformer for this check).
Turn the AC power switch on.
Using a "Leakage Current Tester (Simpson Model 229 equivalent)",
measure for current from all exposed metal parts of the cabinet
(input/output terminals, screwheads, metal overlays, control shaft,
etc.), particularly any exposed metal part having a return path to the
chassis, to a known earth ground (water pipe, conduit, etc.). Any
current measured must not exceed 0.5mA.
1.2 PRODUCT SAFETY NOTICE
Many electrical and mechanical parts in HITACHI set have special
safety related characteristics. These are often not evident from
visual inspection nor the protection afforded by them necessarily
can be obtained by using replacement components rated for higher
voltage, wattage, etc. Replacement parts which have these special
safety characteristics are identified in this Service Manual.
Electrical components having such features are identified by marking
with a
Manual.
The use of a substitute replacement component which dose not have
the same safety characteristics as the HITACHI recommended
replacement one, shown in the parts list in this Service Manual, may
create shock, fire or other hazards.
Product Safety is continuously under review and new instructions
are issued from time to time. For the latest information, always
consult the current HITACHI Service Manual. A subscription to, or
additional copies of, HITACHI Service Manual may be obtained at
a nominal charge from HITACHI.
on the schematics and on the parts list in this Service
Reading should
not be above
0.5 mA
Earth ground
Device
under
test
Also test with plug
reversed
(Using AC adapter
plug as required)
Test all exposed
metal surfaces
Leakage
current
tester
AC Leakage Test
ANY MEASUREMENTS NOT WITHIN THE LIMITS
OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL
SHOCK HAZARD AND MUST BE CORRECTED BEFORE
RETURNING THE SET TO THE CUSTOMER.
3
1.3 CHARGED SECTION AND HIGH VOLTAGE GENERATING POINT
7 Charged Section
The places where the commercial AC power is used without
passing through the power supply transformer.
If the places are touched, there is a risk of electric shock. In addition,
the measuring equipment can be damaged if it is connected to the
GND of the charged section and the GND of the non-charged
section while connecting the set directly to the commercial AC
power supply. Therefore, be sure to connect the set via an insulated
transformer and supply the current.
1. AC Power Cord
2. AC Inlet with Filter
3. Power Switch (S1)
4. Fuse (In the SW POWER SUPPLY Module)
5. STB Transformer and Converter Transformer
(In the SW POWER SUPPLY Module)
6. Other primary side of the SW POWER SUPPLY Module
Y DRIVE
Assy
SCAN (A)
Assy
7 High Voltage Generating Point
The places where voltage is 100V or more except for the charged
places described above. If the places are touched, there is a risk of
electric shock.
1. SW POWER SUPPLY Module ...................................... (225V)
2. X DRIVE Assy .............................................. (–300V to 225V)
3. Y DRIVE Assy ............................................................... (355V)
Service Panel Assy (AWU1040) is all common use parts of for business, public use and module.
Supply it by the state that installed Circuit Board Spacer (AEC1872) and Wire Saddle (AEC1878)as follows.
Therefore need to remove it in accordance with model.
Confirm character carved a seal near the parts, and remove it.
P: Public exclusive use
W : Module exclusive use
PW : Common use of public use and module
∗ In case of this unit, all the parts carved a seal of character removes it.
Service Panel Assy (AWU1040)
Wire Saddle
(AEC1878)
(There is marking of "P" nearby.)
Circuit Board Spacer
(AEC1872)
Circuit Board Spacer
(AEC1872)
9
2.1.3 UNDER LAYER SECTION (2)
10
11
9
15
4
7
2
3
36 4
2
8
10
5 or 6
Upper side
1
9
11
10
UNDER LAYER SECTION (2) PARTS LIST
7 or 8
10
Mark No. Description Part No.Mark No. Description Part No.
NSP
NSP
NSP
NSP
NSP*BRIDGE A AssyAWZ6620
1 ADR CONNECT A AssyAWZ6626
2 ADR CONNECT B AssyAWZ6627
3 ADR CONNECT C AssyAWZ6628
4 ADR CONNECT D AssyAWZ6629
5
NSP*
NSP*
NSP*
NSP*
NSP*
NSP*ScrewVBB30P100FNI
6 BRIDGE B AssyAWZ6621
7 BRIDGE C AssyAWZ6622
8 BRIDGE D AssyAWZ6623
9 RESONANCE AssyAWZ6630
10 ScrewABA1301
11
10
2.1.4 UNDER LAYER SECTION (3)
24
Upper side
13
25
13
2
1
1715616
18
13
13
24
24
26
13
13
22
13
3
7
12
21
8
12
9
13
14
19
510
7
12
104
6
8
7
3
11
Upper side
11
UNDER LAYER SECTION (3) PARTS LIST
Mark No. Description Part No.Mark No. Description Part No.
1 DIGITAL VIDEO AssyAWV1903
2 MX AUDIO AssyAWZ6644
3 X DRIVE AssyAWV1901
NSP*
NSP*
NSP*
NSP*
NSP8 Metal FittingsANG2464
NSP9 Heat SinkANH1594
NSP*