Hitachi C 7D User Manual

MODEL CORDLESS CIRCULAR SAW MODÈLE SCIE CIRCULAIRE À BATTERIE MODELO SIERRA CIRCULAR A BATERÍA
C 7D
SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL
WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily
injury! This manual contains important information about product safety. Please read and understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be stored in safe place.
English
INSTRUCTIONS DE SECURITE ET MODE D’EMPLOI
AVERTISSEMENT
INSTRUCCIONES DE SEGURIDAD Y MANUAL DE INSTRUCCIONES
ADVERTENCIA
¡La utilización INAPROPIADA O PELIGROSA de esta herramienta eléctrica puede resultar en lesiones de gravedad o la muerte! Este manual contiene información importante sobre la seguridad del producto. Lea y comprenda este manual ANTES de utilizar la herramienta eléctrica. Guarde este manual para que puedan leerlo otras personas antes de utilizar la herramienta eléctrica. Este manual debe ser guardado en un lugar seguro.
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English
English
IMPORTANT SAFETY INFORMATION ............... 3
MEANINGS OF SIGNAL WORDS ....................... 3
SAFETY .................................................................... 4
GENERAL SAFETY RULES – FOR ALL
BATTERY OPERATED TOOLS ..................... 4
SPECIFIC SAFETY RULES ................................... 6
IMPORTANT SAFETY INSTRUCTIONS FOR
USE OF THE CORDLESS CIRCULAR SAW ... IMPORTANT SAFETY INSTRUCTIONS
FOR BATTERY CHARGER .......................... 12
IMPORTANT SAFETY INSTRUCTIONS
FOR USE OF THE BATTERY AND
BATTERY CHARGER .................................... 13
FUNCTIONAL DESCRIPTION .................................. 15
MODEL ................................................................. 15
NAME OF PARTS ................................................ 15
SPECIFICATIONS ................................................ 16
Français
INFORMATIONS IMPORTANTES DE SÉCURITÉ SIGNIFICATION DES MOTS DAVERTISSEMEN
SECURITE ................................................................ 33
REGLES GENERALE DE SECURITE – POUR TOUS
LES OUTILS FONCTIONNANT SUR BATTERIE ...
REGLES DE SECURITE SPECIFIQUES ............... 35
CONSIGNES DE SÉCURITÉ IMPORTANTES POUR
L'UTILISATION DU SCIE CIRCULAIRE À BATTERIE CONSIGNES DE SÉCURITÉ IMPORTANTES
POUR LE CHARGEUR DE BATTERIE CONSIGNES DE SÉCURITÉ IMPORTANTES POUR L’UTILISATION
DE LA BATTERIE ET DU CHARGEUR DE BATTERIE
DESCRIPTION FONCTIONNELLE ........................... 44
MODELE ............................................................... 44
NOM DES PARTIES ............................................. 44
SPECIFICATIONS ................................................ 45
TABLE DES MATIERES
CONTENTS
Page
Page
...... 32
T .... 32
............. 41
........... 42
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33
.. 40
ASSEMBLY AND OPERATION ............................... 17
APPLICATIONS .................................................... 17
REMOVAL AND INSTALLATION METHOD
OF BATTERY .................................................... 17
CHARGING METHOD .......................................... 17
BEFORE USE ....................................................... 20
ADJUSTING THE SAW PRIOR TO USE ............. 21
OPERATION ......................................................... 22
MOUNTING AND DISMOUNTING THE
SAW BLADE ..................................................... 25
REPLACING LIGHT BULB ................................... 26
MAINTENANCE AND INSPECTION ....................... 27
ASSEMBLAGE ET FONCTIONNEMENT ..........................
UTILISATIONS ..................................................... 46
MÉTHODE DE RETRAIT ET DINSTALLATION
DE LA BATTERIE .......................................... 46
MÉTHODE DE RECHARGE ................................. 46
AVANT L’UTILISATION ...................................... 49
RÉGLAGE DE LA SCIE AVANT LUTILISATION .....
UTILISATION ....................................................... 51
MONTAGE ET DÉMONTAGE DE LA LAME DE
SCIE .............................................................. 54
REMPLACEMENT DE L’AMPOULE .................... 55
ENTRETIEN ET INSPECTION .................................. 56
Page
Page
46
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Español
INFORMACIÓN IMPORTANTE SOBRE SEGURIDAD .. SIGNIFICADO DE LAS PALABRAS DE SEÑALIZACIÓN
SEGURIDAD ............................................................. 62
NORMAS GENERALES DE SEGURIDAD – PARA TODAS
LAS HERRAMIENTAS ALIMENTADAS CON BATERÍA
NORMAS ESPECÍFICOS DE SEGURIDAD ......... 64
INSTRUCCIONES IMPORTANTES PARA LA
UTILIZACIÓN DEL SIERRA CIRCULAR
A BATTERÍA .....................................................
INSTRUCCIONES IMPORTANTES DE SEGURIDAD
PARA EL CARGADOR DE BATERÍAS INSTRUCCIONES IMPORTANTES DE SEGURIDAD
PARA LA BATERÍA Y EL CARGADOR DE BATERÍAS
DESCRIPCIÓN FUNCIONAL .................................... 73
MODELO .............................................................. 73
NOMENCLATURA ............................................... 73
ESPECIFICACIONES ............................................ 74
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Página
................. 70
ÍNDICE
61
.. 61
.. 62
68
... 71
MONTAJE Y OPERACIÓN ....................................... 75
APLICACIONES ................................................... 75
MÉTODO DE EXTRACCIÓN E INSTALACIÓN
DE LA BATERÍA ............................................ 75
MÉTODO DE CARGA .......................................... 75
ANTES DE LA UTILIZACIÓN .............................. 78
AJUSTE DE LA SIERRA ANTES DE UTILIZARLA ......
OPERACIÓN ......................................................... 80
MONTAJE Y DESMONTAJE DE LA HOJA DE
SIERRA ......................................................... 83
FORMA DE CAMBIAR LA LÁMPARA ................. 84
MANTENIMIENTO E INSPECCIÓN ........................ 86
Página
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English
IMPORTANT SAFETY INFORMATION
Read and understand all of the safety precautions, warnings and operating instructions in the Instruction Manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this Instruction Manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identified by WARNINGS on the power tool and in this Instruction Manual.
NEVER use this power tool in a manner that has not been specifically recommended by HITACHI.
MEANINGS OF SIGNAL WORDS
WARNING indicates a potentially hazardous situations which, if ignored, could result in
death or serious injury.
CAUTION indicates a potentially hazardous situations which, if not avoided, may result in minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.
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SAFETY
GENERAL SAFETY RULES – FOR ALL BATTERY OPERATED TOOLS
WARNING: Read and understand all instructions.
Failure to follow all instructions listed below, may result in electric shock, fire and/or serious personal injury.
SAVE THESE INSTRUCTIONS
1. Work Area (1) Keep your work area clean and well lit. Cluttered benches and dark areas invite
accidents.
(2) Do not operate power tools in explosive atmospheres, such as in the presence of
flammable liquids, gases, or dust. Power tools create sparks which may ignite the
dust of fumes.
(3) Keep bystanders children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
2. Electrical Safety (1) A battery operated tool with integral batteries or a separate battery pack must be
recharged only with the specified charger for the battery.
A charger that may be suitable for one type of battery may create a risk of fire when used with another battery.
(2) Use battery operated tool only with specifically designed battery pack.
Use of any other batteries may create a risk of fire.
3. Personal Safety (1) Stay alert, watch what you are doing and use common sense when operating a
power tool. Do not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in
serious personal injury.
(2) Dress properly. Do not wear loose clothing or jewelry. Contain long hair. Keep your
hair, clothing and gloves away from moving parts. Loose clothes, jewelry, or long hair
can be caught in moving parts.
(3) Avoid accidental starting. Be sure switch is off position before inserting battery.
Carrying tools with your finger on the switch or inserting the battery pack into a tool with the switch on invites accidents.
(4) Remove adjusting keys or wrenches before turning the tool on. A wrench or a key that
is left attached to a rotating part of the tool may result in personal injury.
(5) Do not overreach. Keep proper footing and balance at all times. Proper footing and
balance enable better control of the tool in unexpected situations.
(6) Use safety equipment. Always wear eye protection. Dust mask, non-skid safety
shoes, hard hat, or hearing protection must be used for appropriate conditions.
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4. Tool Use and Care (1) Use clamps or other practical way to secure and support the workpiece to a stable
platform. Holding the work by hand or against your body is unstable and may lead to
loss of control.
(2) Do not force tool. Use the correct tool for your application. The correct tool will do
the job better and safer at the rate for which it is designed.
(3) Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled
with the switch is dangerous and must be repaired.
(4) Disconnect battery pack from tool or place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tools. Such
preventive safety measures reduce the risk of starting the tool accidentally.
(5) Store idle tools out of reach of children and other untrained persons. Tools are
dangerous in the hands of untrained users.
(6) When battery pack is not in use, keep it away from other metal objects like: paper
clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another.
Shorting the battery terminals together may cause sparks, burns, or a fire.
(7) Maintain tools with care. Keep cutting tools sharp and clean. Properly maintained
tools, with sharp cutting edges are less likely to bind and are easier to control.
(8) Check for misalignment or binding of moving parts, breakage of parts, and any other
condition that may affect the tool's operation. If damaged, have the tool serviced by a HITACHI authorized service center before using. Many accidents are caused by
poorly maintained tools.
(9) Use only accessories that are recommended by the manufacturer for your model.
Accessories that may be suitable for one tool, may become hazardous when used on another tool.
5. Service (1) Tool service must be performed only by a HITACHI authorized service center. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
(2) When servicing a tool, use only identical replacement parts. Follow instructions in
the Maintenance section of this manual. Use of unauthorized parts or failure to follow
Maintenance Instruction may create a risk of electric shock or injury.
WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construc­tion activities contains chemicals known [to the State of California] to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
Lead from lead-based paints,
Crystalline silica from bricks and cement and other masonry products, and
Arsenic and chromium from chemically-treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
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SPECIFIC SAFETY RULES
1. DANGER! Keep hands away from cutting area and blade. Keep your second hand on auxiliary handle or motor housing. If both hands are holding the saw, they cannot be cut
by the blade.
Keep your body positioned to either side of the saw blade, but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See KICKBACK) Do not reach underneath the work. The guard can not protect you from the blade below
the work.
2. Check lower guard for proper closing before each use. Do not operate saw if lower guard does not move freely and close instantly. Never clamp or tie the lower guard into the open position. If saw is accidentally dropped, lower guard may be bent. Raise the lower
guard with the Retracting Handle and make sure it moves freely and does not touch the blade or any other part, in all angles and depths of cut.-
3. Check the operation and condition of the lower guard spring. If the guard the spring are not operating properly, they must be serviced before use. Lower guard may operate
sluggishly due to damaged parts, gummy deposits, or a buildup of debris.
4. Lower guard should be retracted manually only for special cuts such as Pocket Cuts and “Compound Cuts.” Raise lower guard by Retracting Handle. As soon as blade enters the material, lower guard must be released. For all other sawing, the lower guard should
operate automatically.
5. Always observe that the lower guard is covering the blade before placing saw down on bench or floor. An unprotected, coasting blade will cause the saw to walk backwards,
cutting whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released.
6. NEVER hold piece being cut in your hands or across your leg. It is important to support the work properly to minimize body exposure, blade binding, or loss of control.
7. Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring. Contact with a live wire will also make
exposed metal parts of the tool “live” and shock the operator.
8. When ripping always use a rip fence or straight edge guide. This improves the accuracy of cut and reduces the chance for blade binding.
9. Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that do not match the mounting hardware of the saw will run eccentrically, causing loss of control.
10. Never use damaged or incorrect blade washers or bolts. The blade washers and bolt were specially designed for your saw, for optimum performance and safety of operation.
11. Causes and Operator Prevention of Kickback:
Kickback is a sudden reaction to a pinched, bound, or misaligned saw blade, causing an uncontrolled saw to lift up and out of the workpiece toward the operator. When the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the motor reaction drives the unit rapidly back toward the operator. If the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator. Kickback is the result of tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below:
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Maintain a firm grip on the saw and position your body and arm in a way that allows you
to resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper
precautions are taken.
When blade is binding, or when interrupting a cut for any reason, release the trigger and
hold the saw motionless in the material until the blade comes to a complete stop. Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or KICKBACK may occur. Investigate and take corrective actions to eliminate
the cause of blade binding.
When restarting a saw in the workpiece, center the saw blade in the kerf and check that
teeth are not engaged into the material. If saw blade is binding, it may walk up or
KICKBACK from the workpiece as the saw is restarted.
Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels
tend to sag under their own weight. Supports must be placed under the panel on both sides, near the line of cut and near the edge of the panel as shown in Fig. 1. To minimize the risk of blade pinching and kickback. When cutting operation requires the resting of the saw on the work piece, the saw shall be rested on the larger portion and the smaller piece cut off.
To avoid kickback, do support board Don't support board or panel away
or panel near the cut. from the cut.
Fig. 1 Fig. 2
Do not use dull or damaged blade. Unsharpened or improperly set blades produce
narrow kerf causing excessive friction, blade binding, and KICKBACK.
Blade depth and bevel adjusting locking levers (wing bolt (A) and clamp lever) must be
tight and secure before making cut. If blade adjustment shifts while cutting, it will cause
binding and KICKBACK.
Use extra caution when making a “Pocket Cut
into existing walls or other blind areas. The
protruding blade may cut objects that can cause KICKBACK. NEVER place your hand or fingers behind the saw. If kickback occurs, the saw could easily jump backwards over your hand, possibly causing severe injury.
Fig. 3
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12. WARNING: It is important to support the work piece properly and to hold the saw firmly
to prevent loss of control which could cause personal injury. Fig. 4 illustrates typical hand support of the saw.
A TYPICAL ILLUSTRATION OF PROPER HAND SUPPORT AND WORK PIECE SUPPORT.
Fig. 4
13. Place the wider portion of the saw base on that part of the work piece which is solidly supported, not on the section that will fall off when the cut is made. As examples, Fig.
5 illustrates the RIGHT way to cut off the end of board, and Fig. 6 the WRONG way. If the work piece is short or small, clamp is down. DONT TRY TO HOLD SHORT PLACES BY HAND!
Fig. 5 Fig. 6
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14. Never attempt to saw with the circular saw held upside down in a vise. This is extremely
dangerous and can lead to serious accidents. (Fig. 7)
Fig. 7
15. Never touch moving parts.
Never place your hands, fingers or other body parts near the tools moving parts.
16. Never operate without all guards in place.
Never operate this tool without all guards or safety features in place and in proper working order. If maintenance or servicing requires the removal of a guard or safety feature, be sure to replace the guard or safety feature before resuming operation of the tool.
17. Use right tool.
Dont force small tool or attachment to do the job of a heavy-duty tool. Dont use tool for purpose not intended for example dont use circular saw for cutting tree limbs or logs.
18. Never use a power tool for applications other than those specified.
Never use a power tool for applications other than those specified in the Instruction Manual.
19. Handle tool correctly.
Operate the tool according to the instructions provided herein. Do not drop or throw the tool. Never allow the tool to be operated by children, individuals unfamiliar with its operation or unauthorized personnel.
20. Definitions for symbols
V ...... volts
................ direct current
---
................ no load speed
n
o
---/min ........ revolutions or reciprocation per minute
21. Keep all screws, bolts and covers tightly in place.
Keep all screws, bolts, and plates tightly mounted. Check their condition periodically.
22. Do not use power tools if the plastic housing or handle is cracked.
Cracks in the tools housing or handle can lead to electric shock. Such tools should not be used until repaired.
23. Blades and accessories must be securely mounted to the tool.
Prevent potential injuries to youself or others. Blades, cutting implements and accesso­ries which have been mounted to the tool should be secure and tight.
24. Never use a tool which is defective or operating abnormally.
If the tool appears to be operating unusually, making strange noises, or otherwise appears defective, stop using it immediately and arrange for repairs by a Hitachi authorized service center.
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25. Carefully handle power tools.
Should a power tool be dropped or struck against hard materials inadvertently, it may be deformed, cracked, or damaged.
26. Do not wipe plastic parts with solvent.
Solvents such as gasoline, thinner benzine, carbon tetrachloride, and alcohol may damage and crack plastic parts. Do not wipe them with such solvents. Wipe plastic parts with a soft cloth lightly dampened with soapy water and dried thoroughly.
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IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE CORDLESS CIRCULAR SAW
WARNING: Death or serious bodily injury could result from improper or unsafe use
of the cordless circular saw. To avoid these risks, follow these basic safety instructions:
1. Wear ear plugs when using the tool for extended periods. Prolonged exposure to high intensity noise can cause hearing loss.
2. Never wedge or tie safety cover open. Check operation of safety cover before each use. Do not use if safety cover does not close briskly over saw blade.
CAUTION: If saw is dropped, safety cover may be bent restricting full return.
3. In case the saw is accidentally dropped or hit, please confirm that there is no damage or cracks to the saw blade or motor, etc. Damage and cracks or deformation can be the cause of injury.
4. Never place hands or other body parts near the saw blade during operation. Hold the circular saw by its handle only.
5. Because the cordless circular saw operates by battery power, be aware of the fact that it can begin to operate at any time.
6. Wear eye and ear protection at all times.
7. When working at elevated locations, clear the area of other people and aware of conditions below you.
8. It is important to support the work properly and to hold the saw firmly to prevent loss of control which could cause personal injury.
9. Guard against kickback: Kickback occurs when the saw stalls rapidly and is driven back towards the operator. Release switch immediately if blade binds or saw stalls.
Keep blades sharp.
Support the panel near the cut.
Use guide when ripping.
Dont force tool.
Stay alert exercise control
Dont remove saw from work during a cut while the blade is moving.
10. In operating, keep hold main body firmly.
11. Keep the light ON during cutting operation only. If it is lit ON in other cases, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.
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IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER
WARNING: Death or serious bodily injury could result from imprper or unsafe use
of battery chargers. To avoid these risks, follow these basic safety instructions:
READ ALL INSTRUCTIONS
1. This manual contains important safety and operating instructions for battery charger Model UC 24YFB.
2. Before using battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
3. To reduce risk of injury, charge HITACHI rechargeable battery type EB2420. Other type of batteries may burst causing personal injury and damage.
4. Do not expose battery charger to rain or snow.
5. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fire, electric shock, or injury to persons.
6. To reduce risk of damage to electric plug and cord, pull by plug when disconnecting battery charger.
7. Make sure cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
8. An extension cord should not be used unless absolutely necessary. Use of improper extension cord could result in a risk of fire and electric shock. If extension cord must be used make sure: a. That blades of extension cord are the same number, size, and shape as those of plug
on battery charger: b. That extension cord is properly wired and in good electrical condition; and c. That wire size is large enough for AC ampere rating of battery charger as specified
in Table 1.
Table 1
RECOMMENDED MINIMUM AWG SIZE FOR
EXTENSION CORDS FOR BATTERY CHARGERS
AC Input Rating Amperes* AWG Size of Cord
Equal to or but less Length of Cord, Feet (Meter)
greater than than 25 (7.5) 50 (15) 100 (30) 150 (45)
0 2 18 18 18 16 2 3 18 18 16 14 3 4 18 18 16 14
* If the input rating of a battery charger is given in watts rather than in amperes, the
corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example:
1250watts 125 volts
12
= 10 amperes
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9. Do not operate battery charger with damaged cord or plug-replace them immediately.
10. Do not operate battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualified serviceman.
11. Do not disassemble battery charger; take it to a qualified serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fire.
12. To reduce risk of electric shock, unplug charger from receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.
13. This battery charger might be attached to HITACHI battery operated tools as a standard accessory. In this case, please confirm instruction Manual of the HITACHI battery operated tools before using the battery charger.
IMPORTANT SAFETY INSTRUCTIONS FOR USE OF THE BATTERY AND BATTERY CHARGER
You must charge the battery before you can use the power tool. Before using the model UC 24YFB battery charger, be sure to read all instructions and cautionary statements on it, the battery and in this manual. REMEMBER: USE ONLY HITACHI BATTERY TYPE EB2420. OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING: Improper use of the battery or battery charger can lead to serious injury.
To avoid these injuries:
1. NEVER disassemble the battery.
2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The battery can explode in a fire.
3. NEVER short-circuit the battery.
4. NEVER insert any objects into the battery chargers air vents. Electric shock or damage to the battery charger may result.
5. NEVER charge outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation.
6. NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).
7. NEVER connect two battery chargers together.
8. NEVER insert foreign objects into the hole for the battery or the battery charger.
9. NEVER use a booster transformer when charging.
10. NEVER use an engine generator or DC power to charge.
11. NEVER store the battery or battery charger in places where the temperature may reach or exceed 104°F (40°C).
12. ALWAYS operate charger on standard household electrical power (120 volts). Using
the charger on any other voltage may overheat and damage the charger.
13. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.
14. ALWAYS disconnect the power cord from its receptacle when the charger is not in use.
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SAVE THESE INSTRUCTIONS
AND
MAKE THEM AVAILABLE TO
OTHER USERS
AND
OWNERS OF THIS TOOL!
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FUNCTIONAL DESCRIPTION
NOTE: The information contained in this Instruction Manual is designed to assist you in the
safe operation and maintenance of the power tool.
NEVER operate, or attempt any maintenance on the tool unless you have first read and understood all safety instructions contained in this manual.
Some illustrations in this Instruction Manual may show details or attachments that differ from those on your own power tool
MODEL
C7D (BFK): with charger and case
NAME OF PARTS
1. Cordless Circular Saw (C7D)
Saw Cover
Battery
Lever (Retracting­Handle)
Base
Hexagonal-Flange Bolt
Safety Cover (Lower Guard)
Battery (EB2420)
Switch Trigger
Latch
Nameplate
Saw Blade
Fig. 8
Switch Lock
Nameplate
Light
Wing Bolt (A)
Terminal Hole
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2. Battery Charger (UC 24YFB)
Pilot Lamp
Caution Plate
SPECIFICATIONS
1. Cordless Circular Saw (C7D)
Motor DC motor
No-load speed 2700/min Max. Cutting Depth 2-3/8 (60 mm)
Guide Rail
Nameplate
Fig. 9
Blade Size 7-1/4 (185 mm) D × 5/8 (15.9 mm) H × 5/64 (2.0 mm) T
Battery (EB2420) Nickel cadmium battery
Voltage .................................................... DC24V
Charging and discharging frequency ... about 1000 times
Light Bulb 24V, 5W
Weight 11.0 lbs (5.0 kg)
2. Battery Charger (UC 24YFB)
Input power source Single phase: AC120V 60Hz
Charging time Approx. 50min. (At a temperature of 68°F (20°C))
Charger
Weight 1.3 lbs (0.6 kg)
16
Charging voltage ......................................... DC 24V
Charging current .......................................... DC 2.5A
ASSEMBLY AND OPERATION
APPLICATIONS
Cutting Various types of wood.
REMOVAL AND INSTALLATION METHOD OF BATTERY
English
Pull out
Latch
Battery
Insert
Push
Fig. 10
How to install the battery.
Align both guide rails of the battery and the tool. Always insert the battery all the way until it locks in place with a little click, If not, it may accidentally fall out of the tool, causing injury to you or someone around you. (Fig.
4)
How to remove the battery.
Withdraw the battery from the tool while pressing the latches on both sides of the battery. (Fig. 4)
CHARGING METHOD
NOTE: Before plugging into the receptacle, make sure the following points.
The power source voltage is stated on the nameplate.The cord is not damaged.
WARNING: Do not charge at voltage higher than indicated on the nameplate.
If charged at voltage higher than indicated on the nameplate, the charger will burn out.
1. Insert the plug of battery charger into the receptacle.
When the plug of battery charger has been inserted into the receptacle, pilot lamp will blink in red. (At 1-second intervals)
WARNING:
Do not use the electrical cord if damaged. Have it repaired immediately.
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2. Insert the battery to the battery charger.
Insert the battery into the battery charger as shown in Fig. 11. Make sure the battery is fully seated in the battery charger.
Before insert after insert
Fig. 11
3. Charging
When the battery is connected to the battery charger, charging will commence and the
pilot lamp will light in red. (See Table 2)
NOTE: If the pilot lamp flikers in red, pull out the plug from the receptacle and check if
the battery is properly mounted.
When the battery is fully charged, the pilot lamp will bilink in red slowly. (At 1-second
intervals) (See Table 2)
Table 2
Indications of the pilot lamp
Before charging
While charging
Charging complete
Charging impossible
Charging impossible
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Blinks (RED)
Lights (RED)
Blinks (RED)
Flickers (RED)
Lights (GREEN)
Lights for 0.5 seconds. Does not light for
0.5 seconds. (off for 0.5 seconds)
Lights continuously
Lights for 0.5 seconds. Does not light for
0.5 seconds. (off for 0.5 seconds)
Lights for 0.1 seconds. Does not light for
0.1 seconds. (off for 0.1 seconds)
Lights continuously
Malfunction in the battery or the charger
The battery temperature is high, making recharging impossible.
English
Regarding the temperature of the rechargeable battery.
The temperatures for rechargeable batteries are as shown in the table below, and batteries that have become hot should be cooled for a while before being recharged.
Table 3
Rechargeable batteries
EB2420
Regarding recharging time
Table 4 shows the recharging time required according to the type of battery.
Table 4 Recharging time (approx. min.) at 68°F(20°C)
Battery Voltage (V)
24V EB2420 50min.
NOTE: The recharging time may vary according to ambient temperature and power
source voltage.
Temperatures at which the battery can be recharged 23°F 140°F
(–5°C 60°C)
Battery capacity (Ah)
2.0 Ah
4. Disconnect battery charger from the receptacle.
CAUTION: Do not pull the plug out of the receptacle by pulling on the cord. Make sure to grasp the plug when removing from receptacle to avoid damaging cord.
5. Remove the battery from the battery charger.
Supporting the battery charger by hand, pull out the battery from the battery charger.
Regarding electric discharge in case of new batteries, etc.
As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the first and second time. This is a temporary phenomenon, and normal time required for recharging will be restored by recharging the batteries 2 – 3 times.
How to make the batteries perform longer.
Recharge the batteries before they become completely exhausted.
When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery. If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.
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Avoid recharging at high temperatures.
A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.
CAUTION:
When the battery charger has been continuosly used, the battery charger will heated,
thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.
If the battery is rechraged when it is warm due to battery use or exposure to sunlight,
the pilot lamp may light in green. The battery will not be recharged. In such a case, let the battery cool before charging.
BEFORE USE
1. Check the work area environment.
Check the work area to make sure that it is clear of debris and clutter. Clear the area of unnecessary personnel. Ensure that lighting and ventilation is adequate.
2. Check if saw blade is tightened
While the saw blade is tightened securely for immediate use when it is assembled at the factory, be sure to check it out again for cautions sake. A bolt can be tightened when it is turned clockwise. Use the provided box wrench to check it out. For further details, refer to the item of [MOUNTING AND DISMOUNTING THE SAW BLADE] on Page 20.
3. Check if clamp lever is tightened
If the clamp lever to adjust cutting depth (Fig. 13) is loose, injury can result. Make sure that it is tightened securely.
4. Check performance of safety cover
WARNING: Make absolutely sure that the safety cover is not fixed. Also, check and
see if it can move smoothly. If the saw blade is kept exposed, injury can result.
The safety cover (refer to Fig. 8) serves to protect your body from coming into contact with the saw blade. Make absolutely certain that the cover smoothly performs to cover the saw blade. If the safety cover should not move smoothly, never use it without repairing it. In such a case, get in touch with the store where you bought the circular saw or the HITACHI Authorized Service Center for necessary repair.
5. Check battery insertion
WARNING: If the battery is inserted while the power switch is in the ON position,
the power tool will start operating immediately, inviting serious acci­dent.
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CAUTION: Always insert the battery all the way until it locks in place with a little click,
if not, it may accidentally fall out of the tool causing injury to you or someone around you.
6. Check for proper operation of the brake.
This circular saw features an electric brake that functions when the switch is released. Before using the circular saw, ensure that the electric brake functions properly. If it does not, bring the tool to an Hitachi Authorized Service Center.
7. Prepare a wooden work bench (Fig. 12)
Since the saw blade will extend beyond the lower surface of the lumber, place the lumber on a work bench when cutting. If a square block is utilized as a work bench, select level ground to ensure it is properly stabilized. An unstable work bench will result in hazardous operation.
CAUTION: To avoid possible accident, always ensure that the portion of lumber remaining after cutting is securely anchored or held in position.
ADJUSTING THE SAW PRIOR TO USE
1. Adjusting the cutting depth (Fig. 13, Fig. 14)
WARNING: If the clamp lever is loose,
injury can result. Tighten it securely after adjust­ment.
Lumber
Work Bench
Base
Saw Blade
Fig. 12
Clamp Lever
Loosen
To adjust cutting depth, loosen the clmap lever and, while holding the base with one hand, move the main body up and down to obtain the prescribed cutting depth. After adjusting to the prescribed cutting depth, tighten the clamp lever securely.
Tighten
Base
Fig. 13
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2. Adjusting the angle of inclination
WARNING: If the wing bolt (A) is
loose, injury can result. Tighten it securely after adjustment.
As shown in Fig. 15 by loosening the wing bolt (A) on the inclined gauge, the saw blade may be inclined to a maximum angle of 45° in relation to the base. Always insure that the wing bolt (A) is thoroughly tightened after making the desired adjustment.
NOTE: Values of the inclined gauge pro-
vided on the base merely serve as a rough guideline. For cutting operation at an inclined posture, use the circular saw after adjust­ing the angle between the base and the saw blade with a protrac­tor, etc.
3. Regulating the guide (Rip Fence)(Fig.
16)
................................. Optional Accessory
The cutting position can be regulated by moving the guide to the left or right after loosening its wing-bolt. The guide may be mounted on either the right or left side of the tool.
Inch Scale
Fig. 14
Wing-Bolt (A)
Fig. 15
Wing Bolt, Lock spring
Metric Scale
Inclined Gauge
Base
Fig. 16
Guide (Rip Fence)
OPERATION
WARNING:
Never touch the moving parts.
Never operate the circular saw with the saw blade turned upward or to the side.
Do not fix and secure the switch lock. Besides, keep your finger off the switch trigger
when the circular saw is being carried around. Otherwise, the main body switch can be inadvertently turned ON, resulting in unexpected accidents.
Keep the light ON during cutting operation only. If it is lit ON in other cases, the main
body switch can be inadvertently turned ON, resulting in unexpected accidents.
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CAUTION:
Dont remove circular saw from workpiece during a cut while the saw blade is
moving.
Pull out the battery after completing operation.
NOTE:
Take care not to lock the motor. If the motor is locked, immediately turn the power off. If the motor is locked for a while, the motor or battery may be burnt.
1. Operation of switch (switch trigger and light switch)
(1) For safe operation of the machine, a
switch lock is provided on the side of a handle. If the switch lock is pulled in a state where it is pressed in the direction of the arrow mark, the main switch can be turned ON. And the switch lock is used as the “light switch. If the switch lock (light switch) is pulled in a state, the light is turned ON.
(2) After the switch is turned ON, even when
you release your hand from the switch lock, the saw blade continues running and the light continues being turned ON as long as you keep on pulling the switch trigger.
(3) If you release the switch trigger, you can turn OFF the switch and the switch lock returns
to the original position automatically and the light turns OFF too.
Switch Trigger
Switch Lock
(Be used as both
Switch Lock and
Light Switch)
Fig. 17
NOTE:
If the saw is set aside with the battery still installed, then depending on the orientation of the saw, if the Switch Lock comes in contact with the floor surface or wall surface, the light can remain on continuously. Please be aware that if the light is allowed to remain on continuously, even a fully charged battery can be completely discharged in about 3 hours.
2. Working performance per single charge (Reference data)
Cutting capability differs according to the condition of lumber, type of saw blade, ambient
temperature, battery characteristics, etc.
Wood Capacity
2 × 8 (Spruce-Pine-Fir) 85 (cuts)
Concreteform plywood (1/2” (12 mm) t) 148 ft (45 m)
To improve working efficiency per single charge, Minimize operation (no-load operation) other than cutting;
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Avoid any unreasonably forced pressure to the motor during cutting operation by
twisting or pressing the circular saw forcibly;
Avoid any use of dull saw blade.
When inclined 45°
When not inclined
3. Cutting procedures
CAUTION:
Recheck that the saw blade is se-
curely clamped.
Confirm that the clamp lever for ad-
justing the slot depth, the wing-bolt (A) for adjusting the angle of inclina­tion.
(1) Place the saw body (base) on the lumber, and as in Fig. 18 align the intended line of cut
with the saw blade, using the notch at the front of the base. This relationship of base to lumber should remain unchanged regardless of the inclination of the base.
(2) Ensure that the switch is turned to the ON position before the saw blade comes in contact
with the lumber. The switch is turned ON when the trigger is squeezed; and OFF when the trigger is released.
(3) Moving the saw straight at a constant speed will produce optimum cutting.
CAUTION:
Before starting to saw, ensure that the saw blade has reached full speed revolution.
Should the saw blade be stopped or made an abnormal noise during operation, turn
off the switch immediately.
When finished with a job, pull out the battery from the main body.
Twisting and forcibly pressing the saw during cutting can result in unreasonable
pressure on the motor, so try to go straight quietly.
In the situation where the circular saw is continuously operated while replacing the
battery with stocked spare batteries one after another, the motor tends to overheat. Therefore, whenever the housing becomes hot, give the saw a break for a while.
Avoid cutting operation in a state where the base bottom is afloat from the material
being cut. Otherwise, the motor can get locked.
Fig. 18
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MOUNTING AND DISMOUNTING THE SAW BLADE
English
CAUTION: To avoid serious accident, ensure the switch is in the OFF position, and pull out the battery.
1. Dismounting the saw blade
(1) Set the cutting volume at maximum, and
place the Circular Saw as shown in Fig. 19.
(2) Depress the lock lever, lock the spindle,
and remove the hexagonal-flange bolt and washer(B) with the box wrench.
(3) While holding the safety cover lever to
keep the safety cover fully retracted into the saw cover, remove the saw blade. (Fig. 20)
2. Mounting the Saw Blade (Fig. 21)
WARNING:
If the bolt is worked using other tools than the provided box wrench, excessive tightening and insufficient tightening may take place, resulting in injury.
Take procedures here that are contrary to
the detaching procedures.
Lock Lever
Saw Blade
Safety Cover Lever
Tighten
Fig. 19
Box Wrench
Loosen
Safety Cover
Saw Cover
NOTE:
Thoroughly remove any sawdust which
has accumulated on the spindle, bolt and washers.
To assure proper rotation direction of the
saw blade, the arrow direction on the saw blade must coincide with the arrow direction on the saw cover.
Using the fingers, tighten the hexagonal
flange bolt retaining the saw blade as much as possible. Then depress the lock lever, lock the spindle, and thoroughly tighten the hexagonal flange bolt.
CAUTION: After mounting the saw blade, reconfirm that the lock lever is firmly secured in the prescribed position.
Hexagonal Flange Bolt
Fig. 20
Saw Blade
Washer (B)
Washer (A)
Fig. 21
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REPLACING LIGHT BULB
WARNING:
Make absolutely sure that the battery is removed from the main body before
replacing the light bulb.
Immediately after the light is turned OFF, the bulb retains high temperature. Make
sure to cool down the light bulb thoroughly before replacing it so as to prevent burns.
CAUTION: When replacing the light bulb, check the shape of base as well as the rating (24 V, 5 W), and then carry out perfect mount­ing. Otherwise, the light bulb can come off and/or cause overheat.
1. Detaching light bulb
(1) Remove the convex part of the light cover
from the concave part of the housing, and then pull out the light cover in the arrow-marked direction as shown in Fig.
22.
(2) Push the back of the socket, and remove
the socket and the light bulb together from the housing. (Fig. 23)
(3) Remove the light bulb from the socket.
(Fig. 24)
2. Attaching light bulb
Take procedures here that are contrary to the detaching procedures.
NOTE:
When attaching the light bulb to the
socket, insert the light bulb until it lightly bumps against the socket.
When attaching the socket to the housing,
align the socket with the hole of housing while watching the back of the socket shown in Fig. 23, and insert the socket until it lightly bumps against the housing.
Light Cover
Convex
Concave
Fig. 22 Side View
Back of the Socket
Housing
Fig. 23
Housing
Housing
26
Socket
Fig. 24 Top View
Light Bulb
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MAINTENANCE AND INSPECTION
CAUTION: Pull out battery before doing any inspection or maintenance.
1. Inspecting the saw blade:
Since use of a dull saw blade will degrade efficiency and cause possible motor malfunction, sharpen or replace the saw blade as soon as abrasion is noted.
CAUTION: If a dull saw blade is used, reactive force is increased during cutting operation. Avoid the use of the dull saw blade without repair.
2. Check the screws
Loose screws are dangerous. Regularly inspect them and make sure they are tight.
CAUTION: Using this power tool with loosened screws is extremely dangerous.
3. Performance checkup and maintenance of safety cover
Keep the safety cover in good shape for smooth performance at all times. Be sure to make prompt repair in case of any malfunction.
4. Inspecting the carbon brushes (Fig. 25)
The motor employs carbon brushes which are consumable parts. Since and excessively worn carbon brush can result in motor trouble, replace the carbon brush with new ones when it becomes worn to or near the wear limit. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.
NOTE:
When replacing the carbon brush with a new one, be sure to use the Hitachi Carbon Brush Code No. 999058.
(11.5mm)
Wear limit
0.12 (3mm)
0.45
Fig. 25
5. Replacing carbon brushes
Take out the carbon brush by first removing the brush cap and then hooking the protrusion of the carbon brush with a slotted-head screw driver, etc., as shown in Fig. 26, Fig. 27. When installing the carbon brush, choose the direction so that the nail of the carbon brush (Fig. 27) agrees with the contact portion outside the brush tube (Fig. 28). Then push it in with a finger. Lastly, install the brush cap.
Fig. 26
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CAUTION: Be absolutely sure to insert the nail of the carbon brush into the contact portion outside the brush tube. (You can insert whichever one of the two nails provided.) Caution must be exercised since any error in this operation can result in the deformed nail of the carbon brush and may cause motor trouble at an early stage.
6. Adjusting the base and saw blade to maintain perpendicularity
The angle between the base and the saw blade has been adjusted to 90°, however should this perpendicularity be lost for some reason, adjust in the following manner.
(1) Turn the base face up (Fig. 29) and loosen
the wing bolt (A).
(2) Apply a square to the base and the saw
blade and, turning the slotted set screw with a slotted-head screwdriver, shift the position of the base to produce the desired right angle.
7. Check for dust
Dust may be removed with a clean rag or a cloth dampened with soapy water. Do not use bleach, chlorine, gasoline or thinner, for they may damage the plas­tics.
Nail of Carbon Brush
Protrusion of Carbon Brush
Fig. 27
Contact portion outside Brush Tube
Fig. 28
Square
8. Disposal of the exhausted battery
WARNING:
Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The product that you have purchased contains a rechargeable battery. The battery is recyclable. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery into the municipal waste stream. Check with your local solid waste officials for details in your area for recycling options or proper disposal.
28
Base
Wing-Bolt (A)
Slotted Set Screw
Fig. 29
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