Hisense PDP32v69, PDP32V69P, PDP3208, PDP3209 Service Manual

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PDP TV Service Manual

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Plasma Display

Television

Service Manual

Chassis: MST9

Product Type: PDP32v69

PDP32V69P

PDP3208 PDP3209

Ver 1.0

Hisense Electric Co.，Ltd. Apr. 2008

PDP TV Service Manual

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Contents

CONTENTS...............................................................................................................................2

SERVICE MANUAL.................................................................................................................2

1.PRODUCT SAFETY SERVICING GUIDELINES...........................................................................3

1.1. Precautions and notices................................................................................................ 3

1.2.Product Safety notice .................................................................................................... 3

2、PRODUCT FUCTION SPECIFICATIONS .................................................................................. 5

2.1 Product Function........................................................................................................... 5

2.2. specifications................................................................................................................6

3、PDP PANEL SPEC ................................................................................................................7

3.1 General description: ......................................................................................................7

3.2. Panel block diagram.....................................................................................................8

3.3.Power (PSU) description...............................................................................................9

3.4.Power block diagram..................................................................................................... 9

4. CHASSIS LA YOUT AND OVERALL WIRING DIAGRAMS........................................................10

4.1 Chassis Layout ............................................................................................................10

4.2 Overall Wiring Diagrams ............................................................................................ 11

4.3 Signal processing diagram .......................................................................................... 12

5. FACTORY/SERVICE OSD MENU.......................................................................................... 13

5.1 To enter the Factory OSD Menu .................................................................................13

5.2 Factory OSD Menu .....................................................................................................13

6. SOFTWARE UPGRADING .....................................................................................................17

6.1 Get ready for upgrading ..............................................................................................17

6.2 Upgrading with the ISP_TOOL4.0.9 ..........................................................................26

7. TROUBLESHOOTING ...........................................................................................................31

7.1. No picture...................................................................................................................31

7.2. Abnormal display....................................................................................................... 31

7.3. Enlarged display.........................................................................................................31

7.4.No sound ..................................................................................................................... 32

7.5. panel problems ...........................................................................................................32

7.6 Problem solutions:....................................................................................................... 33

8.STAND INSTALLING ............................................................................................................. 34

PDP WALL-MOUNTING BRACKET INSTALLATION GUIDE.....................................................35

10.

EXPLODE VIEW AND BOM...............................................................................................37

11 SCHEMATIC CIRCUIT DIAGRAM..........................................................................................37

Service Manual

PDP TV Service Manual

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1.Product Safety Servicing Guidelines

1.1. Precautions and notices

BEFORE SERVICING THE CHASSIS, READ THE “SAFETY PRECAUTION” ON THIS MANUAL. WHEN REPLACEMENT PARTS ARE REQUIRED, BE SURE TO USE REPLACEMENT PARTS SPECIFIED BY THE MANUFACTURER.

WARNING:

Service should not be attempted by anyone unfamiliar with the necessary precaution on this receiver. The following are the necessary precautions to be observed before servicing this chassis.

1. When replacing a chassis in the cabinet, always be certain that all the protective devices are put back in place, such as: non-metallic control knobs, insulating covers, shields, isolation resistor-capacitor network etc.

2. When replacing parts or circuit boards, disconnect the power cord.

3. When replacing a high wattage resistor (oxide metal film resistor) on the circuit board, keep the resistor 10mm (1/2in) away from circuit board.

4. Connection wires must be kept away from components with high voltage or high temperature.

5. If any fuse in this TV receiver is blown, replace it with the FUSE specified in the chassis parts list.

1.2.Product Safety notice

Many electrical and mechanical parts in the chassis have special safety-related characteristics.

These characteristics are often passed unnoticed by a visual inspection. Replacement parts, which have these special safety characteristic are identified in this manual and its supplement electrical components having such features are shaded on the schematic diagram and the parts list.

Before replacing any of these components, read the parts list in this manual carefully. The use of substitute replacement parts, which do not have the same characteristic as specified in the parts list may create shock, fire or other hazards.

NOTES：

Screen Image retention Do not display a still image (such as on a video game or when hooking up a PC to this PDP) on plasma monitor panel for a long time as it can cause screen image retention. This image retention is also known as “screen burn”. To avoid such image retention, reduce the degree of brightness and contrast of the screen when displaying a still image. A still image displayed too long may cause permanent damage to the PDP Panel Watching the PDP TV in 4:3 format or other non full screen format s for a long period of time may leave traces of borders displayed on the left, right and centre of the screen caused by the difference of light emission on the screen. Playing a DVD or a game console may cause similar effect to the screen. Damages caused by the above effect

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are not covered by the Warranty. Afterimage on the Screen Displaying still images from Video games and PC for longer than a certain period of time may produce partial afterimages. To prevent this effect, reduce the brightness and contrast when displaying still images for a long time. Height The PDP can normally operate only under 2000m in height. It might abnormally function at a place over 2000m in height and do not install and operate there.

Avoid operating the TV at temperatures below 5(41°F) Warranty Warranty does not cover any damage caused by image retention; Burn-in is

not covered by the warranty.

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2、Product Fuction Specifications

2.1 Product Function

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·High end flat display

·HDMI input

·High definition compatible

·Wide Screen display optimized for cinema viewing

·Multimedia display :TV/PC

·High clear picture

·Audio equalizer

·Color enhancer ,contrast enhancer

2.2. Specifications

PDP panel Plasma panel 32'' Native Screen Resolution 852 x 480 Television system SECAM/PAL Sound system BG / DK / I/L/L’ Channel coverage VHF-L: E2-S8

VHF-H: S9-S37 UHF: S38-E69

PC mode (DB15) 60Hz

640 x 480, 800 x 600, 1024 x 768

YPBPR mode 50Hz

576 i/p, 720p, 1080i

60Hz

480i /P，720p, 1080i

HDMI mode RGB 640 x 480, 800 x 600, 1024 x 768

YPBPR 50Hz

576p, 720p, 1080i

YPBPR 60Hz

480p; 720p, 1080i Static contrast ratio 50 : 1 Brightness 500 cd/m² Viewing angle 140° (H/V) Power source

AC 100V-240V，50/60Hz Power consumption 190W Audio output 2 x 5 watts Audio filter Equalizer 5 x bands

RF Input: RF Antenna x 1

Video Input: YUV x 1 ,S-Video x 1,AV x 2

Graphic

Input:

PC analog (DB15) x 1,HDMI x 1 (HDCP)

Audio Input: YUV/ PC analog x 1 ,S-Video /AV1 x 1, AV2

x 1 Audio Output:

audio output x 1

headphone x 1 (Jack 3,5mm) Video Output:

video output x 1

Connection interface

Other:

Dimensions 838mmX647mmX240mm (LXWXH)

(including stand)

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3、PDP panel spec

3.1 General description:

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3.2. Panel block diagram

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3.3.Power (PSU) description

Standard Voltage Range

AC 100V ∼ 240V

A vail able Voltage Range

AC 90V ∼ 265V

Frequency Range

50Hz ∼ 60Hz(± 5Hz)

3.4.Power block diagram

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4. Chassis Layout and Overall Wiring Diagrams

4.1 Chassis Layout

Description

Part No

Type/Model PCB

(1)

Main Board 117040 RSAG2.908.1099-3 RSAG7.820.1234

(2)

PDP module 1047782 PDP32F1 Outsourcing

(3)

Keypad Board 113649 RSAG2.908.1118 RSAG7.820.1141

(4)

IR&Led Board 115365 RSAG2.908.1244 RSAG7.820.1349

(1) (2)

(3)

(4)

(2)

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4.2 Overall Wiring Diagrams

15Pin

P814

3pin

SC101

3 Pin

xpk03

Key BD

CN2

5pin

XPR01

Speakers

CN88

CN8

(2)

(5) (6)

(4)

(3)

(1)

IR&Led BD

P811

CN17

PDP

Module

P812

No DESCRIPTION SPECIPICATION NOTE

Main Power VH-3Y-600\ROH Power Inlet-->Power BD SC101

Audio output (L/R) TJC3H-4Y-650-900\ROH Main BD CN8<-->Speaker L/R

Buttons TJC10T-3Y-700-P\ROH Main BD CN2<--> Keypad BD XPK03

LED & IR TJC10T-5Y-600\ROH Main BD CN88<--> LED&IR BD XPR01

LVDS signal FF-HX19-11\ROH Main BD CN17<-->Panel

Power and communication between Main BD and power BD

TJC3T-15Y-300\ROH Power BD P814<-->Main BD J1

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4.3 Signal processing diagram

The signal board is composed by the main board .The main chip for video decoder is

MST9E19A produced by MSTAR co., ltd.

remote

1 S_video 2 AV in

3 sound input

RF TDQ-6FT/ W126H

SAW HS9457 HS6274

IF TDA 9886

HDMI signal

PC signal

YPBPR signal

MST 9E19 A

LG PDP32F1 Plasma display

picture/sound output

Earphone amp LM833

Sound amp MP7722

FLASH

earphone

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5. Factory/Service OSD Menu

5.1 To enter the Factory OSD Menu

a. With factory RC (remote control)

1. Press “M” button and enter factory mode.

2. Press “Menu” button and enter factory OSD menu.

3. Press “CH+”/“CH-” button select the function menu, press “VOL+”/“VOL-” enter the selected function menu. Press “VOL+”/“VOL-” button adjust values in the menu.

4. Press “M” button exit factory mode in the factory OSD menu. When TV outgoing factory,user can not enter factory OSD menu with Factory Remote

b. With user’s RC

1. Power TV On

2. Press Menu button and call up User OSD Menu

3. Select Sound-> Balance

4. When Balance value is “0”,Enter 0->5->3 ->2 in sequence.

Note: If necessary, re-do number keys.

5. Factory OSD appears.

6. Press the standby button then AC turn off and restart the TV, which can exit factory OSD menu.

5.2 Factory OSD Menu

The Factory OSD Menu comprises Factory Menu and Design Menu .

5.2.1、Factory Menu

White Balance

R DRV 13 G DRV 7 B DRV 16 R CUT 116 G CUT 120 B CUT 118 BRIGHT_H 80 CONTRAST _H 80 BRIGHT_L 40 CONTRAST_L 40

Factory Menu White Balance

Auto Calibration LOGO OSD Language Country Option Factory Init Test Pattern Version:

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Factory Init

QingDao HuangDao Guiyang Hungary France Austria CLEAR PROTECTLY CLEAR UNPROTECTLY

Option

SOURCE TV BRIGHT 0 10 BRIGHT 50 110 BRIGHT 100 132 CONTRAST 0 60 CONTRAST 50 125 CONTRAST 100 170 TOFAC M HDMI Cable Standard PIXSHIFTNUMBER 1 PIXSHIFTTIME 30

LOGO

NULL HISENSE WELCOME

Auto Calibration

Auto Color Color Temp. Standard RED COLOR 116 GREEN COLOR 120 BLUE COLOR 118

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5.2.2、Design Menu

Design Menu

Picture Mode Sound Mode Sound Settings Power Save PIP Option EMI MOVESHARPNESS LipSync

Version

Version: Panel T ype: LG PDP32F1 (852*480) FLASH : EN25F80

Test Pattern BLUE

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NOTE: We advise service hadn’t better amend factory data, because it is better settings data.

Please do not tell user the purpose password.

Sound Settings

VOLUME 0 128 VOLUME 1 79 VOLUME 20 28 VOLUME 40 24 VOLUME 100 10 TVPRE SCALER 2 VOLUME SCALER 0

Sound Mode

Standard 120Hz 11 500Hz 11

1.5KHz 12 5KHz 14 10KHz 14 Music 120Hz 13 500Hz 11

1.5KHz 12 5KHz 14 10KHz 20 Speech 120Hz 6 500Hz 9

1.5KHz 14 5KHz 14 10KHz 14

Picture Mode

Standard Brightness 50

Contrast 50 Colour 45

Bright Brightness 60

Contrast 60 Colour 55

Soft Brightness 45

Contrast 45 Colour 45

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6. Software Upgrading

The software is upgraded by a burning tool- ISP_TOOL4.0.9, which can burn the

program file *.bin to the main board of the unit

6.1 Get ready for upgrading

6.1.1 Install the ISP_TOOL4.0.9-------only for the first time update.

1、 Port Setting：

Choose “system”option from the “control panel”

Click the “system” icon as the following

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Choose the “hardware” option from the dialog window

Click“device management” icon as the following

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Choose the port (COM and LPT1)

Choose the ECP print port (LPT1）

Click the port of print （LPT1）as the following

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Choose “port setting”option as the following

2、 Find the folder where the ISP_TOOL4.0.9 lies in.

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There are three folders/files in this folder together.

DLPORTIO.dll and FTD2XX.DLL must be in the same folder

Double click the ISP_TOOL4.0.9 icon, and then a dialog window will show as below.

Click the Config button. And then a dialog window will show as below.

“Port Type” setting is LPT1 “Base Addr ”setting is 0x378

Draw on the front of “pin 1 switch UART/I2c” Speed setting is 99 As following

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Choose“SDA in”and setting “PIN” is “PIN10”。 Notes: Do not draw on the front of “Reverse High”。 As following

Choose “SCL in”and setting “PIN” is “PIN11”。 Notes: Do not draw on the front of “Reverse High”。 As following

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Choose “SDA out”and setting “PIN” is “PIN4” Notes: Draw on the front of “Reverse High”。

As following。

Choose “SCL out”and setting “PIN” is “PIN2” Notes: Draw on the front of “Reverse High” As following

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After having finished all above, clicking the “Apply ”button to complete the configuration。

6.1.2 Hardware connecting

You can update the software through a special tool (as following)

Connect the Debug board to the TV use VGA interface, the other parallel port to the computer, just as the following。

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6.2 Upgrading with the ISP_TOOL4.0.9

6.2.1 Double click the ISP_TOOL4.0.9 icon and a dialog window will show as following。

Click the“Read ”button。

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Choose the update file from the folder。

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The update file has been chosen successfully。 Click the“Auto”button and choose parameters as following。

Click the“Run”button

Click the“connect”button,then show a dialog box as following。

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If show above then click the“Run”button again and again，till show the following dialog window。

The above appears on the screen-the word “program ok”shows in the information

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displaying window,indicating upgrading is over。

6.2.2 After the update is over. Must Confirm the software Version in the Version Menu. If the update is successful, enter Factory Init Menu and select “Clear Unprotectly” a. Press VOL+ button to clear the EEPROM data. b. When the “Clear Unprotectly ” button becomes white, turn off the power. c. Restart the TV.

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7. Troubleshooting

7.1. No picture

7.2. Abnormal display

Abnormal display

7.3. Enlarged display

Enlarged display

o picture

P.LED

OFF

Check power connections

OSD ?

L.Led?

off

Check LVDS connection

flickering

Check module driver Board connections

blue

red

Press [power] on the remote to quit stand-by mode

o problem

OSD?

Check main board connections or change main board

Check LVDS connection or module connections

Press [zoom]on the remote control to check whether it is in zoom mode

The TV system has wrongly identified 625-lines system as 525-lines system. Change to another source (such as video, pc) and change back to TV to correct it

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7.4.No sound

7.5. panel problems

Note:

Power indicator at the centre of the front panel. Normal state : blue; remote command state: blue flickering.

LVDS indicator on the logic processing board. Normal state: yellow flickering.

Press [MENU] to display menu on the screen.

TV audio?

Press mute button

o proble

Check other channel?

Check TV channel input part circuit diagram

Check audio board connections o

change audio board

Check TV channel input part circuit dia

gram

o sound

Black bars on panel Red (green/blue) line on panel Red (green/blue) stripe on panel Big noise from panel

Replace the plasma display module with spare parts

p.LED?

L.LED?

OSD?

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7.6 Problem solutions:

1. Adjusting sharpness can improve picture definition.

2. Adjusting bright can improve picture administrative levels, it can display black background something.

3. If VGA or YPBPR color isn’t natural. You can optimize VGA.

4. PDP power is very large system. As you power off power. Power component must discharge period of time. Power can work steadily. If you power off and power on TV continuously. Then power work unsteadily. Then PDP TV will display deviant picture.

5. TV, AV and S.video are the same white balance setting. VGA is a set white balance setting. HDTV is a set white balance setting.

6. Picture mode does be divided four modes. such as standard, brightness, soft and custom. If you adjust factory data, they will increase the same data.

7. If TV don’t work normally, it will take place follow some phenomena. No. Trouble Measure 1 Turn on the TV, The LED is red, no display

on screen

Replace the main board or updating the software.

2 Turn on the TV, The LED is blue, but no

picture or/and no sound

You should to replace the main board.

3 In TV state, can not to tuning You should to replace the main board. 4 No teletext You should to replace the main board. 5 No sound You should to replace the main board. 6 can not to updating software You should to replace the main board 7 No reaction with PC You should change the main board

8. If the picture color is not correct in the scart1 RGB source, but the scart1 CVBS is normal .you can check the fast blank signal is whether high. If it is low, please check the circuit.

9.If the picture is not normal 16:9 mode or 4:3 mode when the signal equipment send 16:9 mode or 4:3 mode, please check the aspect mode whether is in “normal” mode.

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8.Stand installing

Assemble instruction

Mount Installation Mount Preparation Should you choose on-the-table watching mode, please install the base following the below steps:

1. Spread cloth (or other soft materials) on one smooth surface which can support enough pressure, to avoid damaging TV screen.

2. Lay this unit stably with screen downside.

3. Take out the base and assemble it with four screws (M6×12) as illustrated. NOTE: Failure to do so may result in breaking, denting and scratching the plasma display.

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9 PDP Wall-mounting Bracket Installation Guide

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10. Explode View and BOM 11 Schematic circuit diagram

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ｓｃｒｅｗ

２０

ＳＪ２８２４－８７　ＳＴ４Ｘ１２Ｆ榛戣壊

ｂｒａｃｋｅｔ　ｕｎｉｔ

２

ＲＳＡＧ６．１５０．３３６

ＰＤＰ　ｍｏｄｕｌｅ

１

ＰＤＰ３２Ｆ１３

Ｍａｉｎ　Ｂｏａｒｄ

１

ＲＳＡＧ２．９０８．１０９９－３

ＰＤＰ３２Ｖ６９　鐖嗙偢鍥

１：５

ＲＳＡＧ２．０２５．１０４５　ＢＺ

１

２４３

５

１

６

９１０

１１

１２１３

１４

１６

１８

１７

２０２１２４２５２３

２７

２８２９

１９

３０

３２

３３３４

８

３１

３６

３７

７

２２

２６

１５

３５

３８

３９

８３９

２４１．８

６３１．８

５７５

９３．９

D D

C C

B B

A A

BL-ADJUSTBL-ADJUSTBL-ADJUSTBL-ADJUST

ADJ-PWM3

STANDBY

POWER-ON/OFFPOWER-ON/OFF

ON-PBACK

BL-ON/OFF

STANDBY

BL-ADJUST

BL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFBL-ON/OFFB

Hisense PDP32v69, PDP32V69P, PDP3208, PDP3209 Service Manual

Specifications and Main Features

Frequently Asked Questions

User Manual