Page 1
Product Data Sheet
HIT-HY 200
with HIT-Z
Hilti HIT-HY 200 with HIT-Z
Injection Mortar System Benefits
■ no cleaning required: zero
Hilti HIT-HY 200-R
500 ml foil pack
(also available as 330 ml
foil pack)
Static mixer
■
maximum load performance in
■
suitable for cracked and non-cracked
■
suitable for use with diamond cored
succeptability to borehole cleaning
conditions with dry and water
saturated concrete base material
cracked concrete and uncracked
concrete
concrete C 20/25 to C 50/60
holes in non-cracked or cracked
concrete with no load reductions
HIT-Z
HIT-Z-R rod
A4
316
Concrete
Tensile
zone
Corrosion
resistance
European
Technical
Approval
CE
conformity
PROFIS
anchor design
software
No cleaning
required for
approved
loads
Seismic
Diamond
drilled
holes
Basic loading data (for a single anchor)
All data in this section applies to
■ Correct setting (See setting instruction)
■ No edge distance and spacing inuence
■ Steel failure
■ Base material thickness, as specied in the table
■ Embedment depth, as specied in the table
■ One anchor material, as specied in the tables
■ Non cracked concrete f
■ Temperate range I (min. base material temperature -40°C, max.
= 32 MPa
c,cyl
long term/short term base material temperature: +24°C/40°C)
■ Installation temperature range -10°C to +40°C
Embedment depth and base material thickness for the basic loading data
Recommended loads
Anchor size M8 M10 M12 M16 M20
Typical embedment depth h
[mm] 80 90 110 145 180
ef
Base material thickness h [mm] 140 150 170 245 280
Recommended loads
Anchor HIT-Z
Anchor size M8 M10 M12 M16 M20
Tensile N
Shear V
Note: For varied embedment depths please contact your local Hilti engineer for further details.
page 1 February 2014
[kN] 11.4 18.1 25.9 45.7 69.5
rec
[kN] 6.9 10.9 15.4 27.4 41.7
rec
Page 2
Product Data Sheet
HIT-HY 200
with HIT-Z
Approvals / certicates
Description Authority / Laboratory No. / date of issue
European technical approval
a)
DIBt, Berlin
ETA-12/0028 / 2013-03-15
(HIT-HY 200-R)
Fire test report IBMB, Brunswick 3501/676/13 / 2012-08-03
a) All data given in this section according ETA-12/0028, issue 2013-03-15.
Working time, curing time
HIT-HY 200-R
Temperature of the base material
5 °C 1 hour 3 hour
6 °C to 10 °C 40 min 2 hour
11 °C to 20 °C 15 min 1 hour
21 °C to 30 °C 9 min 1 hour
31 °C to 40 °C 6 min 1 hour
Working time in which anchor
can be inserted and adjusted t
work
Curing time before anchor
can be loaded t
cure
Setting details
Anchor size
Nominal diameter of drill bit d
Effective embedment and drill hole depth
range a) for HIT-V
Minimum base material thickness h
Pre-setting:
Diameter of clearancehole in the xture
Through-setting:
Diameter of clearance hole in the xture
Torque moment
0
h
nom,min
h
nom,max
min
d
f
d
f
T
max
M8 M10 M12 M16 M20
[mm] 10 12 14 18 22
[mm] 60 60 60 96 100
[mm] 100 120 150 200 220
[mm] h
≤
[mm] 9 12 14 18 22
≤
[mm] 11 14 16 20 24
+ 60 h
nom
[Nm] 10 25 40 80 150
nom
+ 100
page 2 February 2014
Page 3
Product Data Sheet
HIT-HY 200
with HIT-Z
Materials
Mechanical properties of HIT-Z and HIT-Z-R
Anchor size M8 M10 M12 M16 M20
Nominal tensile strength f
Yield strength f
yk
Stressed cross-section A
HIT-Z
uk
HIT-Z-R
HIT-Z
HIT-Z-R
HIT-Z [mm²] 36.6 58.0 84.3 157 245
s
[N/mm²] 650 650 650 610 595
[N/mm²] 520 520 520 490 480
Moment of resistance W HIT-Z [mm³] 31.9 62.5 109.7 278 542
Material quality
Part Material
HIT-Z C-steel cold formed, steel galvanized ≥ 5μm
HIT-Z-R stainless steel cold formed, A4
Anchor dimensions
Anchor size M8 M10 M12 M16 M20
Length of anchor
Helix length l
min l [mm] 80 95 105 155 215
max l [mm] 120 160 196 240 250
Helix
[mm] 50 60 60 96 100
Installation equipment
Anchor size M8 M10 M12 M16 M20
Rotary hammer TE 2 – TE 40 TE 40 – TE 70
page 3 February 2014
Page 4
Setting instructions
Bore hole drilling
Pre-setting: Drill hole to the required drilling depth with a hammer drill set
in rotation-hammer mode using an appropriately sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.
Through-setting: Drill hole through the clearance hole in the xture to the required
drilling depth with a hammer drill set in rotation-hammer mode using an appropriately
sized carbide drill bit.
Diamond coring is permissible when diamond core drilling machine and the
corresponding core bit are used.
Bore hole cleaning
a) No cleaning required for hammer drilled boreholes.
Product Data Sheet
HIT-HY 200
with HIT-Z
b) Hole ushing and evacuation for wet-drilled diamond cored holes or ooded holes
Flush 2 times from the back of the hole over the hole length.
Blow 2 times the hole with oil-free compressed air (min. 6 bar at 6 m³/h)
to evacuate the water.
Check of setting depth and compress of the drilling dust
Check of setting depth and compress of the drilling dust
Mark the element and check the setting depth and compress the drilling
dust. The element has to t in the hole until the required embedment
depth.
If it is not possible to compress the dust, remove the dust in the drill hole or
drill deeper.
a) When drilling downward with non-cleaning the required drilling depths can vary due to accumulation of dust in the hole.
page 4 February 2014
Page 5
Setting instructions
Injection preparation
Tightly attach new Hilti mixing nozzle HIT-RE-M to foil pack manifold (snug
t). Do not modify the mixing nozzle. Observe the instruction for use of the
dispenser. Check foil pack holder for proper function. Do not use damaged
foil packs / holders. Swing foil pack holder with foil pack into HIT dispenser.
Discard initial adhesive. The foil pack opens automatically as dispensing is initiated.
Depending on the size of the foil pack an initial amount of adhesive has to be
discarded.
Discard quantities are:
2 strokes for 330 ml foil pack,
3 strokes for 500 ml foil pack,
Inject adhesive from the back of the borehole without forming air voids
Inject the adhesive starting at the back of the hole, slowly withdrawing the
mixer with each trigger pull.
Product Data Sheet
HIT-HY 200
with HIT-Z
Overhead installation
Setting the element
Fill holes approximately 2/3 full for Pre-setting and 100% full for throughsetting,
or as required to ensure that the annular gap between the anchor
and the concrete is completely lled with adhesive along the embedment
length.
After injection is completed, depressurize the dispenser by pressing the
release trigger. This will prevent further adhesive discharge from the mixer.
For overhead installation the injection is only possible with the aid of
extensions and piston plugs. Assemble HIT-RE-M mixer, extension(s) and
appropriately piston plug HIT-SZ. Insert piston plug to back of the hole and
inject adhesive. During injection the piston plug will be naturally extruded
out of the bore hole by the adhesive pressure
Before use, verify that the element is dry and free of oil and other contaminants.
Set element to the required embedment depth until working time t
After setting the element the annular gap between the anchor and the
xture (through-setting) or concrete (pre-setting) has to be completely lled
with mortar.
has elapsed.
work
After required curing time t
Apply indicated torque moment to activate anchor functioning principles.
The anchor can be loaded.
page 5 February 2014
remove excess mortar.
cure
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