Hilti DX860-ENP User Manual

DX860-ENP
*282483*
282483
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ja
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X-ENP
Standard
steel
High-strength
steel
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15
red
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10
Base material thickness (mm)
4
8
3
6
S 235, S275 E 36, ST 37,
340-470 N/mm
blue
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S 355, S275 E 42, ST 52,
490-630 N/mm
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It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions together with the tool.
Ensure that the operating instructions are with the tool when it is given to other persons.
DX 860-ENP powder -actuated fastening tool
1. General information
1.1 Safety notices and their meaning
-WARNING-
Draws attention to a potentially dangerous situation that could lead to severe personal injury or death.
-CAUTION-
Draws attention to a potentially dangerous situation that could lead to minor personal injury or damage to the equipment or other property.
-NOTE-
Indicates instructions and other useful information. Not used to indicate potentially dangerous situations or sit­uations where damage may occur.
1.2 Pictograms
Contents Page
1. General information 15
2. Description 16
3. Fasteners, consumables and accessories 16
4. Technical data 17
5. Safety precautions 17
6. Before use 19
7. Operation 20
8. Care and maintenance 22
9. Troubleshooting 24
10. Disposal 26
11. Warranty 26
Parts of the tool DX 860-ENP powder-actuated fastening tool
Cartridge loading channelCatchBase plate Grip and trigger mechanismCartridge strip exit pointMagazineCarrying handleRelease buttonFastener transport systemPower regulation wheelRotating sleeveStop piece
Wearing parts
Piston with piston stopperPiston stopper
The numbers refer to the illustrations. The illustra­tions can be found on the fold-out cover pages. Keep these pages open while you read the operating instruc­tions. In these operating instructions, the designation “the tool” always refers to the DX 860-ENP .
Location of identification data on the tool
The type designation and serial number are printed on the type plate on the tool. Make a note of this informa­tion in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type: DX 860-ENP
Serial no.:
Warning signs
Obligation signs
Wear ear
protection
Wear
protective
gloves
Wear eye
protection
Read the
operating
instructions
before use.
Symbols
General warning
Warning: explosive
substance
Warning: hot
surface
Wear a
hard hat
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2. Description
The tool is designed exclusively for use in steel roofing and composite decking applications for fastening trape­zoidal profile metal sheets to steel substructures. The fastening is achieved by driving special fasteners (steel nails) through the metal sheet and into the underlying steel substructure.
2.1 Piston principle
The energy from the propellant charge is transferred to a piston, the accelerated mass of which drives the fas­tener into the base material. Due to use of this piston principle, the tool is classified as a low velocity tool. Approximately 95% of the kinetic energy is taken up by the piston when the tool is fired. As the piston is always stopped as it reaches the end of its travel, excess energy is absorbed by the tool. Accordingly, when the tool is used correctly, dangerous through-shots with a fastener exit velocity in excess of 100 m/sec therefore become virtually impossible.
2.2 Drop-firing safety device
The drop-firing safety device is the result of coupling the firing mechanism with the cocking movement. This prevents the tool from firing when dropped onto a hard surface, no matter at which angle the impact occurs.
2.3 Trigger safety device
The trigger safety device ensures that a fastener cannot be driven simply by pulling the trigger only. The tool must be pressed against a firm surface before a fastener can be released.
2.3.1 Contact pressure safety device
The tool can be fired only when pressed fully against a firm surface with a force of at least 50 N.
2.3.2 Unintentional firing safety device
The tools is also equipped with an unintentional firing safety device. This prevents the tool from firing if the trigger is first pulled and the tool then pressed against the work surface. The tool can be fired only when it is first pressed correctly against the work surface and the trigger subsequently pulled.
3.1 Fasteners Ordering designation Comments
X-ENP-19 L15 MXR
10 nails per magazine strip
3. Fasteners, consumables and accessories
3.2 Cartridges Ordering designation Comments
6.8/18 M40 black
6.8/18 M40 red
6.8/18 M40 blue
Magnum (=.27 CAL long, purple) Extra heavy (=.27 CAL long, red) Heavy (=.27 CAL long, blue)
3.3 Wearing parts Ordering designation Comments
X-76-PS X-76-P-ENP
Piston stopper Piston
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5. Safety precautions
5.1 Basic safety instructions
In addition to the safety precautions listed in the indi­vidual sections of these operating instructions, the fol­lowing points must be strictly observed at all times.
5.2 Use of the tool as directed
The tool is designed for professional use in construc­tion and the associated trades for driving fasteners into steel.
5.3 Misuse of the tool
Tampering with or modification of the tool is not per-
missible.
Use of the tool in an explosive or inflammable atmos-
phere is not permissible unless it has been approved for this application.
To avoid the risk of injury, use only genuine Hilti fas-
teners, cartridges, accessories and spare parts or those of equivalent quality.
Observe the information printed in the operating instruc-
tions concerning operation, care and maintenance.
Never point the tool at yourself or at any bystander.
Never press the nosepiece of the tool against your
hand or other part of your body (or other person's hand or parts of their body).
Driving fasteners into materials other than steel is not
permissible. Do not attempt to drive fasteners into other materials or into hardened or brittle steel, cast iron or spring steel.
Pull the trigger only when the nosepiece of the tool is
in contact with the work surface.
Never redrive a fastener. This may cause the fastener
to break or shatter.
Do not drive fasteners into existing holes.
Always observe the application guidelines.
4. T echnical data
Tool
Weight Dimensions (L×W×H) Magazine capacity Contact movement Contact pressure Operating/ambient
temp. range Maximum fastener
driving rate *
* For trouble-free operation Right of technical changes reserved.
DX 860-ENP powder-actuated fastening tool
12.02 kg
970 mm×320 mm×145 mm (38.2″×12.6″×5.7″)
40 nails/40 cartridges
89 mm (3.5″)
approx. 360 N
–15 °C bis +50 °C (5 °F bis 122 °F)
1000 per hour
3.4 Accessories Ordering designation Comments
Cleaning set DX 76 / 860-ENP I-VO 805 PS I-VO 808 PS Ear protectors Hilti lubricant spray
Flat brush, 25 mm dia. round brush, 8 mm dia. round brush, scraper, cleaning cloth Protective glasses, clear Protective glasses, tinted Small
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5.4 State-of-the-art technology
The tool is designed and built using state-of-the-art
technology.
The tool and its accessories may present hazards when
used incorrectly by untrained personnel or when used other than as directed.
5.5 Take the necessary precautions at the workplace
Ensure that the working area is well lit.
The tool is for hand-held use only.
Keep other persons away from the working area, espe-
cially children.
Before driving fasteners, check that no one is present
immediately behind or below the work surface.
Keep the workplace tidy. Objects which could cause
injury should be removed from the working area. Untidiness at the workplace can lead to accidents.
Keep the grips of the tool clean, dry and free form oil
and grease.
5.6 General safety precautions
Use the right tool for the job. Do not use the tool for
purposes for which it was not intended. Use the tool only as directed and when it is in faultless condition.
Never leave a loaded tool unattended.
Always remove all cartridges and fasteners from the
tool before carrying out cleaning, servicing or main­tenance and before storing the tool.
Never pull the magazine back with the hand. Under
certain circumstances, this could cock the tool, mak­ing it ready to fire. When the tool is ready to fire, a fas­tener could be driven inadvertently into a part of the body.
When not in use, the tool must be unloaded and stored
in a dry place where it is locked up or out of reach of children.
Check that moving parts function correctly without
sticking and that no parts are damaged. All parts must be fitted correctly and fulfill all conditions necessary for correct operation of the tool.
Check the tool for possible damage. Protective devices
and any parts that may have suffered slight damage should be checked for correct operation and func­tionality before further use. Damaged safety devices or other damaged parts must be replaced or repaired properly by an authorized repair workshop unless oth­erwise indicated in the operating instructions.
Always hold the tool securely and at right angles to
the working surface. This will reduce the risk of the fastener being deflected by the working surface.
Never use a tool that is incomplete, damaged or mal-
functioning.
5.7 Mechanical hazards
Select the correct fastener guide, piston and fastener
combination for the job on hand. Failure to use the correct combination of these items may result in dam­age to the tool and/or unsatisfactory fastening qual­ity.
Never use worn or damaged pistons and do not tam-
per with or modify the piston.
Use only fasteners of a type approved for use with the
tool.
5.8 Thermal hazards
Allow the tool to cool down. Always wear gloves if the
tool is dismantled for cleaning or maintenance before it has been allowed to cool down.
Do not exceed the recommended fastener driving rate.
The tool may otherwise overheat.
The tool must be allowed to cool down if melting of
the plastic cartridge strip is observed.
Do not dismantle the tool while it is still hot. If this
cannot be avoided, wear protective gloves when dis­mantling the tool.
5.9 Danger of explosion
Use only cartridges of a type approved for use with
the tool.
Remove the cartridge strip from the tool carefully.
If a cartridge fails to fire or misfires, always proceed
as follows:
1.Keep the tool pressed at right angles against the work­ing surface for 30 seconds.
2.If the cartridge still fails to fire, lift the tool away from the working surface, taking care to avoid pointing it at yourself or other persons.
3.Load the next cartridge on the strip by cycling the tool. Use up the remaining cartridges on the strip and remove the used cartridge strip from the tool. The (partly) used cartridge strip must then be disposed of suitably in order to prevent further use or misuse of any unfired cartridges.
Do not attempt to forcibly remove cartridges from the
magazine strip or tool.
Unused cartridges must be stored in a dry, high place,
locked up or out of reach of children.
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5.10 Requirements to be met by users
The tool is intended for professional use.
The tool may be operated, serviced and repaired only
by authorized, trained personnel. This personnel must be informed of any special hazards that may be encoun­tered.
Always concentrate on your work. Proceed carefully
and do not use the tool if your full attention is not on the job.
Wear non-slip shoes when working outdoors.
Avoid unfavorable body positions. Work from a secure
stance and stay in balance at all times.
Keep the arms flexed while using the tool (do not
straighten the arms). If you experience pain or feel unwell, stop using the tool immediately.
6. Before use
6.1 Check the tool
Check that no cartridge strip is loaded in the tool. If a
cartridge strip is present in the tool, push it forward in the direction of cartridge transport until it can be gripped at the cartridge exit opening and pulled out of the tool.
Check all external parts of the tool for damage at reg-
ular intervals and check that all controls operate prop­erly. Do not operate the tool when parts are damaged or when the controls do not function correctly. If nec­essary, have the tool repaired at a Hilti service centre.
Check the piston stopper and piston for wear and
ensure that the parts have been fitted correctly.
5.11 Personal protective equipment
The operator and other persons in the immediate vicin-
ity must always wear suitable protective glasses, a hard hat, ear protectors and protective gloves while the tool is in use or when checking the tool in case of a malfunction.
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7.2 Driving fasteners
7.2.1 Loading MXR fastener strips
1.Insert 4 fastener strips in the magazine from above.
2.Press the last fastener strip into the magazine as far as it will go.
7.2.2 Selecting the cartridge 
1.Determine the thickness of the material to be fastened and the strength of the supporting steel.
2.Select a suitable type of cartridge and power setting for normal steel or high-strength steel (according to cartridge recommendations).
7.2.3 Loading a strip of Hilti 6.8/18 M40 (=.27 CAL long) cartridges
1.Slide the cartridge strip into the cartridge loading chan­nel from above.
2.Press the cartridge strip into the cartridge loading channel until flush with the top edge of the channel.
7.2.4 Driving fasteners
-CAUTION-
Never attempt to redrive a fastener that has already been driven. Use the tool only in an upright position with the tool nosepiece (fastener exit aperture) pointing down­wards.
-WARNING-
Never point the tool toward other persons.
1.Press the tool against the work surface at right angles.
2.Drive the fastener by pressing the trigger on the hand grip.
7.2.5 Checking and adjusting fastener stand-off
 
Fastener stand-off (an indication of depth of penetra­tion) can be adjusted by turning the power regulation wheel on the tool (6).
Setting 1 = minimum Setting 4 = maximum
1.Check the fastener stand-off. (5A)
2.If a fastener is not driven deeply enough, driving power must be increased. Adjust the power regulation wheel to the next higher setting. (5D) If a fastener is driven too deeply, driving power must be decreased. (5E) Adjust the power regulation wheel to the next lower setting.
3.Drive a fastener.
4.Check the stand-off. (5A)
5.If the fastener is still not driven deeply enough or, respectively, is driven too deeply, steps 2 to 4 must be repeated until the correct depth is achieved. If nec­essary, use a cartridge with a higher or lower power rating.
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7.1 Using the tool
-NOTE­Fastening instructions
These instructions must be observed at all times. For detailed information, please ask your local Hilti rep­resentative for a copy of the applicable technical guide­lines or national technical regulations.
7. Operation
-WARNING-
Driving the fastener may cause
flying fragments (i.e. fragments of the material fastened, the fastener or cartridge strip etc.).
Flying fragments may injure parts
of the body or the eyes.
The operator and bystanders must
wear protective glasses and a hard hat.
-WARNING-
Making the tool ready to fire
by pressing it against a part of the body (e.g. the foot) is not permissible.
This could cause a fastener to be
driven into a part of the body.
Never press the tool against a part
of the body.
-CAUTION-
The fastener is driven by the energy
released when a cartridge is fired.
An excessively high noise level may
damage the hearing.
The operator and bystanders must
wear ear protectors.
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7.3 Unloading the tool
7.3.1 Removing cartridges from the tool
-WARNING-
Do not attempt to forcibly remove cartridges from the cartridge strip or from the tool.
1.Push the cartridge strip into the tool at the cartridge loading channel, in the direction of cartridge trans­port, as far as it will go.
2.Pull the cartridge strip out of the tool at the cartridge strip exit aperture.
7.3.2 Removing fastener strips from the tool
-NOTE-
Check that the cartridge strip has been removed from the tool. If a cartridge strip is present in the tool, remove it by pulling it out of the tool by hand at the cartridge strip exit aperture.
1.Stand the tool upright on the grip (upside down).
2.Press the release button (red button) above the fas­tener magazine and allow the fastener strips to slide out of the magazine.
3.Press the stop piece and cycle the tool until the fas­tener strip projects from the tool.
4.While pressing the stop piece, pull the fastener strip from the tool.
7.4 Remedying malfunctions
7.4.1 If the tool misfires or a cartridge fails to fire, proceed as follows:
1.Press the tool fully against the work surface and pull the trigger.
2.If the cartridge still fails to fire, lift the tool away from the work surface. Do not point the tool toward your­self or other persons.
3.At the cartridge loading side, advance the cartridge strip by one cartridge by pushing the strip further into the tool or, alternatively, by pulling the strip through the tool by hand (by one cartridge) at the cartridge strip exit aperture.
4.Use up the remaining cartridges on the strip. Remove the used cartridge strip and dispose of it correctly to prevent possible misuse.
7.4.2 If the tool jams, proceed as follows
-WARNING-
Do not attempt to forcibly remove cartridges from the cartridge strip or from the tool.
1.Pull the cartridge strip out of the tool at the cartridge strip exit aperture.
-NOTE-
Turning the rotating sleeve releases the catch. It jumps open automatically and allows the tool to be opened.
2.Press the nosepiece of the tool in slightly and turn the rotating sleeve through 90°(use the accessory scraper as an aid if necessary).
3.Carry out the steps described at 8.2.1 or 8.2.2.
4.Turn the rotating sleeve subsequently back through 90° to its original position.
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8. Care and maintenance
When this type of tool is used under normal operating conditions, dirt and residues build up inside it and func­tionally relevant parts are subject to wear. Regular inspec­tions and maintenance are thus essential in order to ensure reliable operation.
Recommended interval for cleaning the tool and check­ing the condition of the piston and piston stopper:
At least daily when the tool is subjected to inten-
sive use.
After driving 5,000 fasteners, at the latest.
-WARNING-
The tool must be unloaded before carrying out care and maintenance.
– Keep the dust or dirt away from foodstuffs. –Wash your hands after cleaning the tool.
8.2.1 Checking and replacing the piston and piston stopper 
-NOTE-
– If the tool is used incorrectly (e.g. no fastener loaded
in the tool before firing or the fastener is driven into unsupported sheet metal), the piston may become jammed against the piston stopper. Should the piston and piston stopper become fully seized in this way, these parts have reached the end of their life. The tool cannot be cycled when in this status.
– The condition of the piston and piston stopper must
be checked at regular intervals and at least daily.
-WARNING-
The tool must be unloaded.
1. Stand the tool on its grip (upside down).
2. Press the red button above the magazine and allow the fastener strips to slide out of the magazine.
-CAUTION-
Parts of the tool may become very hot after a period of use. Protective gloves must be worn if the following maintenance procedure is carried out before the tool has been allowed to cool down.
3. Unscrew the base plate with the fastener transport system in a counter-clockwise direction until it is released from the tool. Lift the base plate and fas­tener transport system away from the tool.
4. Pull the piston out of the piston guide.
5. Also pull the piston stopper out of the base plate (with the aid of the piston, if necessary).
6. Check the piston and piston stopper for damage. If signs of damage are found or the piston is jammed against the piston stopper, the piston and piston stopper must be replaced.
-NOTE-
Check the piston for straightness by rolling it on a smooth surface. Never use a worn or damaged piston and do not tam­per with or modify the piston in any way.
7. Pull out the catch before inserting the piston. Hold the catch in this position until the piston is fully inserted and its tip no longer projects from the tool.
8. Insert the piston stopper the right way round in the base plate (rubber part toward the front).
9. Press the base plate and the fastener transport sys­tem against the threaded section on the tool and rotate it in a clockwise direction until it is screwed on as far as it will go.
10.T urn the base plate with the fastener transport sys­tem back to its original position over the magazine.
11.Push the magazine back until it engages with the fas­tener transport system.
-CAUTION-
The tool may become hot during
operation.
You could burn your hands.
Wear protective gloves before
carrying out care and maintenance.
8.1 Care of the tool
Clean the casing of the tool at regular intervals with a damp cloth.
-NOTE-
Do not use a spray or steam-cleaning system for clean­ing. Never operate the tool when the ventilation slots are obstructed. Do not permit foreign objects to enter the interior of the tool.
8.2 Maintenance
Check all external parts of the tool for damage at regu­lar intervals and check that all controls operate prop­erly. Do not operate the tool when parts are damaged or when the controls do not operate properly. If neces­sary, have the tool repaired at a Hilti service centre. Use the tool only with the recommended cartridges and power settings. Use of the wrong cartridges or use of excessively high power settings may lead to premature failure of parts of the tool.
-CAUTION- when cleaning: Never use grease for the maintenance/lubrication of parts of the tool. This may lead to malfunctions. Use only Hilti lubricant spray or a product of comparable quality. The residues deposited inside DX tools contain sub­stances that may be injurious to your health: – Do not inhale any dust or dirt while cleaning.
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8.2.2 Cleaning the piston guide   
-NOTE-
Check that no cartridges are present in the tool. If nec­essary, unload the tool as described at section 7.3.1.
1. Stand the tool on its grip (upside down).
2. Press the red button above the magazine and allow the fastener strips to slide out of the magazine.
-CAUTION-
Parts of the tool may become very hot after a period of use. Protective gloves must be worn if the following maintenance procedure is carried out before the tool has been allowed to cool down.
3. Unscrew the base plate with the fastener transport system in a counter-clockwise direction until it is released from the tool. Lift the base plate and fas­tener transport system away from the tool.
4. Pull the piston out of the piston guide.
5. Pull out the catch and hold it securely in this posi­tion.
6. Pull the piston guide upwards and out of the tool and then release the catch.
7. Use the large wire brush (accessory) to clean the outside and inside surfaces of the piston guide, includ­ing the threaded section.
8. Use the small round brush to clean the cartridge chamber and the adjacent bore for the power regu­lating pin.
9. Lubricate the slider and the piston guide collar with Hilti spray.
-NOTE-
Use of lubricants other than Hilti lubricant spray may cause damage to rubber parts of the tool, especially the piston stopper.
10.Lubricate the moving part of the fastener transport system with Hilti lubricant spray.
11.Lubricate the guide channels in the tool with Hilti lubricant (accessible through the ventilation slots).
12.Slide the piston guide into the tool from above until the catch engages.
13.Pull out the catch before inserting the piston. Hold the catch in this position until the piston is fully inserted and its tip no longer projects from the tool.
14.Press the base plate and the fastener transport sys­tem against the threaded section on the tool and rotate it on in a clockwise direction until it is screwed on as far as it will go.
15.T urn the base plate with the fastener transport sys­tem back to its original position over the magazine.
16.Push the magazine back until it engages with the fas­tener transport system.
8.3 Checking the tool after care and maintenance
After carrying out care and maintenance and before load­ing the cartridges, check that all safety devices have been fitted and that they function faultlessly.
-NOTE-
Use of lubricants other than Hilti lubricant spray may cause damage to rubber parts of the tool, especially the piston stopper.
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9. T roubleshooting
-WARNING-
The tool must be unloaded before taking any steps to remedy faults.
Fault
Cartridge is not transported.
Cartridge strip cannot be removed from the tool.
Cartridge doesn't fire.
Fastener penetrates too deeply (inadequate fastener stand-off). E
Fastener does not penetrate deeply enough (excessive fastener stand-off). D
Possible cause
Damaged cartridge strip. The tool is damaged.
The tool is damaged or has overheated due to an excessively high fastener driving rate.
Misfire. The tool needs to be cleaned. The base plate and fastener transport
system section are not screwed on fully.
The tool is not pressed down fully. All cartridges on the strip have been
used up. Fastener transport malfunction.
A single cartridge is defective.
The tool or cartridges are defective. Fastener missed the steel beam.
Power setting too high.
The piston is worn. The wrong piston has been fitted.
Fastener driven into the rib of the beam.
Different thickness and/or strength of supporting material.
Fastener driving power is too low.
The tool needs to be cleaned. The piston is broken. The tool is damaged. The wrong piston has been fitted.
Remedy Change the cartridge strip. (see 7.3.1
and 7.2.3)
Contact Hilti. Allow the tool to cool down and then try
again to carefully remove the cartridge strip. If still not possible, contact Hilti.
-NOTE-
Do not attempt to forcibly remove cartridges from the strip or from the tool.
See “Remedying malfunctions” (7.4). Clean the tool. Screw the base plate and fastener
transport system on fully . Press the tool down fully before pulling
the trigger. Remove the cartridge strip and reload
with a new strip. Check the movement of the fasteners;
unload defective fasteners if necessary. Advance the cartridge strip manually
by one cartridge at the cartridge loading side by pushing it further into the tool and then use up the remaining cartridges.
Contact Hilti. Mark the position of the beam.
Drive another fastener into the beam. Reduce fastener driving power according
to the recommendations for the cartridge  or use a less powerful cartridge.
Replace the piston and piston stopper. Check that the right combination of
piston and fastener is used. Reposition the tool and drive another
fastener. Increase fastener driving power in
accordance with recommendations  or use a more powerful cartridge.
Increase fastener driving power in accordance with recommendations  or use a more powerful cartridge.
Clean the tool. Change the piston and piston stopper. Contact Hilti. Check that the right combination of
piston and fastener is used.
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If these measures fail to remedy the problem, please contact Hilti.
Fastener stand-off varies considerably. F
Shear breakage. C
The tool remains compressed (does not extend when pressure is released).
The tool cannot be fired.
No fastener is driven.
The base plate cannot be screwed on to the tool fully.
The piston cannot be fitted.
The piston guide cannot be fitted.
Stiff cycling action (high force required to press the tool down).
Irregular driving power.
Fastener driven into the rib of the beam.
The supporting material is thicker and/or of higher strength.
The piston is jammed against the piston stopper.
The tool needs to be cleaned. The cartridge strip has jammed, the
tool has overheated.
Trigger pulled before the tool is fully pressed down.
Fastener transport malfunction.
The tool needs to be cleaned. The base plate and fastener transport
system are not screwed on fully . The tool is damaged. Fastener strip transport mechanism is
defective. No piston in the tool. The piston is broken. The base plate needs to be cleaned.
Fasteners are jammed in the base plate.
The piston stopper has been inserted the wrong way round.
The piston guide needs to be cleaned at the end of the threaded section.
The tool, the piston guide in particular, needs to be cleaned.
The catch remains in the closed position. The piston guide is incorrectly
positioned. The tool needs to be cleaned.
Clean the tool. Replace the wearing parts. Contact Hilti if irregular driving power is still experienced.
Reposition the tool and drive another fastener.
Check that the recommended type of fastener is being used and then increase driving power in accordance with recommendations for the cartridge or, respectively, use a more powerful cartridge.
Replace the piston and piston stopper.
(7.4.2)
Clean the tool. (8.2.2) Please refer to “Cartridge strip cannot
be removed.” Do not exceed the maximum recommended fastener driving rate.
Press the tool down fully and then pull the trigger.
Load fastener strip (7.2.1); check that strip is free to move; remove any dam­aged or distorted fasteners (7.3.2).
Clean the tool. (8.2.2) Screw the base plate and fastener
transport system on fully . Contact Hilti. Contact Hilti.
Fit the piston. Replace the piston and piston stopper. Use the brushes provided to clean the
base plate and associated parts. Lubricate with Hilti spray.
Remove the jammed fasteners. Avoid shear breakage (see above). Avoid missing the beam (driving the fastener into unsupported sheet metal); mark the position of the beams accurately if necessary.
Unscrew and remove the base plate. Fit the piston stopper the right way round and screw on the base plate.
Clean and lubricate the thread. Clean the piston guide and refit the
piston. Open the catch. (8.2.2) Position the piston guide correctly when
inserting it. (8.2.2) Clean the piston guide. Check the piston
for straightness. Clean the tool. (8.2.1 and 8.2.2)
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10. Disposal
Most of the materials from which Hilti powder-actuated tools are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back your old powder-actuated tools for recycling. Please ask your Hilti customer service department or Hilti sales representative for further information. Should you wish to return the tool yourself to a disposal facility for recycling, proceed as follows: Dismantle the tool as far as possible without the need for special tools. National and international directives and regulations must be observed.
Separate the individual parts as follows: Part/assembly
Toolbox Outer casing Piston Piston stopper Screws, small parts Used/partly-used cartridge strips
Main material
Plastic Plastic/synthetic rubber Steel Steel/plastic Steel Steel/plastic
Recycling
Plastics recycling Plastics recycling Scrap metal Scrap metal Scrap metal In accordance with local regulations
11. Warranty
Hilti warrants that the product supplied is free of defects in material and workmanship. This warranty is valid as long as the product is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti operating instructions, all warranty claims are made within 2 years (unless other mandatory national regulations prescribe a longer minimum period) from the date of sale (invoice date) and the technical system is maintained, i.e. only original Hilti consumables, acces­sories and spare parts are used with the product.
This warranty provides the free-of-charge repair or replace­ment of defective parts only. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.
Additional claims are excluded, unless mandatory national regulations prohibit such exclusion. In par­ticular, Hilti is not obligated for direct, indirect, inci­dental or consequential damages, losses or expenses in connection with, or by reason of, the use of, or inabil­ity to use the product for any purpose. Implied war­ranties of merchantability or fitness for a particular purpose are specifically excluded.
Send the product and/or related parts immediately upon discovery of a defect to the local Hilti marketing organi­zation for repair or replacement.
This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.
Confirmation of CIP testing
The Hilti DX 860-ENP has been system and type tested. As a result, the tool bears the rectangular PTB approval mark showing approval number S 814. Hilti thus guar­antees compliance with the approved type. Unaccept­able defects or deficiencies, etc. determined during use of the tool must be reported to the person responsible at the approval authority (PTB) and to the Office of the Permanent International Commission (C.I.P.).
Noise information
as per German legislation (3, GSGV dated January 18,
1991): The noise (power) level L
WA,1S
as per § 1 (2) 1b) applic­able to the tool and, due to different workplaces depending on the application for which the tool is used, also the noise (pressure) level L
pAImax
, at the measurement sur­face of 1 meter as per § 1 (2) 1e), are given in addition to the workplace related noise emission value in accor­dance with the noise measurement standard. Operating conditions and circumstances of use: most powerful car­tridge power load in accordance with instructions for use with suitable fastener fired vertically downwards into a concrete block and in accordance with the means of mea­surement DIN 45635, part 34 “Measurement of the noise emitted by machines – airborne noise, surface sound transmission – methods – powder-actuated fastening tools”.
27
en
Noise information: (For typical application with ENP nail on steel *): 1b) Noise(power) level L
WA, 1S
= 121 dB (A) workplace-relevant emission value L
pAImax
= 106 dB (A)
1e) Noise (pressure) level L’
pA, 1s
= 118 dB (A) Variations in operating conditions may cause devi­ations from these noise emission values.
*) ENP nail with 6.8/16 M40 red cartridge and power set-
ting 2, on 20 mm steel 370 N/mm
2
.
Hilti Corporation
FL-9494 Schaan Tel.:+423/ 234 2 111 Fax: +423/234 2965 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W2973 0305 0.5-Pos.1 1 Printed in Liechtenstein © 2005 Right of technical and programme changes reserved S. E. & O.
282483 / B
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