Hilti DX 76 PTR User Manual

DX 76-PTR
*384005*
384005
Hilti Corporation
LI-9494 Schaan Tel.:+423 /234 2111 Fax: +423/2342965 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 3249 0308 00-Pos. 1 1 Printed in Liechtenstein © 2008 Right of technical and programme changes reserved S. E. & O.
384005 / C
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X-76-P-PTR
X-ENP
X-76-P-PTR
ENP2K
1 2
Nail Nagel Clou
mm
X-ENP2K X-ENP 19
3.32.7 6 10
> 20
For / Für / Pour X-ENP2K + X-ENP
* Blue cartridges might be used as well for low strength steel up to 10 mm thickness. * Für Standard Stahl bis zu einer Dicke von 10 mm können auch blaue Kartuschen verwendet werden. * Des cartouches bleues peuvent également être utilisées pour de l’acier standard d’une épaisseur jusqu’à 10 mm.
red * rot *
rouge *
X-ENP2K-20 X-ENP-19
Power regulation to be set according to nail stand-off. Geräte Leistungseinstellung gemäss Nagelvorstand. Réglage de la puissance selon l’enfoncement du clou.
green
grün
vert
blue blau bleu
black
schwarz
noir
Cartridge Kartusche Cartouche
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2
1
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1
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1
DX 76 PTR direct fastening tool
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions together with the tool.
Ensure that the operating instructions are with the tool when it is given to other persons.
Contents Page
1. General information 17
2. Description 18
3. Accessories, consumables 20
4. Technical data 20
5. Safety instructions 21
6. Before use 23
7. Operation 23
8. Care and maintenance 26
9. Troubleshooting 28
10. Disposal 31
11. Manufacturer’s warranty ‐ tools 31
12. Confirmation of CIP testing 32
1 These numbers refer to the corresponding illustra­tions. The illustrations can be found on the foldout cover pages. Keep these pages open while studying the operating instructions.
In these operating instructions, the designation “the tool” always refers to the DX 76 PTR powder‐actuated fastening tool.
Parts and operating controls 1
DX 76 PTR tool
MX 76PTR fastener magazine
@
Contact pins
;
Protective cap
=
Cycling grip
%
Cartridge strip guideway
&
Loading status control window
(
Power regulation wheel
)
Power regulation indicator
+
Padded end cap
§
Tool casing
/
Grip pad
:
Trigger
·
Piston guide release lever
$
Piston guide
£
Fastener magazine spall guard
|
Fastener stop piece
¡
Ventilation slots
Q
X76F15PTR fastener guide
W
Tool spall guard
E
Wearing parts
X76PENPPTR piston
R
X76PENP2KPTR piston
T
Piston brake
Z
en
1. General information
1.1 Safety notices and their meaning
WARNING
Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality.
CAUTION
Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.
17
NOTE
Draws attention to an instruction or other useful information.
Symbols
1.2 Explanation of the pictograms and other information
Warning signs
en
Read the
operating
instructions
before use
Location of identification data on the tool
The type designation and serial number can be found
General warning
Obligation signs
Warning: explosive
substances
Warning: hot
surface
on the type identification plate on the tool. Make a note of this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type:
Serial no.:
Wear eye
protection
Wear a hard
hat
Wear ear
protection
Wear
protective
gloves
2. Description
2.1 Use of the product as directed
The tool is intended for use in the construction industry and associated trades for driving fasteners into steel. The tool is for handheld use only. Modification of the tool is not permissible. The tool may not be used in an explosive or flammable atmosphere unless it has been approved for use under these conditions. To avoid the risk of injury use only genuine Hilti fasteners, cartridges, accessories and spare parts or those of equivalent quality. Observe the information printed in the operating instructions concerning operation, care and maintenance. The tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed. The tool may be operated, serviced and repaired only by trained personnel. This personnel must be informed of any special hazards that may be encountered.
2.2 Piston principle with piston brake
The energy from the propellant charge is transferred to a piston, the accelerated mass of which drives the fastener into the base material. Due to use of this piston principle, the tool is classified as a “low velocity tool”. Approximately 95 % of kinetic energy is taken up by the piston when the tool is fired. As the piston is always stopped by the piston brake as it reaches the end of its travel, excess energy is absorbed by the tool. Accordingly, when the tool is used correctly, dangerous throughshots become virtually impossible.
2.3 Dropfiring safety device
The dropfiring safety device is the result of coupling the firing mechanism with the cocking movement. This prevents the tool from firing when dropped onto a hard surface, no matter at which angle the impact occurs.
18
2.4 Trigger safety device
The trigger safety device ensures that a fastener cannot be driven simply by pulling the trigger only. The tool must be pressed against a firm surface before a fastener can be released.
2.5 Contact pressure safety device
The tool can be fired only when pressed fully against a firm surface with a force of at least 50 N.
2.6 Unintentional firing safety device
The tool is also equipped with an unintentional firing safety device. This prevents the tool from firing if the trigger is first pulled and the tool then pressed against the work surface. The tool can be fired only when it is first pressed correctly against the work surface and the trigger subsequently pulled.
2.7 Noise information
As per German legislation (3, GSGV dated January 18, 1991): The noise (power) level LWA,1S as per
§ 1 (2) 1b) applicable to the tool and, due to different workplaces depending on the application for which the tool is used, also the noise (pressure) level LpAImax at the measurement surface of 1 metre as per § 1 (2) 1e), are given in addition to the workplace related noise emission value in accordance with the noise measurement standard. Operating conditions and circumstances of use: most powerful cartridge power load in accordance with instructions for use with suitable fastener or stud fired vertically downwards into a concrete block and in accordance with the means of measurement DIN 45635, part 34 “Measurement of the noise emitted by machines – airborne noise, surface sound transmission – methods – powderactuated fastening tools”.
2.8 DX 76 PTR tool: applications and suitable fasteners
Fastening profile metal sheet to steel, steel thickness 6 mm – solid steel
Items required Ordering designation Comments
Fasteners XENP19 L15 MX
Fastener magazine MX 76PTR Piston set X76PENPPTR
Fastening profile metal sheet to steel, steel thickness 36mm
Items required Ordering designation Comments
Fasteners XENP2K20 L15 MX
Fastener magazine MX 76PTR Piston set X76PENP2KPTR
10 fasteners per magazine strip
10 fasteners per magazine strip
en
2.9 DX 76 PTR tool with single fastener guides: accessories, applications and suitable fasteners
Fastening profile metal sheet to steel, steel thickness 6 mm – solid steel
Items required Ordering designation Comments
Fasteners XENP19 L15 Fastener guide X76F15PTR Piston set X76PENPPTR
Single fastener
19
Fastening profile metal sheet to steel, steel thickness 36mm
Items required Ordering designation Comments
Fasteners ENP2K20 L15 Fastener guide X76F15PTR Piston set X76PENP2KPTR
Single fastener
en
3. Accessories, consumables
Hilti toolbox DX 76 PTR KFD, large, with lockable cartridge
compartment Toolbox for magazine tool Cleaning set
Protective glasses Protective glasses Ear protectors Hilti spray Piston and piston brake set X76PENPPTR and X76PENP2KPTR Spall guard for magazine and single fastener guides DX 76 PTR test gauge
Cartridge type Ordering designation
Extra heavy 6.8/18 M black Very heavy 6.8/18 M red Heavy 6.8/18 M blue Light 6.8/18 M green
DX 76 PTR
DX 76 / 860ENP, Flat brush, 25 mm dia. round
brush, 8 mm dia. round brush, pusher rod, cleaning
cloth
IVO 805 PS, clear
IVO 808 PS, tinted
Small
4. Technical data
Right of technical changes reserved.
Tool DX 76 PTR
Weight 4.37 kg Dimensions (L × W × H) 464 mm × 104 mm × 352 mm Magazine capacity Contact movement Contact pressure Ambient operating temperature range Maximum average fastener driving frequency*
NOTE
*for troublefree operation.
20
10 fasteners
32 mm
90…130 N
-15…+50°C
600/h
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