Hilti DX 460 SM User Manual

Page 1
DX 460 SM
Operating instructions en
Mode d’emploi fr
Manual de instrucciones es
Инструкция по зксплуатации ru
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6.2
3
2
MX SM
MX SM
DX 460
9
8
3
2
M
X
S
M
D
X
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6
0
D
X
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4
MX SM
DX 460
X-SM
DX 460
D
X
4
6
0
D
X
4
6
0
M X S M
D
X
4
6
0
D
X
4
6
0
M X S M
D
X
4
6
0
D
X
4
6
0
M X S M
MX SM
DX 460
6
MX SM
MX SM
6.3
1
4
5
6
7
1
7
8
1
2
3
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6
7.1
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D
X
4
6
0
D
X
4
6
0
M X S M
MX SM
M X S
M
MX SM
DX 460DX 460
MX SM
DX 460
max min
7
6
M
X
S
M
D
X
4
6
0
D
X
4
6
0
MX SM
DX 460
DX 750/DX 650
min. max.
Steel base material Untergrund Stahl
MX SM
DX 460
X-SM
DX 460
CLICK
MX SM
MX SM
MX SM
2
3
7.2
8.3
8.4
1
2
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5
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9
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1
10
11
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1
MX SM
DX 460DX 460
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DX 460 SM powder-actuated tool
Description of main parts
Gas return unitGuidance sleeveHousingCartridge channelUnlock key power regulation wheelPower regulation wheelTriggerHandleUnlock key gas return unitAeration slotsPiston ringsPiston X-460-PSM (# 373303)Buffer X-460-B (# 373 330)Magazine MX SM (# 370 827)
* These parts may be replaced by the user/operator.
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions together with the tool.
Ensure that the operating instruc­tions are with the tool when it is given to other persons.
Contents Page
1. Safety rules 1
2. General information 2
3. Description 3
4. Accessories 4
5. Technical data 6
6. Before use 6
7. Operation 7
8. Care and maintenance 8
9. Malfunctions, remedies and troubleshooting 9
10. Disposal 11
11. Manufacturer’s warranty – DX tools 12
12. EC declaration of conformity (original) 12
13. CIP approval mark 12
14. Health and safety of the user 13
1. Safety rules
1.1 Basic safety instructions
In addition to the safety rules listed in the individual sec­tions of these operating instructions, the following points must be strictly observed at all times.
1.2 Only use Hilti cartridges or cartridges of equiva­lent quality
The use of cartridges of inferior quality in Hilti tools may lead to build-up of unburned powder, which may explo­de and cause severe injuries to operators and bystan­ders. At a minimum, cartridges must either:
a) Be confirmed by their supplier for successful testing
according to EU standard EN 16264
NOTE:
All Hilti cartridges for powder-actuated tools have
been tested successfully in accordance with EN 16264.
The tests defined in the EN 16264 standard are system
tests carried out by the certification authority using specific combinations of cartridges and tools. The tool designation, the name of the certification aut­hority and the system test number are printed on the cartridge packaging.
or
b) Carry the CE conformity mark (mandatory in the EU
as of July 2013).
See packaging sample at: www.hilti.com/dx-cartridges
1.3 Use as intended
The tool is designed for professionals for fastening pro­filed metal roof and floor decking to open web steel joists.
1.4 Improper use
Manipulation or modification of the tool is not per-
missible.
Do not operate the tool in an explosive or flammable
atmosphere, unless the tool is approved for such use.
To avoid the risk of injury, use only original Hilti fas-
teners, cartridges, accessories and spare parts or those of equivalent quality.
Observe the information printed in the operating
instructions concerning operation, care and mainte­nance.
Never point the tool at yourself or any bystander.
Never press the muzzle of the tool against your hand
or other part of your body.
Do not drive nails into materials like glass, marble,
plastic, bronze, brass, copper, natural rock, insulation
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material, hollow brick, glazed tile, thin-gauge sheet met­al (< 4 mm), grey cast iron, spheroidal cast iron and gas concrete.
1.5 Technology
This tool is designed with the latest available tech­nology.
The tool and its ancillary equipment may present haz­ards when used incorrectly by untrained personnel or not as directed.
1.6 Making the workplace safe
Ensure that the workplace is well lit.
Wear non-slip shoes and always work from a secure
stance.
Avoid unfavorable body positions. Work from a secure stance and stay in balance at all times.
Ensure that the workplace is well lit.
Operate the tool only in well-ventilated working areas.
Objects which could cause injury should be removed
from the working area.
The tool is for hand-held use only.
Keep other persons, children in particular, outside the
working area.
Before using the tool, make sure that no one is standing behind or below the point where fasteners are to be driven.
Keep the grip dry, clean and free from oil and grea­se.
1.7 General safety precautions
Operate the tool only as directed and only when it is in faultless condition.
Use the stabilizer/splinter guard when the application permits.
If a cartridge misfires or fails to ignite, proceed as fol­lows:
1. Keep the tool pressed against the working surface for 30 seconds.
2. If the cartridge still fails to fire, withdraw the tool from the working surface, taking care that it is not pointed towards your body or bystanders.
3. Manually advance the cartridge strip one cartridge. Use up the remaining cartridge on the strip. Remove the used cartridges strip and dispose of it in such a way that it can be neither reused nor misused.
Never attempt to pry a cartridge from the magazine
strip or the tool.
Keep the arms flexed when the tool is fired (do not
straighten the arms).
Never leave the loaded tool unattended.
Always unload the tool before beginning cleaning,
servicing or changing parts and before storage.
Store cartridges and unused tools unloaded, in a dry, high or locked place out of the reach of children.
1.8 Temperature
Do not disassemble the tool while it is hot.
Never exceed the recommended maximum fastener
driving rate (number of fastenings per hour). The tool may otherwise overheat.
Should the plastic cartridge strip begin to melt, stop using the tool immediately and allow it to cool down.
1.9 Requirements to be met by users
The tool is intended for professional use.
The tool may be operated, serviced and repaired only
by authorized, trained personnel. This personnel must be informed of any special hazards that may be encoun­tered.
Proceed carefully and do not use the tool if your full attention is not on the job.
Stop working with the tool if you feel unwell.
1.10 Personal protective equipment
The operator and other persons in the immediate vicin­ity must always wear eye protection, a hard hat and ear protection.
Warning signs
General warning
Warning:
hot surface
Symbols
Read the opera­tion instructions
before use
2. General information
2.1 Indication and possible danger
WARNING
The word WARNING is used to draw attention to a poten­tially dangerous situation which could lead to severe personal injury or death.
CAUTION
The word CAUTION is used to draw attention to a poten­tially dangerous situation which could lead to minor personal injury or damage to the equipment or other property.
2.2 Pictograms
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3. Description
The Hilti DX460 tool with a MX SM fastener magazine is a powder-actuated tool designed for fastening pro­filed metal roof and floor decking to open web steel joists. The tool hammers the fasteners into the base material by using expanding gases to propel a captive steel pis­ton against the fastener. As a result of this piston prin­ciple, the tool is classified as low velocity.
The piston is returned to the starting position and the cartridges are fed into the firing chamber automatical­ly by gas pressure from the fired cartridge. This enables the user to fasten very quickly and economically at a rate of up to 700 fastenings per hour.
The tool has not been approved for use in an explosive atmosphere.
Additional equipment for a wide range of other applica­tions (e.g. fastening timber to concrete) is available on request. Please contact your local Hilti representative. As with all powder-actuated tools, the DX460, the MX SM magazine, the fasteners and the cartridges form a "technical unit". This means that trouble-free fastening with this system can only be assured if the fasteners and cartridges specially manufactured for the tool, or prod­ucts of an equivalent quality, are used. The fasteners and application recommendations given by Hilti are only applicable if this condition is observed.
The tool features 5-way safety – for the safety of the operator and bystanders.
The piston principle
The energy from the propellant charge is transferred to a piston, the accelerated mass of which drives the fas­tener into the base material. As approximately 95 % of the kinetic energy is absorbed by the piston, the fastener is driven into the base material at much reduced veloc­ity (less than 100 m/sec.) in a controlled manner. The driving process ends when the piston reaches the end of its travel. This makes dangerous through-shots vir­tually impossible when the tool is used correctly.
The drop-firing safety device is the result of coupling the firing mechanism with the cocking movement. This prevents the Hilti DX tool from firing when it is dropped onto a hard surface, no matter at which angle the impact occurs.
The trigger safety device ensures that the cartridge cannot be fired simply by pulling the trigger only. The tool can be fired only when pressed against the work surface.
The contact pressure safety device requires the tool to be pressed against a firm surface with a significant force. The tool can be fired only when pressed fully against the work surface in this way.
In addition, all Hilti DX tools are equipped with an unin­tentional firing safety device . This prevents the tool from firing if the trigger is pulled and the tool then pressed against the work surface. The tool can be fired only when it is first pressed (1.) against the work surface correct­ly and the trigger then pulled (2.).
2
3
5
4
1
2
4
2
5
3
1
Obligation signs
Wear eye
protection
Wear a
safety helmet
Wear ear
protection
The numbers refer to the illustrations. The illustra­tions can be found on the fold-out cover pages. Keep these pages open while you read the operating instruc­tions.
In these operating instructions, the designation “the tool” always refers to the DX460 SM powder-actuated tool.
Location of identification data on the tool
The type designation and the serial number are printed on the type plate on the tool. Make a note of this infor­mation in your operating instructions and always refer to it when making an inquiry to your Hilti representative or service department.
Type: DX460 SM
Serial no.:
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4. Cartridges, accessories and fasteners
Cartridges
Ordering designation Colour code Power level
6.8/11 M (.27 cal short) (3/220 MA) red heavy
6.8/11 M (.27 cal short) (3/220 MA) purple extra heavy
Typical application restrictions
X-EDNK 22 THQ 12M X-EDN 19 THQ 12M
Joist thickness Joist thickness
Red Booster
(heavy)
50 ksi - 70 ksi
up to
91 ksi
Purple Booster (extra heavy)
Red Booster (heavy)
Purple
Booster
(extra
heavy)
Joist tensile strength (fu )
Joist tensile strength (fu )
Purple Booster (extra heavy)
50 ksi - 70 ksi
70 ksi - 84 ksi
70 ksi - 84 ksi
up to
91 ksi
1/8"
(3.2mm)
5/32"
(4mm)
3/16"
(4.8mm)
5/32"
(4mm)
3/16"
(4.8mm)
1/4"
(6.4mm)
3/8"
(9.5mm)
5/16"
(8mm)
* Due to variations in site conditions, site testing required.
Note:
Refer to the nail/cartridge selector chart for more detail information. Contact your local Hilti marketing organiza­tion for technical support with diaphragm design calculations and project submittals.
Fastener program:
For approval relevant roof and floor decking applications (SDI, ICBO, FM, UL approved):
Article no. Ordering designation Application description
34133 X-EDNK 22 THQ12M base material thickness 1/8″–3/16″ (3.2–4.8 mm) 34134 X-EDN 19 THQ 12M base material thickness 5/32″–3/8″ (4–9.5 mm)
For non-critical form deck applications:
Article no. Ordering designation Application description
332586 X-ZF 22 THS 12M base material thickness1/8″–1/4″ (3.2–6.4 mm)
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Fastening guidelines
For more specific information, refer to the Product Technical Guide, which is available from your local Hilti orga­nization or if necessary, your national technical regulations.
Note: The MX SM magazine and associated fasteners are only suitable for fastenings on steel!
Check nail head-standoff (use the supplied nail head standoff templates)
X-EDNK 22 THQ 12M (HSN 22) X-EDN 19 THQ 12M (HSN 19) X-ZF 22 THS 12M (FDN 22)
C
B
A
Steel:
A = min. edge distance = 10 mm (3/8″) B = min. spacing = 20 mm (3/4″) C = min. base material thickness = 3.2 mm (1/8″)
Piston
Article no. Ordering designation Application description
373303 X-460-PSM Standard piston for HSN and FDN pins.
Accessory
Article no. Ordering designation Application description
373330 X-460-B Buffer; does not fit the DX A41 SM tool 370831 X-SH 460 Standup handle for DX 460 SM
Cleaning set
Hilti spray, Ramrod, Flat brush, Round brush big, Round brush small, Scraper, Cleaning cloth
X-EDNK 22-THQ12M X-EDN 19-THQ12M
Note: Use a Hilti nail head stand-off gauge.
Fastening inspection
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6. Before use
6.1 Tool inspection
Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand from the tool.
Check all external parts of the tool for damage at reg-
ular intervals and check that all controls operate prop­erly. Do not operate the tool when parts are damaged or when the controls do not operate properly. If necessary, have the tool repaired at a Hilti service centre.
Check the buffer and piston for wear (see 8. Care and
maintenance).

6.2 Fitting the MX SM magazine to an existing DX460
tool.
1. Ensure that there is no cartridge strip in the tool. If there is a cartridge strip in the tool, remove it by hand from the tool.
2. When fitting the magazine to an existing DX 460 tool press the unlock key.
3. Unscrew the fastener guide of the single tool.
4. Remove the fastener guide with buffer and the pis­ton. Store these parts separately – they must not be used together with the MXSM fastener magazine.
5. Use only the X-460-PSM piston. The designation is marked on the piston in the position shown in the pic­ture.
6. Insert the X-460-PSM piston into the tool and push it backwards as far as it will go.
7. Push a reinforced stop buffer X-460-B onto the MX SM fastener magazine.
Note: Always use the tool with the buffer in place to avoid damage to the tool.
8. Firmly press the XM SM fastener magazine on the gas return unit of the tool.
9. Fully screw the magazine on the tool until it clicks into place.
Note: The MXSM fastener magazine must only be used with a DX460 tool.

6.3 Fitting the DX460SM
to the standup handle X-SH 460
1. Ensure that there is no cartridge strip in the tool. If there is a cartridge strip in the tool, remove it by hand from the tool.
2. Unscrew the knurled screw on the tool casing of the standup handle X-SH 460
3. Open the metal clamping bar.
4. Insert the DX 460 tool into the handle casing.
5. Secure the DX 460 tool with the clamping bar
6. Tightening the clamping bar with the knurled screw Note: The firing lever must be positioned in front of the trigger.
7. When fastening, position the handle with the tool at right angles to the working surface, press down the handle X-SH 460 and then pull the trigger.
8. Warning: Never operate the handle with the DX460 tool up side down!
Note: The disassembly of the standup handle works in the reverse order, starting with pulling the cartridge strip out of the tool.
5. Technical data
MX SM
DX 460
MX SM
Tool DX460 SM
Weight: 3.96 kg (8.50 lb) Tool length 472 mm Nail length max. 22 mm Cartridges 6.8/11 M (.27 cal short) red, purple Magazine capacity 10 nails Power regulation 4 power levels
Magazine MX 72
Weight 0.98 kg (2.15 lb) Nail length max. 22 mm Magazine capacity 10 nails Nails X-EDNK 22 THQ 12M (HSN 22)
X-EDN 19 THQ 12M (HSN 19)
X-ZF 22 THS 12M (FDN 22)
Right of technical changes reserved
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
7.1 Unload / Reload the MX SM fastener magazine
1. Ensure that there is no cartridge strip in the tool. If there is a cartridge strip in the tool, remove it by hand from the tool.
2. To unload unused fasteners turn the unload button at a right angle position to the magazine. Allow the fas­teners to drop out.
3. If fasteners become jammed in the magazine, use the supplied ram-rod in the opening on top of the MX SM magazine, to push the fasteners out. Note: Use only the supplied ram-rod. Using a screw driver or any other tool may damage the magazine mechanism.
4. Ensure the load/unload button is turned in line with the MX SM magazine.
5. Push in the fastener strip.
6. The fastener strip must be pushed in as far as it will go.

7.2 Loading consumables and making fastenings
1. Ensure that there is no cartridge strip in the tool. If there is a cartridge strip in the tool, remove it by hand from the tool.
2. Ensure the load/unload button is turned in line with the MXSM magazine.
3. Push in the fastener strip.
4. The fastener strip must be pushed in as far as it will go.
5. Load the cartridge strip narrow end first by inserting it into the bottom of the tool grip until flush. Note: If the strip has been partly used, pull it through until a live cartridge is in the cartridge chamber.
6. Adjust the fastener driving power by pressing the unlock power regulator key
7. Turn the power regulator wheel 1= minimum power 4= maximum power Note: Start with minimum power. If the fastener does not penetrate deep enough, increase the driving pow­er.
8. Use the supplied nail standoff-template to check the correct penetration depth.
9. When fastening, position the tool at right angles to the working surface, press down and then pull the trigger. Note: Never fasten through an existing hole. Never re-drive fasteners.
10. Warning: Never push back the front of the tool with
the palm of the hand!
11. Caution: Never pull back the MXSM magazine by
hand, because this would constitute an accident haz­ard!
7. Operation
CAUTION
The nail or stud is driven by a car­tridge being fired.
Excessive noise may damage the hearing.
Wear ear protection (users and bystanders).
WARNING
The tool is ready to fire when it is pressed against a part of the body (e.g. hand).
This could cause a nail to be dri­ven into a part of the body.
Never press the muzzle of the tool against parts of the body.
X-SM
DX 460DX 460
WARNING
Under certain circumstances, the tool can be ready to fire when the magazine is pulled back by hand.
This could cause a nail to be dri­ven into a part of the body.
Never pull the magazine back by hand.
CAUTION
The base material may splinter when a fastener is driven or frag­ments of the cartridge strip may fly off.
Flying fragments may injure parts of the body or the eyes.
Wear eye protection and a hard hat (users and bystanders).
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8. Care and maintenance
8.1 Care of the tool
The outer casing of the tool is manufactured from impact­resistant plastic. The grip comprises a synthetic rubber section. The ventilation slots must be unobstructed and kept clean at all times. Do not permit foreign objects to enter the interior of the tool. Use a slightly damp cloth to clean the outside of the tool at regular intervals. Do not use a spray or steam-cleaning system for cleaning.
8.2 Maintenance
Check all external parts of the tool for damage at regu­lar intervals and check that all controls operate proper­ly. Do not operate the tool when parts are damaged or when the controls do not operate properly. If necessary, have the tool repaired at a Hilti service center.
CAUTION
The tool can get hot while oper­ating.
You could burn your hands.
Do not disassemble the tool while
it is hot. Let the tool cool down.
Servicing the tool if:
1. Cartridge misfires or
2. Driving power is inconsistent
3. If you notice: – Increased contact pressure – Increased trigger force – Power regulation hard to adjust – Cartridge strip is difficult to remove
CAUTION while cleaning the tool:
Never use grease for maintenance/ lubrication of tool
parts. This may strongly affect the functionality of the tool. Use only Hilti spray or such of equivalent quality.
Dirt from DX tool contains substances that could be
endangering your health. – Do not breath in the dust from cleaning – Keep dust away from food – Wash your hands after cleaning the tool

8.3 Daily maintenance and inspection / Cleaning
and servicing (minor service)
1. Ensure that there is no cartridge strip in the tool. If
there is a cartridge strip in the tool, remove it by hand from the tool.
2. To disassemble the DX460 SM tool push down the
small locking button
3. Unscrew the MX SM fastener magazine
4. Pull the MX SM magazine with the buffer and the pis-
ton out of the tool. Note: If the piston sticks in the tool, the entire piston guide must be unlocked and unscrewed. (see “Mal-
functions and remedies”). Then push out the piston through the cartridge chamber by using the supplied ram-rod.
5. Check the buffer and the piston for wear Replace the buffer X-460B by bending it to separate it from the magazine if
– the metal ring is loose or broken – it stays no longer on the magazine interface – excessive uneven wear under the metal ring
Replace the piston X-460-PSM if it shows signs of wear
– it is broken, it has cracks – the tip is heavily worn (e.g. a 90 degree segment is
chipped off)
– it is bent (check through rolling on an even surface)
Note: Do not use worn piston and do not manipulate the piston.
6. Clean the piston and gas return unit
– clean the piston rings with the supplied flat wire brush – spray the piston rings slightly with Hilti spray – clean the exhaust gas return unit inside using the sup-
plied big round brush.
– spray the gas return unit slightly with Hilti spray
7. Clean the MX SM fastener magazine
– separate the buffer from the MX SM fastener maga-
zine by bending
– clean the magazine outside using the supplied flat
wire brush
– clean the magazine inside using the supplied small
round brush. Note: It is important to clean out any small fragments of the plastic strip from the magazine fastener guide. Spray the transport slider and the magazine thread slightly with Hilti spray. Note: Spraying oil onto the rubber buffer should be avoided.

8.4 Cleaning and servicing (major service)
Note: A major service should be carried out every 10.000
fastenings or when a piston sticks in the piston guide. First carry out the minor service as described in point
8.3, then:
1. Ensure that there is no cartridge strip in the tool. If there is a cartridge strip in the tool, remove it by hand from the tool.
2. To disassemble the exhaust gas return unit from the DX460 SM tool unlock the push button on the grip section of the tool
3. Unscrew the exhaust gas return unit
4. Clean the exhaust gas return unit
– clean the spring of the gas return with the supplied
flat brush
– clean the temperature sleeve with the flat brush – clean the two holes in the cartridge chamber at the
end-face using the small round brush.
– clean the inside of the gas return unit using the big
round brush
– spray the gas return unit slightly (spring, cartridge
chamber and the housing inside) with Hilti spray.
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9. Malfunctions, remedies and troubleshooting
Malfunctions:
Malfunction Elimination
Misfires: See "Cartridge misfire"
(see point 5.6 under safety precautions)
Remedies: Warning: Always remove the cartridge strip from the tool before tackling the malfunctioning described below.
Repeated misfires: Carry out the major service. Very large drop in driving power or very different Carry out the major service.
depths of penetration: If the tool then still displays big variations in driving
power or penetration depths, please contact your Hilti representative.
Piston does not return when the joist or beam is missed: Pull the cartridge strip out of the tool. Push back the
piston using the original Hilti supplied ram-rod and then press the tool down once or twice against the decking to feed a new nail into the magazine.
Magazine tool cannot be fired / magazine firing detent Unload the remaining nails. Clean inside the fastener comes into action (despite having nails in the magazine): guide using the small round brush.
Plastic fragments could be blocking the nail detection mechanism.
The piston sticks in the piston guide and cannot be Unscrew the exhaust gas piston return unit pulled out: (see major service / point 8.4).
Push out the piston through the cartridge chamber using the supplied ramrod. The piston could be jammed by rubber buffer fragments or excessive dirt.
Debris becomes stuck in the fastener guide Pull the cartridge strip out of the tool. of the magazine: Unload unused fasteners.
Unload the remaining nails. Remove the magazine from the tool and use the
piston to drive out the jammed fastener. Buffer wears too quickly: Mark the joist position clearly to avoid missing. Nail feed problems: Lubricate the transport sliders
(see minor service / point 8.3)
5. Clean the left and right-hand cartridge strip guideway,
using the enclosed scraper.
6. Spray the power regulation wheel slightly with spray.
7. Assemble the exhaust gas return unit – the arrow on the red housing and the arrow on the
temperature sleeve of the gas return unit must align to
– push the gas return unit back in the red plastic tool
housing.
– screw the gas return unit onto the tool until it clicks
into place (button on the grip of the tool).
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Cartridge not transported
Cartridge strip cannot be removed
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Troubleshooting
Fault
Cause
Damaged cartridge strip
Carbon build up
Tool damaged
Tool overheated because of high
setting rate
Tool damaged
WARNING
Make sure not to crush or pry on an unfired booster.
Bad cartridge
Carbon built up
WARNING
Never attempt to pry a cartridge from the magazine strip of the tool.
Possible remedial measure
Change cartridge strip
Clean the cartridge strip guide-
way (see 8.4, point 5)
If the problem persists:
Contact Hilti Center.
Let the tool cool down
Then carefully try to remove the
cartridge strip
If not possible:
Contact Hilti Center.
Manually advance the cartridge
strip one cartridge If the problem occurs more often: Clean the tool
If the problem persists:
Contact Hilti Center.
Tool is compressed too long
while fastening.
Fastening frequency is too high
Compress the tool a shorter time
while fastening.
Remove the cartridge strip
Disassemble the gas return unit
(see 8.4) for fast cooling and to avoid possible damage
If the tool cannot be disassembled:
Contact Hilti Center.
Cartridge strip melts
Cartridge cannot be fired
Cartridge falls out of the cartridge strip
Fastening frequency is too high
WARNING
Make sure not to crush or pry on an unfired booster
Immediately discontinue using the tool and let it cool down
Remove cartridge strip
Let the tool cool down.
Clean the tool and remove loose
cartridge.
If it is impossible to disassemble the tool:
Contact Hilti Center.
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Piston is stuck in the gas return unit and cannot be removed
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The operator notices:
– increased contact pressure – increased trigger force – power regulation stiff to adjust – cartridge strip is difficult to
remove
Carbon build up Check that the correct cartridges are used (see 1.2) and that they are in faultless condition.
Damaged piston
Buffer debris inside the gas
return unit
Damaged buffer
Carbon build-up
Remove the cartridge strip and
clean the tool (see 8.3-8.14). Check the piston and buffer and replace these parts if necessary (see 8.4).
If the problem persists:
Contact Hilti Center.
Fault
Cause Possible remedial measure
10. Disposal
Most of the materials from which Hilti power actuated tools are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrange­ments for taking back your old powder actuated tools for recycling. Please ask your Hilti customer service department or Hilti sales representative for further information. Should you wish to return the power actuated tool yourself to a disposal facility for recycling, proceed as fol­lows: Dismantle the tools as far as possible without the need for special tools.
Separate the individual parts as follows:
Part / assembly Main material Recycling
Toolbox Plastic Plastics recycling Outer casing Plastic / synthetic rubber Plastics recycling Screws, small parts Steel Scrap metal Used cartridge strip Plastic / steel According to local regulations
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11. Manufacturer’s warranty – DX tools
Hilti warrants that the tool supplied is free of defects in material and workmanship. This warranty is valid so long as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical system is main­tained. This means that only original Hilti consumables, components and spare parts, or other products of equiv­alent quality, may be used in the tool.
This warranty provides the free-of-charge repair or replacement of defective parts only over the entire lifes­pan of the tool. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.
Additional claims are excluded, unless stringent nation­al rules prohibit such exclusion. In particular, Hilti is
not obligated for direct, indirect, incidental or conse­quential damages, losses or expenses in connection with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties of mer­chantability or fitness for a particular purpose are specifically excluded.
For repair or replacement, send tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.
This constitutes Hilti's entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.
13. CIP approval mark
The following applies to C.I.P. member states outside the EU and EFTA judicial area:
The Hilti DX 460 has been system and type tested. As a result, the tool bears the square approval mark showing approval number S 812. Hilti thus guarantees compli­ance with the approved type.
Unacceptable defects or deficiencies, etc. determined during use of the tool must be reported to the person responsible at the approval authority (PTB, Braun­schweig)) and to the Office of the Permanent Interna­tional Commission (C.I.P.) (Permanent Internationial Commission, Avenue de la Renaissance 30, B-1000 Brussels, Belgium).
12. EC declaration of conformity (original)
Designation: Powder-actuated tool Type: DX 460 Year of design: 2001
We declare, on our sole responsibility, that this product complies with the following directives and standards: 2006/42/EC, 2011/65/EU.
Hilti Corporation, Feldkircherstrasse 100, FL-9494 Schaan
Norbert Wohlwend Tassilo Deinzer
Head of Quality & Processes Management Head BU Measuring Systems BU Direct Fastening BU Measuring Systems 08/2012 08/2012
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH Zulassung Elektrowerkzeuge Hiltistrasse 6 86916 Kaufering Deutschland
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14. Health and safety of the user
Noise information
Powder-actuated tool
Type: DX 460 Modell: Serial production Caliber: 6.8/11 black Power setting: 2 Application: Fastening 24 mm thick wood to concrete (C40) with X-U 47P8
Declared measured values of noise characteristics according to 2006/42/EC Machinery Directive in conjunction with E DIN EN 15895
Noise (power) level: L
WA, 1s
1
105 dB(A)
Emission noise-pressure level in the work station: L
pA, 1s
2
101 dB(A)
Peak sound pressure emission level: L
pC, peak
3
133 dB(C)
Operation and set-up conditions:
Set-up and operation of the pin driver in accordance with E DIN EN 15895-1 in the semi-anechoic test room of Muller-BBM GmbH. The ambient conditions in the test room conform to DIN EN ISO 3745.
Testing procedure:
Enveloping surface method in anechoic room on reflective surface area in accordance with E DIN EN 15895, DIN EN ISO 3745 and DIN EN ISO 11201.
NOTE: The noise emissions measured and the associated measurement uncertainty represent the upper limit for the noise values to be expected during the measurements.
Variations in operating conditions may cause deviations from these emission values.
1
± 2 dB (A) / 2± 2 dB (A) / 3± 2 dB (C)
Vibration
The declared total vibration value according to 2006/42/EC does not exceed 2.5 m/s2. Further information regarding the health and safety of the user can be found at the Hilti web site:
www.hilti.com/hse
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*371686*
371686
Hilti Corporation
LI-9494 Schaan Tel.:+423 /234 21 11 Fax:+423 /234 2965 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 2713 | 0713 | 10-Pos. 3 | 1 Printed in Liechtenstein © 2013 Right of technical and programme changes reserved S. E. & O
.
371686 / A3
Printed: 08.07.2013 | Doc-Nr: PUB / 5129667 / 000 / 01
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