Hilti DX 36 User Manual

Page 1
DX 36
Operating instructions en
Mode d’emploi fr
Manual de instrucciones es
Manual de instruções pt
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Page 2
1
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Page 3
2
3

²
²
4 5
6
7
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Page 4
8
9
10
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Page 5
11
12
13
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Page 6
ORIGINAL OPERATING INSTRUCTIONS
DX 36 powder-actuated fastening tool
It is essential that the operating instructions are read before the tool is operated for the first time.
Always keep these operating instructions to­gether with the tool.
Ensure that the operating instructions are with the tool when it is given to other persons.
Contents Page
1 Safety instructions 1 2 General information 3 3Description 4 4 Accessories, consumables 5 5 Technical data 6 6Beforeuse 6 7 Guidelines 6 8 Operation 7
9 Care and maintenance 8 10 Troubleshooting 10 11 Disposal 14 12 Manufacturer’s warranty - tools 15 13 EC declaration of conformity (original) 15 14 Confirmation of CIP testing 15 15 Health and safety of the operator 16
1 Safety instructions
1.1 Basic information concerning safety
In addition to the information relevant to safety given in each of thesections ofthese operatinginstructions, the following points must be strictly observed at all times.
1.1.1 Using cartridges
Use only Hilti cartridges or cartridges of equivalent quality.
Use of cartridges of inferior quality in Hilti tools may lead to a build-up of unburned powder, which may explode and cause sever injuries to operators and bystanders. Cartridges must fulfill one of the following minimum re­quirements:
a) The applicable manufacturer must be able to verify successful testing in accordance with the EU stan­dard EN 16264 or b) The cartridges must bear the CE conformity mark (mandatory in the EU as of July 2013). NOTE
All Hilti cartridges for powder-actuated tools have been tested successfully in accordance with EN 16264. The tests defined in the EN 16264 standard are system tests
1 These numbers refer to the corresponding illustra­tions. The illustrations can be found on the fold-out cover pages. Keep these pages open while studying the oper­ating instructions. In these operating instructions, the designation “the tool” always refers to the DX 36 powder-actuated fastening tool.
Parts and operating controls 1
Casing
@
Piston guide
;
Base plate
=
Fastener guide
%
Piston
&
Spring clip
(
Power regulation wheel
)
Catch
+
Swivel ring
§
Stabilizer (fragmentation guard, only USA)
/
carried out by the certification authority using specific combinations of cartridges and tools. The tool designa­tion, thename of the certification authority and the system test number are printed on the cartridge packaging.
Please refer to the packaging example at: www.hilti.com/dx-cartridges
1.1.2 Requirements to be met by users
a) The tool is intended for professional use. b) The tool may be operated, serviced and repaired
only by authorized, trained personnel. This per­sonnel must be informed of any special hazards that may be encountered.
1.1.3 Personal safety
a) Stay alert, watch what you are doing and use
common sense when operating a direct fastening tool. Don’t use the tool when you are tired or under the influence of drugs, alcohol ormedication. Stop using the tool if you experience pain or do not feel well. A moment of inattention while operating the
tool may result in serious personal injury.
en
1
Page 7
b) Avoid unfavorable body positions. Make sure you
work from a safe stance and stay in balance at all
times.
c) Wear non-skid shoes. d) Never point the tool toward yourself or other per-
sons.
e) Never press the nosepiece of the tool against your
en
hand or against any other part of your body (or
other person’s hand or part of their body).
f) Keep other persons, especially children, away
from the area in which the work is being carried
out.
g) Keep the arms slightly bent while operating the
tool (do not straighten the arms).
h) Observe the information printed in the operating in-
structions concerning operation, care and mainte-
nance.
1.1.4 Use and care of powder-actuated fastening tools
a) Use the right tool for the job. Do not use the tool
for purposes for which it was not intended. Use it only as directed and when in faultless condition.
b) Never leave a loaded tool unattended. c) Store unused cartridges and tools currently not in
use in a dry place where they are not exposed to high temperatures.
d) Transport and store the tool in a toolbox that can be
secured to prevent unauthorized use.
e) Always unload the tool (remove cartridges and
fasteners) before cleaning, before maintenance, before work breaks and before storing the tool.
f) When not in use, tools must be unloaded and
stored in a dry place, locked up or out of reach of children.
g) Check the tool and its accessories for any dam-
age. Guards, safety devices and any slightly worn parts must be checked carefully to ensure that they function faultlessly and as intended. Check that moving parts functioncorrectly without stick­ing and that no parts are damaged. All parts must be fitted correctly and fulfill all conditions neces­sary for correct operation of the tool. Damaged guards, safety devices and other parts must be repaired or replaced properly at a Hilti service center unless otherwise indicated in the operat­ing instructions.
h) Pull the trigger only when the tool is fully pressed
against the working surface at right angles.
i) Always hold the tool securely and at right angles
to the working surface when driving in fasteners. This will help to prevent fasteners being deflected by the working surface.
j) Never redrive a fastener. This may cause the fas-
tener to break and the tool may jam.
k) Never drive fasteners into existing holes unless
this is recommended by Hilti (e.g. DX‑Kwik).
l) Always observe the application guidelines. m) Use the fragmentation guard when the application
permits.
n) Never pull the fastener guide back by hand as
this could make the tool ready to fire. This could
cause a fastener or the piston to be driven into a part of the body.
1.1.5 Work area safety
a) Ensure that the workplace is well lit. b) Operate the tool only in well-ventilated working
areas.
c)
Do not attempt to drive fasteners into unsuitable materials: Materials that are too hard, e.g. welded
steel and cast iron. Materials that are too soft, e.g. wood and drywall panel (gypsum board). Materials that are too brittle, e.g. glass and ceramic tiles. Driving a fastener into these materials may cause the fastener to break, shatter or to be driven right through.
d) Never attempt to drive fasteners into materials
such as glass, marble, plastic, bronze, brass, copper, rock, insulation material, hollow brick, ceramic brick, thin sheet metal (< 4 mm), cast iron or cellular concrete.
e) Before driving fasteners, check that no one is
present immediately behind or below the working surface.
f) Keep the workplace tidy. Objects which could
cause injury should be removed from the work­ing area. Untidiness at the workplace can lead to
accidents.
g) Keep the grips dry, clean and free from oil and
grease.
h) Do not use the tool where there is a risk of fire or
explosion unless it has been specially approved for use under these conditions.
1.1.6 Mechanical safety precautions
a) Select the correct combination of fastener guide,
piston and fastener. Failure to use the correct com-
bination of these items may result in injury or cause damage to the tool and/or lead to unsatisfactory fastening quality.
b) Use only fasteners of a type approved for use with
the tool.
c) Do not tamper with or modify the tool or parts of
it, especially the piston.
1.1.7 Thermal safety precautions
a) Do not exceed the recommended fastener driving
rate (number of fasteners driven per hour).
b) If the tool has overheated, allow it to cool down. c) Do not dismantle the tool while it is hot. Allow the
tool to cool down.
2
Page 8
d) The tool must be allowed to cool down if the
plastic cartridge strip begins to melt.
1.1.8 Danger of explosion
a) Use only cartridges of a type approved for use
with the tool.
b) Remove the cartridge strip from the tool carefully. c) Do not attempt to forcibly remove cartridges from
the magazine strip or tool.
2 General information
2.1 Safety notices and their meaning
DANGER
Draws attention to imminent danger that will lead to seriousbodilyinjuryorfatality.
WARNING
Draws attention to a potentially dangerous situation that could lead to serious personal injury or fatality.
CAUTION
Draws attention to a potentially dangerous situation that could lead to slight personal injury or damage to the equipment or other property.
NOTE
Draws attention to an instruction or other useful informa­tion.
2.2 Explanation of the pictograms and other
information
Warning signs
d) Store unused cartridges in a locked place where
they are not exposed to dampness or excessively high temperatures.
1.1.9 Personal protective equipment
The user and any other persons in the vicinity must wear suitable eye protection, a hard hat and ear protection while the tool is in use or when remedying a problem with the tool.
Symbols
Read the operating
instructions
before use
Location of identification data on the tool
The type designation and serial number can be found on thetypeidentificationplateonthetool.Makeanoteof this data in your operating instructions and always refer to it when making an enquiry to your Hilti representative or service department.
Type:
Generation: 01
Serial no.:
en
General warning
Obligation signs
Wear
protective
glasses
Warning: explosive
substances
Wear a hard
hat
Warning: hot
surface
Wear ear
protection
3
Page 9
3 Description
3.1 Use of the product as directed
The tool is designed for professionaluse in fastening applications where nails, threaded studs and composite fasteners are driven into concrete, steel and sand-lime block masonry. The tool is for hand-held use only.
en
Modification of the tool is not permissible. The tool may not be used in an explosive or flammable atmosphere unless it has been approved for use under these conditions. To avoid the risk of injury use only genuine Hilti fasteners, cartridges, accessories and spare parts or those of equivalent quality. Observe the information printed in the operating instructions concerning operation, care and maintenance. The tool and its ancillary equipment may present hazards when used incorrectly by untrained personnel or when used not as directed. The tool may be operated, serviced and repaired only by trained personnel. This personnel must be informed of any special hazards that may be encountered. As with all powder-actuated fastening tools, the tool, cartridges and fasteners form a technical unit. This means that trouble-free fastening with this system can be assured only if the Hilti fasteners and cartridges specially manufactured for it, or products of equivalent quality, are used. The fastening and application recommendations given by Hilti apply only when these conditions are observed. The tool features a 5-way safety system for the safety of the user and all bystanders.
3.2 Piston principle
The energy from the propellant charge is transferred to a piston, the accelerated mass of which drives the fastener into the base material. Due to use of this piston principle, the tool is classified as a “low velocity tool”. As approximately 95% of the kinetic energy is absorbed by the piston, the fastener is driven into the base material in a controlled fashion at much reduced velocity (less than 100 m/s). The driving process ends when the piston is stopped at the end of its travel. This makes dangerous through-shots virtually impossible when the tool is used correctly.
3.3 Drop-firing safety device
The drop-firing safety device is the result of coupling the firing mechanism with the cocking movement. This prevents the tool from firing when dropped onto a hard surface, no matter at which angletheimpactoccurs.
3.4 Trigger safety device
The trigger safety device prevents the tool firing when only the trigger is pulled. The tool must be pressed against a firm surface before a fastener can be released.
3.5 Contact pressure safety device
The tool can be fired only when pressed fully against a firm surface with a force of at least 50 N.
3.6 Unintentional firing safety device
The tool is also equipped with an unintentional firing safety device. This prevents the tool from firing if the trigger is first pulled and the tool then pressed against the work surface. The tool can be fired only when it is first pressed correctly against the work surface and the trigger subsequently pulled.
3.7 Range of fasteners available for various applications
Fasteners
Ordering designation
X-U High-strength nail for fastening on high-
X-C Standard nail for fastening on concrete X-S Standard nail for efficient fastening on steel X-CT Easily removable nail for fastening form-
4
Application
strength steel and concrete in a wide range of applications
work temporarily on concrete
Page 10
Ordering designation
X-CR Stainless steel nail for fastening in damp or
X-CP / X-CF Special fastener for timber structures on
X-FS Fastener for positioning formwork X-SW Flexible washer fastener for fastening plas-
X-HS / X-HS-W Suspension system with threaded connec-
X‑CC Fastening clip for wire hangers X-(D)FB / X-EMTC Metal conduit clip for fastening electrical
X‑EKB Cable clasp for fastening electric cables flat
X-ECH Bunched cable holder for fastening cables
X‑ET Fastener for plastic (PVC) electric cable
X-(E)M/W/6/8 ... P8 Threaded stud for temporary fastenings on
X-DNH / DKH X-M6/8H Approved (ETA) DX-Kwik fastening system
Cartridges
Ordering designation Color
6.8/11 M green
6.8/11 M yellow yellow medium
6.8/11 M red red heavy
green
Application
corrosive surroundings
concrete
tic sheeting and thin insulating materials to concrete and steel
tion
conduits or insulated pipes (hot or cold) in water supply and heating installations
on ceilings and walls
on ceilings and walls
trunking
concrete and steel
use on concrete with predrilling
Power level
light
en
4 Accessories, consumables
NOTE
For information about further accessories and fasteners for use with the tool, please contact your local Hilti representative.
Safety accessories and cleaning set
Designation
Cleaning set Hilti spray Spring clip spare parts pack Operating instructions Stabilizer (fragmentation guard, only USA)
Standard accessories
Designation Item number
36/F3 fastener guide 3737 36/S13 base plate 3738
5
Page 11
Designation Item number
36/DNI piston 409313 Spring clip 3739
en
5 Technical data
Right of technical changes reserved.
Tool DX 36
Weight 2.4 kg (5.29 lb) Dimensions (L x W x H) 370 mm (14.57") × 52 mm (2.05") × 151 mm (5.94") Maximum fastener length 62 mm (2.44") Cartridges 6.8/11 M (27 cal. short) green, yellow, red Power regulation 3 cartridge power levels, power regulation wheel Contact movement 14 mm (0.55") Contact pressure 140 N Ambient operating temperature range -15…+50°C (+5…+122 °F) Recommended maximum fastening rate 600/h
6Beforeuse
6.1 Checking the tool 2
WARNING Do not operate the tool when parts are damaged or when the controls do not function correctly. If
NOTE
Read the operating instructions before the tool is oper­ated for the first time.
necessary, have the tool repaired at an authorized Hilti service center.
Check that no cartridge strip is loaded in the tool. If there is a cartridge strip in the tool, pull it up out of the tool by hand from above. Check all external parts of the tool for damage and check that all controls operate faultlessly. Check the piston and spring clip for wear and ensure that the parts have been fitted correctly.
7Guidelines
7.1 Fastening guidelines
These guidelines must be observed at all times.
NOTE
For detailed information, please ask your local Hilti sales and service office for a copy of the applicable technical guidelines or national technical regulations.
6
Page 12
7.1.1 Minimum distances and spacing
Minimum distances and spacing when fastening to steel
%$
Amin.edgedistance=15mm(") Bmin.spacing=20mm(³") C min. base material thickness = 4 mm (⁵⁄₃₂")
&
G
Minimum distances and spacing when fastening to concrete
%$
(7
&
7.1.2 Depth of penetration
NOTE
Examples and specific information can be found in the Hilti Fastening Technology Manual.
Nail lengths for steel
Amin.edgedistance=70mm(2³") b min. spacing = 80 mm (3¹⁄₈") c min. base material thickness = 100 mm (4")
ET Depth of penetration: 12 ± 2 mm (½" ± ¹⁄₁₆")
en
ET
Nail lengths for concrete
ET
8Operation
WARNING
The material may splinter or fragments of the magazine strip may fly off when the fastener is driven. The user of
the tool and other persons in the immediate vicinity must wear protective glasses and a hard hat. Splin-
ET Depth of penetration: 22 mm (max. 27 mm) (⁷⁄₈"
(max. 1"))
tering material presents a risk of injury to the eyes and body.
CAUTION
The fastener driving action is initiated by ignition of a pro­pellant charge. The user of the tool and other persons
in the immediate vicinity must wear ear protectors.
Exposure to noise can cause hearing loss.
7
Page 13
WARNING
Never make the tool ready to fire by pressing it against a part of the body (e.g. the hand). This could cause a nail orthepistontobedrivenintoapartofthebody.Never
press the tool against a part of the body.
WARNING
en
Never redrive a fastener. This may cause the fastener to break and the tool may jam.
WARNING Never drive fasteners into existing holes unless this is recommended by Hilti (e.g. DX‑Kwik).
CAUTION Do not exceed the recommended fastener driving rate (number of fasteners driven per hour).
8.1 Procedure if a cartridge fails to fire
If a cartridge fails to fire or misfires, always proceed as follows: Keep the nose of the tool pressed at right angles against the working surface for 30 seconds. If the cartridge still fails to fire, withdraw the tool from the working surface, taking care to avoid pointing it toward your body or toward bystanders. Load the next cartridge on the strip by cycling the tool. Use up the remaining cartridges on the strip and remove the used cartridge strip from the tool. The (partly) used cartridge strip must then be disposed of appropriately to prevent further use or misuse of any unfired cartridges.
8.2 Loading the tool 3
1. Push the nail, head first, into the nose of the tool from the front until it is held in place in the tool by the washer on the nail.
2. Push the cartridge strip, narrow end first, into the grip of the tool from below until the full length of the cartridge strip is inside the grip.
3. If you wish to use a partly-used cartridge strip, pull the strip upwards by hand out of the tool slightly until the first unused cartridge is in place in the cartridge chamber.
8.3 Setting the power level 4
1. Select a cartridge power level and power setting to suit the application.
2. If you cannot estimate this on the basis of previous experience, always begin with the lowest power. Select a cartridge of the lowest power level (color code) and turn the power regulating wheel to 1.
3. Drive a nail. If the nail doesn’t penetrate deeply enough, increase the driving power by turning the power regulating wheel. If necessary, use a more powerful cartridge.
8.4 Driving a fastener 5
DANGER Always observe the safety rules listed in the operating instructions.
1. Press the tool against the working surface at right angles.
2. Drive the fastener by pulling the trigger.
8.5 Cycling the tool 6
NOTE
If the cycling action is stiff (i.e. pulling out, pushing back in), this indicates that the tool needs to be cleaned. Servicethetool!(seesection9.3).
1. After driving a fastener, grip the collar at the nose of the tool between the thumb and forefinger.
2. Pullthenoseunitforwardinthemainaxisofthetool as far as it will go.
3. Thenmovethenoseunitallthewaybacktoits original position. This movement brings the piston back to its starting position and advances the cartridge strip to the next cartridge. The tool is then ready to drive the next fastener.
8.6 Unloading the tool 7
Check that there is no cartridge strip or fastener in the tool. If there is a cartridge strip or fastener in the tool, pull the cartridge strip up out of the tool by hand from above and remove the fastener from the fastener guide.
9 Care and maintenance
CAUTION
When this type of tool is used under normal operating conditions, dirt and residues build up inside the tool and functionally relevant parts are also subject to wear. Reg-
ular inspections and maintenance are thus essential in order to ensure reliable operation. We recommend that the tool is cleaned and the condition of the pis-
8
ton checked at least daily when the tool is subjected to intensive use, and at the latest after driving 3,000 fasteners.
WARNING All cartridges must be removed from the tool. Check to ensure that no fastener is present in the fastener guide before carrying out maintenance or repairs.
Page 14
CAUTION
The tool may get hot during use. You could burn your hands. Do not dismantle the tool while it is hot. Allow
the tool to cool down.
9.1 Care of the tool
Clean the outside of the tool at regular intervals with a slightly damp cloth.
WARNING
Do not clean with a spray or pressure washer. Do not permit foreign objects to enter the interior of the tool.
9.2 Maintenance
Check all external parts of the tool for damage at regular intervals and check that all controls operate faultlessly. Do not operate the tool if parts are damaged or when the controls do not function faultlessly. If necessary, the tool should be repaired by Hilti Service. Use the tool only with the recommended cartridges and power settings. Use of the wrong cartridges or use of excessively high power settings may lead to premature failure of parts of the tool.
CAUTION
Dirt and residues in DX tools contain substances that may be hazardous to your health. Do not inhale dust /
or dirt from cleaning. Keep the dust or dirt away from foodstuffs. Wash your hands after cleaning the tool. Never use grease for the maintenance/lubrication of parts of the tool. This may lead to malfunctions. Use only Hilti lubricant spray or a product of equivalent quality.
9.3 Servicing the tool
Service the tool if fastener driving power is found to be inconsistent, if cartridges misfire or if parts of the tool no longer move or operate smoothly and easily. In other words, servicing is necessary when it takes more force to press the tool against the work surface, when trigger resistance increases, when the power regulating wheel begins to stick, when the cartridge strip is difficult to remove or the cycling action becomes increasingly stiff.
9.3.1 Disassembling the tool 8
CAUTION
Forcing the spring clip into place may cause it to jump off with considerable energy. Take care to avoid injuring
yourself or others. Hold the assembly with its back facing downwards.
1. Pivot the catch out by turning the ring through 45 degrees. NOTE If the catch sticks, a nail can be used to help release it.
2. Allow the assembly to slide out of the tool. NOTE If the assembly sticks in place it can be released by pulling with a jerk.
3. Removethespringclip.Useasuitabletoolforthis purpose (e.g. screwdriver or nail).
4. Pull the baseplate, complete with the fastener guide, off the piston guide.
5. Pull the piston out of the piston guide.
6. Allow the fastener guide to slide out of the base plate toward the rear. NOTE If the parts of the tool tend to stick due to carbon build-up, use the piston to push the fastener guideoutofthebaseplatefromthefront.
9.3.2 Checking the piston for wear
NOTE
Never use a worn or damaged piston and do not attempt to manipulate or modify the piston.
Replace the piston when:
- the piston is broken
- the piston is badly worn or chipped (e.g. a 90° segment
broken away).
-thepistonringsarecracked or missing.
- the piston is bent (check by rolling the piston on a
smooth, flat surface).
9.3.3 Checking the fastener guide for wear
Replace the fastener guide if the tubular section is dam­aged (e.g. bent, widened or cracked).
9.3.4 Checking the spring clip for wear
Replace the spring clip if it is badly worn or bent.
9.3.5 Cleaning 9
Clean the tool at least once a week or, respectively, immediately after each period of heavy use (after driving approx. 3,000 nails). Use the appropriate brushes to clean the individual parts:
1. Clean the fastener guide and base plate, inside and out.
2. Clean the piston and piston rings until the parts move freely.
3. Clean the piston guide, inside and out.
4. Clean the inside of the housing.
9.3.6 Lubrication
Spray the cleaned parts lightly with the Hilti lubricant spray supplied. Use only Hilti lubricant spray or a product of comparable quality.
9.3.7 Assembling the tool 
NOTE
Handle the small parts carefully. They could get lost.
1. Fit the fastener guide into the base plate.
2. Slide the piston into the piston guide as far as it will go.
3. Fit the base plate with the fastener guide onto the piston guide. NOTE The pin on the piston and the slot in the base plate and piston guide must be in alignment.
4. Press the spring clip into the recess.
5. Guide the assembly into the tool. NOTE The slot in the assembly must be in alignment with the catch.
en
9
Page 15
6. Press the catch into the opening in the ring and then rotate the ring back through 45 degrees. NOTE The catch can be removed when pivoted out and subsequently reinserted.
en
9.3.8 Checking
After carrying out care and maintenance, check that all protective and safety devices are fitted and that they function faultlessly.
NOTE
The tool can be checked, as follows, to determine whether it is ready to fire: Press the nose of the un­loaded tool (i.e. no cartridges or fastener in the tool) firmly against a hard surface and pull the trigger. A clearly heard click from the trigger mechanism indicates that the tool was ready to fire.
10 Troubleshooting
WARNING
The tool must be unloaded before taking any steps to remedy faults.
Fault Possible cause Remedy
Higher force required to cycle the tool.
Higher force required to press the tool against the surface.
Trigger resistance increases. Build-up of combustion residues. Service the tool (see 9.3) Stiff movement of power regula-
tion wheel. The cartridge strip is difficult to
remove. The tool cannot be fired. The tool is not cycled. The cartridge
Build-up of combustion residues. Service the tool (see 9.3)
Build-up of combustion residues. Service the tool (see 9.3)
Build-up of combustion residues. Service the tool (see 9.3)
Build-up of combustion residues. Service the tool (see 9.3)
has already been fired.
Cycle the tool (see 8.5) Remove the used cartridge and load an unused cartridge.
The tool was not pressed fully against the working surface.
Tool jams. The tool needs to be cleaned. Clean the tool.
The piston is damaged. Check the piston (see 9.3.2) and re-
The tool is damaged. If the problem persists, contact your
10
Press the tool fully against the work­ing surface.
place it if necessary.
localHiltiCenter.
Page 16
Fault Possible cause Remedy
Misfire: the fastener is only partly driven into the base ma­terial.
The piston was in the wrong position. Remove the cartridge strip and cycle
the tool. See section: 8.5 Cycling the tool 6
en
The cartridge strip doesn’t ad­vance.
The cartridge strip cannot be removed.
Bad cartridges. Change the cartridge strip (use a dif-
ferent / dry package if necessary). If the problem persists: service the tool (see 9.3)
The cartridge strip is damaged. Change the cartridge strip.
The tool needs to be cleaned. Clean the tool.
The tool is damaged. If the problem persists, contact your
localHiltiCenter.
The tool has overheated. Allow the tool to cool down.
Subsequently, carefully remove the cartridge strip from the tool.
WARNING
Do not attempt to forcibly remove cartridges from the magazine strip or tool. If the problem persists, contact your localHiltiCenter.
A cartridge doesn’t fire. Bad cartridge. Pull the cartridge strip through to the
next cartridge.
The tool needs to be cleaned. Servicing the tool
WARNING
Check that the correct cartridges are used and that they are in faultless condition. See section: 9.3 Servicing the tool If the tool cannot be disassembled, contact your local Hilti Center.
11
Page 17
Fault Possible cause Remedy
The cartridge strip melts. The tool is pressed against the work-
ing surface for too long before firing.
The fastener driving rate is too high. Stop using the tool immediately.
en
A cartridge detaches itself from the cartridge strip.
The fastener driving rate is too high. Stop using the tool immediately.
Fire the tool sooner after pressing it against the working surface. Remove the cartridge strip.
Remove the cartridge strip and allow the tool to cool.
WARNING
Do not attempt to forcibly remove cartridges from the magazine strip or tool. Clean the tool and remove any loose cartridges. If the tool cannot be disassembled contact your local Hilti Center.
Remove the cartridge strip and allow the tool to cool.
WARNING
Do not attempt to forcibly remove cartridges from the magazine strip or tool. Clean the tool and remove any loose cartridges. If the tool cannot be disassembled contact your local Hilti Center.
The piston gets stuck in the base material / fastener is driven too deeply.
The fastener is not driven deeply enough.
12
The fastener is too short. Use a longer fastener.
The fastener has no washer. Use a fastener with washer for appli-
cations on wood.
Driving power is too high. Reduce driving power (adjust the
power regulating wheel). Use a less powerful cartridge.
The fastener is too long. Use a shorter fastener.
NOTE
Observe the min. fastener driving depth requirements. Obtain a copy of the Fastening Technology Manual from your local Hilti Center.
Driving power is too low. Increase driving power (adjust power
regulating wheel). Use a more powerful cartridge.
Page 18
Fault Possible cause Remedy
The nail bends. Hard surface (steel, concrete) Increase driving power (adjust power
regulating wheel).
Hard and/or large aggregates in the concrete.
A rebar is located just below the con­crete surface.
Concrete spalling. Hard/old concrete. Use a shorter nail.
Hard and/or large aggregates in the concrete.
Damaged nail head. Driving power is too high. Reduce driving power (adjust the
Application limit exceeded (very hard material).
The piston is damaged. Change the piston.
Use a more powerful cartridge. Use the DX-Kwik method (predrilling).
Use a shorter nail. Use a nail with a higher application limit. Use the DX-Kwik method (predrilling). Drive the fastener at a different posi­tion.
Use a more powerful cartridge. Use the DX-Kwik method (predrilling).
power regulating wheel). Use a less powerful cartridge.
Use a nail with a higher application limit.
en
The nail doesn’t penetrate deeply enough.
Driving power is too low. Increase driving power (adjust power
Application limit exceeded (very hard material).
The system is unsuitable. Use a more powerful system, e.g.
regulating wheel). Use a more powerful cartridge.
Use a nail with a higher application limit.
DX 76 (PTR).
13
Page 19
Fault Possible cause Remedy
The nail doesn’t hold in the base material.
Thin steel base material (< 4 mm) Use a different power setting or differ-
en
ent cartridge power level. Use a nail suitable for thin steel base material.
Nail breakage. Driving power is too low. Increase driving power (adjust power
Application limit exceeded (very hard material).
The head of the nail punches through the material fastened (sheet metal).
Driving power is too high. Reduce driving power (adjust the
regulating wheel). Use a more powerful cartridge.
Use a shorter nail. Use a nail with a higher application limit.
power regulating wheel) Use a less powerful cartridge. Useanailwitha“tophat”. Useanailwithawasher.
11 Disposal
Most of the materials from which Hilti tools or appliances are manufactured can be recycled. The materials must be correctly separated before they can be recycled. In many countries, Hilti has already made arrangements for taking back old tools and appliances for recycling. Ask Hilti customer service or your Hilti representative for further information.
14
Page 20
12 Manufacturer’s warranty - tools
Hilti warrants that the tool supplied is free of defects in materialandworkmanship.Thiswarrantyisvalidsolong as the tool is operated and handled correctly, cleaned and serviced properly and in accordance with the Hilti Operating Instructions, and the technical system is main­tained. This means that only original Hilti consumables, components and spare parts, or other products of equiv­alent quality, may be used in the tool.
This warranty provides the free-of-charge repair or re­placement of defective parts only over the entire lifespan of the tool. Parts requiring repair or replacement as a result of normal wear and tear are not covered by this warranty.
13 EC declaration of conformity (original)
Designation: Powder-actuated fasten-
ing tool
Type: DX 36 Generation: 01 Year of design: 1986
We declare, on our sole responsibility, that this product complies with the following directives and standards: 2006/42/EC, 2011/65/EU.
Additional claims are excluded, unless stringent na­tional rules prohibit such exclusion. In particular, Hilti is not obligated for direct, indirect, incidental or con­sequential damages, losses or expenses in connec­tion with, or by reason of, the use of, or inability to use the tool for any purpose. Implied warranties of merchantability or fitness for a particular purpose are specifically excluded.
For repair or replacement, send the tool or related parts immediately upon discovery of the defect to the address of the local Hilti marketing organization provided.
This constitutes Hilti’s entire obligation with regard to warranty and supersedes all prior or contemporaneous comments and oral or written agreements concerning warranties.
Hilti Corporation, Feldkircherstrasse 100, FL‑9494 Schaan
Norbert Wohlwend Tassilo Deinzer
Head of Quality & Processes Manage­ment
BU Direct Fastening BU Measuring Systems 04/2013 04/2013
Head BU Measuring Systems
en
14 Confirmation of CIP testing
The following applies to C.I.P. member states outside the EU and EFTA judicial area: The Hilti DX 36 has been system and type tested. As a result, the tool bears the rectangular PTB approval mark showing approval num­ber S 801. Hilti thus guarantees compliance with the ap-
Technical documentation filed at:
Hilti Entwicklungsgesellschaft mbH Zulassung Elektrowerkzeuge Hiltistrasse 6 86916 Kaufering Deutschland
proved type. Unacceptable defects or deficiencies, etc. determined during use of the tool must be reported to the person responsible at the approval authority (PTB) and to the Office of the Permanent International Commission (C.I.P.).
15
Page 21
15 Health and safety of the operator
15.1 Noise information
Powder-actuated fastening tool
Type DX 36 Model Series
en
Caliber 6.8/11 yellow Power regulation 3 Application Fastening 20 mm laminated wood to concrete (C40)
Declared measured values of noise characteristics according to 2006/42/EC Machinery Directive in conjunction with DIN EN 15895
Noise (power) level, L Emission noise-pressure level in the work station,
2
L
pA, 1s
Peak sound pressure emission level, L
1
±2dB(A)
2
±2dB(A)
3
±2dB(C)
WA, 1S
1
3
pC, peak
Operation and set-up conditions: Set-up and operation of the pin driver in accordance with E DIN EN 15895-1 in the semi-anechoic test room of Müller-BBM GmbH. The ambient conditions in the test room conform to DIN EN ISO 3745. Testing procedure: Enveloping surface method in anechoic room on reflective surface area in accordance with E DIN EN 15895, DIN EN ISO 3745 and DIN EN ISO 11201. NOTE The noise emissions measured and the associated measurement uncertainty represent the upper limit for the noise values to be expected during the measurements. Variations in operating conditions may cause deviations from these emission values.
with the X-U47 P8
103 dB (A) 100 dB (A)
133 dB (C)
15.2 Vibration
Total vibration in accordance with 2006/42/EC does not exceed 2.5 m/s².
16
Further information about user health and safety can be found at www.hilti.com/hse.
Page 22
*2051857*
2051857
Hilti Corporation
LI-9494 Schaan Tel.:+423 /234 2111 Fax:+423 /234 29 65 www.hilti.com
Hilti = registered trademark of Hilti Corp., Schaan W 1698 | 0813 | 00-Pos. 2 | 1 Printed in China © 2013 Right of technical and programme changes reserved S. E. & O
.
2051857 / A4
Printed: 12.08.2013 | Doc-Nr: PUB / 5125370 / 000 / 01
Loading...