Hellwig Air 6212 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
6212 Air Spring Kit
Dodge 2500/3500 Single and Dual Rear Wheels
Dodge 1500 Mega Cab
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
YOUR INSTALLATION
DO NOT
PROPERLY INSTALLED ON VEHICLE.
DO NOT
A MINIMUM OF AFTER INSTALLATION FOR WARRANTY TO BE VALID. FAILURE TO KEEP MINIMUM PRESSURE IN AIR SPRINGS WILL VOID WARRANTY.
THIS UNIT IS DESIGNED TO INCREASE THE LEVEL LOAD CARRYING CAPACITY OF YOUR VEHICLE. NEVER LOAD THE VEHICLE THIS UNIT IS INSTALLED ON BEYOND THE MANUFACTURER’S MAXIMUM GROSS VEHICLE WEIGHT RATING.
INFLATE AIR SPRING ASSEMBLY UNLESS IT HAS BEEN
INFLATE AIR SPRINGS OVER 100 PSI
IMPORTANT NOTES
10
PSI MUST BE MAINTAINED IN AIR SPRINGS
OVERINFLATION AND IMPROPER USE MAY RESULT IN PERSONAL INJURY AND/OR DAMAGE TO YOUR VEHICLE AND PROPERTY.
6212 ( R-6212 ) 08/17/2012
559-734-7451 800-367-5480 FAX 559-734-7460
BEFORE STARTING YOUR PROJECT
WHEN LIFTING A VEHICLE WITH A JACK, BE SURE TO SET THE PARKING BRAKE AND USE SAFETY STANDS.
ENSURE THAT THE INSTALLATION OF COMPONENTS WILL NOT CRUSH OR DAMAGE FUEL AND BRAKE LINES OR ELECTRICAL HARNESSES.
BEFORE DRILLING ANY HOLES, ENSURE THAT ALL ELECTRICAL WIRES, FUEL LINES, BRAKE LINES, BRAKE HOSES AND ANY OTHER COMPONENTS ARE MOVED OR PROTECTED TO AVOID DAMAGE FROM DRILLING ANY HOLES .
DO NOT ATTEMPT ANY MODIFICATIONS TO THE VEHICLE OTHER THAN THOSE OUTLINED IN THIS INSTRUCTION SHEET. IF ANY INTERFERENCE WITH THE GAS TANK, FUEL LINES, BRAKE LINES, EXHAUST PIPE, ETC. EXISTS, STOP YOUR INSTALLATION AND CALL HELLWIG PRODUCTS FOR TECHNICAL HELP.
IF WHEELS ARE REMOVED FOR INSTALLATION OF KIT, CHECK MANUFACTURERS SPECIFICATIONS FOR PROPER LUG NUT TORQUE BEFORE REINSTALLING WHEELS.
WHEN CUTTING AIR BRAKE TUBING A SQUARE CUT IS REQUIRED OR LEAKAGE MAY RESULT.
4 Wheel Drive 2 Wheel Drive
1. Park vehicle securely and set park­ing brake and chock wheels. Remove factory bump stops from vehicle by removing nuts from studs using a 15mm wrench or socket
1
2. Install elbow fitting in port of air spring. Torque fitting to approximately 20 ft-lb.
6212 ( R-6212 ) 08/17/2012
559-734-7451 800-367-5480 FAX 559-734-7460
3/8 x 1” Studs. Apply locktite to threads before installation
3. Prepare frame adapter plates for mounting to vehicle frame by installing 3/8 x 1” studs into threaded holes as shown. Apply locktite to threads before installation.
4. Attach frame adapter plates to frame rails as shown using M10-1.5 x 30 flat head cap screws. Torque to 25 ft-lb.
6212 ( R-6212 ) 08/17/2012
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