Hellwig Air 6110 User Manual
559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
6110 Air Spring Kit
Ford F150 2/4WD
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTING
YOUR INSTALLATION
IMPORTANT NOTES
DO NOT INFLATE ANY AIR SPRING ASSEMBLY UNLESS IT HAS BEEN
PROPERLY INSTALLED ON VEHICLE.
DO NOT INFLATE AIR SPRINGS OVER 50 PSI.
LOADS REQUIRING OVER 50 PSI WILL EXCEED THE GVW AND
DESIGN LIMITS OF THE VEHICLE AND MAY RESULT IN PERSONAL
INJURY AND/OR DAMAGE TO YOUR VEHICLE AND PROPERTY.
A MINIMUM OF 5-10 PSI MUST BE MAINTAINED IN AIR SPRINGS
AFTER INSTALLATION FOR WARRANTY TO BE VALID. FAILURE TO
KEEP MINIMUM PRESSURE IN AIR SPRINGS WILL VOID WARRANTY.
THIS UNIT IS DESIGNED TO INCREASE THE LEVEL LOAD CARRYING
CAPACITY OF YOUR VEHICLE. NEVER LOAD THE VEHICLE THIS
UNIT IS INSTALLED ON BEYOND THE MANUFACTURER’S MAXIMUM
GROSS VEHICLE WEIGHT RATING.
6110( R-6110) 01/24/2013
559-734-7451 800-367-5480 FAX 559-734-7460
BEFORE STARTING YOUR PROJECT
WHEN LIFTING A VEHICLE WITH A JACK, BE SURE TO SET THE PARKING BRAKE AND USE
SAFETY STANDS.
ENSURE THAT THE INSTALLATION OF COMPONENTS WILL NOT CRUSH OR DAMAGE
FUEL AND BRAKE LINES OR ELECTRICAL HARNESSES.
BEFORE DRILLING ANY HOLES, ENSURE THAT ALL ELECTRICAL WIRES, FUEL LINES,
BRAKE LINES, BRAKE HOSES AND ANY OTHER COMPONENTS ARE MOVED OR
PROTECTED TO AVOID DAMAGE FROM DRILLING ANY HOLES .
DO NOT ATTEMPT ANY MODIFICATIONS TO THE VEHICLE OTHER THAN THOSE
OUTLINED IN THIS INSTRUCTION SHEET. IF ANY INTERFERENCE WITH THE GAS TANK,
FUEL LINES, BRAKE LINES, EXHAUST PIPE, ETC. EXISTS, STOP YOUR INSTALLATION AND
CALL HELLWIG PRODUCTS FOR TECHNICAL HELP.
IF WHEELS ARE REMOVED FOR INSTALLATION OF KIT, CHECK MANUFACTURERS
SPECIFICATIONS FOR PROPER LUG NUT TORQUE BEFORE REINSTALLING WHEELS.
WHEN CUTTING AIR BRAKE TUBING, A SQUARE CUT IS REQUIRED AND THE HOSE END
MUST NOT BE DEFORMED OR LEAKAGE MAY RESULT.
Bump Stop
1. Park vehicle securely and set parking brake and chock wheels. Remove
factory bump stops from vehicle by removing nuts from studs using a
13mm socket.
6110( R-6110) DO NOT INFLATE AIR SPRINGS OVER 50 PSI 01/24/2013
559-734-7451 800-367-5480 FAX 559-734-7460
M10-1.5 Flat head cap
screw. Torque to 25 ft-lb
2. Install frame adapter on frame using M10-1.5 flat head cap screw. Align bracket
so that the inboard holes are evenly spaced from the inside wall of the frame rail.
Torque to 25 ft-lb.
3. Install fitting in port of air spring. Torque fitting to approximately 20 ft-lb.
3/8” X 1” threaded stud
4. Install threaded studs into
frame adapter with countersunk
holes oriented as shown. Apply
loc-tite supplied in kit to threaded
studs before installation.
4
6110( R-6110) DO NOT INFLATE AIR SPRINGS OVER 50 PSI 01/24/2013
3/8” X 1-1/2” threaded stud
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