Hellwig 7708 User Manual

559-734-7451 800-367-5480 FAX 559-734-7460
INSTALLATION INSTRUCTIONS
2009+ Dodge 1500 2WD
FRONT STABILIZER BAR
Thank you for purchasing a quality Hellwig Product.
PLEASE READ THIS INSTRUCTION SHEET COMPLETELY BEFORE STARTINGYOUR INSTALLATION
1
SAFETY: BEFORE STARTINGYOUR INSTALLATION, BE SURE TO SET PARKING BRAKE AND
CHOCK TIRES.
NOTE: TO EASE INSTALLATION AND TO PROPERLY ADJUST THE BAR, THE WEIGHT OF THE
RAISE VEHICLE BY THE FRAME.
NOTE: THIS SWAY BAR IS DESIGNED TO REPLACE THE FACTORY INSTALLED SWAY BAR AND
REUSES THE FACTORY SUPPLIED END LINKS.
7708 ( R-7708 ) 11/19/2009
559-734-7451 800-367-5480 FAX 559-734-7460
1. Remove the factory installed anti sway bar and the mounting hardware. Do not discard the nuts on the fac­tory end links as they will be re-used.
2. Lubricate and install the D-shaped poly bushings on the new sway bar in the same location that the bushings were on the factory sway bar. SEE PHOTO ONE (1).
3. Position the U-plates over the D-shaped poly bushings and position the new sway bar on the frame with the supplied mounting bolts. Leave loose at this time to allow for adjustment later.
4. Reattach the end links to the sway bar.
5. Tighten the frame bolts to 25-30 ft-lb. Tighten the end link bushings until they begin to bulge slightly. Re­check your installation, check for clearance on all undercarriage components; wiring, exhaust, springs, fuel and brake lines.
6. Turn wheels full lock left and then right, check for clearance on tires, wheels and steering components.
7. After one week of driving recheck your installation. Re-check on regular basis thereafter.
ATTENTION INSTALLER: BE SURE THAT THE CUSTOMER RECEIVES THIS INSTRUCTION
SHEET, ALL IMORTANT NOTE CARDS AND THE WARRANTY FORM
7708 ( R-7708 ) 11/19/2009
Loading...