Harman Kardon MK-100, Maestrokitchen-MK100 Service Manual

harman/kardon Service Manual

MAESTROKITCHEN MK100

Sound system.

PACKING, SPEAKERS 2
PACKING, CO
PACKING, SHIPPING 4
EXPLODED VIEW AND PARTS 5

Released EU2012 Harman Consumer Group, Inc. Rev 0, 3/2012
8500 Balboa Boulevard
Northridge, California 91329

NTROL UNIT 3

CONTENTS

PARTS LIST 6
UNIT ASSEMBLY PROCESS
SCHEMATIC DIAGRAMS 22

8

Harman Kardon

MK 100 Service Manual

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Harman Kardon

MK 100 Service Manual

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DESCRIPTIONP/NITEM

XXXXXXXX 1/1

LEFT EPE 251*125*115MM FOR NM-400-MM 1/1

RIGHT EPE 251*125*115MM FOR NM-400-MM 1/1

FRONT EPE 125*100*55MM FOR NM-400-MM

PE BAG 850*320MM FOR NM-400-MM(東立)

Paper tray for NM-400-MM 1/1

Cable Kits 4000mm BLK C19922045(鈺滿榮)

PLASTIC FOOT KITS PC+ABS Bla ck PE BA G W/RECYCLE LOGO FOR NM-400-MM(和興)

BRACKET KITS PE BAG W/RECYCLE LOG O FOR NM-400-MM(廣迎)

AC/DC ADAPTER 100~240V 24V 5A STD -24050

REMOTE CONTROLLER 2400~2525M Hz 13KEY RB85A00(REMOTE SOLUTION)

Hardware, Screw, M3x5mm, Philips Flat head, Black 8PCS/BAG

FM ANTENNA 50ohm LENGTH 2900mm GY1 97HT0220-C002(WIESON)

PWR CORD CABLE 2000mm KE-23+ KE-24 BLACK(健力)

I-Device Pad for NM-400-MM Harman(coo kplAY)(瑞成)

XXXXXXXX

PE BAG 380*240mm DA-903/TLR (東誠)

GIFT BOX FOR NM-400-MM

CARTON SHEET 669*267MM FOR NM-400-MM

Product S/N Label NM-400-MM HARMAN

OUT CARTON 676*267*292MM FOR NM-400-MM

Carton Label for NM-400-MM Harman

Paper Sheet 447*70mm for NM-400-MM(進揚) 1/1

Q'TY

1/1

1/1

1/1INNER BOX FOR NM-400-MM

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/1

1/2

1/2

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1/1

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MK 100 Service Manual

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TOP VIEW
SCALE 1:1

REFERENCE VIEW

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MK 100 Service Manual

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MainBoard

Description

Marvell Aspen L 400MHz

DDR2 128MB for Aspen

Flash MTFC2GGQDM-WT 2GB => 256MB

MCU MSP430F4132IRGZ (TI)

CPLD IC 3.3V LC4032V-75TN48C 7.5ns TQFP 48PIN SMD(LATTICE)

CPLD IC LC4032ZE-7TN48C 7.5ns TQFP 48PIN SMD(LATTICE)

POWER IC MAX8660ETL+ QFN 40PIN H=0.8 (MAXIM)

DC-DC CONVERTER IC 1A SC194BMLTRT MLP 10P H=1 SMD(SEMTECH)

DC/DC CONVERTER IC ZT7103S SOT23 5PIN H=1.4 SMD(ZILLTEK)

IC RTC ISL1208IB8Z SOP-8 H=1.75mm SMD(IINTERSIL)

X`TAL SMD 32.768KHz 20ppm/12.5pF G53270001(亞陶ECERA)

CHIP MONO 0805 22uF/6.3V +-10% X7R C2012X7R0J226KT SMD(TDK)*10

CHIP MONO 0603 10uF/6.3V +-20% X5R C1608X5R0J106MT SMD(TDK)*12

CHIP MONO 1210 100uF 6.3V +-20% X5R C3225X5R0J107MT SMD(TDK)*3

CHIP TAN D 220uF/10V +-20% 0.5ohm 7.3*4.3*2.8MM T491D227M010AT SMD(KEMET)*8

CHIP MONO 1206 100uF 6.3V +-20% X5R GRM31CR60J107ME39L SMD(MURATA)*2

CHIP MONO 1210 47uF 16V +-20% X5R GRM32ER61C476ME15K SMD(MURATA) *12

CHIP ELECT 100uF/16V +-20% 105

℃

φ8*6.2MM EEEFC1C101P SMD(PANASONIC)

LOW CAPACITANCE TVS DIODE ARRAY VRWM:5V15KV/8KV SRV05-4.TCT SOT-23 6P H=1.45 SMD(SEMTECH)

INDUCTOR 2.2uH +-30% 2.04A 4.7*4.7*3mm MSCDRI-4D28-2R2N SMD(MAG. LAYERS)*3

INDUCTOR 3.3uH +-20% 1.3A 3*3*1.5mm MLPS-3015-3R3M SMD(MAG. LAYERS)*2

REG IC 1.25V/0.9V RT9173PS 1.5A SO8 H=1.75 SMD(RICHTEK)*2

LDO REGULATOR IC 1.8V 1.5A SOT-223 ADP3339AKCZ-1.8-RL 3P H=1.7 SMD (ADI)

CON,BTB,DF12-60DS-0.5V ,0.5mm 60PIN 2*30P,SMD(HIROSE) *2

Connectors

Cables

PCB ( 6 layers)

Others - Resisters/Inductors/Capacitors ….

AudioBoard

Description

AMP IC DIGITAL AUDIO PROCESSOR STA309A TQFP 64P H=1.6 SMD(ST)

AMP IC QUAD HALF BRIDGE STA508 SMD(ST)

AMP IC TJM4558CD Wide Bandwidth Dual Bipolar Operation Amplifiers SO8 (ST)

MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)

IC SWITCHING MP8676DN STEP DOWN 42V 4.5A SOIC8

ELECT CAP 1000uF/25V 105℃φ12.5*20 P=5MM KY (NCC) *7

220uF/50V 10*16 P=5mm KY (NCC) *8

INDUCTOR 10uH +-20% 4.4A 10.3*10.5mm SCDS104R-100M-N SMD(CHILISIN) *8

CHIP MONO 1210 22U/25V +-20% X5R C3225X5R1E226MT SMD(TDK)*6

SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)

Others - Resisters/Inductors/Capacitors ….

Heatsink

4mm screw banana plug pair *1 female - Right Speaker

4mm screw banana plug pair *1 female - Left Speaker

4mm screw banana plug pair *1 female - Subwoofer

PowerBoard

Description

FS510T POWER CORD (JP)PWR-001-002 (LONGWELL)

ower Cable 8 Pin L=100mm GHT0220RA-007

Power Cable 6 Pin L=130mm GHT0220RA-008

20uF/50V 10*16 P=5mm KY (NCC)

Harman Kardon

MK 100 Service Manual

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CHIP MONO 1210 10uF 35V +-10% X5R T=1.9GMK325BJ106KN-T SMD(TAIYO YUDEN)*6

CHIP MONO 1206 22uF/16V K/X5RGRM31CR61E226K(MURATA)*4

CHIP TAN X 100U/25V +-20% T491X107M025AH SMD(KEMET)

CAP TAN 220uF 16V +-20% SMD 7. 3*4.3 TAPING 0.5OHM (KEMET) *2

MOSFET N 19A 30V SiS402DN-T1-GE3 PowerPAK SMD (VISHAY)

STEP DOWN CONU IC 32V 3A MP2403DN-LF-Z SOIC8 H=1.73 SMD(MPS)

STEP DOWN CONU IC 30V 6A MP8670DN-LF-Z SOIC H=1.7 SMD(MPS)

Others - Resisters/Inductors/Capacitors ….

TouchPanelBoard Description

FFC Cable 68 Pin P=0.5mm L=120mm A68120C3344NB (E&T)

RF IC Remote nRF24L01+ QFN20

Azotek IQS221 touch/proximity IC 9 channel (Holystone)

FPC Connecter 68 Pin P=0.5mm 91505-06801 SMD (Aces)

FPC Connecter 50 Pin P=0.5mm Top 88706-5001 SMD (Aces)

SURGE SUPPRESSOR 0603ESDA-MLP7 SMD(BUSSMANN)

PCB*2 ( one is 4 layers , the other one is 2 layers )

Others - Resisters/Inductors/Capacitors ….

Remote Controller Description

nRF24L01 (NORDIC)

Crystal 16MHz

MCU ATMEGA48-24AI ( Atmel)

PCB ( 2 layers)

Other Components

Upper/Bottom/Battery Casing

Coin Type Lithium Battery

Manufacturer Part

Number

Manufacturer Part Description Qty

241-030-05584-0BAE SUBWOOFER CABINET

1

249-ABS-05263-0BAE PORT TUBE

1

328-SPG-05890-0WAE INSULATION 360*170*10MM 2000#

2

320-0024-001 SUBWOOFER LF DRIVER

1

166-5045A3GCD-E SPEAKER CABLE BLK/RED 450MM UL2468#20AWG+T250/0.8T+T205/0.8T

1

352-AM04018C1507-E SCREW T4*18

4

RM-ETN0053K32PR-4A14 NXT DRIVER

2

166-507598GA-E CABLE

2

315-ABS-05276-0AAE TRIM PANEL

2

333-EVA-06047-0BAE EVA 38 DEGREE Φ102*1.0

2

333-EVA-06062-0BAE EVA 4 STRIPS PER TRIM PANEL

2

333-EVA-06074-0BAE EVA 6*1300*0.8 EVA BLACK 38 DEGREE

2

317-ABS-05209-0BAE SUBWOOFER TERMINAL COVER 1

350-EM03520D082-E SCREW T3.5*20

4

320-SR-05258-0BAE RUBBER GROMMET SR 50*10*1.0H

4

371-000-05303-E SCREW BAG ( M4*10 8 PCS PER BAG Black/Grey 4/4)

1

371-000-05304-E SCREW BAG ( 350-AM03512D136-E*20 PCS + PE BAG )

1

376-000-01273-0BAE CABLE CLIP [BLACK ]

4

376-000-01273-0WAE CABLE CLIP [W HITE]

4

370-000-05112-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED

1

370-000-05113-E SPEAKER CABLE 5 M AWG# 18-30 RED INSULATED AND SPADE PLUG ONE END

2

431-000-07371-E EPE

1

431-000-07372-E EPE

1

431-000-07369-E EPE

2

431-000-07370-E EPE

2

430-002-05462-E PEARL BAG

1

411-000-08967-E SERIAL NUMBER LABEL

1

400-000-09794-E BEAUTY CARTON

1

401-000-05340-E INNER SLEAVE

1

401-000-05341-E INNER SLEAVE

1

403-000-06054-E CARD BOARD INSERT

1

410-000-07040-E MODEL LABEL

1

376-000-01275-E OM

1

376-000-01275-E ACCESSORY BAG ( WIRE CHANNELS GREY x 2 + WHITE x 2 )

1

156-H030012-E HEAT SHRINK TUBE φ3*12mm

4

Harman Kardon

MK 100 Service Manual

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MK-400 SO /230

Harman Kardon

MK 100 Service Manual

Page 8 of 47

Unit assembly process

NABU

02/25/2011

Bottom cover assembly process

Harman Kardon

MK 100 Service Manual

Page 9 of 47

Step 1 : PCB fixed on the bottom cover

Harman Kardon

MK 100 Service Manual

Page 10 of 47

A

Bottom cover

Audio board

B

Use MACHINE SCREW with washer M3.0*L5.0mm x15pcs

Power board

Main board

C

Step 2: CD ROM fixed on the bottom cover

Harman Kardon

MK 100 Service Manual

Page 11 of 47

FFC CABLE 18PIN P=1mm L=200mm B18200C334FP25*10*5-R3

EMI CORE 65R@100MHz FP 25*10*5-R3(SPORTO

a. CD ROM FFC cable need through the frame hole

b. CD ROM FFC cable contact on the audio board

C. Use screw to fixed the CD ROM

Screw (Hardware,Screw,M2.6*5mm,Philips Pan head, MACHINE,BLACK OXIDE) x4PCS

Step 3: PCB cable contact

Harman Kardon

MK 100 Service Manual

Page 12 of 47

Power Control Cable 4Pin L=80

Power Control Cable 8Pin L=38

PIN P=0.5mm L=50mm

EVA form

Power board

Audio board

main board

Use nut to fixed

Power Control Cable 8P L=97

Front cover assembly process

Harman Kardon

MK 100 Service Manual

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Step 1 : PCB process and front cover assembly

Harman Kardon

MK 100 Service Manual

Page 14 of 47

a. Adhesive with reflection film tape on the PCB front side

CD touch PCB

Power touch PCB

b. PCB front side tape on the front cover

Use jig to fixed the position

Step 2 : front cover PCB cable process

Harman Kardon

MK 100 Service Manual

Page 15 of 47

图5

PCB Sticks on the front cover

FFC cable

图7

CD touch board

Tape the sponge on the board back side:
CD TOUCH BOARD CUSHION PORON ML-32
POWER TOUCH BOARD CUSHION PORON ML-32

图6

Navigation board