HARLEY-DAVIDSON XL883N User Manual

2008.5 Sportster Models Owner's Manual: Safety First

Owner's Manuals Print Close Window

Safety First

Safe Operating Rules: Sportster Models

Top of page

Motorcycles are different from other vehicles. They operate, steer, handle and brake differently. Unskilled or improper use could result in loss of control, death or serious injury. (00556c)

● Take a rider training course.

● Read Owner's Manual before riding, adding accessories or servicing.

● Wear a helmet, eye protection and protective clothing.

● Never tow a trailer.

Before operating your new motorcycle it is your responsibility to read and follow the operating and maintenance instructions in this manual, and follow these basic rules for your personal safety.

● Know and respect the rules of the road (see RULES OF THE ROAD section). Carefully read

and observe the rules contained in the RIDING TIPS booklet accompanying this Owner's Manual. Read and familiarize yourself with the contents of the MOTORCYCLE HANDBOOK for your state.

● Before starting engine, check for proper operation of brake, clutch, shifter, throttle controls,

correct fuel and oil supply.

Do not use aftermarket parts and custom made front forks which can adversely affect performance and handling. Removing or altering factory installed parts can adversely affect performance and could result in death or serious injury. (00001a)

● Use only Harley-Davidson approved parts and accessories. Use of certain other

manufacturer's performance parts will void your new motorcycle warranty. See your HarleyDavidson dealer for details.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (1 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Stop the engine when refueling or servicing the fuel system. Do not smoke or allow open flame or sparks near gasoline. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00002a)

When refueling your motorcycle, the following rules should be observed.

● Refuel in a well ventilated area with the engine turned off.

● Remove fuel filler cap slowly.

● Do not smoke or allow open flames or sparks when refueling or servicing the fuel system.

● Do not fill fuel tank above the bottom of the filler neck insert.

● Leave air space to allow for fuel expansion.

Do not store motorcycle with gasoline in tank within the home or garage where open flames, pilot lights, sparks or electric motors are present. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00003a)

Engine exhaust from this product contains chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. (00004f)

Do not run motorcycle in a closed garage or confined area. Inhaling motorcycle exhaust, which contains poisonous carbon monoxide gas, could result in death or serious injury. (00005a)

The jiffy stand locks when placed in the full forward (down) position with vehicle weight on it. If the jiffy stand is not in the full forward (down) position with vehicle weight on it, the vehicle can fall over which could result in death or serious injury. (00006a)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (2 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Be sure jiffy stand is fully retracted before riding. If jiffy stand is not fully retracted, it can contact the road surface causing a loss of vehicle control, which could result in death or serious injury. (00007a)

● A new motorcycle must be operated according to the special break-in procedure. See

Break-in Riding Rules.

● Operate motorcycle only at moderate speed and out of traffic until you have become

thoroughly familiar with its operation and handling characteristics under all conditions.

NOTE:

We recommend that you obtain information and formal training in the correct motorcycle riding technique. In the United States, the Motorcycle Safety Foundation

offers beginning and advanced

rider safety courses. Call (949)727-3227 for information.

Travel at speeds appropriate for road and conditions and never travel faster than posted speed limit. Excessive speed can cause loss of vehicle control, which could result in death or serious injury. (00008a)

● Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce

speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.

● Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be

subject to upsetting forces such as wind blasts from passing trucks, holes in the pavement, rough road surfaces, rider control error, etc. These forces may influence the handling characteristics of your motorcycle. If this happens, reduce speed and guide the motorcycle with a relaxed grip to a controlled condition. Do not brake abruptly or force the handlebar. This may aggravate an unstable condition.

● Keep cargo weight concentrated close to the motorcycle and as low as possible to minimize

the change in the motorcycle's center of gravity. Distribute weight evenly on both sides of the vehicle and do not load bulky items too far behind the rider or add weight to the handlebars or front forks. Do not exceed maximum specified load in each saddlebag.

NOTE:

New riders should gain experience under various conditions while driving at moderate speeds.

● Operate your motorcycle defensively. Remember, a motorcycle does not afford the same

protection as an automobile in an accident. One of the most common accident situations occurs when the driver of the other vehicle fails to see or recognize a motorcycle and turns left into the on-coming motorcyclist. Operate only with headlamp on.

● Wear an approved helmet, clothing, and foot gear suited for motorcycle riding. Bright or

light colors are best for greater visibility in traffic, especially at night. Avoid loose, flowing garments and scarves.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (3 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Avoid contact with exhaust system and wear protective clothing that completely covers legs while riding. Exhaust pipes and mufflers get very hot when engine is running and remain too hot to touch, even after engine is turned off. Failure to wear protective clothing could result in burns or other serious injury. (00009a)

● When carrying passengers, it is your responsibility to instruct them on proper riding

procedures. (See Riding Tips for Motorcyclist included in your Harley-Davidson Owner's Kit.)

● Do not allow other individuals, under any circumstances, to operate your motorcycle unless

you know they are experienced, licensed riders and are thoroughly familiar with the operation of your particular motorcycle.

● Protect your motorcycle against theft. After parking your motorcycle, lock the steering head

and remove ignition key from switch. Set security alarm if present.

● Safe motorcycle operation requires alert mental judgment combined with a defensive

driving attitude. Do not allow fatigue, alcohol or drugs to endanger your safety or that of others.

● Vehicles equipped with a sound system should have the volume adjusted to a

nondistracting level before operating vehicle.

● Maintain your motorcycle in proper operating condition in accordance with Regular Service

Intervals: 2008 Sportster Models. Particularly important to motorcycle stability is proper

tire inflation pressure, tread condition, and proper adjustment of wheel bearings and steering head bearings.

Do not operate vehicle with forks locked. Locking the forks restricts the vehicle's turning ability, which could result in death or serious injury. (00035a)

Perform the service and maintenance operations as indicated in the regular service interval table. Lack of regular maintenance at the recommended intervals can affect the safe operation of your motorcycle, which could result in death or serious injury. (00010a)

Do not operate motorcycle with loose, worn or damaged steering or suspension systems. Contact a Harley-Davidson dealer for repairs. Loose, worn or damaged steering or suspension components can adversely affect stability and handling, which could result in death or serious injury. (00011a)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (4 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Regularly inspect shock absorbers and front forks. Replace leaking, damaged or worn parts that can adversely affect stability and handling, which could result in death or serious injury. (00012a)

Use Harley-Davidson replacement fasteners. Aftermarket fasteners can adversely affect performance, which could result in death or serious injury. (00013a)

● See a Harley-Davidson service manual for proper torque values.

● Aftermarket fasteners may not have the specific property requirements to perform properly.

Be sure tires are properly inflated, balanced and have adequate tread. Inspect your tires regularly and see a Harley-Davidson dealer for replacements. Riding with excessively worn, unbalanced or under-inflated tires can adversely affect stability and handling, which could result in death or serious injury. (00014a)

Replace punctured or damaged tires. In some cases, small punctures in the tread area may be repaired from within the demounted tire by a HarleyDavidson dealer. Speed should NOT exceed 50 mph (80 km/h) for the first 24 hours after repair, and the repaired tire should NEVER be used over 80 mph (130 km/h). Failure to follow this warning could result in death or serious injury. (00015a)

Do not exceed the motorcycle's Gross Vehicle Weight Rating (GVWR) or Gross Axle Weight Rating (GAWR). Exceeding these weight ratings can affect stability and handling, which could result in death or serious injury. (00016e)

● GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of

the rider, passenger and cargo that can be safely carried.

● GAWR is the maximum amount of weight that can be safely carried on each axle.

● The GVWR and GAWR are shown on the information plate which is located on the frame

down tube.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (5 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Do not tow a disabled motorcycle. Towing can adversely affect stability and handling, which could result in death or serious injury. (00017a)

Do not pull a trailer with a motorcycle. Pulling a trailer can cause tire overload, reduced braking efficiency and adversely affect stability and handling, which could result in death or serious injury. (00018b)

Direct contact of D.O.T. 4 brake fluid with eyes can cause irritation. Avoid eye contact. In case of eye contact flush with large amounts of water and get medical attention. Swallowing large amounts of D.O.T. 4 brake fluid can cause digestive discomfort. If swallowed, obtain medical attention. Use in well ventilated area. KEEP OUT OF REACH OF CHILDREN. (00240a)

Batteries, battery posts, terminals and related accessories contain lead and lead compounds, and other chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. Wash hands after handling. (00019e)

Wheel weights on wheels without spokes contain lead and lead compounds, chemicals known to the State of California to cause cancer, and birth defects or other reproductive harm. (00356d)

Consult a Harley-Davidson dealer regarding any questions or problems that occur in the operation of your motorcycle. Failure to do so can aggravate an initial problem, cause costly repairs, cause an accident and could result in death or serious injury. (00020a)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (6 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

● Be sure all equipment required by federal, state and local law is installed and in good

operating condition.

Rules of the Road

Top of page

● Keep to the right side of the road centerline when meeting other vehicles coming in the

opposite direction. Ride to left of center of your lane to avoid oily pavement ahead.

● Always sound your horn, actuate your turn signals, and exercise caution when passing

other vehicles going in the same direction. Never try to pass another vehicle going in the same direction at street intersections, on curves, or when going up or down a hill.

● At street intersections give the right-of-way to the vehicle on your right. Do not presume

you have the right-of-way, as the other driver may not know it is your turn.

● Always signal when preparing to stop, turn or pass.

● All traffic signs, including those used for the control of traffic at intersections, should be

obeyed promptly. SLOW DOWN signs near schools and CAUTION signs at railroad crossings should always be observed and your actions governed accordingly.

● When intending to turn to the left, signal at least 100 feet 30.5 meters before reaching the

turning point. Move over to the centerline of the street (unless local rules require otherwise), slow down, enter the intersection of the street and then turn carefully to the left.

● Never anticipate a traffic light. When a change is indicated from GO to STOP (or vice versa)

in the traffic control systems at intersections, slow down and wait for the light to change. Never run through a yellow or red traffic light.

● While turning either right or left, watch for pedestrians, animals, as well as vehicles.

● Do not leave the curb or parking area without signaling. Be sure your way is clear to enter

moving traffic. A moving line of traffic always has the right-of-way.

● Be sure your license plate is installed in the position specified by law and is clearly visible at

all times. Keep the plate clean.

● Ride at a safe speed that is consistent with the type of highway you are on. Pay strict

attention to whether the road is dry, oily, icy or wet.

● Watch for debris such as leaves or loose gravel.

● Weather and traffic conditions on the highway dictate adjusting your speed and driving

habits accordingly.

Accessories and Cargo

Top of page

Harley-Davidson Motor Company cannot test and make specific recommendations concerning every accessory or combination of accessories sold. Therefore, the rider must be responsible for safe operation of the motorcycle when installing accessories or carrying additional weight.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (7 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

See the Accessory and Cargo section in your Owner's Manual. Improper loading of cargo or installation of accessories can affect motorcycle stability and handling, which could result in death or serious injury. (00021a)

● GVWR is the sum of the weight of the motorcycle, accessories, and the maximum weight of

the rider, passenger and cargo that can be safely carried.

● GAWR is the maximum amount of weight that can be safely carried on each axle.

● The GVWR and GAWR are shown on the information plate which is located on the frame

down tube.

Accessory and Cargo Guidelines

The following guidelines should be used when equipping a motorcycle, carrying passengers and/or cargo.

● Do not exceed the legal speed limit or drive too fast for existing conditions. Always reduce

speed when poor driving conditions exist. High speed increases the influence of any other condition affecting stability and increases the possibility of loss of control.

● Pay strict attention to road surfaces and wind conditions. Any two wheeled vehicle may be

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (8 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

This may aggravate an unstable condition.

● Keep cargo weight concentrated close to the motorcycle and as low as possible. This

minimizes the change in the motorcycle's center of gravity.

● Distribute weight evenly on both sides of the vehicle.

● Do not load bulky items too far behind the rider or add weight to the handlebars or front

forks.

● Do not exceed maximum specified load in each saddlebag.

● Luggage racks are designed for lightweight items. Do not overload racks.

● Be sure cargo is secure and will not shift while riding and recheck the cargo periodically.

Accessories that change the operator's riding position may increase reaction time and affect handling of the motorcycle.

● Additional electrical equipment may overload the motorcycle's electrical system possibly

resulting in electrical system and/or component failure.

The front and/or rear guard(s) can provide limited leg and cosmetic vehicle protection under unique circumstances. (Fall over while stopped, very slow speed slide.) It is not made or intended to provide protection from bodily injury in a collision with another vehicle or any other object. (00022a)

Large surfaces such as fairings, windshields, back rests, and luggage racks can adversely affect handling. Only genuine Harley-Davidson items designed specifically for the motorcycle model should be used with proper installation.

Only Touring Harley-Davidson Motorcycles are suitable for sidecar use. Consult a Harley-Davidson dealer. Use of motorcycles other than Touring models with sidecars could result in death or serious injury. (00040a)

Noise Control System

Top of page

Tampering

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (9 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Safety First

Owners are warned that removal or replacement of any noise control system component may be prohibited by law. This prohibition applies prior to vehicle sale or delivery to the ultimate purchaser. Use of a vehicle on which noise control system components have been removed or rendered inoperative may also be prohibited by law.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-1.html (10 sur 10) [2013-01-09 10:27:52]

2008.5 Sportster Models Owner's Manual: Identification

Owner's Manuals Print Close Window

Identification

Vehicle Identification Number (V.I.N.): Sportster Models

Top of page

General

See V.I.N. Locations: Sportster Models. The full 17-digit V.I.N. is stamped on the steering head and printed on a label located on the right front frame down tube.

See

Typical Harley-Davidson V.I.N.: 2008 Sportster Models. A unique 17-digit serial or Vehicle

Identification Number (V.I.N.) is found on each motorcycle. For a description of each item in the V.I.N., refer to

Harley-Davidson V.I.N. Breakdown: 2008 Sportster Models.

Abbreviated V.I.N.

An abbreviated V.I.N. is stamped on the left side of the crankcase between the front and rear cylinders.

Example: CV38111000

See

Typical Harley-Davidson V.I.N.: 2008 Sportster Models for the complete V.I.N. for the

same motorcycle as it appears on the steering head.

NOTE:

Always give the full 17-digit Vehicle Identification Number when ordering parts or making any inquiry about your motorcycle.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-2.html (1 sur 5) [2013-01-09 10:21:12]

2008.5 Sportster Models Owner's Manual: Identification

1. Stamped V.I.N.

2. V.I.N. label

V.I.N. Locations: Sportster Models

Typical Harley-Davidson V.I.N.: 2008 Sportster Models

Harley-Davidson V.I.N. Breakdown: 2008 Sportster Models

POSITION DESCRIPTION POSSIBLE VALUES

1 Market designation 1=Originally manufactured for sale within the United States

5=Originally manufactured for sale outside of the United States

2 Manufacturer HD=Harley-Davidson

3 Motorcycle type 1=Heavyweight motorcycle (901 cc or larger)

4=Middleweight motorcycle (351 cc to 900 cc)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-2.html (2 sur 5) [2013-01-09 10:21:12]

2008.5 Sportster Models Owner's Manual: Identification

4 Model See V.I.N. model table

5 Engine type

2=Evolution

883 cc air-cooled, fuel-injected

3=Evolution

1200 cc air-cooled, fuel-injected

3=Evolution

1200 cc precision-cooled, fuel-injected

6 Introduction date 1=Regular

2=Mid-year

3=California/regular

4=Cosmetic changes and/or special introductory date

5=California/cosmetic changes and/or special introductory date

6=California/mid-year

7 V.I.N. check digit Can be 0-9 or X

8 Model year 8=2008

9 Assembly plant K=Kansas City, MO U.S.A.

10 Sequential number Varies

V.I.N. Model Codes: 2008 Sportster Models

CODE MODEL CODE MODEL

XL 883 Sportster

883

XL 1200R Sportster® 1200 Roadster

XL 883C Sportster

883 Custom

XL 1200L Sportster® 1200 Low

XL 883L Sportster

883 Low

XL 1200N Sportster® 1200 Nightster™

XL 883R Sportster

883R

XR 1200 Sportster® 1200

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-2.html (3 sur 5) [2013-01-09 10:21:12]

2008.5 Sportster Models Owner's Manual: Identification

XL 1200C Sportster

1200 Custom

Labels

Top of page

See Labels: Sportster Models for safety and maintenance labels which were on the vehicle when new. If removed, replacement labels may be purchased for your motorcycle. Refer to

Labels:

Sportster Models for label descriptions.

Labels: Sportster Models

LABEL PART NUMBER DESCRIPTION LOCATION

1 15368-01A Battery warning Top of belt guard (XR

1200)

Front left of rear fork (XL models)

2 29466-08 General warnings (XR 1200) Top of left side cover

3 29127-95B General warnings (XL models except

883R/1200N)

Top of air cleaner cover

4 29404-01A General warnings (XL 883R/1200N) Top of air cleaner cover

5 13699-08 Fuse block label (XR 1200) Inside left side cover

6 13571-07 Fuse block label (XL models) Inside left side cover

7 15376-06 Battery removal/installation Inside left side cover

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-2.html (4 sur 5) [2013-01-09 10:21:12]

2008.5 Sportster Models Owner's Manual: Identification

Labels: Sportster Models

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-2.html (5 sur 5) [2013-01-09 10:21:12]

2008.5 Sportster Models Owner's Manual: Specifications

Owner's Manuals Print Close Window

Specifications

Specifications: 2008 Sportster Models

Top of page

Engine: 2008 XL Sportster Models

ITEM

XL 883

MODELS

XL 1200

MODELS

Number of cylinders

Type 4-cycle, 45 degree

V-Type, air cooled

Compression ratio 8.9-1 9.7-1

Bore 3.00 in. 76.20 mm3.50 in. 88.90

Stroke 3.81 in. 96.77 mm3.81 in. 96.77

Displacement 53.86

cu. in.

883 cc 73.20

cu. in.

1200 cc

Torque 55.0 ft-

lbs

@ 3500 RPM

74.6 Nm

@ 3500 RPM

79.1 ftlbs

@ 4000 RPM

107.3 Nm

@ 4000 RPM

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (1 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Engine: 2008 XR 1200 Model

ITEM SPECIFICATION

Number of cylinders 2

Type 4-cycle, 45 degree

V-Type, precision cooled

Compression ratio 10.0-1

Bore 3.50 in. 88.90 mm

Stroke 3.81 in. 96.82 mm

Displacement 73.41 cu. in. 1203 cc

Torque (World) 74.1 ft-lbs

@ 3500 RPM

100.5 Nm

@ 3500 RPM

NOTE:

Specifications in this publication may not match those of official certification in some markets due to timing of publication printing, variance in testing methods, and/or vehicle differences. Customers seeking officially recognized regulatory specifications for their vehicle should refer to certification documents and/or contact their respective dealer or distributor.

Ignition System: 2008 Sportster XL Models

COMPONENT SPECIFICATION

Ignition timing not adjustable

Battery 12 volt, 12 amp/hr,

sealed and maintenance free

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (2 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Spark plug type 10-6R12

Spark plug size 12 mm

Spark plug gap 0.038-0.043 in. 0.97-1.09 mm

Spark plug torque 12-18 ft-lbs 16.3-24.4 Nm

Ignition System: 2008 Sportster XR 1200 Model

COMPONENT SPECIFICATION

Ignition timing not adjustable

Battery 12 volt, 12 amp/hr,

sealed and maintenance free

Spark plug type 10R12X

Spark plug size 12 mm

Spark plug gap 0.035 in. 0.89 mm

Spark plug torque 12-18 ft-lbs 16.3-24.4 Nm

Transmission: 2008 Sportster Models

TRANSMISSION SPECIFICATION

Type Constant mesh, foot shift

Speeds 5 forward

Sprocket Teeth: 2008 Sportster Models

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (3 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

DRIVE ITEM

NUMBER OF TEETH

XL 883 MODELS XL 1200 MODELS XR 1200

U.S.

MODELS

WORLD

MODELS

U.S.

MODELS

WORLD

MODELS

WORLD

MODELS

Primary Engine 34 38 38 38 34

Clutch 57 57 57 57 57

Final Transmission 28 28 29 30 28

Rear wheel 68 68 68 68 68

Overall Gear Ratios: 2008 Sportster Models

GEAR

XL 883 MODELS XL 1200 MODELS XR 1200

U.S.

MODELS

WORLD

MODELS

U.S.

MODELS

WORLD

MODELS

WORLD

MODELS

1st 10.782 10.782 9.315 9.004 10.782

2nd 7.702 7.702 6.653 6.432 7.702

3rd 5.728 5.728 4.948 4.783 5.728

4th 4.748 4.748 4.102 3.965 4.748

5th 4.071 4.071 3.517 3.400 4.071

Tire Sizes: 2008 Sportster Models

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (4 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

MODEL MOUNT SIZE NUMBER

XR 1200 front 18 in. D502F 120/70 ZR 18

XR 1200 rear 17 in. D502 180/55 ZR 17

XL 883, XL 883R, XL 883L,

XL 1200R, XL 1200L, XL 1200N

front 19 in. D401F 100/90-19

XL 883C, XL 1200C front 21 in. D402F MH90-21

All XL models rear 16 in. D401 150/80B16

2008 vehicles use Dunlop Harley-Davidson tires only.

Tire Pressures: 2008 Sportster Models

MODEL LOAD

TIRE PRESSURE (COLD)

FRONT REAR

PSI kPa PSI kPa

XL models solo rider 30 206 36 248

rider and passenger 30 206 40 275

XR 1200 solo rider 36 248 38 262

rider and passenger 36 248 42 290

Bulb Chart: 2008 Sportster Models

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (5 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

LAMP

DESCRIPTION

(ALL LAMPS 12 VOLT)

BULBS

REQUIRED

CURRENT DRAW

(AMPERAGE)

HARLEYDAVIDSON

PART NUMBER

Headlamp high beam/low beam 1 4.58/5.0 68329-03

position lamp international

1 0.32 53438-92

Tail and stop lamps

tail lamp 1 0.59 68167-04

stop lamp 1 2.10 68167-04

tail lamp international 1 0.59 68167-04

stop lamp international 1 2.10 68167-04

Turn signal lamp front/running 2 2.25/0.59 68168-89A

front international 2 1.75 68163-84

rear 2 2.25 68572-64B*

rear international 2 1.75 68163-84

Instrument panel Illuminated with LEDs. Replace entire assembly upon failure.

*Functions as turn signals, tail lamps and brake lamps on 1200N model.

Dimensions: 2008 Sportster XL 883 Models

ITEM

XL 883

XL 883R

XL 883C

CUSTOM

XL 883L

LOW

IN. MM IN. MM IN. MM

Wheel base 60.0 1524 60.4 1534.2 60.0 1524

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (6 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Overall length 90.1 2288.5 90.3 2293.6 90.1 2288.5

Overall width 32.7 830.6 32.7 830.6 35.2 894.1

Road clearance 5.6 141 4.4 111.8 3.9 99.1

Overall height* 45.7 1160.8 45.7 1160.8 45.7 1160.8

Saddle height** 27.3 693.4 26.5 673 25.4 645.2

*XL 883R overall height is 44.8 in. 1137.9 mm .

**With 180 lb. 81.6 kg rider on seat.

Dimensions: 2008 Sportster 1200 Models

ITEM

XL 1200C

CUSTOM

XL 1200R

ROADSTER

XL 1200L

LOW

XL 1200N

NIGHTSTER

XR 1200

IN. MM IN. MM IN. MM IN. MM IN. MM

Wheel base 60.4 1534.2 60.0 1524.0 59.7 1516.4 60.0 1524.0 59.8 1518.9

Overall length 90.3 2293.6 90.1 2288.5 89.1 2263.1 85.8 2179.3 85.4 2169.2

Overall width 32.7 830.6 36.7 932.2 35.2 894.1 36.4 924.6 36.5 927.1

Road clearance 4.4 111.8 5.6 141.0 4.4 111.8 3.9 99.1 5.8 147.3

Overall height 45.7 1160.8 49.2 1249.7 46.8 1188.7 43.6 1107.4 45.1 1145.5

Saddle height* 26.5 673.1 28.1 713.7 26.3 668.0 25.3 642.6 29.2 741.7

*With 180 lb. 81.6 kg rider on seat.

Capacities: 2008 Sportster XL 883 Models

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (7 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

ITEM

XL 883

XL 883R

XL 883C

CUSTOM

XL 883L

LOW

U.S. LITERS U.S. LITERS U.S. LITERS

Fuel tank

(total)

3.3 gal. 12.5 4.5 gal. 17.0 3.3 gal. 12.5

Oil tank with filter 2.8 qt. 2.65 2.8 qt. 2.65 2.8 qt. 2.65

Transmission

(approximate)

32 oz. 0.95 32 oz. 0.95 32 oz. 0.95

Low fuel warning

light on

0.8 gal. 3.0 1.0 gal. 3.8 0.8 gal. 3.0

Capacities: 2008 Sportster 1200 Models

ITEM

XL 1200C

CUSTOM

XL 1200R

ROADSTER

XL 1200L

LOW

XL 1200N

NIGHTSTER

XR 1200

U.S. LITERS U.S. LITERS U.S. LITERS U.S. LITERS U.S. LITERS

Fuel tank

(total)

4.5

gal.

17.0 4.5 gal.

17.0 3.3 gal.

12.5 3.5 gal.

13.25

Oil tank

with filter

2.8 qt.

2.65 2.8 qt.

2.65

Transmission

(approximate)

32 fl.

oz.

0.95 32 fl. oz.

0.95

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (8 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Low fuel warning

light on

1.0

gal.

3.8 0.8 gal.

3.0 1.0 gal.

3.8 0.8 gal.

3.0 0.8 gal.

3.0

Weights: 2008 Sportster XL 883 Models

ITEM

XL 883

XL 883C

CUSTOM

XL 883L

LOW

XL 883R

LB. KG LB. KG LB. KG LB. KG

Weight

(as shipped from factory)

563 255 565 256 563 255 568 258

GVWR 1000 454 1000 454 1000 454 1000 454

GAWR front 335 152 335 152 335 152 335 152

GAWR rear 665 302 665 302 665 302 665 302

Weights: 2008 Sportster 1200 Models

ITEM

XL 1200C

CUSTOM

XL 1200R

ROADSTER

XL 1200L

LOW

XL 1200N

NIGHTSTER

XR 1200

LB. KG LB. KG LB. KG LB. KG LB. KG

Weight (as shipped from factory)

562 255 565 256 557 253 545 247 562 254.9

GVWR 1000 454 1000 454 1000 454 1000 454 1000 454

GAWR front 335 152 335 152 335 152 335 152 335 152

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (9 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

GAWR rear 665 302 665 302 665 302 665 302 665 302

Tire Data

Top of page

Match tires, tubes, air valves and caps to the correct wheel rim. Contact a Harley-Davidson dealer. Mismatching can result in damage to the tire bead, allow tire slippage on the rim or cause tire failure, which could result in death or serious injury. (00023a)

Use only Harley-Davidson approved tires. See a Harley-Davidson dealer. Using non-approved tires can adversely affect stability, which could result in death or serious injury. (00024a)

Tubeless tires fitted with the correct size inner tubes may be used on all Harley-Davidson laced (wire spoked) wheels. Protective rubber rim strips must be used with tubeless tires (fitted with correct size inner tubes) when mounted on laced (wire spoked) wheels.

Use inner tubes on laced (wire spoked) wheels. Using tubeless tires on laced wheels can cause air leaks, which could result in death or serious injury. (00025a)

Tubeless tires are used on all Harley-Davidson cast and disc wheels.

Tire sizes are molded on the tire sidewall. Inner tube sizes are printed on the tube.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (10 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Harley-Davidson front and rear tires are not the same. Interchanging front and rear tires can cause tire failure, which could result in death or serious injury. (00026a)

Do not inflate tire beyond maximum pressure as specified on sidewall. Over inflated tires can blow out, which could result in death or serious injury. (00027a)

Harley-Davidson tires are equipped with wear bars that run horizontally across the tread. When wear bars become visible and only 1/32 in. (0.8 mm) tread depth remains, replace tire immediately. Using a worn tire can adversely affect stability and handling, which could result in death or serious injury. Use only Harley-Davidson approved replacement tires. (00090b)

See

Specifications: 2008 Sportster Models for tire pressures and sizes.

Gasoline Blends

Top of page

Your motorcycle was designed to get the best performance and efficiency using unleaded gasoline. Most gasoline is blended with alcohol and/or ether to create oxygenated blends. The type and amount of alcohol or ether added to the fuel is important.

Do not use gasoline that contains methanol. Doing so can result in fuel system component failure, engine damage and/or equipment malfunction. (00148a)

● Gasoline containing METHYL TERTIARY BUTYL ETHER (MTBE): Gasoline/MTBE blends are a

mixture of gasoline and as much as 15% MTBE. Gasoline/MTBE blends can be used in your motorcycle.

● ETHANOL is a mixture of 10% ethanol (Grain alcohol) and 90% unleaded gasoline.

Gasoline/ethanol blends can be used in your motorcycle if the ethanol content does not exceed 10%.

● REFORMULATED OR OXYGENATED GASOLINES (RFG): Reformulated gasoline is a term

used to describe gasoline blends that are specifically designed to burn cleaner than other

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (11 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

types of gasoline, leaving fewer tailpipe emissions. They are also formulated to evaporate less when you are filling your tank. Reformulated gasolines use additives to oxygenate the gas. Your motorcycle will run normally using this type of gas and Harley-Davidson recommends you use it when possible, as an aid to cleaner air in our environment.

● Do not use race gas or octane boosters. Use of these fuels will damage the fuel system.

Some gasoline blends might adversely affect the starting, driveability or fuel efficiency of the motorcycle. If any of these problems are experienced, try a different brand of gasoline or gasoline with a higher octane blend.

Fuel

Top of page

Refer to Octane Ratings. Always use a good quality unleaded gasoline. Octane ratings are usually found on the pump.

Avoid spills. Slowly remove filler cap. Do not fill above bottom of filler neck insert, leaving air space for fuel expansion. Secure filler cap after refueling. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00028a)

Use care when refueling. Pressurized air in fuel tank can force gasoline to escape through filler tube. Gasoline is extremely flammable and highly explosive, which could result in death or serious injury. (00029a)

Modern service station pumps dispense a high flow of gasoline into a motorcycle fuel tank making air entrapment and pressurization a possibility.

Octane Ratings

SPECIFICATION RATING

Pump Octane (R+M)/2 91 (95 RON)

Catalytic Converters

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (12 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Specifications

Top of page

All international (HDI) and destination Japan model motorcycles are equipped with catalytic converters.

Do not operate catalytic converter-equipped vehicle with engine misfire or a non-firing cylinder. If you operate the vehicle under these conditions, the exhaust will become abnormally hot, which can cause vehicle damage, including emission control loss. (00149a)

Use only unleaded fuel in catalytic converter-equipped motorcycles. Using leaded fuel will damage the emission control system. (00150b)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-3.html (13 sur 13) [2013-01-09 10:22:14]

2008.5 Sportster Models Owner's Manual: Controls and Indicators

Owner's Manuals Print Close Window

Controls and Indicators

General: Controls and Indicators

Top of page

Read the CONTROLS AND INDICATORS section before riding your motorcycle. Failure to understand the operation of the motorcycle could result in death or serious injury. (00043a)

Some features explained are unique to certain models. These features may be available as accessories for your Harley-Davidson motorcycle. See a Harley-Davidson dealer for a complete list of accessories that will fit your specific motorcycle.

Sportster XL 1200N Model

Top of page

See Sportster XL 1200N Model. Unlike all other Sportster models, the XL 1200N is equipped with a convertible side-mounted license plate assembly, which includes an LED-illuminated license plate

lamp module. See a Harley-Davidson dealer for LED replacement.

The license plate assembly must be in the extended position during operation. Due to local regulations, this feature may not be found in all destinations.

The standard rear fender-mounted tail lamp assembly common to all other Sportster models is not present on the XL 1200N. Instead, the rear turn signals also function as tail lamps and brake lamps.

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-4.html (1 sur 23) [2013-01-09 10:22:59]

2008.5 Sportster Models Owner's Manual: Controls and Indicators

1. Convertible side-mount license plate assembly

2. Rear turn signal lamp (also functions as tail/brake lamp)

Sportster XL 1200N Model

Ignition/Headlamp Key Switch: Sportster Models

Top of page

The automatic-on headlamp feature provides increased visibility of the rider to other motorists. Be sure headlamp is on at all times. Poor visibility of rider to other motorists can result in death or serious injury. (00030b)

See

Ignition/Headlamp Key Switch: Sportster Models. The ignition/headlamp key switch

controls electrical functions of the motorcycle.

See the YOUR OWNER'S MANUAL section at the front of this book. Be sure to record all your key numbers in the space provided.

Protect your vehicle against theft. After parking your motorcycle, lock the steering head and remove ignition key from switch. Failure to lock your motorcycle may result in theft and/or equipment damage. (00151a)

https://www.harley-davidson.com/en_US/Content/Pages/Owners/om/2008/en/SPORTSTER/file-4.html (2 sur 23) [2013-01-09 10:22:59]

+ 136 hidden pages