Harley Davidson Touring 2004 Service Manual spa02a
2
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SPECIFICATIONS 2.1
FUEL TANK
MODEL
FLHTP
FLHP
WHEEL BASE
MODEL
in. mm in. mm in. mm in. mm in. mm in. mm
FLHTP 63.5 1612.9 93.70 2379.9 39.0 990.6 5.1 129.5 61.0 1549.4 27.3 693.4
FLHP 63.5 1612.9 93.70 2379.9 34.5 876.3 5.1 129.5 55.1 1399.5 27.3 693.4
MODEL
FLHTP 758.0 343.8 1200 544.3 500 226.8 770 349.3
FLHP 723.0 327.9 1200 544.3 500 226.8 770 349.3
Gross vehicle weight rating (GVWR) (maximum allowable
loaded vehicle weight) and corresponding gross axle weight
rating (GAWR) are printed on a label fixed to the bottom of
the right front frame downtube.
TOTAL
gal. liter gal. liter qt. liter oz. liter oz. liter
5.0 18.92 - - 4.0 3.79 24 0.71 32 0.95
OVERALL
LENGTH
DRY WEIGHT GVWR GAWR FRONT GAWR REAR
lb. kg lb. kg lb. kg lb. kg
NOTE
FUEL TANK
RESERVE
OVERALL
WIDTH
OIL TANK
W/FILTER
ROAD
CLEARANCE
See Section 2.3 TIRES for important information regarding
tire data and tire inflation.
TRANSMISSION
(APPROX.)
OVERALL
HEIGHT
NOTE
PRIMARY
CHAINCASE
SADDLE
HEIGHT (Laden)
2004 FLT Police: Chassis 2-1
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VEHICLE IDENTIFICATION NUMBER 2.2
GENERAL
A 17-digit serial number, or Vehicle Identification Number
(VIN), is stamped on the right side of the frame backbone at
the rear of the steering head (and under the main harness
conduit). A label bearing the VIN code is also affixed to the
left side of the steering head. An abbreviated VIN is stamped
Market Designation
1 = Domestic
5 = International (HDI)
Manufacturer and Make
Harley-Davidson
Motorcycle Type
1 - Heavyweight
Vin Check Digit
Varies; can be 0 thru 9, or X.
between the front and rear cylinders on the left side of the
crankcase.
NOTE
Always give the complete VIN when ordering parts or making
an inquiry about your motorcycle.
Model Designation
FH - FLHPI
FM - FLHTPI
FT - FLHPEI
Model Year
4 - 2004
Engine Type
V - Carbureted
W - Fuel Injected
Introduction Date/Special Models
1 = Regular introduction date
2 = Mid-year introduction date
3 = California model
4 = Anniversary model
Assembly Plant
Y - York, PA
K - Kansas City, MO
Serial Number
1HD 1 FM W 13 4 Y 110000
Sample VIN as it appears on the steering head - 1HD1FMW134Y110000
Sample abbreviated VIN as it appears on the engine - FMW4110000
Figure 2-1. Vehicle Identification Number (VIN)
2-2 2004 FLT Police: Chassis
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11WARNING1WARNING
TIRES 2.3
GENERAL
The rear tire on FL police motorcycles is fit for solo riding
only. If converted to a two-up bike, that is, configured for passenger use (with luggage), then the rear tire needs to be
changed to one with a higher weight rating. Since it has long
been Harley-Davidson policy not to mix different types of tires
on the same vehicle, we strongly recommend that both front
and rear tires be replaced. In order to alert the customer to
this safety issue, the following warning appears on a label fitted to the rear fender approximately 1/4 inch (6.4 mm) behind
the domestic seat mounting hole.
11WARNING1WARNING
This vehicle has tires with weight ratings for one person
operation. If this vehicle is modified to carry two people,
the tires must be changed. See your local Harley-Davidson dealer for the proper replacement tires. Failure to follow this warning could cause tire failure which could
result in death or serious injury. (00096a)
Table 2-1. Tire Data
MODEL
TIRE
LOCATION
SIZE
NOTE
Use the tires recommended for civilian/pleasure vehicles of
the same year and model family.
The Dunlop front and rear tires on Harley-Davidson
motorcycles are not interchangeable. DO NOT put a front
tire at the rear of the vehicle or a rear tire at the front.
Improper placement of tires can adversely affect motorcycle stability and handling, which may lead to loss of
vehicle control resulting in death or serious injury.
(00026a)
Tire size, manufacturer’s description and inflation pressure
are listed below.
MANUFACTURER’S
DESIGNATION
TIRE
PRESSURE
(Cold)
FLHTP/FLHP
Front MT90B1672H
Rear MT90B1671H
Dunlop
D402F PT
Dunlop
D402 PT
36 psi
(248 kPa)
36 psi
(248 kPa)
2004 FLT Police: Chassis 2-3
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SEAT 2.4
OPERATION
CAUTION
Maximum seat air pressure is 100 psi (689 kPa). Normal
air pressure is between 30-45 psi (207-310 kPa). Minimum
air pressure is determined by rider weight. Do not operate with pressure so low that system bottoms out on
bumpy roads. (00167a)
NOTE
To set minimum air pressure, have rider sit on seat and
bounce to simulate riding conditions. Visually check for any
contact between air spring and frame components. Add air as
necessary.
1. Standing on left side of vehicle, press down on rear of
seat and pull quick release pin from hole in support post.
See Figure 2-2. Raise seat toward fuel tank console.
2. To lock seat in place, move seat down until support post
engages hole in rear seat bracket.
5872
Support
Post
Figure 2-2. Seat Latch
3. While pressing down on rear of seat, insert quick release
pin into hole of support post.
The seat does not adjust forward or backward.
Quick Release
Pin
Rear Seat
Bracket
NOTE
1. Air spring hose
2. Air spring
3. Screw (2) @ 36-60 in-lbs (4.1-6.8 Nm)
4. Trim panel
5. Seat faring
6. Screw
7. Rivnut (4)
8. Screw
9. Bushing
10. Seat support bracket
11. Nut @ 48-84 in-lbs (5.4-9.5 Nm)
12. Seat
13. Seat mount bracket (2)
14. Washer
15. Screw @ 60-120 in-lbs (6.8-13.6 Nm)
16. Screw (4) @ 15-20 ft-lbs (20.3-27.1 Nm)
17. Rubber bumper
18. Flange locknut (2) @ 96-144 in-lbs (10.9-16.3 Nm)
19. Quick release pin
20. Flange nut (2) @ 60-120 in-lbs (6.8-13.6 Nm)
21. Washer (2)
22. Rear seat bracket
23. Set screw (2)
24. Nut (2) @ 50-70 in-lbs (5.7-7.9 Nm)
25. Quick release fitting
6
5
10
11
9
8
13
16
15
14
19
7
12
17
18
20
4
3
2
23
1
25
21
22
24
p0047c2x
2-4 2004 FLT Police: Chassis
Figure 2-3. Air Seat Support
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