Harley Davidson Touring 2004 Service Manual sm appa

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HD-28431-6 Fluorescent Additive (6 1-oz. Bottles) HD-28431-22 Fluorescent Additive (1 22-oz. Container)

TOOLS A.1

Part No. B-45655 Crankshaft/Sprocket Shaft

Bearing Remover/Installer Pilot/Driver

Use with HD-42720-5.

Part No. J-5586A Transmission Shaft

Retaining Ring Pliers

Part No. HD-23738A Mity-Vac Vacuum Pump

Part No. HD-25070 Robinair Heat Gun

Use with HD-41183.

Part No. HD-01289 Rim Protectors

Part No. HD-21000 Tire Spreader

Part No. HD-28431B Fluorescent Additive

(24 1-oz. Bottles). Use with HD-35457.

Part No. HD-28700 Tire Bead Expander

Appendix A A-1

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Part No. HD-26792 Spark Tester

Part No. HD-33223-1 Cylinder Compression Gauge

Part No. HD-34633 Air Suspension Pump and Gauge

Part No. HD-34634 Fork Oil Seal Installer

Part No. HD-33413A Carburetor Idle Adjuster

Part No. HD-33416 Universal Driver Handle

(12 Inch Length)

A-2 Appendix A

Part No. HD-34643A Valve Stem Seal Installer

Part No. HD-34723 Valve Guide Hone (8 mm)

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Part No. HD-34730-2C Fuel Injector Test Lamp

Part No. HD-34731 Valve Guide Installer Sleeve

Part No. HD-34751 Valve Guide Cleaning Brush

Part No. HD-34902B Mainshaft Bearing Inner Race

Remover and Installer

Part No. HD-34736B Valve Spring Compressor

Part No. HD-34740 Valve Guide Driver

Use with HD-34643A and HD-34731.

Part No. HD-35316B Main Drive Gear Remover/Installer

and Main Drive Gear Bearing Installer

Part No. HD-35381A Belt Tension Gauge

Appendix A A-3

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CYLINDER LEAKDOWN TESTER

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CYLINDER LEAKDOWN TESTER

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Part No. HD-35381-3 Belt Tension Gauge Adapter

Part No. HD-35457 Black Light Leak Detector

Part No. HD-35667A Cylinder Leakdown Tester

Part No. HD-35758B Neway Valve Seat Cutter Set

Part No. HD-35500B Digital Multi-Meter

Part No. HD-35518 Internal/External Retaining Ring Pliers

A-4 Appendix A

Part No. HD-35801 Intake Manifold Screw Wrench

Part No. HD-37842A Inner/Outer Main Drive Gear Needle

Bearing and Seal Installer

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Part No. HD-38125-6 Packard Terminal Crimp Tool

(Sealed)

Part No. HD-38125-7 Packard Terminal Crimp Tool

(Nonsealed)

Part No. HD-39302 Steering Head Bearing

Race Installer

Part No. HD-39361A Sprocket Shaft Oil Seal Installer

Part No. HD-38125-8 Packard Terminal Crimp Tool

Part No. HD-39301A Steering Head Bearing

Race Remover. Use with HD-33416.

Part No. HD-39565 Engine Sound Probe

Part No. HD-39617 Inductive Amp Probe.

Use with HD-35500B.

Appendix A A-5

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Part No. HD-39621 Electrical Terminal Repair Kit

Part No. HD-39621-27 AMP Socket Terminal Remover

Part No. HD-39786 Cylinder Head Holding Fixture

Part No. HD-39787 Rivet Tool

Part No. HD-39621-28 AMP Pin Terminal Remover

Part No. HD-39782A Cylinder Head Support Stand

A-6 Appendix A

Part No. HD-39800 Oil Filter Crusher (Small)

Part No. HD-39823 Oil Filter Crusher (Large)

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Part No. HD-39847 Reamer T-Handle

Part No. HD-39932 (Steel) or HD-39932-CAR (Carbide)

Valve Guide Reamer

Part No. HD-39969 Ultra Torch UT-100

Part No. HD-39978 Fluke 78 Multimeter (DVOM)

Use with HD-41198 and HD-44608.

Part No. HD-39964 Reamer Lubricant (Cool Tool)

Part No. HD-39965 Deutsch Terminal Crimp Tool

Part No. HD-39994 Paint Repair Kit

Part No. HD-41025A Tool Organizational System

Appendix A A-7

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Part No. HD-41137 Two-Way Hose Clamp Pliers

Part No. HD-41155 VHS Tape Storage Tower

Part No. HD-41183 Robinair Heat Gun Shrink Tool

Attachment. Use with HD-25070.

Part No. HD-41184 Final Drive Sprocket Locking Tool

Part No. HD-41177 Fork Tube Holder

Part No. HD-41182 Fuel Pressure Gauge

A-8 Appendix A

Part No. HD-41185 Hose Cutter

400

350

550

5 2

100

250

Part No. HD-41185-1 Hose Cutter Blade

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Part No. HD-41199-3 Idle Speed Control Actuator

Test Lamp

Part No. HD-41214 Primary Drive Locking Tool

Part No. HD-41405 Main Drive Gear Seal Installer

Part No. HD-41475 Deutsch Connector Service Kit

Includes HD-41475-100.

Part No. HD-41354 Speedometer Tester

Part No. HD-41404 EFI Harness Connector Test Kit

Part No. HD-41475-100 Deutsch Connector Pick Tool

Part No. HD-41496 Main Drive Gear Large Seal Installer

Appendix A A-9

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Part No. HD-41609 Amp Multilock Terminal Crimp Tool

Part No. HD-41771 Rotor Remover/Installer

Part No. HD-42310-150 Drip Pan

Use with HD-42310.

Part No. HD-42311 Oil Filter Wrench

Part No. HD-42135 T-30 I.P. Torx Plus

Spoke Nipple Driver

Part No. HD-42310 Engine/Transmission Bench Stand

A-10 Appendix A

Part No. HD-42313 Cam Chain Tensioner Unloader

With Retention Pins

Part No. HD-42314 Crankshaft/Camshaft

Sprocket Locking Tool

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Part No. HD-42315 Crankshaft Bushing

Remover/Installer

Part No. HD-42316 Crankshaft Bushing Reamer

Part No. HD-42320A Piston Pin Remover

Part No. HD-42322 Piston Support Plate

Part No. HD-42317A Piston Pin Circlip

Remover/Installer

Part No. HD-42318 Connecting Rod Bushing Reamer

Part No. HD-42324A Cylinder Torque Plates

Part No. HD-42325 Camshaft Needle Bearing

Remover/Installer

Appendix A A-11

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Part No. HD-42326A Crankshaft Guide

600 200

Made in USA

PP-9606- 0001

Part No. HD-42376 Battery/Charging System

Load Tester

Part No. HD-42720-5 Crankshaft/Sprocket Shaft

Bearing Remover/Installer Support Tube

Use with B-45655.

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Part No. HD-42879 Deutsch Solid Barrel Contact

Crimp Tool

Part No. HD-42569 Connecting Rod Bushing Hone

Part No. HD-42682 Breakout Box (Carbureted)

Use with HD-39978.

A-12 Appendix A

Part No. HD-42962 Breakout Box Adapters

Part No. HD-43293A Brake Caliper Piston Remover

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Part No. HD-43644 Camshaft/Camshaft Bearing

Remover/Installer

Part No. HD-43645 Reamer Handle/Drive Socket

Part No. HD-43876 Breakout Box (EFI)

Use with HD-39978.

Part No. HD-44060 Wheel Bearing Remover/Installer

Part No. HD-43646A Engine Rolling Stand

Part No. HD-43646-10 Drip Pan

Use with HD-43646A.

Part No. HD-44061 Fuel Pressure Gauge Adapter

Part No. HD-44067 Oil Filter Wrench

Appendix A A-13

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Part No. HD-44358 Flywheel Support Fixture

Part No. HD-44567 Universal Driver Handle

(7 Inch Length)

Part No. HD-44695 Mini Amp Multilock

Terminal Crimp Tool

Part No. HD-44750-D150 Dell Desktop and

HD-44750-P28 Panasonic Toughbook

Part No. HD-44608 Radio Breakout Box

Use with HD-39978.

Part No. HD-44687 Ignition Coil Circuit Test Adapter

A-14 Appendix A

Part No. HD-45327 Rear Swingarm Bearing Installer

Part No. HD-45830 Tech Link

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Part No. HD-45835 Road Test Kit

Part No. HD-45907 Universal Driver Handle

(4 Inch Length)

Part No. HD-45961 HDI Ignition Switch

Connector Remover

Part No. HD-45962 HDI Ignition Switch

Alignment Tool

Part No. HD-45928 Packard Micro 64 Terminal Remover

Part No. HD-45929 Packard Micro 64 Terminal Crimper

Part No. HD-45966 Fork Spring Compressing Tool

Part No. HD-45967 Shop Dolly

Use with HD-45968.

Appendix A A-15

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Part No. HD-45968 Fat Jack

Use with HD-45967.

Part No. HD-46247 Vehicle Alignment Tool

Part No. HD-59000B Fork Oil Level Gauge

Part No. HD-94660-37B Mainshaft Locknut Wrench

Part No. HD-46583 Valve Guide Installer Sleeve

(103 cubic inch)

Part No. HD-46601 Instrument Harness Adapters

Use with HD-42682.

A-16 Appendix A

Part No. HD-94681-80 Spoke Nipple Wrench

Part No. HD-94804-57 Rocker Arm Bushing Reamer

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Part No. HD-95017-61 Large External Retaining

Ring Pliers

Part No. HD-95635-46 All Purpose Claw Puller

Part No. HD-95952-33B Connecting Rod Clamping Tool

Part No. HD-95970-32D Upper Connecting Rod Bushing

Remover/Installer

Part No. HD-95637-46A Wedge Attachment for

Claw Puller. Use with HD-95635-46.

Part No. HD-95760-69A Bushing/Bearing Puller. Items 5

(HD-95768-69), 6 (HD-95769-69), 7 (HD-95770-69) and 8

(HD-95771-69) are optional.

Part No. HD-96215-49 Small Internal Retaining Ring Pliers

Part No. HD-96216-49 Large Internal

Retaining Ring Pliers

Appendix A A-17

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Part No. HD-96333-51C Piston Ring Compressor

Part No. HD-96550-36A Valve Lapping Tool

Part No. HD-97087-65B Hose Clamp Pliers

Part No. HD-97225-55B Sprocket Shaft

(Timken) Bearing Cone Installer

Use with HD-39361A.

Part No. HD-96796-47 Valve Spring Tester

Part No. HD-96921-52B Oil Pressure Gauge

A-18 Appendix A

Part No. HD-99500-80 Wheel Truing Stand

Harley Davidson Touring 2004 Service Manual sm appa

Specifications and Main Features

Frequently Asked Questions

User Manual