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TURN SIGNALS 8.1
REMOVAL
1. Remove outer fairing. See UPPER FAIRING/WIND
DEFLECTOR, REMOVAL. Locate front turn signal connector (6-place Multilock) on inboard side of left fairing
bracket.
2. Depress button on socket terminal side of connector and
pull apart pin and socket halves.
3. Remove appropriate terminals from socket housing.
Table 8-1. Front Turn Signal Lamps [31]
Left Side
Wire Color
Blue (DOM) 4 Black 1
Violet/Brown 5 Violet/Brown 2
Black 6 Blue (DOM) 3
For instructions on properly removing wiring terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, REMOVING SOCKET/PIN TERMINALS of Touring
Service Manual.
10552
Chamber Wire Color Chamber
NOTE
Right Side
Figure 8-2. Fix Mechanic’s Wire to Socket Terminals
NOTE
Be sure that mechanic’s wire is of sufficient strength to
●
pull terminals through conduit without breaking. Wire
lengths must also be long enough so that free ends are
not lost in conduit when pulled.
Liquid glass cleaner may be used to aid in pulling wires
●
through conduit.
6. Carefully pull turn signal wires to draw socket terminals
through both sections of conduit and through hole in
mounting bracket. For best results, pull one wire at a
time.
7. Unravel mechanic’s wire to release socket terminals.
Figure 8-1. Front Turn Signal/Passing Lamps Fastener
Location
4. See Figure 8-1. Remove fastener to release turn signal
lamp from mounting bracket.
5. See Figure 8-2. Obtain equal lengths of string flexible
wire for use as mechanic’s wire. Feed wire through opening in socket terminal and then loop back twisting end
until tightly coiled around longer strand. Repeat step with
remaining socket terminals.
2004 FLHTCSE: Electrical 8-1
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INSTALLATION
1. Lay old turn signal lamp next to new turn signal lamp and
cut wires to length.
2. Strip 3/16 inch (4.8 mm) of insulation off new lamp wires
and crimp on new socket terminals.
NOTE
For instructions on crimping wire terminals, see APPENDIX
B.2 AMP MULTILOCK ELECTRICAL CONNECTORS,
CRIMPING INSTRUCTIONS in Touring Service Manual.
3. Reattach mechanic’s wire to socket terminals and carefully pull ends of mechanic’s wire to draw socket terminals back through mounting bracket and conduit.
4. Carefully remove mechanic’s wire to avoid damage to
terminals.
5. Install terminals into proper location of socket housing.
6. Mate pin and socket halves of front turn signal connector.
NOTE
For instructions on properly installing wire terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, INSTALLING SOCKET/PIN TERMINALS.
7. Install fastener to secure turn signal lamp to mounting
bracket. Tighten to 96-120
8. Turn Ignition/Light Key Switch to IGNITION and test for
proper operation.
in-lbs
(10.8-13.6 Nm)
8-2 2004 FLHTCSE: Electrical
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PASSING LAMPS AND BRACKET 8.2
REMOVAL
1. Remove outer fairing. See UPPER FAIRING/WINDSHIELD REMOVAL in Touring Models Service Manual.
2. Locate front passing lamp connector.
3. Depress button on socket terminal side of connector and
pull apart pin and socket halves.
4. See Figure 8-1. Remove fasteners from bottom of passing lamp.
5. Remove complete passing lamp from bracket while
slowly pulling wires through bracket.
INSTALLATION
NOTE
For instructions on properly installing wire terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, INSTALLING SOCKET/PIN TERMINALS in Touring
Models Service Manual.
1. Install new
2. See Figure 8-2. Attach mechanic’s wire to socket terminals and carefully pull ends of mechanic’s wire to draw
socket terminals back through mounting bracket and
conduit.
3. Carefully remove mechanic’s wire to avoid damage to
terminals.
4. Seat passing lamp onto passing lamp bracket, install
passing lamp fasteners and tighten to 15-18 ft-lbs
(20.3-24.4 Nm).
5. Install terminals into proper location of socket housing
6. Mate pin and socket halves of passing lamp connector.
2004 FLHTCSE: Electrical 8-3
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z0064a
19
6
7
8
9
2
1
19
1. Fastener
2. Washer
3. Fastener
4. Washer
5. Socket terminal
6. Housing, passing lamp
7. Ring, passing lamp
8. Passing lamp
9. Bezel ring, passing lamp
10. Fastener
11. Nut
12. Washer
13. Nut
14. Lens, turn signal
15. Bulb, amber
16. Socket, turn signal
17. Housing, turn signal
18. Stand off
19. Bracket
18
3
5
10
4
11
12
13
17
16
15
14
Figure 8-3. Front Turn Signal and Passing Lamp Components
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FRONT PASSING LAMP BRACKETS 8.3
REMOVAL
1. See Figure 8-3. Remove passing and front turn signal
lamps per procedures in the manual.
2. Remove fasteners from bracket and remove bracket from
motorcycle.
INSTALLATION
1. Align bracket with mounting holes.
2. Install washers and fasteners.
3. Tighten fasteners to 15-20 ft-lbs (20.3-27.1 Nm).
2004 FLHTCSE: Electrical 8-5
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GARAGE DOOR OPENER 8.4
TRANSMITTER
Removal
1. Remove outer fairing. See Touring Models Service Manual.
2. Locate transmitter on inner left side of fairing.
3. Disconnect wiring harness connector.
4. Remove transmitter from adhesive tape mount.
Installation
NOTE
Be certain to apply pressure to adhesive tape when installing
transmitter.
1. Clean surface and apply new transmitter.
2. Connect wires to harness.
3. Verify correct function by verifying that the LED light on
transmitter blinks when the high-low beam switch is activated.
4. Install outer fairing according to procedure in Touring
Models Service Manual.
RECEIVER
Installation
1. Unplug power cord from garage door drive unit to prevent
door activation during installation.
2. Find an unswitched 110V power outlet in garage that is
located either highest in the garage, or closest to front of
garage, or both. Locate the Harley-Davidson remotecontrol garage-door opener receiver here.
NOTE
With some brands of garage door opener systems, it may be
necessary to plug in the Harley-Davidson receiver at a location some distance away from the door opener. If the HarleyDavidson receiver is plugged in too close to the original
opener receiver, effective transmission range may be significantly reduced on both systems.
3. Find the two garage-door-activation switch terminals on
one of these locations:
a. The existing wall-mounted, hard wired garage door
opener button
b. The garage-door drive unit to which the garage-
door-opener button is connected
4. Fasten stripped end of Harley-Davidson garage-door
opener receiver wires to door-opener terminals that activate door opener drive unit. Refer to door-opener manufacturer’s documentation for terminal locations and
connections.
i04101
Figure 8-4. Garage Door Opener Receiver, Back View
NOTE
Do not remove original wires from original connections on the
door-opener button or on drive-unit terminals.
5. Assemble and install garage-door opener button in its
original location.
6. Route Harley-Davidson garage-door opener wires connected in step 4 to power outlet selected in step 2.
7. See Figure 8-4. Plug connector on Harley-Davidson
garage-door opener receiver wires into back of HarleyDavidson garage-door opener receiver.
8. Plug garage-door opener receiver into selected power
outlet.
9. Plug power cord from garage-door drive unit into power
outlet.
10. Press wall-mounted garage-door-opener button to test
button operation.
REMOTE CONTROL GARAGE DOOR OPENER
FCC Notices
NOTE
Changes or modifications to this unit not expressly approved
by the manufacturer could void the user’s authority to operate
the equipment.
This equipment has been tested and found to comply with the
limits for Class B digital devices pursuant to Part 15, Subpart
B of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential environment. This equipment generates, uses, and can
radiate radio frequency energy, and if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications. However, there is no
8-6 2004 FLHTCSE: Electrical
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11WARNING1WARNING
i04102
guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to
radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to
try to correct the interference by one or more of the following
measures.
• Reorient or relocate the receiving antenna.
•Increase the distance between the equipment and the
receiver.
• Connect the equipment to an outlet on a circuit different
from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician
for help.
NOTE
With some brands of garage door opener systems, it may be
necessary to plug in the Harley-Davidson receiver at a location some distance from the door opener. If the Harley-Davidson receiver is plugged in too close to the original opener
receiver, effective transmission range may be significantly
reduced on both systems.
11. Find the two garage door activation switch terminals on
one of these locations:
a. The existing wall mounted, hand wired garage door
opener button.
b. The garage door drive unit to which the garage door
opener button is connected.
12. Fasten the stripped end of the Harley-Davidson garage
door opener receiver wires to the door opener terminals
that activate the door opener drive unit. Refer to the door
opener manufacturer’s documentation for terminal locations and connections.
NOTE
Program the Receiver and Transmitter
The receiver must be programmed to receive the transmitter
frequency. This process may require two people, depending
on how far apart the receiver and transmitter are during the
programming process.
1. Check that a red light is visible on the front of the HarleyDavidson garage door opener receiver, indicating power
to the receiver.
Figure 8-5. Garage Door Opener Receiver, Front View
2. See Figure 8-5. Press and hold the Set button the Harley-Davidson garage door opener receiver. The LED
blinks continuously while the Set button is pressed.
3. Set the motorcycle ignition switch to IGN. Switch the
headlamp beam switch using one of these sequences:
a. Starting from Low beam, switch High, then Low
b. Starting from high beam, switch Low, then High
NOTE
When the receiver receives a signal from the transmitter, the
LED on the transmitter turns off.
4. Release the Set button on the receiver.
Do not remove original wires from the original connections on
the door opener button or on the drive unit terminals.
13. Assemble and install the garage door opener button in its
original location.
14. Route the Harley-Davidson garage door opener receiver
wires connected in Step 4 to the power outlet selected in
Step 2.
15. See Figure 8-5. Plug the connector on the Harley-Davidson garage door opener receiver wires into the back of
the Harley-Davidson garage door opener receiver.
16. Plug the garage door opener receiver into the selected
power outlet.
17. Plug the power cord from the garage door drive unit into
the power outlet.
18. Press the wall mounted garage door opener button to set
the button operation.
Check for proper lighting and switch operation before
riding motorcycle. Visibility is a major concern for motorcyclists. Failure to have proper lighting and signal lamp
operation could result in death or serious injury.
NOTE
Clear all obstructions away from between the transmitter and
receiver before testing the operation of the garage door
opener.
5. Test the garage door opener, high beam, and low beam
headlamp operation.
NOTE
When the transmitter is activated by toggling the headlamp
switch, the red LED on the transmitter illuminates for one second to indicate that the transmitter is functioning correctly.
6. Set the motorcycle ignition switch to OFF.
2004 FLHTCSE: Electrical 8-7
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WIRING HARNESS OVERLAY 8.5
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1. Ground stud (left) [GRND1]
2. Fuse relay block (cavity 2H) [64]
3. Speaker, front (left) [35]
4. Speaker, front (right) [34]
5. Main harness connection [27]
3
4
Figure 8-6. Wiring Harness Overlay
8-8 2004 FLHTCSE: Electrical
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