Harley Davidson Touring 2004 Service Manual spb08a
f1418x2x
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TURN SIGNALS 8.1
REMOVAL
1. Remove outer fairing. See UPPER FAIRING/WIND
DEFLECTOR, REMOVAL. Locate front turn signal connector (6-place Multilock) on inboard side of left fairing
bracket.
2. Depress button on socket terminal side of connector and
pull apart pin and socket halves.
3. Remove appropriate terminals from socket housing.
Table 8-1. Front Turn Signal Lamps [31]
Left Side
Wire Color
Blue (DOM) 4 Black 1
Violet/Brown 5 Violet/Brown 2
Black 6 Blue (DOM) 3
For instructions on properly removing wiring terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, REMOVING SOCKET/PIN TERMINALS of Touring
Service Manual.
10552
Chamber Wire Color Chamber
NOTE
Right Side
Figure 8-2. Fix Mechanic’s Wire to Socket Terminals
NOTE
Be sure that mechanic’s wire is of sufficient strength to
●
pull terminals through conduit without breaking. Wire
lengths must also be long enough so that free ends are
not lost in conduit when pulled.
Liquid glass cleaner may be used to aid in pulling wires
●
through conduit.
6. Carefully pull turn signal wires to draw socket terminals
through both sections of conduit and through hole in
mounting bracket. For best results, pull one wire at a
time.
7. Unravel mechanic’s wire to release socket terminals.
Figure 8-1. Front Turn Signal/Passing Lamps Fastener
Location
4. See Figure 8-1. Remove fastener to release turn signal
lamp from mounting bracket.
5. See Figure 8-2. Obtain equal lengths of string flexible
wire for use as mechanic’s wire. Feed wire through opening in socket terminal and then loop back twisting end
until tightly coiled around longer strand. Repeat step with
remaining socket terminals.
2004 FLHTCSE: Electrical 8-1
HOME
INSTALLATION
1. Lay old turn signal lamp next to new turn signal lamp and
cut wires to length.
2. Strip 3/16 inch (4.8 mm) of insulation off new lamp wires
and crimp on new socket terminals.
NOTE
For instructions on crimping wire terminals, see APPENDIX
B.2 AMP MULTILOCK ELECTRICAL CONNECTORS,
CRIMPING INSTRUCTIONS in Touring Service Manual.
3. Reattach mechanic’s wire to socket terminals and carefully pull ends of mechanic’s wire to draw socket terminals back through mounting bracket and conduit.
4. Carefully remove mechanic’s wire to avoid damage to
terminals.
5. Install terminals into proper location of socket housing.
6. Mate pin and socket halves of front turn signal connector.
NOTE
For instructions on properly installing wire terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, INSTALLING SOCKET/PIN TERMINALS.
7. Install fastener to secure turn signal lamp to mounting
bracket. Tighten to 96-120
8. Turn Ignition/Light Key Switch to IGNITION and test for
proper operation.
in-lbs
(10.8-13.6 Nm)
8-2 2004 FLHTCSE: Electrical
HOME
PASSING LAMPS AND BRACKET 8.2
REMOVAL
1. Remove outer fairing. See UPPER FAIRING/WINDSHIELD REMOVAL in Touring Models Service Manual.
2. Locate front passing lamp connector.
3. Depress button on socket terminal side of connector and
pull apart pin and socket halves.
4. See Figure 8-1. Remove fasteners from bottom of passing lamp.
5. Remove complete passing lamp from bracket while
slowly pulling wires through bracket.
INSTALLATION
NOTE
For instructions on properly installing wire terminals, see
APPENDIX B.2 AMP MULTILOCK ELECTRICAL CONNECTORS, INSTALLING SOCKET/PIN TERMINALS in Touring
Models Service Manual.
1. Install new
2. See Figure 8-2. Attach mechanic’s wire to socket terminals and carefully pull ends of mechanic’s wire to draw
socket terminals back through mounting bracket and
conduit.
3. Carefully remove mechanic’s wire to avoid damage to
terminals.
4. Seat passing lamp onto passing lamp bracket, install
passing lamp fasteners and tighten to 15-18 ft-lbs
(20.3-24.4 Nm).
5. Install terminals into proper location of socket housing
6. Mate pin and socket halves of passing lamp connector.
2004 FLHTCSE: Electrical 8-3
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